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McKinseyon Chemicals
Mehdi Miremadi,
Christopher Musso,
and Jonas Oxgaard
Innovation still clearly pays off. Smart innovation-portfolio design and better market insight can
make it pay even better.
Innovation has long been considered a corner-
stone of growth and profitability for chemical
companies and a prerequisite for long-term
performance. However, commoditization of parts
of the industry has weakened some companies’
and investors’ faith in innovation, and many often
fail to see the clear link between R&D spending
and eventual returns. This article takes a new look
at innovation data to show that while most
chemical innovation continues to be solidly reward-
ing, with returns well above the cost of capital,
there are major variations in the outcomes of
innovation projects. It also shows that a carefully
defined innovation-portfolio strategy and
improved market-insight capability can alleviate
many of the concerns about returns held by
companies and investors.
A new cut on innovation returns
It is well recognized that there is a high degree of
variability in innovation performance, and
companies have thought hard about the drivers of
success. The drivers that have been considered
touch on strategy (“Which megatrend is for us?”),
Chemical innovation: An investment
for the ages
2
finance (“Should we spend more?”), organization
(“How have we structured our R&D?”), and
capabilities, including the degree of technology
and market knowledge the company deploys.
We believe some particularly helpful insights
emerge when looking at innovation performance
with respect to these capabilities. In recogni-
tion of this, we created a simple matrix to classify
innovation according to the degree of market
familiarity and the degree of technical familiarity
that the launching company had at the time of
a product’s launch (Exhibit 1).
We used this framework to categorize projects,
considering the three factors that are the
principal components of chemical companies’
innovation performance: the length of time
it takes to commercialize a product, success rates
across an innovation portfolio, and the financial
returns of new products.
We gathered information on innovation in
chemicals from three main sources:
•	Analysis of major chemical-product launches.
We selected 35 chemical innovations that are
well established in the market, have substantial
sales, and are assessed as profitable by their
manufacturers. We then interviewed more than
50 industry participants and reviewed trade
literature on these chemicals to determine their
time to commercialization. No company-
proprietary data were used in developing
this data set.
•	Interviews with RD leaders. We interviewed
20 RD leaders from ten major US chemical
companies regarding their companies’ experience
with investing in innovation, in association
with the Council for Chemical Research. The
companies cover a breadth of commodity
and specialty products and are at the forefront of
Exhibit 1 A matrix helps companies classify innovations.
MoChemicals 2013
Innovation
Exhibit 1 of 4
High
High
Low
Low
Degree of market
familiarity
Product-line extensions
into new markets
Product-line extensions
into existing markets
New-product launches
in new markets
New-product launches
in existing markets
Degree of technology familiarity
3 McKinsey on Chemicals May 2013
the industry’s work on innovation. We explored
with these individuals three aspects of innovation
investment: time to market, expectations for
internal rate of return (IRR),1 and failure rates of
chemical-innovation projects.
•	Meta-analysis of McKinsey’s Innomatics
database. We analyzed data2 from 118 chemical-
company business units with sales greater
than $2 billion per year to determine the IRR on
their innovation projects. (See the sidebar for
more information on the Innomatics database.)
While we recognize that the approach and
methodologies used here inevitably have limita-
tions, we believe that they provide a reasonably
accurate and broad understanding of the
chemical-innovation landscape and returns
on innovation in chemicals.
Time-to-commercialization
and success rate
As noted earlier, time to commercialization
and success rate are two of the three critical
components of innovation success. For the
purposes of this article, we have defined time
to commercialization as the elapsed time
between formal project initiation and the point
at which the project’s annual sales equal
the total RD investment in it. We have defined
the success rate as the portion of projects in
a given quadrant that created a positive return
on a net-present-value (NPV) basis, using
the innovator’s cost of capital (with no risk
adjustment). We determined time to commercial-
ization using the data on the 35 products
and the insights gained in the interviews with
the RD leaders; we determined success
rates based on our interviews.
Exhibit 2 The time required for commercialization
can vary substantially.
