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14     |   MAY 2014     |     FOOD & BEVERAGE REPORTER	 www.fbreporter.com
poultry
Experts comment on
preferred levels of
chicken brining
S
cientifically, the salt in the brine
initially draws moisture from the
chicken. Then, through diffusion,
the salty juices penetrate deep into the
chicken. The salt causes the protein
molecules to unwind and move away
from each other, or denature. This
unravelling of the protein molecules
tenderises the meat so it stays juicier,
Christensen reported.
The liquid in the brine penetrates
the bird, slowly causing its membranes
to swell by up to 10% of their original
weight, compensating for weight lost
through cooking and helping to keep the
meat tender.
Sol Motsepe, senior executive at
the SA Poultry Association (SAPA )
said: “The poultry industry introduced
brine technology in the early 1990s in
order to address the negative impact
on organoleptic qualities of poultry
portions that were marketed as quick
frozen product. It was introduced to
improve tenderness and juiciness of the
meat which was directly affected by the
freezing process.”
In the past two years brining levels
in chicken in South Africa have caused
a furore among producers and other
stakeholders. The government is yet
to legislate an amount agreeable to all
parties concerned.
Much of the debate is in limbo, with
the Department of Agriculture, Forestry
and Fisheries (DAFF) remaining mum on
any kind of commitment while the World
Health Organisation takes its time to
provide feedback on the draft regulations
document.
Meanwhile it’s important to
understand the nutritional compromise/
benefit that brining provides to
manufacturers and consumers alike.
Motsepe said brining was a benefit
to the consumer because “chicken in
marinade retains its chicken taste after
being frozen, and marinaded chicken is
cheaper than fresh”.
Current brine levels used by poultry
processors are being reported to be as
high as 30% in individually quick frozen
(IQF) chickens. The draft regulations
recommend 15%.
“This brining level has the potential
to cut the supply of affordable, healthy
sources of protein to consumers and
will impact on food security and
nutrition. We also fear that some
industry players may be forced out
of business,”said Motsepe.
Kevin Lovell, CEO of SAPA said:
“We fear that the brining regulations
as proposed by the department are
neither sufficiently comprehensive
nor technically correct. We want to
work with the department in a spirit of
mutual co-operation to get this resolved
as quickly as possible.”
David Wolpert, CEO of the
Association of Meat Importers and
Exporters of SA (AMIE), said: “AMIE is,
and always has been, totally opposed
to the blatant abuse of consumers by
excessive brining and welcomes the
new limits as set by DAFF. While we
would have preferred even lower limits,
which clearly would be in the interest of
consumers, we believe that the recent
decision by DAFF is very encouraging
and will certainly reduce the abuse of
consumers for commercial gain.”
He said that “total brining volumes
exceed 500 million litres per annum.
Wolpert’s opinion is that “the local
chicken fraternity seems to be divided
on this issue and AMIE supports the
view of those local producers in favour
of the new levels or even zero brining.
We urge the department to implement
its ruling as soon as possible in order to
restore some moral, ethical and safety
values in the market place – values that
have been missing for a number of years
while such abusive practices have been
in existence.“
He adds, ”Labelling is not a solution
to any excessive brining in SA as many
consumers are not literate”
Motsepe said the draft was
published and comment requested on 12
December 2013, with feedback invited
within 60 days. Subsequently member
states of the WHO have applied for
extensions which is delaying the process
even further.
“There are continuing discussions
with DAFF as this is a complex matter,”
“Brining, or wet-salting, is an age-old technique that uses salt and liquid to improve the flavour
and texture of meat and poultry. It works on basic scientific principles, but in this case, more is not
better. Using too much salt or brining the poultry for too long will lead to less-than-satisfactory
results,”according to “The Science Behind Brining Chicken”, an article by Julie Christensen
published in Everyday Life.
www.fbreporter.com	 FOOD & BEVERAGE REPORTER     |    MAY 2014     |     15	
said Motsepe. “Hopefully we will reach
an amicable solution soon.”
A notification to stakeholders
stipulated the government expected the
proposed changes to be adopted by 1
September 2014 and enforced by March
2015, according to Motsepe.
Meanwhile the following questions
were put to experts to determine both
nutritional and commercial values
of chicken meat with brining and
without it.
Arno Hugo, associate professor:
Microbial Biochemical and Food
Biotechnology, University of the Free
State, and Guy Crosby, science editor,
America’s Test Kitchen and adjunct
associate professor, Department of
Nutrition, Harvard School of Public
Health, responded.
1. What is your concern
about “consumer abuse” –
how is the nutritional value
compromised?
