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Construction Products
STEEL SHEET PILES
2-6-1 Marunouchi, Chiyoda-ku,Tokyo 100-8071 Japan
Tel: +81-3-6867-4111
STEEL SHEET PILES
© 2012 NIPPON STEEL & SUMITOMO METAL CORPORATION
K007en_01_201210f
http://www.nssmc.com/
1
〈NOTE〉
“NS-SP” used in this brochure are Nippon Steel &
Sumitomo Metal’s internal product codes for steel sheet pile
products.
The steel sheet piles of Nippon Steel & Sumitomo Metal
are used in many fields (port and harbor structures, river
revetment, earth retention and cofferdams) and have
acquired high market acceptance due to their excellent
product quality and to construction efficiencies that derive
from their use.
Nippon Steel & Sumitomo Metal, drawing on a wealth of rolling,
fabrication and application and further adding to the superb
properties of its sheet pile, has recently developed various new
products and construction methods in this field, which have also
won for the company a high reputation.
Based on an accumulation of technical expertise, Nippon
Steel & Sumitomo Metal has developed and placed on the
market two versions (NSP-10H and NSP-25H) of a new
line of sheet piles: hat-type steel sheet piles 900.
Nippon Steel & Sumitomo Metal will continue its efforts to
develop novel products that bring the properties of sheet
piles into full play and to respond to more stringent and
diversifying user needs in the future.
Foreword A Wide Selection of Shapes and Types
Sheet pile is available in a wide range of
selection moduli per meter of pile wall width,
ranging from 874 to 8750 cm³. This allows
selection of the most economical type of sheet
pile to suit the design requirements and the
intended construction method.
Superb Drivability and Water tightness
Clearances of joints are tight enough to ensure
excellent drivability as well as water tightness of
sheet pile wall.
Features
Contents
Notice: While every effort has been made to ensure the accuracy of the
information contained within this publication, the use of the information is at
the reader's risk and no warranty is implied or expressed by Nippon Steel
& Sumitomo Metal Corporation with respect to the use of the information
contained herein. The information in this publication is subject to change or
modification without notice. Please contact the Nippon Steel & Sumitomo
Metal Corporation office for the latest information.
Please refrain from unauthorized reproduction or copying of the contents of
this publication.
The names of our products and services shown in this publication are
trademarks or registered trademarks of Nippon Steel & Sumitomo
Metal Corporation , affiliated companies, or third parties granting rights
to Nippon Steel & Sumitomo Metal Corporation or affiliated companies.
Other product or service names shown may be trademarks or registered
trademarks of their respective owners.
Foreword and Features ……………………………………… 1
Production Process ……………………………………………… 2
Products …………………………………………………………………… 3
Hat-type sheet pile 900 ……………………………………… 3
U type sheet pile…………………………………………………… 6
Corner section sheet pile………………………………… 11
NS-SP-J………………………………………………………………… 14
Straight web-type sheet pile…………………………… 16
Usage………………………………………………………………………… 18
(1)River revetment ………………………………………… 18
(2)Port and harbor structures……………………… 19
(3)Retaining wall for road
and house construction …………………………… 19
(4)Retaining wall by close-proximity………… 19
(5)Erosion and sedimentation control dam
in mountain area………………………………………… 19
Driving Method …………………………………………………… 20
Vibration method………………………………………………… 20
Press-in method ………………………………………………… 21
2 3
● Superb Drivability
Large sectional area of the hat type sheet pile realizes
superior drivability.
● High Structural Reliability
No reductions are required in sectional performance to
account for possible lack of shear force transmission
such as is true for conventional type of steel sheet piles.
● Excellent Cost-effectiveness
The amount of steel per unit wall can be reduced,
resulting in improved total cost.
■ Shapes
■ Sectional Properties
NS-SP-10H NS-SP-25H
Type
Dimension Per pile Per 1 m of pile wall width
Effective
width
W
mm
Effective
height
h
mm
Thickness
t
mm
Sectional
area
cm²
Moment
of inertia
cm⁴
Section
modulus
cm³
Unit
mass
kg/m
Sectional
area
cm²/m
Moment
of inertia
cm⁴/m
Section
modulus
cm³/m
Unit
mass
kg/m²
NS-SP-10H 900 230 10.8 110.0 9,430 812 86.4 122.2 10,500 902 96.0
NS-SP-25H 900 300 13.2 144.4 22,000 1,450 113 160.4 24,400 1,610 126
Hat-type sheet pile 900
Production Process Products
W
t
h
10.8
900
230 300
13.2
900
Reheating furnace
Breakdown mill
No.1 Intermediate mills
No.2 Intermediate mills Finishing mill
Hot saws
Roller straightener
Finished product
4 5
Note: Ceq.=C+Mn/6+Si/24+Ni/40+Cr/5+Mo/4+V/14
Item Tolerance
Full width
+ 10mm
− 5mm
Height ± 4%
Thickness
Under 10 mm ± 1.0mm
10 mm and over to 16 mm excl. ± 1.2mm
16 mm and over ± 1.5mm
Length
+ Not specified
0
Deflection
10 m and under in length Full length
(m)
× 0.12% max.
Over 10 m in length (Full length − 10m)
× 0.10% + 12mm max.
Camber
10 m and under in length Full length
(m)
× 0.25% max.
Over 10 m in length (Full length − 10m)
× 0.20% + 25mm max.
Difference in vertically cut section Within 4% of width
Mating joint angle ≧ 4°
Interlocks of 10H version and 25H version are compatible.
Each interlock allows a certain rotation. The minimum angle of mating joint (the interlock swing) for the
combination of the identical versions of hat-type sheet piles is shown in the figure below.
Sectional properties of hat-type sheet pile after 1 mm corrosion loss per side, totaling 2 mm in both sides, are
shown in the table below.
Note: Chemical composition and mechanical properties conform to JIS A 5523-2012.
N is shown by total in accordance with section 5. Note 2 of JIS A 5523-2012.
Grade of S 355GP
(EN 10248 Part 1)
is also available upon request.
Note:1.Tolerance of shapes and
Dimensions conform to
JIS A 5523-2012
2. Deflection stands for
the deviation from the
plain parallel to the
sheet pile wall, and
Camber stands for the
deviation from the plain
for vertical to the sheet
pile wall.
Io, Zo : Moment inertia and section modulus without
corrosion loss
η : Reduction ratio after corrosion
I, Z : Moment inertia and section modulus after
corrosion
Steps to calculate sectional properties after corrosion;
① Assume corrosion rate and life time of facility,
and calculate the corrosion loss of marine side
t₁(mm)and that of land side t₂(mm)
.
② Calculate corrosion loss rate α(= t₂/t₁)
.
③ By using the corrosion loss of marine side, t₁
(mm)and the corrosion loss rate α , obtain the
reduction ratio of sectional properties, η from the
following graphs.
④ Calculate the sectional properties after corrosion
loss, Z and I by multiplying the sectional
properties before corrosion loss, Z₀ 、and I₀ by
the reduction ratio η
Section modulus Z = Z₀ ×η Moment inertia I = I₀ ×η
Type
Sectional Properties without corrosion loss Sectional Properties with 1 mm corrosion loss per side
I0
(cm⁴/m)
Z0
(cm³/m)
η
(%)
I
(cm⁴/m)
Z
(cm³/m)
NS-SP-10H 10,500 902 72 8,300 713
NS-SP-25H 24,400 1,610 82 20,000 1,320
Hat-type sheet pile 900
■ Material Quality
■ Sectional Properties after Corrosion
■ Tolerance of Shapes and Dimensions
■ Compatibility
■ Mating joint Angle
Classification Grade
Chemical composition
(%) Ceq.
(%)
C Si Mn P S N Ceq.
Weldable hot rolled
steel sheet piles
JIS A 5523
SYW295
0.18max. 0.55max. 1.50max. 0.04max. 0.04max. 0.0060max.
0.44max.
SYW390 0.45max.
Classification Grade
Yield point
N/mm²
Tensile
Strength
N/mm²
Test
Apecimen
Elongation
%
Charpy V-notch toughness J Type and
direction
of test
specimen
Test
temperature
(℃)
Standard size
test specimen
Sub-size test specimen
10×10mm 10×7.5mm 10×5mm
Weldable hot rolled
steel sheet piles
JIS A 5523
SYW295 295min. 450min.
