trial data

1. TMMIN
GENERAL AFFAIRS DIVISION
ADMINISTRATION DEPARTMENT
Date : June 14, 2010
LIST OF EX-TRIAL UNIT 2010
Project PROD Hand Prod'n No.
No GAD Number Type MODEL FRAME No. STATUS ENGINE No. COLOR
Code SFX Drive Year Kunci
1 GAD - XT 8 Fortuner SKK-5 TGN61R-EKPSKD 5C RHD MHFZX69GX67000002 PDI 2TR-6292522 1C0 (Silver Metalic) 2006 XT-8
2 GAD -XT 10 Fortuner OLT#2 TGN61R-EKPSKD 5C RHD MHFZX69G667000000 PDI 2TR-6265923 209 (Black Mica) 2006 XT-10
3 GAD -XT 11 Fortuner OLT#3 TGN61R-EKPSKD 5E RHD MHFZX69G867000001 PDI 2TR-6265962 8P4 (Dark Blue M.M) 2006 XT-11
4 GAD - XT 22 Fortuner 407L TGN51R-EKPSKD 5A RHD MHFYX59G568000005 PDI 2TR-6305012 4P9 ((Greyish Brown) 2006 XT-22
Project PROD Hand Prod'n
No GAD Number Type MODEL FRAME No. ENGINE No. COLOR
Code SFX Drive Year
rully:
1 Innova KUN40R-GKMNYD RG RHD MHFX43GXA4005942 Frame no 16 digit???
2KD-6509833 1CO(Silver) 2010
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2. TMMIN Approved by : Checked by : Prepared by :
GENERAL AFFAIRS DIVISION
ADMINISTRATION DEPARTMENT
Luqman Utama Liesye R.S Romdhoni Dadang W Agung S.H
Date : June 14, 2010
LIST OF EX-TRIAL UNIT 2010
Project PROD Hand Prod'n Location Check Sheet Equipment Engine
No GAD Number Type MODEL FRAME No. ENGINE No. COLOR REMARKS
Code SFX Drive Year of Units Ban Ban Serp. Bamper Spion Lampu AC Kaca pintu Stir Tape P.window Dasbord Jok On/Off
III. USED FOR OPERATIONAL CAR
1 GAD - XT 8 Fortuner SKK-5 TGN61R-EKPSKD 5C RHD MHFZX69GX67000002 2TR-6292522 1C0 (Silver Metalic) 2006 Pool HO V V V V V V V V V V V V V On Used for Operational Car
2 GAD -XT 10 Fortuner OLT#2 TGN61R-EKPSKD 5C RHD MHFZX69G667000000 2TR-6265923 209 (Black Mica) 2006 Pool HO V V V V V V V V V V V V V On Used for Operational Car
3 GAD -XT 11 Fortuner OLT#3 TGN61R-EKPSKD 5E RHD MHFZX69G867000001 2TR-6265962 8P4 (Dark Blue M.M) 2006 Pool HO V V V V V V V V X V V V V On Used for Operational Car
4 GAD - XT 22 Fortuner 407L TGN51R-EKPSKD 5A RHD MHFYX59G56000005 2TR-6305012 4P9 ((Greyish Brown) 2006 Pool HO V V V V V V V V V V V V V On Used for Operational Car
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3. 'file://Casting2066bnu/the%20x%20files/The%20X%20Files/Standard.xls'#parameter
PRODUCTION
MACHINE PARTS NUMBER
PARTS NAMEPARTS REJECTION
TYPE CODE RATES
1 1 1650T NO.1 HC CYLINDER BLOCK
DBC HC 0.08
2 HD CYLINDER BLOCK
DBC HD 0.08
2 1 1250T NO.1 DAIHATSU TRANSMISSION CASE S 0.04
DTCS