Arno Hugo (AH): Brine injection will
result in a decline in the concentration of
nutrients like protein, fat, some minerals
and vitamins. Raw brine-injected chicken
will also demonstrate a reduced energy
value. I have analysed raw brine-injected
IQF chicken with a protein content
around 10%. The protein content of
normal uninjected chicken meat is
around 20%.
Guy Crosby (GP): According to the
US Department of Agriculture (USDA)
guidelines for meat, poultry and eggs,
water or salt solutions are not pumped
into whole poultry, but rather used for
soaking the chilled, eviscerated poultry
to reduce microbial contamination. It
states that water may be absorbed or
retained by this process. The guidelines
state that the “percentage retained
water”or “percentage absorbed water”
must be stated on the label. The USDA
allows up to 8-12% retained or absorbed
water in whole chickens. Furthermore,
the sodium content of a single serving
(usually 114g for chicken) must be
stated in the nutrition facts panel on the
label. So the information is there for the
consumer to determine both sodium
content and percentage of added water.
This information is not hidden from the
consumer. The liquids used for soaking
typically contain sodium hypochlorite
and/or trisodium phosphate, which is
Total broiler
production
Total production:
eviscerated chicken
Total production:
total edible offaL
Total production:
Total other offal
Unit: t t t t
2008 1 518 250 1 197 597 96 103 224 549
2009 1 530 361 1 207 150 96 870 226 341
2010 1 591 732 1 255 560 100 755 235 417
2011 1 608 288 1 268 619 101 803 237 866
2012 1 614 027 1 273 146 102 166 238 715
Total broiler
production
Total production:
eviscerated chicken
Total production:
total edible offaL
Total production:
Total other offal
Unit: t t t t
2008 1 518 250 1 197 597 96 103 224 549
2009 1 530 361 1 207 150 96 870 226 341
2010 1 591 732 1 255 560 100 755 235 417
2011 1 608 288 1 268 619 101 803 237 866
2012 1 614 027 1 273 146 102 166 238 715
Effect of brining on production volumes Broiler production
Edible offal - Consists of liver, heart, gizzard and neck
Other offal  - Consists of feet, head, intestines and lungs
poultry
16     |   MAY 2014     |     FOOD & BEVERAGE REPORTER	 www.fbreporter.com
WINEMAKING SOLUTIONS
FROM AFROX
Afrox, the sub-Saharan market leader in gases, is committed to delivering
innovative gas solutions to our wine industry customers that will produce
world-class wines. Our vintage process solutions cover the full winemaking
process from grape harvesting through to winemaking, bottling and sales.
Here we explain some of our process solutions to the winemaking industry.
Chilling grapes with dry ice
When producing white wines in hot
climates, early fermentation of the grapes
can occur en route to pressing. A quick
spraying with Afrox CO2
snow over the
picked grapes will protect the crop and
keep the temperature constant, even in
the vineyard. The procedure is easy to
implement, cost-effective and extremely
efficient.
Temperature control with gas
Crushed grape juice being transported
from the press to the vats for 12–24 hour
sedimentation may be warm enough for
fermentation to begin. Where maceration
is used, CO2
snow can be used to lower
temperature levels. A slower fermentation
encourages a better extraction of taste
from the grape juice. Although this process
tends to be limited to production of fine
white wines, it produces excellent results.
Cryoselection with nitrogen
Cryoselection offers the same results as
extremely careful hand-picking for the
best fruit for high quality sweet wines,
more efficiently and cost-effectively.
Careful chilling of the grapes with liquid
nitrogen to –3 to –4°C before pressing
hardens the less ripe fruit and in the first
crushing, only the best, sweetest grapes
actually yield juice. This highly innovative
technique highlights Afrox’s ingenuity and
commitment to leading development.
Hyper oxygenation
White wine is particularly susceptible to
spoilage through contact with oxygen.
By forcing large quantities of oxygen
under pressure into the vats where the
crushed grape juice is about to undergo
sedimentation, hyper oxygenation can
give an increased stability to the wine, a
longer bottle life and less risk of browning.
By eliminating sulphurisation before
fermentation, the overall SO2
requirement
can be reduced. This fascinating technique
is used primarily with wines of medium
quality.
Gas stream remontage
One of the most widespread uses of gas in
wine production is to simplify and improve
remontage which is conventionally done
by pumping liquid from the bottom of the
vat back to the top two or three times a
day throughout fermentation. By using
nitrogen, the process can be completed in
less than two minutes. This procedure may
be used for all types of red wine, except
burgundy.
Conservation with gas
The use of inert gas to minimise contact
of wine with air is simple, logical, highly
effective, very hygienic as well as
economical. This technique is used for all
types of wine, but particularly for medium
and high quality wines. Tanks should be
airtight to conserve gas.