No.1A 18min.
0 43min. 32min. 22min.
V notch
in rolling
direction
No.14B 24min.
SYW390 390min. 490min.
No.1A 16min.
No.14B 20min.
Graphs for obtaining the reduction ratio of sectional properties, η
η : reduction ratio of sectional properties after corrosion(%)
t₁, t₂ : corrosion loss of marine side and land side(mm)
α : corrosion loss rate, α= t₂/t₁
Note : Only the illustrated ranges are effective in the following graphs.
α=1.0
α=1.0 α=0.75
α=0.75 α=0.25
α=0.25 α=0
α=0
α=0.5
α=0.5
t1
(mm)
η
(%)
100
90
80
70
60
50
0 1 2 3 4
α=1.0
α=1.0 α=0.75
α=0.75 α=0.25
α=0.25
α=0
α=0
α=0.5
α=0.5
t1
(mm)
η
(%)
100
90
80
70
60
50
0 1 2 3 4
NS-SP-25H
NS-SP-10H
t1
t2
t1
t2
t1
t2
t1
t2
t1
t2
4°
4°
Thickness
Effective width
Full width
Height
6 7
●U type sections have been widely used for
various types of permanent and temporary
structures, and one of the most familiar sheet
piles among designers as well as users.
●N S - S P - Ⅱ,Ⅲ,ⅢA,Ⅳ,ⅤL and ⅥL a r e s o l i d l y
designed. These sections are especially
suitable for repeated use, and have acquired
high market acceptance from users.
●U type sections offer section modulus ranging
from 874cm³ to 3820cm³ per linear meter of
wall.
NS-SP-ⅡW
NS-SP-Ⅱ
NS-SP-Ⅳ
NS-SP-ⅢW
NS-SP-Ⅲ
NS-SP-ⅤL
NS-SP-ⅣW
NS-SP- A
NS-SP-ⅥL
Type
Dimension Per pile Per 1 m of pile wall width
Effective
width
W
mm
Effective
height
h
mm
Thickness
t
mm
Sectional
area
cm²
Moment
of inertia
cm⁴
Section
modulus
cm³
Unit
mass
kg/m
Sectional
area
cm²/m
Moment
of inertia
cm⁴/m
Section
modulus
cm³/m
Unit
mass
kg/m²
NS-SP-Ⅱ 400 100 10.5 61.18 1,240 152 48.0 153.0 8,740 874 120
NS-SP-Ⅲ 400 125 13.0 76.42 2,220 223 60.0 191.0 16,800 1,340 150
NS-SP-ⅢA 400 150 13.1 74.40 2,790 250 58.4 186.0 22,800 1,520 146
NS-SP-Ⅳ 400 170 15.5 96.99 4,670 362 76.1 242.5 38,600 2,270 190
NS-SP-ⅤL 500 200 24.3 133.8 7,960 520 105 267.6 63,000 3,150 210
NS-SP-ⅥL 500 225 27.6 153.0 11,400 680 120 306.0 86,000 3,820 240
NS-SP-ⅡW 600 130 10.3 78.70 2,110 203 61.8 131.2 13,000 1,000 103
NS-SP-ⅢW 600 180 13.4 103.9 5,220 376 81.6 173.2 32,400 1,800 136
NS-SP-ⅣW 600 210 18.0 135.3 8,630 539 106 225.5 56,700 2,700 177
Classification Grade
Chemical composition Ceq.
(%)
C Si Mn P S N Ceq.
Weldable hot rolled
steel sheet piles
JIS A 5523
SYW295
0.18max. 0.55max. 1.50max. 0.04max. 0.04max. 0.0060max.
0.44max.
SYW390 0.45max.
Hot rolled steel
sheet piles
JIS A 5528
SY295
ー ー ー 0.04max. 0.04max. ー ー
SY390
Note: Ceq.=C+Mn/6+Si/24+Ni/40+Cr/5+Mo/4+V/14
■ Shapes
■ Material Quality
■ Sectional Properties
Classification Grade
Yield point
N/mm²
Tensile
Strength
N/mm²
Test
Apecimen
Elongation
%
Charpy V-notch toughness J Type and
direction
of test
specimen
Test
temperature
(℃)
Standard size
test specimen
Sub-size test specimen
10×10mm 10×7.5mm 10×5mm
Weldable hot rolled
steel sheet piles
JIS A 5523
SYW295 295min. 450min.
No.1A 18min.
0 43min. 32min. 22min.
V notch
in rolling
direction
No.14B 24min.
SYW390 390min. 490min.
No.1A 16min.
No.14B 20min.
Hot rolled steel
sheet piles
JIS A 5528
SY295 295min. 450min.
No.1A 18min.
ー ー ー ー ー
No.14B 24min.
SY390 390min. 490min.
No.1A 16min.
No.14B 20min.
Note:Chemical composition and mechanical properties conform to JIS A 5523-2012 or JIS A 5528-2012 .
N is shown by total in accordance with section 5. Note 2 of JIS A 5523-2012.
Grade of S 355GP
(EN 10248 Part 1)
is also available upon request.
U type sheet pile
600
130
10.3
600
180
13.4
600
210
18.0
400
170
15.5
400
125
13.0
400
100
10.5
500
200
24.3
500
225
27.6
400
150
13.1
W
X X
t
h
8 9
Item JIS A 5523 JIS A 5528
Total width
Effective width ×± 1%
(+ 6mm and − 5mm for Ⅱw, Ⅲw and Ⅳw)
+ 10mm
− 5mm
Total Height ± 4% ± 4%
Thickness
Under 10 mm
+ 1.0mm
− 0.3mm
± 1.0mm
10 mm and over to
16 mm excl.
+ 1.2mm
− 0.3mm
± 1.2mm
16 mm and over
+ 1.5mm
− 0.3mm
± 1.5mm
Length
+ Not specified
0
Deflection
10 m and under in length Full length × 0.1% max.
20mm max.
Overall length(m) × 0.12%max.
[(Overall length − 10m) × 0.10% + 12mm]
Over 10 m in length
Camber
10 m and under in length Full length × 0.2% max.
20mm max.
Overall length(m) × 0.25%max.
[(Overall length − 10m) × 0.20% + 25mm]
Over 10 m in length
Difference in vertically cut section Within 4% of width 4% of width max.
Difference in total width
4mm and under in difference between maximum and
minimum total widths within 1m length from the edge
Edge deflection
The values measured at the topside 1m from the edge
and up to 1.5mm,or 1/2 the values measured at the
tangent side and up to 1.5mm
■ Tolerance of Shapes and Dimensions
■ Sectional Properties after Corrosion
■ Compatibility
Note: 1. Tolerance of shapes and Dimensions conform to JIS A 5523-2012 or JIS A 5528-2012 or JIS A 5528-2012.
2. Deflection stands for the deviation from the plain parallel to the sheet pile wall, and Camber stands for the deviation from the
plain for vertical to the sheet pile wall.
Each interlock allows a certain rotation. The minimum angle of deviation (the interlock swing) for the
combination of the identical versions of U type sheet piles is shown in the figure below.
■ Deviation Angle
Sectional properties of U type sheet pile after 1 mm corrosion loss per side, totaling 2 mm in both sides, are
shown in the table below.
Type
Sectional Properties without corrosion loss Sectional Properties with 1 mm corrosion loss per side
I0
(cm⁴/m)
Z0
(cm³/m)
η
(%)
I
(cm⁴/m)
Z
(cm³/m)
NS-SP-Ⅱ 8,740 874 81 7,080 708
NS-SP-Ⅲ 16,800 1,340 85 14,300 1,140
NS-SP-ⅢA 22,800 1,520 84 19,200 1,280
NS-SP-Ⅳ 38,600 2,270 86 33,200 1,950
NS-SP-ⅤL 63,000 3,150 91 57,300 2,870
NS-SP-ⅥL 86,000 3,820 92 79,100 3,510
NS-SP-ⅡW 13,000 1,000 81 10,500 810
NS-SP-ⅢW 32,400 1,800 85 27,500 1,530
NS-SP-ⅣW 56,700 2,700 88 49,900 2,380
U type sheet pile
Io, Zo : Moment inertia and section modulus without
corrosion loss
η : Reduction ratio after corrosion
I, Z : Moment inertia and section modulus after
corrosion
Steps to calculate sectional properties after corrosion;
① Assume corrosion rate and life time of facility,
and calculate the corrosion loss of marine side
t₁(mm)and that of land side t₂(mm).
