1. Continuous Improvement and
C&S Implementation
Brandyn Jackson
Quality/Engineering Intern
CP Burlington
400 Elbow Lane
Burlington, NJ 08016
Flavors and Fragrance Center

2. Brandyn Jackson
• Schools: Berry College & Georgia
Institute of Technology
• Degree: Dual-Degree Engineering,
BS/BSME
• Graduation Date: May 2016
• Prior intern/work-related experience:
– Graphic Packaging Intl (Perry, GA)
Manufacturing [Summer 2012]
– Dynamic Tool & Die (Decatur, GA)
AutoCAD/Inventor Parts Drafter
[Summer 2014]
• NSF Research Opportunity:
– 3D Polymer Reprocessing and
Refinement (GT Paper Science &
Technology Institute) [Summer 2014]
• Manager: Arooj Mustafa, Continuous
Improvement Engineer

3. Agenda
Objectives
Quality
Continuous Improvement
C&S
Takeaways
Acknowledgements

4. Agenda
Objectives
Quality
Continuous Improvement
C&S
Takeaways
Acknowledgements

5. Objectives
Quality
– SOP Creation/Consolidation
– Validation Protocol: Flavors Area High
Speed Drumming Machine
Continuous Improvement
– Pump Installations & Pump
Replacement
– Pre-Work for Peppermint Tank
Installation
C&S
– C&S Implementation Plan (Steps 3 & 5)

6. Agenda
Objectives
Quality
Continuous Improvement
C&S
Takeaways
Acknowledgements

7. SOP Creation/Consolidation
• FN-022-00 High Speed Drumming Machine
• FN-020-00 Blow out Procedure (Product Changeover)
• SF-014-00 Air Handling System
• WH-006-03 Stage Sheet Handling
• SF-005-00 Contractor Safety
12.26%
ADFNMKMN SH RC
WH
MK
FN
GN
QA
VARG
SF
QA
7.74%
20.65% 16.13%
19.35%

8. SOP Creation/Consolidation
• FN-022-00 High Speed Drumming Machine
• FN-020-00 Blow out Procedure (Product Changeover)
• SF-014-00 Air Handling System
• WH-006-03 Stage Sheet Handling
• SF-005-00 Contractor Safety
12.26%
ADFNMKMN SH RC
WH
MK
FN
GN
QA
VARG
SF
QA
7.74%
20.65% 16.13%
19.35%

9. Validation Protocol (IQ/OQ)
• Val 15-03 – Flavors Area High Speed Drumming/Tote Filling Machine (IQ/OQ)
• Verifies and validates installation and operation qualification for CP Burlington
plant usage
 Status: Submitted/Approved, Pending PQ

10. Agenda
Objectives
Quality
Continuous Improvement
C&S
Takeaways
Acknowledgements

11. Continuous Improvement
• Scope (1): Pump Installations & Pump Replacement
• Scope (2): Pre-Work for Peppermint Tank Installation
• Affected Area: Fragrance Making & Blending, Flavors
Making & Office Area
• Highlights:
– Shadowed and helped coordinate w/ CI Engineer and
MDAVIS Inc. staff to convey pre-work scopes, CP
plant operation and deadlines to be met
– Supervised 2nd shift of project launch, plant shutdown
and CI Engineer pre-work
 Completion date: July 12, 2015
PT-10

12. Agenda
Objectives
Quality
Continuous Improvement
C&S
Takeaways
Acknowledgements

13. C&S Implementation Plan
• C&S Implementation Plan (Steps 3 & 5)
– Step 3: Risk Assessment
– Step 5: GL#3 Assessment Grids (Equipment: Making Tanks, Portable
Tanks, Storage Tanks)
 Status: Pre-Work Complete (TTI Tank Testing Dates Pending)
Plan for CompletionItem
Description
CEBRating
Recommendation(s)

14. Agenda
Objectives
Quality
Continuous Improvement
C&S
Takeaways
Acknowledgements

15. Lessons Learned
• Technical Writing
• P&ID Diagraming
• Process Piping
• Tank Integrity Testing
Standards (API 653)
• Hazardous location
identification
• Cross-functional
communication and
teamwork
• Project Priority
• Time Management
• Power of Follow-Up
• THE BIG PICTURE

16. Agenda
Objectives
Quality
Continuous Improvement
C&S
Takeaways
Acknowledgements

17. Special Thanks!
 Juan J. Montoya - Plant Manager
 Arooj Mustafa - CI Engineer
 David Sarge - Senior Chemist
 Samuel Nyarko - Chemist
 Lynn Huang - Chemist
 Obaid Naqvi - Process Engineer
 Robert Page – Technical Services
 Walter Pepe – Floor Technician
 Owen Scheffler – Floor Technician
 Jeffrey Nunnery – Floor Technician

18. Questions?