SO2
addition with nitrogen
A new technique exclusively offered
by Afrox uses nitrogen to deliver SO2
in
nebulised form. The technique involves
continued mixing of the wine after it has
all been added. In less than two minutes,
the SO2
can be added and the wine mixed
evenly without any additional exposure to
oxygen. The same technique can be used
to introduce other additives.
Blending with gas
Blending of wines and using grapes of
different varieties often represents the
pinnacle of the winemaker’s art. By using
Afrox equipment, the final blending can
be completed in a matter of minutes,
effectively and without exposing the wine
to further oxidation. The same technique
can also be used for blending yeast or
other chemicals used during filtration.
Wine transfer with gas
Throughout the production process wine
has to be transferred from vat to vat. Each
time this takes place, the pumping process
exposes the wine to oxidation which, in
turn, often requires the addition of SO2
to
counter the effects. The use of inert gas
during the transfer protects the wine by
eliminating the pick up of oxygen.
Bottling with Afrox
There are two key areas where the use of
gas helps the winemaker maintain high
quality at the bottling stage. In the first
application, just nitrogen is used to replace
air and protect the wine from oxidation
during the bottling phase. A second useful
application is the injection of CO2
in the
dead space between cork and wine. Over
time, some of the CO2
becomes absorbed in
the wine imparting freshness and creating
a partial vacuum, increasing the wine’s
protection from the atmosphere.
For more information, contact the Afrox
Customer Service Centre on 0860 020202
or visit www.afrox.com.
www.fbreporter.com	 FOOD & BEVERAGE REPORTER     |    MAY 2014     |     17	
reflected in the sodium content of the chicken. The USDA also
allows “flavour solutions”to be used with whole chickens and
other meats like beef and pork. The USDA requires that all
ingredients used in the flavour solution be declared on the label.
2. From a value for money point of view, how is
the consumer being affected?
AH: Brine-injected chicken is cheaper than its uninjected
counterpart. I am not sure if consumers are always able to
differentiate between fresh chicken portions and brine-injected
chicken portions and if they are aware of the fact that they
are buying the brine-injected IQF chicken at a reduced price
because it is diluted. It is not necessarily good value for money
to buy a diluted product at a reduced price. I am also concerned
that brine injection of chicken may create an uneven playing
field with competitive protein sources. If beef and pork are
injected with low levesl of brine, they are called pastrami or
bacon or ham. They are not sold as beef and pork. It is possible
that consumers may compare the price of fresh beef, pork and
lamb with that of brine-injected IQF chicken portions and base
his purchase decision on that unfair comparison.
GC: Of course, added water adds to the
weight of the chicken. Based on the stated
amount of percentage retained water or
percentage absorbed water on the label, the
consumer can compare different brands of
whole broiler and fryer chickens and determine
if one is a better buy than another. One can also
buy ‘air-chilled’chicken, which does not contain
added water. These brands are generally more
expensive. Again, the consumer can make the
choice which is better and which to buy.
3. What is the impact of the high
sodium level?
AH: Although the sodium levels of brine-
injected IQF portions are usually elevated, they
are not extremely high. This may however be
a problem for hypertension or kidney sufferer
since they may expect fresh chicken to have a
sodium content of around 70mg/100g and not
250mg/100g and higher as found in brine-
injected IQF portions. Accurate and visible
labelling of sodium levels is therefore critically
important.
GC: The sodium content of a variety of
poultry products ranges from 52-152mg per
serving, and 70-147mg per 100g of chicken.
At the FDA recommended limit of 2,300mg
of sodium per day this represents only 3-6.3%
of the daily recommended intake of sodium.
Not very high compared to many other foods,
especially snack foods and more highly
processed foods. It’s imperative to note that
sodium is only a part of salt, sodium chloride.
So 2.54g (2,540mg) of salt contains just 1g
(1,000mg) of sodium. Put another way, a person
would need to consume 5.842g (5,842mg,
which is about one teaspoon) of salt in order to
consume the recommended intake of 2,300mg of sodium per
day. The point is, adding a certain amount of salt to food does
not automatically add the same amount of sodium.
4. What is your view of the moral/ethical
implications of unnecessarily high brining
levels?
AH: In my opinion extraneous water up to 10 % will have
a beneficial effect on the chicken from an eating quality
(tenderness and succulence) point of view. I do not believe
that there is an advantage in extraneous water levels above
10 %. Consumers are misled at injection levels of as high as
50%, as previously reported in the media. They are then buying
expensive water at a reduced chicken price.
GC: I believe the moral and ethical issues are greatly
reduced both by the labelling requirements specified by the
USDA and the consumers responsibility to read the labels and
make informed choices. Unlike the FDA, the USDA conducts
extensive inspections of plants and products like meat, poultry,
and egg products. The major processing plants have full-time
inspectors on sight.
poultry
18     |   MAY 2014     |     FOOD & BEVERAGE REPORTER	 www.fbreporter.com
poultry
5. What is the ideal meat-to-
brine ratio – is zero brining a
real possibility?