② Calculate corrosion loss rate α(= t₂/t₁).
③ By using the corrosion loss of marine side, t₁
(mm)and the corrosion loss rate α , obtain the
reduction ratio of sectional properties, η from the
following graphs.
④ Calculate the sectional properties after corrosion
loss, Z and I by multiplying the sectional
properties before corrosion loss, Z₀ 、and I₀ by
the reduction ratio η
Section modulus Z = Z₀ ×η Moment inertia I = I₀ ×η
海側
陸側
t1 t1
t1
t2
t1
t2
t2
t1
t2
t2
t1
t2
marine side
Full length
land side
6°
6°
NS-SP-Ⅱ
NS-SP-ⅤL NS-SP-ⅥL
NS-SP-ⅡW
NS-SP-Ⅳ
NS-SP-Ⅲ
NS-SP-ⅢW
NS-SP-ⅢA
NS-SP-ⅣW
10 11
η : reduction ratio of sectional properties after corrosion(%)
t₁, t₂ : corrosion loss of marine side and land side(mm)
α : corrosion loss rate, α= t₂/t₁
Note : Only the illustrated ranges are effective in the following graphs.
Graphs for obtaining the reduction ratio of sectional properties, η
U type sheet pile
Corner section sheet pile
U type sheet pile
90°
U
type
sheet
pile
■ Shapes
Corner section sheet pile
●A corner-section sheet pile was developed using
the rolling method, as a product replacing the
conventional T-shaped corner-section sheet pile
produced using weld processing. This corner-
section sheet pile does not require welding, thus it
greatly reduces weight.
●For assembly, the conventional cast equipment
can be used as-is.
●In particular, Larssen sheet piling has been adopted
as a base for the shape of corner joints, in order to prevent detachment, and therefore, particularly,
joint performance such as fitment and repetition endurance is excellent.
●Corner sheet pile is a newly developed type produced by rolling to replace the conventional
T-shape corner sheet pile produced by welding. Thus it eliminates the need for welding and other
fabrication processes, and is far lighter in weight.
NS-SP-CⅢ、
NS-SP-CⅣ
NS-SP-CⅢe
NS-SP-Ⅱ
NS-SP-Ⅳ
NS-SP-ⅡW
NS-SP-Ⅲ
NS-SP-ⅤL
NS-SP-ⅢW NS-SP-ⅣW
NS-SP-ⅥL
Corner section sheet pile
U
type
sheet
pile
U type sheet pile
■ High reliability
NS-SP-ⅢA
12 13
Classification Grade
Chemical composition
(%) Ceq.
(%)
C Si Mn P S N Ceq.
Weldable hot rolled
steel sheet piles
JIS A 5523
SYW295
0.18max. 0.55max. 1.50max. 0.04max. 0.04max. 0.0060max.
0.44max.
SYW390 0.45max.
Hot rolled steel
sheet piles
JIS A 5528
SY295
ー ー ー 0.04max. 0.04max. ー ー
SY390
Note: Ceq.=C+Mn/6+Si/24+Ni/40+Cr/5+Mo/4+V/14
■ Material Quality
■ Installation
Item Tolerance
Full width
+ 10mm
− 5mm
Height ± 4%
Thickness
Under 10 mm ー
10 mm and over to 16 mm excl. ± 1.2mm
16 mm and over ー
Length + Not specified 0
Deflection
10 m and under in length Full length
(m)
× 0.12% max.
Over 10 m in length (Full length − 10m)
× 0.10% + 12mm max.
Camber
10 m and under in length Full length
(m)
× 0.25% max.
Over 10 m in length (Full length − 10m)
× 0.20% + 25mm max.
Difference in vertically cut section Within 4% of width
■ Tolerance of Shapes and Dimensions
■ Compatibility
Classification Grade
Yield point
N/mm²
Tensile
Strength
N/mm²
Test
Apecimen
Elongation
%
Charpy V-notch toughness J Type and
direction
of test
specimen
Test
temperature
(℃)
Standard size
test specimen
Sub-size test specimen
10×10mm 10×7.5mm 10×5mm
Weldable hot rolled
steel sheet piles
JIS A 5523
SYW295 295min. 450min.
No.1A 18min.
0 43min. 32min. 22min.
V notch
in rolling
direction
No.14B 24min.
SYW390 390min. 490min.
No.1A 16min.
No.14B 20min.
Hot rolled steel
sheet piles
JIS A 5528
SY295 295min. 450min.
No.1A 18min.
ー ー ー ー ー
No.14B 24min.
SY390 390min. 490min.
No.1A 16min.
No.14B 20min.
Note: Chemical composition and mechanical properties conform to JIS A 5523-2012 or JIS A 5528-2012.
N is shown by total in accordance with section 5. Note 2 of JIS A 5523-2012.
Grade of SYW295,SYW390 requires consultation prior to order.
Note:1.Tolerance of shapes and
Dimensions conform to
JIS A 5528-2012
2. Deflection stands for
the deviation from the
plain parallel to the
sheet pile wall, and
Camber stands for the
deviation from the plain
for vertical to the sheet
pile wall.
NS-SP-Ⅱ NS-SP-ⅤL
NS-SP-Ⅳ
NS-SP-CⅣ
NS-SP-Ⅲ
NS-SP-CⅢ
NS-SP-CⅢe
SM-J
■ Sectional Properties
Odd
Even
Even
Even
Even
Odd
Even
Odd
Even
Odd
Odd
Even
W
t
Corner joint
Ordinary joint
h
W
Corner joint Ordinary joint
t
h
Type
Dimension Per pile
Effective
width
W
mm
Effective
height
h
mm
Thickness
t
mm
Sectional
area
cm²
Unit
mass
kg/m
Moment
of inertia
cm⁴
Section
modulus
cm³
NS-SP-CⅢ 400 125 13 79.63 62.5 2,330 237
NS-SP-CⅢe 400 125 13 76.40 60.0 1,930 222
NS-SP-CⅣ 400 170 15.5 96.76 76.0 4,630 337
NS-SP-CⅢ、
NS-SP-CⅣ
NS-SP-CⅢe
14 15
NS-SP-J
■ Sectional Properties
Note: Ceq.=C+Mn/6+Si/24+Ni/40+Cr/5+Mo/4+V/14
■ Material Quality
Classification Grade
Chemical composition
(%) Ceq.
(%)
C Si Mn P S N Ceq.
Weldable hot rolled
steel sheet piles
JIS A 5523
SYW295
0.18max. 0.55max. 1.50max. 0.04max. 0.04max. 0.0060max.
0.44max.
SYW390 0.45max.
Type
Dimension Per pile Per 1 m of pile wall width
Effective
width
W
mm
Effective
height
h
mm
Thickness
t
mm
Sectional
area
cm²
Moment
of inertia
cm⁴
Section
modulus
cm³
Unit
mass
kg/m
Sectional
area
cm²/m
Moment
of inertia
cm⁴/m
Section
modulus
cm³/m
Unit
mass
kg/m²
NS-SP-J 600 200 13.0 111.2 7,250 705 87.3 185.3 12,090 1,175 145
■ Tolerance of Shapes and Dimensions
■ Deviation Angle
Type
Sectional Properties without corrosion loss Sectional Properties with 1 mm corrosion loss per side
I0
(cm⁴/m)
Z0
(cm³/m)
η
(%)
I
(cm⁴/m)
Z
(cm³/m)
NS-SP-J 12,090 1,175 85 10,300 999
■ Sectional Properties after Corrosion
α=1.0
α=1.0
α=0.75
α=0.75
α=0.25
α=0.25 α=0
α=0
α=0.5
α=0.5
t1
(mm)
η
(%)
100
90
80
70
60
50
0 1 2 3 4 5 6
Io, Zo : Moment inertia and section modulus without
corrosion loss
η : Reduction ratio after corrosion
I, Z : Moment inertia and section modulus after
corrosion
Steps to calculate sectional properties after corrosion;
① Assume corrosion rate and life time of facility,
and calculate the corrosion loss of marine side
t₁(mm)and that of land side t₂(mm)
.