MoChemicals 2013
Innovation
Exhibit 2 of 4
High
High
Low
Low
Degree of market
familiarity
Product-line extensions
into new markets
Success rate: 30–40%
Time to commercialization:
2–7 years (average 5)
Product-line extensions
into existing markets
Success rate: 40–50%
Time to commercialization:
2–5 years (average 4)
New-product launches
in new markets
Success rate: 15–20%
Time to commercialization:
8–19 years (average 14)
New-product launches
in existing markets
Success rate: 30–40%
Time to commercialization:
6–15 years (average 11)
Degree of technology familiarity
1	
The internal rate of return is
the cost of capital at which
the net present value equals
0 percent.
2	
Data were collected between
2006 and 2010.
4Chemical innovation: An investment for the ages
Our findings across the four quadrants show
meaningful variations in success rates among
the categories and substantial differences
in the time required for commercialization, from
a minimum of 2 years to as long as 19 years
(Exhibit 2). The time to commercialization was
fairly equally divided between the RD phase
(that is, from project initiation to product launch)
and the market-introduction phase (that is,
from product launch to reaching annual sales
equal to total RD investment), although
again with substantial variation among products.
It is also important to note that the success
rates shown in the exhibit represent typical values;
we recognize that there are outlier companies
that have registered higher and lower scores in
each quadrant.
We can examine time to commercialization and
success rate by quadrant:
•	High market familiarity, high technology
familiarity. Knowledge of the market and the
technology translates to quick time to
commercialization (two to five years) and a high
success rate (40 to 50 percent). This is a
comfortable space to work in for companies’ RD
and commercialization teams. Products in
this quadrant are typically extensions of existing
products intended to meet the needs of a well-
known market, and costs of development tend to
be relatively low.
•	Low market familiarity, high technology
familiarity. Low market familiarity increases the
time to commercialization (to two to seven years)
and typically results in a lower success rate
(30 to 40 percent). These types of projects often
are relatively small from a technical standpoint
and simply port a technology from one market to
an adjacent one with minimal modifications.
That said, understanding new markets—even
adjacent ones—is notoriously difficult for
chemical companies. Entering a new market
almost always takes longer than expected
and also drives down success rates.
•	High market familiarity, low technology
familiarity. Low familiarity with technology
significantly increases time to commercialization
(to 6 to 15 years). The technology investment in
projects of this type is relatively high. Interestingly,
a sizable portion of this investment is used for
testing and qualification, as companies tend to be
quite careful to protect their reputations in
existing markets. The success rate here is similar
to that of the quadrant with low market famil-
iarity and high technology familiarity, at 30 to 40
percent, mainly due to the high risk inherent
in developing new technologies.
•	Low market familiarity, low technology
familiarity. This type of innovation presents
the highest level of risk. We see the highest
time to commercialization (8 to 19 years) and the
lowest success rate (15 to 20 percent) here.
Companies face the difficult tasks of both identi-
fying and understanding new markets and
developing new technologies that are not exten-
sions of current ones. It appears that the
majority of time in this category is driven by
technology development, while the key driver of
the low success rate is failure to understand
the needs of the market—essentially launching an
elegant technology that misses the mark from
a commercial standpoint. In our experience, the
most pervasive root cause of this “market
mismatch” is lack of context: chemical companies
tend to act on signals in new markets that
are similar to those they hear in existing markets.
However, without a proper understanding
of market context, they launch products that
5 McKinsey on Chemicals May 2013
perfectly meet the needs they heard but fail to
meet all of customers’ other needs.
How technology and market familiarity
affect financial returns
The rate of return on an innovation-investment
project also varies given the company’s level
of familiarity with the market and the technology.
Because we examined the 35 chemical innovations
using externally available data, we were unable
to estimate their total financial impact. However,
we were able to assess the financial impact of
innovation through our interviews with chemical
executives. We probed two areas with them.
First, we discussed their experience and expec-
tations regarding IRR, including success
rates, typical costs, and expected sales. Second,
we explored the additional margin that
innovations gained versus the products they
replaced, net of cannibalization; we call this
additional margin “on-top margin” (Exhibit 3). In
our determination of IRR, we used the full
return on the new project—without excluding
cannibalized sales, as it can be assumed
that without innovation, these sales would go
to a competitor that innovates instead.