AH: Zero brining is possible, but zero
extraneous water is not possible since
the process of slaughtering chicken will
inevitably lead to the absorption of low
levels of water. Especially when spin
chilling is used, a significant amount
of water will be absorbed. Current
legislation allows 8% of water to be
absorbed by whole chicken carcasses
that are spin chilled. The best method to
monitor extraneous water in chicken is
to measure the moisture-to-protein ratio
of whole carcasses or portions. That is
the method used in the EU to monitor
the level of extraneous water in chicken.
A typically acceptable moisture-to-
protein ratio for chicken is in the region
of 3.5-3.8:1. In my opinion added water
levels of more than 10% do not offer any
real advantage.
GC: The ideal concentration of real
brining (as opposed to soaking for
removal of microorganisms), has been
shown to be 6% by weight of salt in
water. Zero percentage salt ‘brine’is
possible, but it takes a very long time for
water to be absorbed into whole chicken
with no salt in the brine.
6. In terms of best nutrition
for the consumer, what is their
best buy – that is, what are
your tips for the purchaser?
AH: At the moment I advise the
consumer to buy fresh (not frozen)
chicken since it is difficult to inject high
levels of brine into fresh chicken. Once
the new brining regulations are in place
and properly monitored, the consumer
may again buy South African IQF chicken
again with confidence.
GC: Read the labels! And learn
what information is on the label and
what it means. This includes knowing
something about the protein and fat
contents, and other nutrients declared
on the label. Chicken has a healthier ratio
of saturated to unsaturated fats than red
meat (including pork). Buying free-range
poultry is even more expensive, but
worth it for some consumers.
7. Do you have any
recommendations?
AH: I think that there is a market for
brine-injected chicken. I also have no
objection to it, but the product must be
clearly labelled, presented and marketed
as a processed product. In my opinion it
must not be named chicken or chicken
breasts or chicken thighs. A specific
name must be given to these products
that makes the consumer understand
that it is not fresh chicken. Pork is also
injected with brine but it is sold as bacon
or ham or kassler rib. Consumers of these
products are well aware of the fact that
they are buying processed products and
not fresh pork cuts.
GC: Yes. Eating whole chickens, even
with known amounts of added water,
and relatively low levels of sodium, is
still healthier than eating the same
amount of red meat. And it is much
less expensive than red meat. But
consumers must be careful of bacterial
contamination of chicken. It can be
contaminated inside the flesh, unlike
whole cuts of red meat, so it must be
cooked to 165°F (74°C) to be safe. This is
far more important for chicken than the
level of sodium and added water. And at
least a whole roasting chicken, or even
chicken parts, are far better than buying
further processed chicken products, such
as fried chicken nuggets and chicken
pieces.
Guy Crosby: www.cookingscienceguy.com
Arno Hugo: www.ufs.ac.za
SAPA: www.sapoultry.co.za
AMIE: www.amiesa.co.za
CURRENT ADVERTISED
VALUE PROPOSITION
70/30
frozen
brined
iqf
IMPORTED
LEG
QUARTERS
FRESH
WHOLE
CHICKEN
FRESH
BRAAI
PACK
FRESH
SKINLESS
FILLETS
Meat/fat & skin Grams 489,7 703,7 703,7 703,7 1000,0
Bones Grams 214,3 296,3 296,3 296,3 -
Brine Grams 296,0 - - - -
Total content Grams 1000,0 1000,0 1000,0 1000,0 1000,0
RSP kg 17,0 29,99 29,99 29,99 46,99
Excluding brine &
bones
RSP kg 34,70 42,62 42,62 42,62 46,99
IQF/2kg 33,99
Protein content Grams 91,08 130,89 130,89 130,89 186,00
% 13,94% 18,60% 18,60% 18,60% 21,39%
R/kg 186,59 229,13 229,13 29,13 252,63
CURRENT ADVERTISED
VALUE PROPOSITION
70/30
frozen
brined
iqf
IMPORTED
LEG
QUARTERS
FRESH
WHOLE
CHICKEN
FRESH
BRAAI
PACK
FRESH
SKINLESS
FILLETS
Meat/fat & skin Grams 489,7 703,7 703,7 703,7 1000,0
Bones Grams 214,3 296,3 296,3 296,3 -
Brine Grams 296,0 - - - -
Total content Grams 1000,0 1000,0 1000,0 1000,0 1000,0
RSP kg 17,0 29,99 29,99 29,99 46,99
Excluding brine &
bones
RSP kg 34,70 42,62 42,62 42,62 46,99
IQF/2kg 33,99
Protein content Grams 91,08 130,89 130,89 130,89 186,00
% 13,94% 18,60% 18,60% 18,60% 21,39%
R/kg 186,59 229,13 229,13 29,13 252,63
Practical effect of brining
Mean Sensory Score: Thighs
Slides courtesy of SANCU
Visual Smell Taste Juciness Total
5.0
4.0
3.0
2.0
1.0
0.0
9.0
8.0
7.0
6.0
5.0
4.0
3.0
2.0
1.0
Brazilian Product