② Calculate corrosion loss rate α(= t₂/t₁)
.
③ By using the corrosion loss of marine side, t₁
(mm)and the corrosion loss rate α , obtain the
reduction ratio of sectional properties, η from the
following graphs.
④ Calculate the sectional properties after corrosion
loss, Z and I by multiplying the sectional
properties before corrosion loss, Z₀ 、and I₀ by
the reduction ratio η
Section modulus Z = Z₀ ×η Moment inertia I = I₀ ×η
Graphs for obtaining the reduction ratio of sectional properties, η
η : reduction ratio of sectional properties after corrosion(%)
t₁, t₂ : corrosion loss of marine side and land side(mm)
α : corrosion loss rate, α= t₂/t₁
Note : Only the illustrated ranges are effective in the following graphs.
Note: Chemical composition and mechanical properties conform to JIS A 5523-2012. N is shown by total in accordance with section 5. Note 2 of JIS A 5523-2012.
Grade of S 355GP
(EN 10248 Part 1)
is also available upon request.
Classification Grade
Yield point
N/mm²
Tensile
Strength
N/mm²
Test
Apecimen
Elongation
%
Charpy V-notch toughness J Type and
direction
of test
specimen
Test
temperature
(℃)
Standard size
test specimen
Sub-size test specimen
10×10mm 10×7.5mm 10×5mm
Weldable hot rolled
steel sheet piles
JIS A 5523
SYW295 295min. 450min.
No.1A 18min.
0 43min. 32min. 22min.
V notch
in rolling
direction
No.14B 24min.
SYW390 390min. 490min.
No.1A 16min.
No.14B 20min.
Item Tolerance
Full width
+ 10mm
− 5mm
Height ± 4%
Thickness
Under 10 mm ± 1.0mm
10 mm and over to 16 mm excl. ± 1.2mm
16 mm and over ± 1.5mm
Length
+ Not specified
0
Deflection
10 m and under in length Full length
(m)
× 0.12% max.
Over 10 m in length (Full length − 10m)
× 0.10% + 12mm max.
Camber
10 m and under in length Full length
(m)
× 0.25% max.
Over 10 m in length (Full length − 10m)
× 0.20% + 25mm max.
Difference in vertically cut section Within 4% of width
Mating joint angle ≧ 4°
Note:1.Tolerance of shapes and
Dimensions conform to
JIS A 5523-2012
2. Deflection stands for
the deviation from the
plain parallel to the
sheet pile wall, and
Camber stands for the
deviation from the plain
for vertical to the sheet
pile wall.
※NS-SP-J can be interlocked with
some of U-type sheet piles. The
compatible types for interlocking
depand on the use conditions at
the site. Please consult Nippon
Steel & Sumitomo Metal for details.
■ Shapes
13.0
600
200
t
W
h
4°
4°
t2
t1
t2
t1
t2
t1
t2
t1
t2
t1
●Close-proximity installation
SP-J pile can be installed in close proximity to existing
structures, permitting construction of retaining walls abutting
site boundaries and making the maximum use of site area.
●100% intelock integrity
As interlocks are located on the outermost side of the wall,
there is no need to consider reduction of sectional properties
due to the slip on interlocks, which permits economical design.
●Cost-saving and Work-shortening of
Temporary Work
Compared with the conventional steel sheet pile for temporary
work with the effective width of 400mm, SP-J has the effective
width of 600mm. This makes it possible to reduce the number
of installed piles with less cost and to improve water tightness.
16 17
●This type of sheet pile boasts extremely high tensile strength at its interlocking sections up to 5.88 MN per
linear meter of joint length, and is suited for use in cellular type structure such as quay walls, seawalls of
manmade island, cofferdams and other similar works
■ Shapes
■ Deviation Angle
Each interlock allows a certain rotation. The maximum angle of deviation(the interlock swing)for the
combination of the identical versions of straight web-type sheet piles is shown in the figure below.
■ Sectional Properties
Classification Grade
Chemical composition Ceq.
(%)
C Si Mn P S N Ceq.
Weldable hot rolled
steel sheet piles
JIS A 5523
SYW295
0.18max. 0.55max. 1.50max. 0.04max. 0.04max. 0.0060max.
0.44max.
SYW390 0.45max.
Hot rolled steel
sheet piles
JIS A 5528
SY295
ー ー ー 0.04max. 0.04max. ー ー
SY390
Note: Ceq.=C+Mn/6+Si/24+Ni/40+Cr/5+Mo/4+V/14
Note: 1. Straight web –type sheet pile of SYW295 and SY295 offers joint strength of 3.92 MN/m and over NS-SP-FL and 5.88 MN/m and over for NS-SP-FXL.
2. Straight web –type sheet piles with web thickness of 12.5, 12.0 and 11.5 mm require consultation prior to order.
NS-SP-FL………θ=±12.5°
NS-SP-FXL ……θ=±10°
■ Material Quality
■ Tolerance of Shapes and Dimensions
Note: 1. Tolerances shown above satisfy JIS A5523-2012 and JIS A5528-2012.
2. Deflection stands for the deviation from the plain parallel to the sheet pile wall, and Camber stands for the deviation from the
plain for vertical to the sheet pile wall.
Straight Web-Type Sheet Pile
Type
Dimension Per pile Per 1 m of pile wall width
Effective
width
W
mm
Effective
height
h
mm
Thickness
t
mm
Sectional
area
cm²
Moment
of inertia
cm⁴
Section
modulus
cm³
Unit
mass
kg/m
Sectional
area
cm²/m
Moment
of inertia
cm⁴/m
Section
modulus
cm³/m
Unit
mass
kg/m²
NS-SP-FL 500 44.5 9.5 78.57 184 45.7 61.7 157.1 396 89 123
NS-SP-FXL 500 47.0 12.7 98.36 245 60.3 77.2 196.7 570 121 154
Item Tolerance
width ± 4mm
Height −
Thickness
Under 10 mm
+ 1.5mm
− 0.7mm
10 mm and over to 16 mm excl.
+ 1.5mm
− 0.7mm
16 mm and over −
Length + Not specified 0
Deflection
10 m and under in length Full length(m)× 0.15% max.
Over 10 m in length (Full length − 10m)× 0.10% + 15mm max.
Camber
10 m and under in length Full length(m)× 0.20% max.
Over 10 m in length (Full length − 10m)× 0.10% + 20mm max.
Difference in vertically cut section Within 4% of width
Classification Grade
Yield point
N/mm²
Tensile
Strength
N/mm²
Test
Apecimen
Elongation
%
Charpy V-notch toughness J Type and
direction
of test
specimen
Test
temperature
(℃)
Standard size
test specimen
Sub-size test specimen
10×10mm 10×7.5mm 10×5mm
Weldable hot rolled
steel sheet piles
JIS A 5523
SYW295 295min. 450min.
No.1A 18min.
V notch
in rolling
direction
No.14B 24min.
SYW390 390min. 490min.
No.1A 16min.
0 43min. 32min. 22min.
No.14B 20min.
Hot rolled steel
sheet piles
JIS A 5528
SY295 295min. 450min.
No.1A 18min.
ー ー ー ー ー
No.14B 24min.
SY390 390min. 490min.
No.1A 16min.
No.14B 20min.
NS-SP-FL NS-SP-FXL
Note: Chemical composition and mechanical properties conform to JIS A 5523-2012 or JIS A 5528.
N is shown by total in accordance with section 5. Note 2 of JIS A 5523-2012.
Grade of S 355GP
(EN 10248 Part 1)
is also available upon request.
18 19
River embankments
Quay walls of port facilities
Earth-retaining wall for road construction
Retaining wall by close-proximity Erosion and sedimentation control
dam in mountain area
Steel sheet pile wall is covered by concrete
panels to conform to the neighboring view.
Usage
Permeable sheet pile wall with holes for subsurface water flow
Subsurface water flow stoppage wall
Permanent use as well as temporary cofferdam use
20 21
Sheet piles are driven into the ground by transferring to them up-and-down vibratory forces generated by
vibratory hammer. Because percussion force is not used, pile head is not injured, driving efficiency is high
and, is useful for both driving and pulling piles.