The highest on-top margins—and the highest
variability in these margins—occur in the
highest-risk category (that is, low familiarity
with both market and technology). The
lowest on-top margins are in the category with
the highest familiarity with both the market
and technology. Interestingly, a comparison of
IRR returns for these two categories shows
the reverse pattern, with the lowest risk earning
the highest returns as measured by IRR.
This is because IRR performance is driven to
Exhibit 3 The highest margins come with the highest risk.
MoChemicals 2013
Innovation
Exhibit 3 of 4 (version C)
High
High
Low
Low
Degree of market
familiarity
Product-line extensions
into new markets
On-top margin1: 0–10%
Average IRR2: 20–25%
Product-line extensions
into existing markets
On-top margin: 0–5%
Average IRR: 18–23%
New-product launches
in new markets
On-top margin: 0–60%
Average IRR: 8–12%
New-product launches
in existing markets
On-top margin: 0–10%
Average IRR: 13–18%
Degree of technology familiarity
1On-top margin is defined as the differential between the internal rate of return (IRR) of a new product based on
innovation and the IRR of an incumbent product in the market that it replaces, net of cannibalization.
2Internal rate of return.
6
a significant degree by success rates and
time to market. Again, it is important to note that
the success rates represent typical values;
we recognize that there are outlier companies
in each quadrant.
We can observe the effects by quadrant:
•	High market familiarity, high technology
familiarity. Our research shows that on-top
margins in this quadrant range between 0 and 5
percent, the lowest of all four categories.
However, returns are high because development
and capital investment are typically quite low,
success rates are high, and volumes are generally
substantial, leading to an average IRR in
the range of about 18 to 23 percent. Often, these
innovation investments are incremental in
order to protect market share or tweak existing
products to drive further value.
•	Low market familiarity, high technology
familiarity. Our interviewees indicated that
this space can offer higher on-top margins
(as much as 10 percent higher than incumbent
products) than the previous category. This
is possibly because entries here can bring truly
novel properties that existing products lack.
These investments usually offer high returns, in
the range of 20 to 25 percent, because
investments in both development and capital
are typically quite low.
•	High market familiarity, low technology
familiarity. New technologies in existing markets
often gain strong on-top margins (up to 10 per-
cent higher than incumbent products), driven by
a combination of novel properties and an
understanding of market needs. However, given
the new technology’s higher capital require-
ments and typically longer time to market, the
returns of such projects are often lower than
those in the first two categories, in the range of
about 13 to 18 percent.
•	Low market familiarity, low technology
familiarity. This type of innovation presents
the highest level of risk but has the highest
on-top margin potential (up to 60 percent). The
low success rates and long time frames in
this space lead to typical returns on investment
in the range of only 8 to 12 percent, which
barely covers the cost of capital for most chemical
companies (usually 9 to 12 percent). Indeed,
some executives we interviewed expressed
skepticism that these investments would be NPV
positive at all.
Moving beyond the matrix framework, we
compared the ranges of IRR compiled there with
the Innomatics database and found that both
data sets showed a similar range of returns. Our
meta-analysis of the Innomatics database by
market segment (commodity, specialty, materials,
and nonpharma life science) points to a strong
average return—14 to 18 percent IRR—for
innovation by chemical companies (Exhibit 4).
Chemical innovation: An investment for the ages
Innomatics is a proprietary McKinsey innovation database and
tool that covers approximately 130 business units of leading
chemical companies. Designed as an innovation-benchmarking
tool, Innomatics makes it possible to compare the RD
performance of different business units, creating a perspective on
a business unit’s return on investment in chemical innovation.
The inputs into the tool include time to market, product life cycle,
innovation capital expenditure, and innovation profit and cash
flow. The key output is an assessment of innovation performance,
based on internal rate of return, for each business unit and
company, which can be readily compared with other chemical
companies in the database.
7 McKinsey on Chemicals May 2013
meant to better capture markets that the company
is already familiar with. The remaining RD
spending is usually divided roughly equally among
the other three categories, with 15 to 20 percent
of total spending devoted to each of them.
How innovation scores
The work presented in this article clearly shows
that investment in innovation is, by and large,
a value-creating activity for chemical companies,
a finding that confirms many earlier studies.
It creates value well above the cost of capital in all
but one of the quadrants of our matrix, and
returns in the low-return quadrant (low market
familiarity, low technology familiarity) are
still around 10 percent.