SA Product 1
European Product
SA Product 2
Local chicken comes out tops
Results of restaurant survey

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chicken brining FBR_May_Web

  • 1. 14 | MAY 2014 | FOOD & BEVERAGE REPORTER www.fbreporter.com poultry Experts comment on preferred levels of chicken brining S cientifically, the salt in the brine initially draws moisture from the chicken. Then, through diffusion, the salty juices penetrate deep into the chicken. The salt causes the protein molecules to unwind and move away from each other, or denature. This unravelling of the protein molecules tenderises the meat so it stays juicier, Christensen reported. The liquid in the brine penetrates the bird, slowly causing its membranes to swell by up to 10% of their original weight, compensating for weight lost through cooking and helping to keep the meat tender. Sol Motsepe, senior executive at the SA Poultry Association (SAPA ) said: “The poultry industry introduced brine technology in the early 1990s in order to address the negative impact on organoleptic qualities of poultry portions that were marketed as quick frozen product. It was introduced to improve tenderness and juiciness of the meat which was directly affected by the freezing process.” In the past two years brining levels in chicken in South Africa have caused a furore among producers and other stakeholders. The government is yet to legislate an amount agreeable to all parties concerned. Much of the debate is in limbo, with the Department of Agriculture, Forestry and Fisheries (DAFF) remaining mum on any kind of commitment while the World Health Organisation takes its time to provide feedback on the draft regulations document. Meanwhile it’s important to understand the nutritional compromise/ benefit that brining provides to manufacturers and consumers alike. Motsepe said brining was a benefit to the consumer because “chicken in marinade retains its chicken taste after being frozen, and marinaded chicken is cheaper than fresh”. Current brine levels used by poultry processors are being reported to be as high as 30% in individually quick frozen (IQF) chickens. The draft regulations recommend 15%. “This brining level has the potential to cut the supply of affordable, healthy sources of protein to consumers and will impact on food security and nutrition. We also fear that some industry players may be forced out of business,”said Motsepe. Kevin Lovell, CEO of SAPA said: “We fear that the brining regulations as proposed by the department are neither sufficiently comprehensive nor technically correct. We want to work with the department in a spirit of mutual co-operation to get this resolved as quickly as possible.” David Wolpert, CEO of the Association of Meat Importers and Exporters of SA (AMIE), said: “AMIE is, and always has been, totally opposed to the blatant abuse of consumers by excessive brining and welcomes the new limits as set by DAFF. While we would have preferred even lower limits, which clearly would be in the interest of consumers, we believe that the recent decision by DAFF is very encouraging and will certainly reduce the abuse of consumers for commercial gain.” He said that “total brining volumes exceed 500 million litres per annum. Wolpert’s opinion is that “the local chicken fraternity seems to be divided on this issue and AMIE supports the view of those local producers in favour of the new levels or even zero brining. We urge the department to implement its ruling as soon as possible in order to restore some moral, ethical and safety values in the market place – values that have been missing for a number of years while such abusive practices have been in existence.“ He adds, ”Labelling is not a solution to any excessive brining in SA as many consumers are not literate” Motsepe said the draft was published and comment requested on 12 December 2013, with feedback invited within 60 days. Subsequently member states of the WHO have applied for extensions which is delaying the process even further. “There are continuing discussions with DAFF as this is a complex matter,” “Brining, or wet-salting, is an age-old technique that uses salt and liquid to improve the flavour and texture of meat and poultry. It works on basic scientific principles, but in this case, more is not better. Using too much salt or brining the poultry for too long will lead to less-than-satisfactory results,”according to “The Science Behind Brining Chicken”, an article by Julie Christensen published in Everyday Life.