2 DAIHATSU TRANSMISSION CASE F 0.04
DTCF
3 ISUZU TRANSMISSION CASE
ITC 0.07
4 DAIHATSU OIL PAN
DOP 0.06
3 1 800T NO.1 DAIHATSU CASE COVER S
DCCS 0.03
2 DAIHATSU BEARING FRONT
DBR 0.03
3 DAIHATSU EXT. HOUSING 4-S
DEH 41S 0.03
4 DAIHATSU EXT. HOUSING 5-S91
DEH 51S 0.03
5 DAIHATSU EXT. HOUSING 5-S92
DEH 52S 0.03
6 DAIHATSU CASE COVER F
DCCF 0.03
7 DAIHATSU EXT. HOUSING 5-F
DEH 52F 0.03
8 ISUZU TRANSMISSION R/R COVER 0.03
IRC
MELTING FURNACE
MACHINE PARTS NUMBER
PARTS NAMEPARTS NITROGEN
TYPE CODE (lt/shot)
1 1 1650T NO.1 HC CYLINDER BLOCK
HC CB 1.05
2 HD CYLINDER BLOCK
HD CB 1.05
2 1 1250T NO.1 DAIHATSU TRANSMISSION CASE S 0.46
DTCS
2 DAIHATSU TRANSMISSION CASE F
DTCF
3 ISUZU TRANSMISSION CASE
ITC
4 DAIHATSU OIL PAN
DOP
3 1 800T NO.1 DAIHATSU CASE COVER S
DCCS 0.46
2 DAIHATSU BEARING FRONT
DBR 0.46
3 DAIHATSU EXT. HOUSING 4-S
DEH 41S 0.46
4 DAIHATSU EXT. HOUSING 5-S91
DEH 51S 0.46
5 DAIHATSU EXT. HOUSING 5-S92
DEH 52S 0.46
6 DAIHATSU CASE COVER F
DCCF
7 DAIHATSU EXT. HOUSING 5-F
DEH 51F
8 ISUZU TRANSMISSION R/R COVER
ITRC
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4. 'file://Casting2066bnu/the%20x%20files/The%20X%20Files/Standard.xls'#parameter
PRODUCTION MATERIAL
CYCLE NO. OF PRE WEIGHT (KG) YIELD SCRAP
TIME CAVITY SHOT PRODUCT SHOT % (KG)
2.3 1 16 13.22 15.1 0.88 1.88
2.3 1 16 13.65 15.3 0.89 1.65
1.5 1 8 5.7 7.4 0.77 1.7
1.5 1 8 6.25 8.4 0.74 2.15
1.8 1 8 7 9.7 0.72 2.7
1.8 1 8 3.2 6 0.53 2.8
1 2 8 0.8 2.7 0.59 1.1
0.9 3 8 0.3 2.1 0.43 1.17
1 2 8 0.95 3.02 0.63 1.12
1 2 8 1.15 3.4 0.68 1.1
1 2 8 1.2 3.4 0.71 1
1 1 8 1.2 2.15 0.56 0.95
1.5 1 8 2.95 4.3 0.69 1.35
1.2 1 8 2.85 3.85 0.74 1
MELTING FURNACE FLUX COATING FINISHING
LPG TAP CONE KEROSENE HOLDING LADDLE KIKIR (S) KIKIR (L)
(kg/shot) (pcs/shot) (cc/shot) (gr/shot) (gr/shot) (pcs/shot) (pcs/shot)
8.15 4.19
8.26 4.19
4 0.46
1.46 0.46
1.13 0.46
1.63 0.46
1.84 0.46
1.84 0.46
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5. 'file://Casting2066bnu/the%20x%20files/The%20X%20Files/Standard.xls'#parameter
LUBRICANT SOLDERING AGENT
LINER DIE TIP TOGGLE ANTI 1ST SHOT
(pc/shot) (cc/shot) (cc/shot) (cc/shot) (cc/shot) (cc/shot)
4 34.78 13 10 8.38 0.21
4 34.78 13 10 8.38 0.21
25.3 6.1 6.1 6.1 0.15
15.81 3.81 6.1
15.81 3.81 6.1
15.81 3.81 6.1
15.81 3.81 6.1
15.81 3.81 6.1
KIKIR (C) KIKIR (HCL) HAND GLOVEMADJUN MASKER
(pcs/shot) (pcs/shot) (set/shot) (kg/shot) (kg/shot)
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