Sheet piles are pressed-in using hydraulic mechanism by grasping the middle place of sheet pile while taking
reaction by holding driven piles. Driving machine is compact, and need not crane, though it needs crane
separately for hanging sheet piles. It is applicable to the driving conditions such as narrow places and low
clearance places. It is also possible to drive piles in conditions of low noise and low vibration. When ground
is so hard that driving is difficult by using only pressing machine, it is useful to use water jet cutter together.
■ Vibration method
■ Press-in method
Driving of hat-type sheet pile 900
Clamping position of hat-type sheet pile 900
Clamp for hat-type sheet pile 900 Vibratory hammer equipped with
clamp for hat-type sheet pile 900
Driving of U-type sheet pile
Pressing-in of hat-type sheet pile 900
Pressing-in of U-type sheet pile
Pressing-in of NS-SP-J
Press-in machine for U-type sheet pile
Press-in machine for hat-type sheet pile 900
Driving Method
Web Clamp
Flange
Web
Clamp
Clamp
Clamp
Arm
Flange
Clamping position of U-type sheet pile
Press-in machine for NS-SP-J (close-proximity installation)
Over view
Over view
Side view
Side view
Over view Side view

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  • 1. Construction Products STEEL SHEET PILES 2-6-1 Marunouchi, Chiyoda-ku,Tokyo 100-8071 Japan Tel: +81-3-6867-4111 STEEL SHEET PILES © 2012 NIPPON STEEL & SUMITOMO METAL CORPORATION K007en_01_201210f http://www.nssmc.com/
  • 2. 1 〈NOTE〉 “NS-SP” used in this brochure are Nippon Steel & Sumitomo Metal’s internal product codes for steel sheet pile products. The steel sheet piles of Nippon Steel & Sumitomo Metal are used in many fields (port and harbor structures, river revetment, earth retention and cofferdams) and have acquired high market acceptance due to their excellent product quality and to construction efficiencies that derive from their use. Nippon Steel & Sumitomo Metal, drawing on a wealth of rolling, fabrication and application and further adding to the superb properties of its sheet pile, has recently developed various new products and construction methods in this field, which have also won for the company a high reputation. Based on an accumulation of technical expertise, Nippon Steel & Sumitomo Metal has developed and placed on the market two versions (NSP-10H and NSP-25H) of a new line of sheet piles: hat-type steel sheet piles 900. Nippon Steel & Sumitomo Metal will continue its efforts to develop novel products that bring the properties of sheet piles into full play and to respond to more stringent and diversifying user needs in the future. Foreword A Wide Selection of Shapes and Types Sheet pile is available in a wide range of selection moduli per meter of pile wall width, ranging from 874 to 8750 cm³. This allows selection of the most economical type of sheet pile to suit the design requirements and the intended construction method. Superb Drivability and Water tightness Clearances of joints are tight enough to ensure excellent drivability as well as water tightness of sheet pile wall. Features Contents Notice: While every effort has been made to ensure the accuracy of the information contained within this publication, the use of the information is at the reader's risk and no warranty is implied or expressed by Nippon Steel & Sumitomo Metal Corporation with respect to the use of the information contained herein. The information in this publication is subject to change or modification without notice. Please contact the Nippon Steel & Sumitomo Metal Corporation office for the latest information. Please refrain from unauthorized reproduction or copying of the contents of this publication. The names of our products and services shown in this publication are trademarks or registered trademarks of Nippon Steel & Sumitomo Metal Corporation , affiliated companies, or third parties granting rights to Nippon Steel & Sumitomo Metal Corporation or affiliated companies. Other product or service names shown may be trademarks or registered trademarks of their respective owners. Foreword and Features ……………………………………… 1 Production Process ……………………………………………… 2 Products …………………………………………………………………… 3 Hat-type sheet pile 900 ……………………………………… 3 U type sheet pile…………………………………………………… 6 Corner section sheet pile………………………………… 11 NS-SP-J………………………………………………………………… 14 Straight web-type sheet pile…………………………… 16 Usage………………………………………………………………………… 18 (1)River revetment ………………………………………… 18 (2)Port and harbor structures……………………… 19 (3)Retaining wall for road and house construction …………………………… 19 (4)Retaining wall by close-proximity………… 19 (5)Erosion and sedimentation control dam in mountain area………………………………………… 19 Driving Method …………………………………………………… 20 Vibration method………………………………………………… 20 Press-in method ………………………………………………… 21
  • 3. 2 3 ● Superb Drivability Large sectional area of the hat type sheet pile realizes superior drivability. ● High Structural Reliability No reductions are required in sectional performance to account for possible lack of shear force transmission such as is true for conventional type of steel sheet piles. ● Excellent Cost-effectiveness The amount of steel per unit wall can be reduced, resulting in improved total cost. ■ Shapes ■ Sectional Properties NS-SP-10H NS-SP-25H Type Dimension Per pile Per 1 m of pile wall width Effective width W mm Effective height h mm Thickness t mm Sectional area cm² Moment of inertia cm⁴ Section modulus cm³ Unit mass kg/m Sectional area cm²/m Moment of inertia cm⁴/m Section modulus cm³/m Unit mass kg/m² NS-SP-10H 900 230 10.8 110.0 9,430 812 86.4 122.2 10,500 902 96.0 NS-SP-25H 900 300 13.2 144.4 22,000 1,450 113 160.4 24,400 1,610 126 Hat-type sheet pile 900 Production Process Products W t h 10.8 900 230 300 13.2 900 Reheating furnace Breakdown mill No.1 Intermediate mills No.2 Intermediate mills Finishing mill Hot saws Roller straightener Finished product
  • 4. 4 5 Note: Ceq.=C+Mn/6+Si/24+Ni/40+Cr/5+Mo/4+V/14 Item Tolerance Full width + 10mm − 5mm Height ± 4% Thickness Under 10 mm ± 1.0mm 10 mm and over to 16 mm excl. ± 1.2mm 16 mm and over ± 1.5mm Length + Not specified 0 Deflection 10 m and under in length Full length (m) × 0.12% max. Over 10 m in length (Full length − 10m) × 0.10% + 12mm max. Camber 10 m and under in length Full length (m) × 0.25% max. Over 10 m in length (Full length − 10m) × 0.20% + 25mm max. Difference in vertically cut section Within 4% of width Mating joint angle ≧ 4° Interlocks of 10H version and 25H version are compatible. Each interlock allows a certain rotation. The minimum angle of mating joint (the interlock swing) for the combination of the identical versions of hat-type sheet piles is shown in the figure below. Sectional properties of hat-type sheet pile after 1 mm corrosion loss per side, totaling 2 mm in both sides, are shown in the table below. Note: Chemical composition and mechanical properties conform to JIS A 5523-2012. N is shown by total in accordance with section 5. Note 2 of JIS A 5523-2012. Grade of S 355GP (EN 10248 Part 1) is also available upon request. Note:1.Tolerance of shapes and Dimensions conform to JIS A 5523-2012 2. Deflection stands for the deviation from the plain parallel to the sheet pile wall, and Camber stands for the deviation from the