2. is an artificial stone having basic
ingredients of cement, sand and coarse
aggregate.
can be obtained by mixing together the
above ingredients with water and
allowing the product to cure for
hardening
Concrete
3. Concrete
is very popular construction material having
high strength and flexibility in shape and
size for the construction.
is considered to be superior to any other
construction materials in terms of the
durability, corrosive resistance, greater fire
resistance etc.
4. Quality of concrete
Depends upon
Quality of its ingredients
cement, coarse and fine aggregates, water, admixtures etc
Concreting process
checking before concreting
formwork condition properly whether it is on exact
required alignment as per drawings or not
reinforcing bar as per design & drawing
detailing of reinforcing bars
proper installation of electrical pipes
proper sizes of cover blocks at top, bottom and ends
proportioning the ingredients, mixing,
transporting, placing, compacting, curing etc
5. Quality of its ingredients
Cement
guaranteed by the manufacturer
suitable cement should be chosen
Aggregates
usually available in locally and can vary to any extent in
many of their properties.
very essential to know more about the aggregate
Water
potable water can be used
Admixtures
Used for special purposes
Need special knowledge or advise from manufacturer
12. Concreting Process
Batching
by weight is preferable
If batched on volume basis, use measurement boxes in
units of 35 liters which is the capacity of one 50 kg bag
of cement
cement should be batch only by weight and preferably
by whole bags
aggregates shall be used with measurement box
correction for bulking of aggregates is necessary
13. Concreting Process
Mixing
Use mixing machine.
Avoid hand mixing
When it is unavoidable hand mixing should be done on
an impervious plate-form. In the case of hand mixing,
mix cement and sand first and then add aggregates.
14. Concreting Process
Transporting
Manually by pan for short distance
By trolley horizontally or vertically
By dumper with cover for mass concrete in short
distance
By transit mixture for long distance and ready mixed
concrete (RMC)
Avoid drying out, segregation and setting during
transportation.
15. Concreting Process
Placing
Place concrete in its final position before setting starts
avoid segregation of materials by pouring with short
distance without disturbance of the forms
lay concrete in suitable layers without any break of
continuity
Pour the concrete upto construction joint as per design
if provided
16. Concreting Process
Compacting
use internal (needle) vibrator for thick concrete
use external (plate) vibrator for thin concrete
avoid over vibration
apply vertically the needle without moving and never
use needle as nearby transporter of concrete
check props (supports) of the formwork while
compacting
17. Concreting Process
Curing
keep concrete moist by ponding or plastic curing over
floor
keep concrete moist by jute wrapping on column
or vertical wall
apply curing preferably for 10 days minimum