It should not be overlooked that our methodology
(which uses purely financial metrics) likely
understates the true value of innovation for most
chemical companies. The methodology does
not take into account the impact of innovation-
In addition, the Innomatics database provides
further insight: it shows that market segment has
a large effect on financial performance. Com-
modities segments yield only 6 to 10 percent IRR
(at or below the cost of capital), while returns
in other segments are significantly higher. Material-
science innovation takes the top position at
19 to 23 percent.
Spending allocation
In our interviews, we also examined the allocation
of RD spending within companies’ portfolio
of products. Most of our interviewees indicated
that their companies spend 40 to 50 percent
of their RD investment on projects in which
they are familiar with both the market and
the technology.
This high allocation has made sense to chemical
companies because innovation in this case is
typically incremental and returns are apparently
safest, as extensions of existing products are
Exhibit 4 The average return for innovation is strong.
MoChemicals 2013
Innovation
Exhibit 4 of 4
IRR1 for new chemical
products, %
1Internal rate of return.
Source: McKinsey Innomatics database
Specialties 13–17 6.4 1.0 54
12.6 2.1 118
Nonpharma life science 15–19 3.2 0.7 28
Materials 19–23 2.4 0.3 21
Revenue,
$ billion
RD spending,
$ billion
Business units,
Number
Breaking down the sample
14–18
Commodities 0.6 0.1 156–10
8Chemical innovation: An investment for the ages
based growth on corporate valuation or the
contribution such growth makes from a strategic
standpoint. It also does not include a view on
how incremental innovation provides defensive
value by helping a company to maintain share
in core markets or by expanding into new markets
as core markets deteriorate. Getting an accurate
perspective on these factors would require a much
deeper exploration, but we estimate that
they could add 5 to 10 percent or more to the IRR
of successful innovations and roughly 2 to
5 percent for the total pool.
Three ways to improve innovation
performance
While it is good news that chemical innovation
creates value in the aggregate, there is another
important message that senior chemical-company
management can take from this paper: returns
from chemical innovation can clearly improve. Our
analysis indicates that there are at least three
areas where change can have a significant impact:
•	Modifying the innovation-portfolio balance.
The difference in return between projects in the
quadrant with low market familiarity and low
technology familiarity and projects that fall into
the other categories is striking—a difference
of two times. While it is clear that this new-
market and new-technology area is far riskier
than the others, the compounding effect that
long development time frames have on that risk
and consequently on IRR appears to be less
understood in the chemical industry.
Many companies argue that entry into this space
is required to truly transform performance.
While the idea is alluring, our experience has
shown that entry into new technologies for
a well-known market or into a new market with
a well-known technology can have similar
transformational effects—but with much less risk,
a shorter time frame, and higher returns.
Overweighting those two categories versus the
new-market, new-technology area (without
eliminating all new-new investment) in a com-
pany’s innovation portfolio could significantly
improve overall returns.
•	Elevating market-insight capabilities.
Most chemical companies are good at under-
standing the needs of existing customers
in existing markets but are weaker at generating
insights about new markets. In fact, an
examination of the results in our matrix shows
that the failure rate for innovations in the
new-market, familiar-technology space is similar
to that of the familiar-market, new-technology
space. Thus, the risks of market entry are similar
to those of developing a new technology.
Nonetheless, we have found the focus on market-
insight capabilities at most chemical companies to
be far lower than the focus on technology
capabilities. While developing market insights is
neither easy nor cheap, doing so is far quicker
and less expensive than developing technology;
investing in this area reduces risk, accelerates
commercialization, and increases returns. Done
well, market-insight capabilities are effectively a
“force multiplier” for technology investment.
•	Improving innovation discipline. Many
innovations, especially those with new technology,
require the deployment of new capital during
commercialization. Performed incorrectly, this
additional capital requirement can easily
destroy innovation returns. Far too many compa-
nies take the view that new products must be
launched from full-scale plants in order to meet
cost targets and qualification requirements.