plain for vertical to the sheet pile wall. Io, Zo : Moment inertia and section modulus without corrosion loss η : Reduction ratio after corrosion I, Z : Moment inertia and section modulus after corrosion Steps to calculate sectional properties after corrosion; ① Assume corrosion rate and life time of facility, and calculate the corrosion loss of marine side t₁(mm)and that of land side t₂(mm) . ② Calculate corrosion loss rate α(= t₂/t₁) . ③ By using the corrosion loss of marine side, t₁ (mm)and the corrosion loss rate α , obtain the reduction ratio of sectional properties, η from the following graphs. ④ Calculate the sectional properties after corrosion loss, Z and I by multiplying the sectional properties before corrosion loss, Z₀ 、and I₀ by the reduction ratio η Section modulus Z = Z₀ ×η Moment inertia I = I₀ ×η Type Sectional Properties without corrosion loss Sectional Properties with 1 mm corrosion loss per side I0 (cm⁴/m) Z0 (cm³/m) η (%) I (cm⁴/m) Z (cm³/m) NS-SP-10H 10,500 902 72 8,300 713 NS-SP-25H 24,400 1,610 82 20,000 1,320 Hat-type sheet pile 900 ■ Material Quality ■ Sectional Properties after Corrosion ■ Tolerance of Shapes and Dimensions ■ Compatibility ■ Mating joint Angle Classification Grade Chemical composition (%) Ceq. (%) C Si Mn P S N Ceq. Weldable hot rolled steel sheet piles JIS A 5523 SYW295 0.18max. 0.55max. 1.50max. 0.04max. 0.04max. 0.0060max. 0.44max. SYW390 0.45max. Classification Grade Yield point N/mm² Tensile Strength N/mm² Test Apecimen Elongation % Charpy V-notch toughness J Type and direction of test specimen Test temperature (℃) Standard size test specimen Sub-size test specimen 10×10mm 10×7.5mm 10×5mm Weldable hot rolled steel sheet piles JIS A 5523 SYW295 295min. 450min. No.1A 18min. 0 43min. 32min. 22min. V notch in rolling direction No.14B 24min. SYW390 390min. 490min. No.1A 16min. No.14B 20min. Graphs for obtaining the reduction ratio of sectional properties, η η : reduction ratio of sectional properties after corrosion(%) t₁, t₂ : corrosion loss of marine side and land side(mm) α : corrosion loss rate, α= t₂/t₁ Note : Only the illustrated ranges are effective in the following graphs. α=1.0 α=1.0 α=0.75 α=0.75 α=0.25 α=0.25 α=0 α=0 α=0.5 α=0.5 t1 (mm) η (%) 100 90 80 70 60 50 0 1 2 3 4 α=1.0 α=1.0 α=0.75 α=0.75 α=0.25 α=0.25 α=0 α=0 α=0.5 α=0.5 t1 (mm) η (%) 100 90 80 70 60 50 0 1 2 3 4 NS-SP-25H NS-SP-10H t1 t2 t1 t2 t1 t2 t1 t2 t1 t2 4° 4° Thickness Effective width Full width Height
  • 5. 6 7 ●U type sections have been widely used for various types of permanent and temporary structures, and one of the most familiar sheet piles among designers as well as users. ●N S - S P - Ⅱ,Ⅲ,ⅢA,Ⅳ,ⅤL and ⅥL a r e s o l i d l y designed. These sections are especially suitable for repeated use, and have acquired high market acceptance from users. ●U type sections offer section modulus ranging from 874cm³ to 3820cm³ per linear meter of wall. NS-SP-ⅡW NS-SP-Ⅱ NS-SP-Ⅳ NS-SP-ⅢW NS-SP-Ⅲ NS-SP-ⅤL NS-SP-ⅣW NS-SP- A NS-SP-ⅥL Type Dimension Per pile Per 1 m of pile wall width Effective width W mm Effective height h mm Thickness t mm Sectional area cm² Moment of inertia cm⁴ Section modulus cm³ Unit mass kg/m Sectional area cm²/m Moment of inertia cm⁴/m Section modulus cm³/m Unit mass kg/m² NS-SP-Ⅱ 400 100 10.5 61.18 1,240 152 48.0 153.0 8,740 874 120 NS-SP-Ⅲ 400 125 13.0 76.42 2,220 223 60.0 191.0 16,800 1,340 150 NS-SP-ⅢA 400 150 13.1 74.40 2,790 250 58.4 186.0 22,800 1,520 146 NS-SP-Ⅳ 400 170 15.5 96.99 4,670 362 76.1 242.5 38,600 2,270 190 NS-SP-ⅤL 500 200 24.3 133.8 7,960 520 105 267.6 63,000 3,150 210 NS-SP-ⅥL 500 225 27.6 153.0 11,400 680 120 306.0 86,000 3,820 240 NS-SP-ⅡW 600 130 10.3 78.70 2,110 203 61.8 131.2 13,000 1,000 103 NS-SP-ⅢW 600 180 13.4 103.9 5,220 376 81.6 173.2 32,400 1,800 136 NS-SP-ⅣW 600 210 18.0 135.3 8,630 539 106 225.5 56,700 2,700 177 Classification Grade Chemical composition Ceq. (%) C Si Mn P S N Ceq. Weldable hot rolled steel sheet piles JIS A 5523 SYW295 0.18max. 0.55max. 1.50max. 0.04max. 0.04max. 0.0060max. 0.44max. SYW390 0.45max. Hot rolled steel sheet piles JIS A 5528 SY295 ー ー ー 0.04max. 0.04max. ー ー SY390 Note: Ceq.=C+Mn/6+Si/24+Ni/40+Cr/5+Mo/4+V/14 ■ Shapes ■ Material Quality ■ Sectional Properties Classification Grade Yield point N/mm² Tensile Strength N/mm² Test Apecimen Elongation % Charpy V-notch toughness J Type and direction of test specimen Test temperature (℃) Standard size test specimen Sub-size test specimen 10×10mm 10×7.5mm 10×5mm Weldable hot rolled steel sheet piles JIS A 5523 SYW295 295min. 450min. No.1A 18min. 0 43min. 32min. 22min. V notch in rolling direction No.14B 24min. SYW390 390min. 490min. No.1A 16min. No.14B 20min. Hot rolled steel sheet piles JIS A 5528 SY295 295min. 450min. No.1A 18min. ー ー ー ー ー No.14B 24min. SY390 390min. 490min. No.1A 16min. No.14B 20min. Note:Chemical composition and mechanical properties conform to JIS A 5523-2012 or JIS A 5528-2012 . N is shown by total in accordance with section 5. Note 2 of JIS A 5523-2012. Grade of S 355GP (EN 10248 Part 1) is also available upon request. U type sheet pile 600 130 10.3 600 180 13.4 600 210 18.0 400 170 15.5 400 125 13.0 400 100 10.5 500 200 24.3 500 225 27.6 400 150 13.1 W X X t h
  • 6. 8 9 Item JIS A 5523 JIS A 5528 Total width Effective width ×± 1% (+ 6mm and − 5mm for Ⅱw, Ⅲw and Ⅳw) + 10mm − 5mm Total Height ± 4% ± 4% Thickness Under 10 mm + 1.0mm − 0.3mm ± 1.0mm 10 mm and over to 16 mm excl. + 1.2mm − 0.3mm ± 1.2mm 16 mm and over + 1.5mm − 0.3mm ± 1.5mm Length + Not specified 0 Deflection 10 m and under in length Full length × 0.1% max. 20mm max. Overall length(m) × 0.12%max. [(Overall length − 10m) × 0.10% + 12mm] Over 10 m in length Camber 10 m and under in length Full length × 0.2% max. 20mm max. Overall length(m) × 0.25%max. [(Overall length − 10m) × 0.20% + 25mm] Over 10 m in length Difference in vertically cut section Within 4% of width 4% of width max. Difference in total width 4mm and under in difference between maximum and minimum total widths within 1m length from the edge Edge deflection The values measured at the topside 1m from the edge and up to 1.5mm,or 1/2 the values measured at the tangent side and up to 1.5mm ■ Tolerance of Shapes and Dimensions ■ Sectional Properties after Corrosion ■ Compatibility Note: 1. Tolerance of shapes and Dimensions conform to JIS A 5523-2012 or JIS A 5528-2012 or JIS A 5528-2012. 2. Deflection stands for the deviation from the plain parallel to the sheet pile wall, and Camber stands for the deviation from the plain for vertical to the sheet pile wall. Each interlock allows a certain rotation. The minimum angle of deviation (the interlock swing) for the combination of the identical versions of U type sheet piles is shown in the figure below. ■ Deviation Angle Sectional properties of U type sheet pile after 1 mm corrosion loss per side, totaling 2 mm in both sides, are shown in the table below. Type Sectional Properties without corrosion loss Sectional Properties with 1 mm corrosion loss per side I0 (cm⁴/m) Z0 (cm³/m) η (%) I (cm⁴/m) Z (cm³/m) NS-SP-Ⅱ 8,740 874 81 7,080 708 NS-SP-Ⅲ 16,800 1,340 85 14,300 1,140 NS-SP-ⅢA 22,800 1,520 84 19,200 1,280 NS-SP-Ⅳ 38,600 2,270 86 33,200 1,950 NS-SP-ⅤL 63,000 3,150 91 57,300 2,870 NS-SP-ⅥL 86,000 3,820 92 79,100 3,510 NS-SP-ⅡW 13,000 1,000 81 10,500 810 NS-SP-ⅢW 32,400 1,800 85 27,500 1,530 NS-SP-ⅣW 56,700 2,700 88 49,900 2,380 U type sheet pile Io, Zo : Moment inertia and section modulus without corrosion loss η : Reduction ratio after corrosion I, Z : Moment inertia and section modulus after corrosion Steps to calculate sectional properties after corrosion; ① Assume corrosion rate and life time of facility, and calculate the corrosion loss of marine side t₁(mm)and that of land side t₂(mm). ② Calculate corrosion loss rate α(= t₂/t₁). ③ By using the corrosion loss of marine side, t₁ (mm)and the corrosion loss rate α , obtain the reduction ratio of sectional properties, η from the following graphs. ④ Calculate the sectional properties after corrosion loss, Z and I by multiplying the sectional properties before corrosion loss, Z₀ 、and I₀ by the reduction ratio η Section modulus Z = Z₀ ×η Moment inertia I = I₀ ×η 海側 陸側 t1 t1 t1 t2 t1 t2 t2 t1 t2 t2 t1 t2 marine side Full length land side 6° 6° NS-SP-Ⅱ NS-SP-ⅤL NS-SP-ⅥL NS-SP-ⅡW NS-SP-Ⅳ NS-SP-Ⅲ NS-SP-ⅢW NS-SP-ⅢA NS-SP-ⅣW