  • 2. www.fbreporter.com FOOD & BEVERAGE REPORTER | MAY 2014 | 15 said Motsepe. “Hopefully we will reach an amicable solution soon.” A notification to stakeholders stipulated the government expected the proposed changes to be adopted by 1 September 2014 and enforced by March 2015, according to Motsepe. Meanwhile the following questions were put to experts to determine both nutritional and commercial values of chicken meat with brining and without it. Arno Hugo, associate professor: Microbial Biochemical and Food Biotechnology, University of the Free State, and Guy Crosby, science editor, America’s Test Kitchen and adjunct associate professor, Department of Nutrition, Harvard School of Public Health, responded. 1. What is your concern about “consumer abuse” – how is the nutritional value compromised? Arno Hugo (AH): Brine injection will result in a decline in the concentration of nutrients like protein, fat, some minerals and vitamins. Raw brine-injected chicken will also demonstrate a reduced energy value. I have analysed raw brine-injected IQF chicken with a protein content around 10%. The protein content of normal uninjected chicken meat is around 20%. Guy Crosby (GP): According to the US Department of Agriculture (USDA) guidelines for meat, poultry and eggs, water or salt solutions are not pumped into whole poultry, but rather used for soaking the chilled, eviscerated poultry to reduce microbial contamination. It states that water may be absorbed or retained by this process. The guidelines state that the “percentage retained water”or “percentage absorbed water” must be stated on the label. The USDA allows up to 8-12% retained or absorbed water in whole chickens. Furthermore, the sodium content of a single serving (usually 114g for chicken) must be stated in the nutrition facts panel on the label. So the information is there for the consumer to determine both sodium content and percentage of added water. This information is not hidden from the consumer. The liquids used for soaking typically contain sodium hypochlorite and/or trisodium phosphate, which is Total broiler production Total production: eviscerated chicken Total production: total edible offaL Total production: Total other offal Unit: t t t t 2008 1 518 250 1 197 597 96 103 224 549 2009 1 530 361 1 207 150 96 870 226 341 2010 1 591 732 1 255 560 100 755 235 417 2011 1 608 288 1 268 619 101 803 237 866 2012 1 614 027 1 273 146 102 166 238 715 Total broiler production Total production: eviscerated chicken Total production: total edible offaL Total production: Total other offal Unit: t t t t 2008 1 518 250 1 197 597 96 103 224 549 2009 1 530 361 1 207 150 96 870 226 341 2010 1 591 732 1 255 560 100 755 235 417 2011 1 608 288 1 268 619 101 803 237 866 2012 1 614 027 1 273 146 102 166 238 715 Effect of brining on production volumes Broiler production Edible offal - Consists of liver, heart, gizzard and neck Other offal - Consists of feet, head, intestines and lungs poultry
  • 3. 16 | MAY 2014 | FOOD & BEVERAGE REPORTER www.fbreporter.com WINEMAKING SOLUTIONS FROM AFROX Afrox, the sub-Saharan market leader in gases, is committed to delivering innovative gas solutions to our wine industry customers that will produce world-class wines. Our vintage process solutions cover the full winemaking process from grape harvesting through to winemaking, bottling and sales. Here we explain some of our process solutions to the winemaking industry. Chilling grapes with dry ice When producing white wines in hot climates, early fermentation of the grapes can occur en route to pressing. A quick spraying with Afrox CO2 snow over the picked grapes will protect the crop and keep the temperature constant, even in the vineyard. The procedure is easy to implement, cost-effective and extremely efficient. Temperature control with gas Crushed grape juice being transported from the press to the vats for 12–24 hour sedimentation may be warm enough for fermentation to begin. Where maceration is used, CO2 snow can be used to lower temperature levels. A slower fermentation encourages a better extraction of taste from the grape juice. Although this process tends to be limited to production of fine white wines, it produces excellent results. Cryoselection with nitrogen Cryoselection offers the same results as extremely careful hand-picking for the best fruit for high quality sweet wines, more efficiently and cost-effectively. Careful chilling of the grapes with liquid nitrogen to –3 to –4°C before pressing hardens the less ripe fruit and in the first crushing, only the best, sweetest grapes actually yield juice. This highly innovative technique highlights Afrox’s ingenuity and commitment to leading development. Hyper oxygenation White wine is particularly susceptible to spoilage through contact with oxygen. By forcing large quantities of oxygen under pressure into the vats where the crushed grape juice is about to undergo sedimentation, hyper oxygenation can give an increased stability to the wine, a longer bottle life and less risk of browning. By eliminating sulphurisation before fermentation, the overall SO2 requirement can be reduced. This fascinating technique is used primarily with wines of medium quality. Gas stream remontage One of the most widespread uses of gas in wine production is to simplify and improve remontage which is conventionally done by pumping liquid from the bottom of the vat back to the top two or three times a day throughout fermentation. By using nitrogen, the process can be completed in less than two minutes. This procedure may be used for all types of red wine, except burgundy. Conservation with gas The use of inert gas to minimise contact of wine with air is simple, logical, highly effective, very hygienic as well as economical. This technique is used for all types of wine, but particularly for medium and high quality wines. Tanks should be airtight to conserve gas. SO2 addition with nitrogen A new technique exclusively offered by Afrox uses nitrogen to deliver SO2 in nebulised form. The technique involves continued mixing of the wine after it has all been added. In less than two minutes, the SO2 can be added and the wine mixed evenly without any additional exposure to oxygen. The same technique can be used to introduce other additives. Blending with gas Blending of wines and using grapes of different varieties often represents the pinnacle of the winemaker’s art. By using Afrox equipment, the final blending can be completed in a matter of minutes, effectively and without exposing the wine to further oxidation. The same technique can also be used for blending yeast or other chemicals used during filtration. Wine transfer with gas Throughout the production process wine has to be transferred from vat to vat. Each time this takes place, the pumping process exposes the wine to oxidation which, in turn, often requires the addition of SO2 to counter the effects. The use of inert gas during the transfer protects the wine by eliminating the pick up of oxygen. Bottling with Afrox There are two key areas where the use of gas helps the winemaker maintain high quality at the bottling stage. In the first application, just nitrogen is used to replace air and protect the wine from oxidation during the bottling phase. A second useful application is the injection of CO2 in the dead space between cork and wine. Over time, some of the CO2 becomes absorbed in the wine imparting freshness and creating a partial vacuum, increasing the wine’s protection from the atmosphere. For more information, contact the Afrox Customer Service Centre on 0860 020202 or visit www.afrox.com.