We have shown in previous work3 that this view
9 McKinsey on Chemicals May 2013
is mistaken: chemical and material innovations
are most often adopted at a higher cost than
incumbent products. Instead of deploying very
large amounts of capital to build world-scale
plants, companies should almost always take a
measured approach with flexible pilot plants
that allow for modification of properties to meet
market needs. This approach reduces overall
risk in two ways: it lowers the total capital outlay
and increases the probability of adoption.
More broadly, this article speaks to the importance
of innovation discipline and finding the right
model for innovation and commercialization, the
lack of which diminishes the likelihood of
success. Adopting a clear and disciplined approach
to innovation that is specified based on the kind
of dynamics and technology of the target
market is typically associated with better success
rates and returns. Examples of these target-
market-specific models include the start-up or
venture-capital approach to innovation,
which provides clear guidelines on risk-and-
return trade-offs; a platform approach
that unifies a group of new technologies based on
end-market needs and dynamics; and real-
options-based approaches that allow companies
to “buy up or down” depending on the
performance of a project at a given stage.
Given the pace of technological change in down-
stream industries that rely on chemicals to enable
their advances, it is critical that chemical
companies continue to innovate. The approaches
outlined in this article can help increase the
efficiency and effectiveness of innovation and
improve returns. They cannot, however,
guarantee that the chemical industry can continue
to support the pace of progress in key indus-
tries such as electronics and energy. Doing that
will require concerted efforts from visionary
chemical-industry leaders, close partnerships
with downstream chemical users, and a
policy environment that encourages investment
and technology development.
The authors wish to thank Ulrich Weihe for his contribution to this article. The authors also wish to thank the
members of the Council for Chemical Research for their cooperation in developing this research.
Mehdi Miremadi (Mehdi_Miremadi@McKinsey.com) is an associate principal in McKinsey’s Chicago
office, Christopher Musso (Chris_Musso@McKinsey.com) is a principal in the Cleveland office, and Jonas
Oxgaard (Jonas_Oxgaard@McKinsey.com) is a consultant in the New Jersey office. Copyright © 2013
McKinsey  Company. All rights reserved.
3	
See Michael Boren, Vanessa
Chan, and Christopher
Musso, “The path to improved
returns in materials com-
mercialization,” McKinsey on
Chemicals, May 2012.

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Chemical_innovation_An_investment_for_the_ages

  • 1. McKinseyon Chemicals Mehdi Miremadi, Christopher Musso, and Jonas Oxgaard Innovation still clearly pays off. Smart innovation-portfolio design and better market insight can make it pay even better. Innovation has long been considered a corner- stone of growth and profitability for chemical companies and a prerequisite for long-term performance. However, commoditization of parts of the industry has weakened some companies’ and investors’ faith in innovation, and many often fail to see the clear link between R&D spending and eventual returns. This article takes a new look at innovation data to show that while most chemical innovation continues to be solidly reward- ing, with returns well above the cost of capital, there are major variations in the outcomes of innovation projects. It also shows that a carefully defined innovation-portfolio strategy and improved market-insight capability can alleviate many of the concerns about returns held by companies and investors. A new cut on innovation returns It is well recognized that there is a high degree of variability in innovation performance, and companies have thought hard about the drivers of success. The drivers that have been considered touch on strategy (“Which megatrend is for us?”), Chemical innovation: An investment for the ages
  • 2. 2 finance (“Should we spend more?”), organization (“How have we structured our R&D?”), and capabilities, including the degree of technology and market knowledge the company deploys. We believe some particularly helpful insights emerge when looking at innovation performance with respect to these capabilities. In recogni- tion of this, we created a simple matrix to classify innovation according to the degree of market familiarity and the degree of technical familiarity that the launching company had at the time of a product’s launch (Exhibit 1). We used this framework to categorize projects, considering the three factors that are the principal components of chemical companies’ innovation performance: the length of time it takes to commercialize a product, success rates across an innovation portfolio, and the financial returns of new products. We gathered information on innovation in chemicals from three main sources: • Analysis of major chemical-product launches. We selected 35 chemical innovations that are well established in the market, have substantial sales, and are assessed as profitable by their manufacturers. We then interviewed more than 50 industry participants and reviewed trade literature on these chemicals to determine their time to commercialization. No company- proprietary data were used in developing this data set. • Interviews with RD leaders. We interviewed 20 RD leaders from ten major US chemical companies regarding their companies’ experience with investing in innovation, in association with the Council for Chemical Research. The companies cover a breadth of commodity and specialty products and are at the forefront of Exhibit 1 A matrix helps companies classify innovations. MoChemicals 2013 Innovation Exhibit 1 of 4 High High Low Low Degree of market familiarity Product-line extensions into new markets Product-line extensions into existing markets New-product launches in new markets New-product launches in existing markets Degree of technology familiarity