  • 7. 10 11 η : reduction ratio of sectional properties after corrosion(%) t₁, t₂ : corrosion loss of marine side and land side(mm) α : corrosion loss rate, α= t₂/t₁ Note : Only the illustrated ranges are effective in the following graphs. Graphs for obtaining the reduction ratio of sectional properties, η U type sheet pile Corner section sheet pile U type sheet pile 90° U type sheet pile ■ Shapes Corner section sheet pile ●A corner-section sheet pile was developed using the rolling method, as a product replacing the conventional T-shaped corner-section sheet pile produced using weld processing. This corner- section sheet pile does not require welding, thus it greatly reduces weight. ●For assembly, the conventional cast equipment can be used as-is. ●In particular, Larssen sheet piling has been adopted as a base for the shape of corner joints, in order to prevent detachment, and therefore, particularly, joint performance such as fitment and repetition endurance is excellent. ●Corner sheet pile is a newly developed type produced by rolling to replace the conventional T-shape corner sheet pile produced by welding. Thus it eliminates the need for welding and other fabrication processes, and is far lighter in weight. NS-SP-CⅢ、 NS-SP-CⅣ NS-SP-CⅢe NS-SP-Ⅱ NS-SP-Ⅳ NS-SP-ⅡW NS-SP-Ⅲ NS-SP-ⅤL NS-SP-ⅢW NS-SP-ⅣW NS-SP-ⅥL Corner section sheet pile U type sheet pile U type sheet pile ■ High reliability NS-SP-ⅢA
  • 8. 12 13 Classification Grade Chemical composition (%) Ceq. (%) C Si Mn P S N Ceq. Weldable hot rolled steel sheet piles JIS A 5523 SYW295 0.18max. 0.55max. 1.50max. 0.04max. 0.04max. 0.0060max. 0.44max. SYW390 0.45max. Hot rolled steel sheet piles JIS A 5528 SY295 ー ー ー 0.04max. 0.04max. ー ー SY390 Note: Ceq.=C+Mn/6+Si/24+Ni/40+Cr/5+Mo/4+V/14 ■ Material Quality ■ Installation Item Tolerance Full width + 10mm − 5mm Height ± 4% Thickness Under 10 mm ー 10 mm and over to 16 mm excl. ± 1.2mm 16 mm and over ー Length + Not specified 0 Deflection 10 m and under in length Full length (m) × 0.12% max. Over 10 m in length (Full length − 10m) × 0.10% + 12mm max. Camber 10 m and under in length Full length (m) × 0.25% max. Over 10 m in length (Full length − 10m) × 0.20% + 25mm max. Difference in vertically cut section Within 4% of width ■ Tolerance of Shapes and Dimensions ■ Compatibility Classification Grade Yield point N/mm² Tensile Strength N/mm² Test Apecimen Elongation % Charpy V-notch toughness J Type and direction of test specimen Test temperature (℃) Standard size test specimen Sub-size test specimen 10×10mm 10×7.5mm 10×5mm Weldable hot rolled steel sheet piles JIS A 5523 SYW295 295min. 450min. No.1A 18min. 0 43min. 32min. 22min. V notch in rolling direction No.14B 24min. SYW390 390min. 490min. No.1A 16min. No.14B 20min. Hot rolled steel sheet piles JIS A 5528 SY295 295min. 450min. No.1A 18min. ー ー ー ー ー No.14B 24min. SY390 390min. 490min. No.1A 16min. No.14B 20min. Note: Chemical composition and mechanical properties conform to JIS A 5523-2012 or JIS A 5528-2012. N is shown by total in accordance with section 5. Note 2 of JIS A 5523-2012. Grade of SYW295,SYW390 requires consultation prior to order. Note:1.Tolerance of shapes and Dimensions conform to JIS A 5528-2012 2. Deflection stands for the deviation from the plain parallel to the sheet pile wall, and Camber stands for the deviation from the plain for vertical to the sheet pile wall. NS-SP-Ⅱ NS-SP-ⅤL NS-SP-Ⅳ NS-SP-CⅣ NS-SP-Ⅲ NS-SP-CⅢ NS-SP-CⅢe SM-J ■ Sectional Properties Odd Even Even Even Even Odd Even Odd Even Odd Odd Even W t Corner joint Ordinary joint h W Corner joint Ordinary joint t h Type Dimension Per pile Effective width W mm Effective height h mm Thickness t mm Sectional area cm² Unit mass kg/m Moment of inertia cm⁴ Section modulus cm³ NS-SP-CⅢ 400 125 13 79.63 62.5 2,330 237 NS-SP-CⅢe 400 125 13 76.40 60.0 1,930 222 NS-SP-CⅣ 400 170 15.5 96.76 76.0 4,630 337 NS-SP-CⅢ、 NS-SP-CⅣ NS-SP-CⅢe
  • 9. 14 15 NS-SP-J ■ Sectional Properties Note: Ceq.=C+Mn/6+Si/24+Ni/40+Cr/5+Mo/4+V/14 ■ Material Quality Classification Grade Chemical composition (%) Ceq. (%) C Si Mn P S N Ceq. Weldable hot rolled steel sheet piles JIS A 5523 SYW295 0.18max. 0.55max. 1.50max. 0.04max. 0.04max. 0.0060max. 0.44max. SYW390 0.45max. Type Dimension Per pile Per 1 m of pile wall width Effective width W mm Effective height h mm Thickness t mm Sectional area cm² Moment of inertia cm⁴ Section modulus cm³ Unit mass kg/m Sectional area cm²/m Moment of inertia cm⁴/m Section modulus cm³/m Unit mass kg/m² NS-SP-J 600 200 13.0 111.2 7,250 705 87.3 185.3 12,090 1,175 145 ■ Tolerance of Shapes and Dimensions ■ Deviation Angle Type Sectional Properties without corrosion loss Sectional Properties with 1 mm corrosion loss per side I0 (cm⁴/m) Z0 (cm³/m) η (%) I (cm⁴/m) Z (cm³/m) NS-SP-J 12,090 1,175 85 10,300 999 ■ Sectional Properties after Corrosion α=1.0 α=1.0 α=0.75 α=0.75 α=0.25 α=0.25 α=0 α=0 α=0.5 α=0.5 t1 (mm) η (%) 100 90 80 70 60 50 0 1 2 3 4 5 6 Io, Zo : Moment inertia and section modulus without corrosion loss η : Reduction ratio after corrosion I, Z : Moment inertia and section modulus after corrosion Steps to calculate sectional properties after corrosion; ① Assume corrosion rate and life time of facility, and calculate the corrosion loss of marine side t₁(mm)and that of land side t₂(mm) . ② Calculate corrosion loss rate α(= t₂/t₁) . ③ By using the corrosion loss of marine side, t₁ (mm)and the corrosion loss rate α , obtain the reduction ratio of sectional properties, η from the following graphs. ④ Calculate the sectional properties after corrosion loss, Z and I by multiplying the sectional properties before corrosion loss, Z₀ 、and I₀ by the reduction ratio η Section modulus Z = Z₀ ×η Moment inertia I = I₀ ×η Graphs for obtaining the reduction ratio of sectional properties, η η : reduction ratio of sectional properties after corrosion(%) t₁, t₂ : corrosion loss of marine side and land side(mm) α : corrosion loss rate, α= t₂/t₁ Note : Only the illustrated ranges are effective in the following graphs. Note: Chemical composition and mechanical properties conform to JIS A 5523-2012. N is shown by total in accordance with section 5. Note 2 of JIS A 5523-2012. Grade of S 355GP (EN 10248 Part 1) is also available upon