  • 4. www.fbreporter.com FOOD & BEVERAGE REPORTER | MAY 2014 | 17 reflected in the sodium content of the chicken. The USDA also allows “flavour solutions”to be used with whole chickens and other meats like beef and pork. The USDA requires that all ingredients used in the flavour solution be declared on the label. 2. From a value for money point of view, how is the consumer being affected? AH: Brine-injected chicken is cheaper than its uninjected counterpart. I am not sure if consumers are always able to differentiate between fresh chicken portions and brine-injected chicken portions and if they are aware of the fact that they are buying the brine-injected IQF chicken at a reduced price because it is diluted. It is not necessarily good value for money to buy a diluted product at a reduced price. I am also concerned that brine injection of chicken may create an uneven playing field with competitive protein sources. If beef and pork are injected with low levesl of brine, they are called pastrami or bacon or ham. They are not sold as beef and pork. It is possible that consumers may compare the price of fresh beef, pork and lamb with that of brine-injected IQF chicken portions and base his purchase decision on that unfair comparison. GC: Of course, added water adds to the weight of the chicken. Based on the stated amount of percentage retained water or percentage absorbed water on the label, the consumer can compare different brands of whole broiler and fryer chickens and determine if one is a better buy than another. One can also buy ‘air-chilled’chicken, which does not contain added water. These brands are generally more expensive. Again, the consumer can make the choice which is better and which to buy. 3. What is the impact of the high sodium level? AH: Although the sodium levels of brine- injected IQF portions are usually elevated, they are not extremely high. This may however be a problem for hypertension or kidney sufferer since they may expect fresh chicken to have a sodium content of around 70mg/100g and not 250mg/100g and higher as found in brine- injected IQF portions. Accurate and visible labelling of sodium levels is therefore critically important. GC: The sodium content of a variety of poultry products ranges from 52-152mg per serving, and 70-147mg per 100g of chicken. At the FDA recommended limit of 2,300mg of sodium per day this represents only 3-6.3% of the daily recommended intake of sodium. Not very high compared to many other foods, especially snack foods and more highly processed foods. It’s imperative to note that sodium is only a part of salt, sodium chloride. So 2.54g (2,540mg) of salt contains just 1g (1,000mg) of sodium. Put another way, a person would need to consume 5.842g (5,842mg, which is about one teaspoon) of salt in order to consume the recommended intake of 2,300mg of sodium per day. The point is, adding a certain amount of salt to food does not automatically add the same amount of sodium. 4. What is your view of the moral/ethical implications of unnecessarily high brining levels? AH: In my opinion extraneous water up to 10 % will have a beneficial effect on the chicken from an eating quality (tenderness and succulence) point of view. I do not believe that there is an advantage in extraneous water levels above 10 %. Consumers are misled at injection levels of as high as 50%, as previously reported in the media. They are then buying expensive water at a reduced chicken price. GC: I believe the moral and ethical issues are greatly reduced both by the labelling requirements specified by the USDA and the consumers responsibility to read the labels and make informed choices. Unlike the FDA, the USDA conducts extensive inspections of plants and products like meat, poultry, and egg products. The major processing plants have full-time inspectors on sight. poultry