  • 3. 3 McKinsey on Chemicals May 2013 the industry’s work on innovation. We explored with these individuals three aspects of innovation investment: time to market, expectations for internal rate of return (IRR),1 and failure rates of chemical-innovation projects. • Meta-analysis of McKinsey’s Innomatics database. We analyzed data2 from 118 chemical- company business units with sales greater than $2 billion per year to determine the IRR on their innovation projects. (See the sidebar for more information on the Innomatics database.) While we recognize that the approach and methodologies used here inevitably have limita- tions, we believe that they provide a reasonably accurate and broad understanding of the chemical-innovation landscape and returns on innovation in chemicals. Time-to-commercialization and success rate As noted earlier, time to commercialization and success rate are two of the three critical components of innovation success. For the purposes of this article, we have defined time to commercialization as the elapsed time between formal project initiation and the point at which the project’s annual sales equal the total RD investment in it. We have defined the success rate as the portion of projects in a given quadrant that created a positive return on a net-present-value (NPV) basis, using the innovator’s cost of capital (with no risk adjustment). We determined time to commercial- ization using the data on the 35 products and the insights gained in the interviews with the RD leaders; we determined success rates based on our interviews. Exhibit 2 The time required for commercialization can vary substantially. MoChemicals 2013 Innovation Exhibit 2 of 4 High High Low Low Degree of market familiarity Product-line extensions into new markets Success rate: 30–40% Time to commercialization: 2–7 years (average 5) Product-line extensions into existing markets Success rate: 40–50% Time to commercialization: 2–5 years (average 4) New-product launches in new markets Success rate: 15–20% Time to commercialization: 8–19 years (average 14) New-product launches in existing markets Success rate: 30–40% Time to commercialization: 6–15 years (average 11) Degree of technology familiarity 1 The internal rate of return is the cost of capital at which the net present value equals 0 percent. 2 Data were collected between 2006 and 2010.
  • 4. 4Chemical innovation: An investment for the ages Our findings across the four quadrants show meaningful variations in success rates among the categories and substantial differences in the time required for commercialization, from a minimum of 2 years to as long as 19 years (Exhibit 2). The time to commercialization was fairly equally divided between the RD phase (that is, from project initiation to product launch) and the market-introduction phase (that is, from product launch to reaching annual sales equal to total RD investment), although again with substantial variation among products. It is also important to note that the success rates shown in the exhibit represent typical values; we recognize that there are outlier companies that have registered higher and lower scores in each quadrant. We can examine time to commercialization and success rate by quadrant: • High market familiarity, high technology familiarity. Knowledge of the market and the technology translates to quick time to commercialization (two to five years) and a high success rate (40 to 50 percent). This is a comfortable space to work in for companies’ RD and commercialization teams. Products in this quadrant are typically extensions of existing products intended to meet the needs of a well- known market, and costs of development tend to be relatively low. • Low market familiarity, high technology familiarity. Low market familiarity increases the time to commercialization (to two to seven years) and typically results in a lower success rate (30 to 40 percent). These types of projects often are relatively small from a technical standpoint and simply port a technology from one market to an adjacent one with minimal modifications. That said, understanding new markets—even adjacent ones—is notoriously difficult for chemical companies. Entering a new market almost always takes longer than expected and also drives down success rates. • High market familiarity, low technology familiarity. Low familiarity with technology significantly increases time to commercialization (to 6 to 15 years). The technology investment in projects of this type is relatively high. Interestingly, a sizable portion of this investment is used for testing and qualification, as companies tend to be quite careful to protect their reputations in existing markets. The success rate here is similar to that of the quadrant with low market famil- iarity and high technology familiarity, at 30 to 40 percent, mainly due to the high risk inherent in developing new technologies. • Low market familiarity, low technology familiarity. This type of innovation