request. Classification Grade Yield point N/mm² Tensile Strength N/mm² Test Apecimen Elongation % Charpy V-notch toughness J Type and direction of test specimen Test temperature (℃) Standard size test specimen Sub-size test specimen 10×10mm 10×7.5mm 10×5mm Weldable hot rolled steel sheet piles JIS A 5523 SYW295 295min. 450min. No.1A 18min. 0 43min. 32min. 22min. V notch in rolling direction No.14B 24min. SYW390 390min. 490min. No.1A 16min. No.14B 20min. Item Tolerance Full width + 10mm − 5mm Height ± 4% Thickness Under 10 mm ± 1.0mm 10 mm and over to 16 mm excl. ± 1.2mm 16 mm and over ± 1.5mm Length + Not specified 0 Deflection 10 m and under in length Full length (m) × 0.12% max. Over 10 m in length (Full length − 10m) × 0.10% + 12mm max. Camber 10 m and under in length Full length (m) × 0.25% max. Over 10 m in length (Full length − 10m) × 0.20% + 25mm max. Difference in vertically cut section Within 4% of width Mating joint angle ≧ 4° Note:1.Tolerance of shapes and Dimensions conform to JIS A 5523-2012 2. Deflection stands for the deviation from the plain parallel to the sheet pile wall, and Camber stands for the deviation from the plain for vertical to the sheet pile wall. ※NS-SP-J can be interlocked with some of U-type sheet piles. The compatible types for interlocking depand on the use conditions at the site. Please consult Nippon Steel & Sumitomo Metal for details. ■ Shapes 13.0 600 200 t W h 4° 4° t2 t1 t2 t1 t2 t1 t2 t1 t2 t1 ●Close-proximity installation SP-J pile can be installed in close proximity to existing structures, permitting construction of retaining walls abutting site boundaries and making the maximum use of site area. ●100% intelock integrity As interlocks are located on the outermost side of the wall, there is no need to consider reduction of sectional properties due to the slip on interlocks, which permits economical design. ●Cost-saving and Work-shortening of Temporary Work Compared with the conventional steel sheet pile for temporary work with the effective width of 400mm, SP-J has the effective width of 600mm. This makes it possible to reduce the number of installed piles with less cost and to improve water tightness.
  • 10. 16 17 ●This type of sheet pile boasts extremely high tensile strength at its interlocking sections up to 5.88 MN per linear meter of joint length, and is suited for use in cellular type structure such as quay walls, seawalls of manmade island, cofferdams and other similar works ■ Shapes ■ Deviation Angle Each interlock allows a certain rotation. The maximum angle of deviation(the interlock swing)for the combination of the identical versions of straight web-type sheet piles is shown in the figure below. ■ Sectional Properties Classification Grade Chemical composition Ceq. (%) C Si Mn P S N Ceq. Weldable hot rolled steel sheet piles JIS A 5523 SYW295 0.18max. 0.55max. 1.50max. 0.04max. 0.04max. 0.0060max. 0.44max. SYW390 0.45max. Hot rolled steel sheet piles JIS A 5528 SY295 ー ー ー 0.04max. 0.04max. ー ー SY390 Note: Ceq.=C+Mn/6+Si/24+Ni/40+Cr/5+Mo/4+V/14 Note: 1. Straight web –type sheet pile of SYW295 and SY295 offers joint strength of 3.92 MN/m and over NS-SP-FL and 5.88 MN/m and over for NS-SP-FXL. 2. Straight web –type sheet piles with web thickness of 12.5, 12.0 and 11.5 mm require consultation prior to order. NS-SP-FL………θ=±12.5° NS-SP-FXL ……θ=±10° ■ Material Quality ■ Tolerance of Shapes and Dimensions Note: 1. Tolerances shown above satisfy JIS A5523-2012 and JIS A5528-2012. 2. Deflection stands for the deviation from the plain parallel to the sheet pile wall, and Camber stands for the deviation from the plain for vertical to the sheet pile wall. Straight Web-Type Sheet Pile Type Dimension Per pile Per 1 m of pile wall width Effective width W mm Effective height h mm Thickness t mm Sectional area cm² Moment of inertia cm⁴ Section modulus cm³ Unit mass kg/m Sectional area cm²/m Moment of inertia cm⁴/m Section modulus cm³/m Unit mass kg/m² NS-SP-FL 500 44.5 9.5 78.57 184 45.7 61.7 157.1 396 89 123 NS-SP-FXL 500 47.0 12.7 98.36 245 60.3 77.2 196.7 570 121 154 Item Tolerance width ± 4mm Height − Thickness Under 10 mm + 1.5mm − 0.7mm 10 mm and over to 16 mm excl. + 1.5mm − 0.7mm 16 mm and over − Length + Not specified 0 Deflection 10 m and under in length Full length(m)× 0.15% max. Over 10 m in length (Full length − 10m)× 0.10% + 15mm max. Camber 10 m and under in length Full length(m)× 0.20% max. Over 10 m in length (Full length − 10m)× 0.10% + 20mm max. Difference in vertically cut section Within 4% of width Classification Grade Yield point N/mm² Tensile Strength N/mm² Test Apecimen Elongation % Charpy V-notch toughness J Type and direction of test specimen Test temperature (℃) Standard size test specimen Sub-size test specimen 10×10mm 10×7.5mm 10×5mm Weldable hot rolled steel sheet piles JIS A 5523 SYW295 295min. 450min. No.1A 18min. V notch in rolling direction No.14B 24min. SYW390 390min. 490min. No.1A 16min. 0 43min. 32min. 22min. No.14B 20min. Hot rolled steel sheet piles JIS A 5528 SY295 295min. 450min. No.1A 18min. ー ー ー ー ー No.14B 24min. SY390 390min. 490min. No.1A 16min. No.14B 20min. NS-SP-FL NS-SP-FXL Note: Chemical composition and mechanical properties conform to JIS A 5523-2012 or JIS A 5528. N is shown by total in accordance with section 5. Note 2 of JIS A 5523-2012. Grade of S 355GP (EN 10248 Part 1) is also available upon request.
  • 11. 18 19 River embankments Quay walls of port facilities Earth-retaining wall for road construction Retaining wall by close-proximity Erosion and sedimentation control dam in mountain area Steel sheet pile wall is covered by concrete panels to conform to the neighboring view. Usage Permeable sheet pile wall with holes for subsurface water flow Subsurface water flow stoppage wall Permanent use as well as temporary cofferdam use
  • 12. 20 21 Sheet piles are driven into the ground by transferring to them up-and-down vibratory forces generated by vibratory hammer. Because percussion force is not used, pile head is not injured, driving efficiency is high and, is useful for both driving and pulling piles. Sheet piles are pressed-in using hydraulic mechanism by grasping the middle place of sheet pile while taking reaction by holding driven piles. Driving machine is compact, and need not crane, though it needs crane separately for hanging sheet piles. It is applicable to the driving conditions such as narrow places and low clearance places. It is also possible to drive piles in conditions of low noise and low vibration. When ground is so hard that driving is difficult by using only pressing machine, it is useful to use water jet cutter together. ■ Vibration method ■ Press-in method Driving of hat-type sheet pile 900 Clamping position of hat-type sheet pile 900 Clamp for hat-type sheet pile 900 Vibratory hammer equipped with clamp for hat-type sheet pile 900 Driving of U-type sheet pile Pressing-in of hat-type sheet pile 900 Pressing-in of U-type sheet pile Pressing-in of NS-SP-J Press-in machine for U-type sheet pile Press-in machine for hat-type sheet pile 900 Driving Method Web Clamp Flange Web Clamp Clamp Clamp Arm Flange Clamping position of U-type sheet pile Press-in machine for NS-SP-J (close-proximity installation) Over view Over view Side view Side view Over view Side view