  • 5. 18 | MAY 2014 | FOOD & BEVERAGE REPORTER www.fbreporter.com poultry 5. What is the ideal meat-to- brine ratio – is zero brining a real possibility? AH: Zero brining is possible, but zero extraneous water is not possible since the process of slaughtering chicken will inevitably lead to the absorption of low levels of water. Especially when spin chilling is used, a significant amount of water will be absorbed. Current legislation allows 8% of water to be absorbed by whole chicken carcasses that are spin chilled. The best method to monitor extraneous water in chicken is to measure the moisture-to-protein ratio of whole carcasses or portions. That is the method used in the EU to monitor the level of extraneous water in chicken. A typically acceptable moisture-to- protein ratio for chicken is in the region of 3.5-3.8:1. In my opinion added water levels of more than 10% do not offer any real advantage. GC: The ideal concentration of real brining (as opposed to soaking for removal of microorganisms), has been shown to be 6% by weight of salt in water. Zero percentage salt ‘brine’is possible, but it takes a very long time for water to be absorbed into whole chicken with no salt in the brine. 6. In terms of best nutrition for the consumer, what is their best buy – that is, what are your tips for the purchaser? AH: At the moment I advise the consumer to buy fresh (not frozen) chicken since it is difficult to inject high levels of brine into fresh chicken. Once the new brining regulations are in place and properly monitored, the consumer may again buy South African IQF chicken again with confidence. GC: Read the labels! And learn what information is on the label and what it means. This includes knowing something about the protein and fat contents, and other nutrients declared on the label. Chicken has a healthier ratio of saturated to unsaturated fats than red meat (including pork). Buying free-range poultry is even more expensive, but worth it for some consumers. 7. Do you have any recommendations? AH: I think that there is a market for brine-injected chicken. I also have no objection to it, but the product must be clearly labelled, presented and marketed as a processed product. In my opinion it must not be named chicken or chicken breasts or chicken thighs. A specific name must be given to these products that makes the consumer understand that it is not fresh chicken. Pork is also injected with brine but it is sold as bacon or ham or kassler rib. Consumers of these products are well aware of the fact that they are buying processed products and not fresh pork cuts. GC: Yes. Eating whole chickens, even with known amounts of added water, and relatively low levels of sodium, is still healthier than eating the same amount of red meat. And it is much less expensive than red meat. But consumers must be careful of bacterial contamination of chicken. It can be contaminated inside the flesh, unlike whole cuts of red meat, so it must be cooked to 165°F (74°C) to be safe. This is far more important for chicken than the level of sodium and added water. And at least a whole roasting chicken, or even chicken parts, are far better than buying further processed chicken products, such as fried chicken nuggets and chicken pieces. Guy Crosby: www.cookingscienceguy.com Arno Hugo: www.ufs.ac.za SAPA: www.sapoultry.co.za AMIE: www.amiesa.co.za CURRENT ADVERTISED VALUE PROPOSITION 70/30 frozen brined iqf IMPORTED LEG QUARTERS FRESH WHOLE CHICKEN FRESH BRAAI PACK FRESH SKINLESS FILLETS Meat/fat & skin Grams 489,7 703,7 703,7 703,7 1000,0 Bones Grams 214,3 296,3 296,3 296,3 - Brine Grams 296,0 - - - - Total content Grams 1000,0 1000,0 1000,0 1000,0 1000,0 RSP kg 17,0 29,99 29,99 29,99 46,99 Excluding brine & bones RSP kg 34,70 42,62 42,62 42,62 46,99 IQF/2kg 33,99 Protein content Grams 91,08 130,89 130,89 130,89 186,00 % 13,94% 18,60% 18,60% 18,60% 21,39% R/kg 186,59 229,13 229,13 29,13 252,63 CURRENT ADVERTISED VALUE PROPOSITION 70/30 frozen brined iqf IMPORTED LEG QUARTERS FRESH WHOLE CHICKEN FRESH BRAAI PACK FRESH SKINLESS FILLETS Meat/fat & skin Grams 489,7 703,7 703,7 703,7 1000,0 Bones Grams 214,3 296,3 296,3 296,3 - Brine Grams 296,0 - - - - Total content Grams 1000,0 1000,0 1000,0 1000,0 1000,0 RSP kg 17,0 29,99 29,99 29,99 46,99 Excluding brine & bones RSP kg 34,70 42,62 42,62 42,62 46,99 IQF/2kg 33,99 Protein content Grams 91,08 130,89 130,89 130,89 186,00 % 13,94% 18,60% 18,60% 18,60% 21,39% R/kg 186,59 229,13 229,13 29,13 252,63 Practical effect of brining Mean Sensory Score: Thighs Slides courtesy of SANCU Visual Smell Taste Juciness Total 5.0 4.0 3.0 2.0 1.0 0.0 9.0 8.0 7.0 6.0 5.0 4.0 3.0 2.0 1.0 Brazilian Product SA Product 1 European Product SA Product 2 Local chicken comes out tops Results of restaurant survey