presents the highest level of risk. We see the highest time to commercialization (8 to 19 years) and the lowest success rate (15 to 20 percent) here. Companies face the difficult tasks of both identi- fying and understanding new markets and developing new technologies that are not exten- sions of current ones. It appears that the majority of time in this category is driven by technology development, while the key driver of the low success rate is failure to understand the needs of the market—essentially launching an elegant technology that misses the mark from a commercial standpoint. In our experience, the most pervasive root cause of this “market mismatch” is lack of context: chemical companies tend to act on signals in new markets that are similar to those they hear in existing markets. However, without a proper understanding of market context, they launch products that
  • 5. 5 McKinsey on Chemicals May 2013 perfectly meet the needs they heard but fail to meet all of customers’ other needs. How technology and market familiarity affect financial returns The rate of return on an innovation-investment project also varies given the company’s level of familiarity with the market and the technology. Because we examined the 35 chemical innovations using externally available data, we were unable to estimate their total financial impact. However, we were able to assess the financial impact of innovation through our interviews with chemical executives. We probed two areas with them. First, we discussed their experience and expec- tations regarding IRR, including success rates, typical costs, and expected sales. Second, we explored the additional margin that innovations gained versus the products they replaced, net of cannibalization; we call this additional margin “on-top margin” (Exhibit 3). In our determination of IRR, we used the full return on the new project—without excluding cannibalized sales, as it can be assumed that without innovation, these sales would go to a competitor that innovates instead. The highest on-top margins—and the highest variability in these margins—occur in the highest-risk category (that is, low familiarity with both market and technology). The lowest on-top margins are in the category with the highest familiarity with both the market and technology. Interestingly, a comparison of IRR returns for these two categories shows the reverse pattern, with the lowest risk earning the highest returns as measured by IRR. This is because IRR performance is driven to Exhibit 3 The highest margins come with the highest risk. MoChemicals 2013 Innovation Exhibit 3 of 4 (version C) High High Low Low Degree of market familiarity Product-line extensions into new markets On-top margin1: 0–10% Average IRR2: 20–25% Product-line extensions into existing markets On-top margin: 0–5% Average IRR: 18–23% New-product launches in new markets On-top margin: 0–60% Average IRR: 8–12% New-product launches in existing markets On-top margin: 0–10% Average IRR: 13–18% Degree of technology familiarity 1On-top margin is defined as the differential between the internal rate of return (IRR) of a new product based on innovation and the IRR of an incumbent product in the market that it replaces, net of cannibalization. 2Internal rate of return.
  • 6. 6 a significant degree by success rates and time to market. Again, it is important to note that the success rates represent typical values; we recognize that there are outlier companies in each quadrant. We can observe the effects by quadrant: • High market familiarity, high technology familiarity. Our research shows that on-top margins in this quadrant range between 0 and 5 percent, the lowest of all four categories. However, returns are high because development and capital investment are typically quite low, success rates are high, and volumes are generally substantial, leading to an average IRR in the range of about 18 to 23 percent. Often, these innovation investments are incremental in order to protect market share or tweak existing products to drive further value. • Low market familiarity, high technology familiarity. Our interviewees indicated that this space can offer higher on-top margins (as much as 10 percent higher than incumbent products) than the previous category. This is possibly because entries here can bring truly novel properties that existing products lack. These investments usually offer high returns, in the range of 20 to 25 percent, because investments in both development and capital are typically quite low. • High market familiarity, low technology familiarity. New technologies in existing markets often gain strong on-top margins (up to 10 per- cent higher than incumbent products), driven by a combination of novel properties and an understanding of market needs. However, given the new technology’s higher capital require- ments and typically longer time to market, the returns of such projects are often lower than those in the first two categories, in the range of about 13 to 18 percent. • Low market familiarity, low technology familiarity. This type of innovation presents the highest level of risk but has the highest on-top margin potential (up to 60 percent). The low success rates and long time frames in this space lead to typical returns on investment in the range of only 8 to 12 percent, which barely covers the cost of capital for most chemical companies (usually 9 to 12 percent). Indeed, some executives we interviewed expressed skepticism that these investments would be NPV positive at all. Moving beyond the matrix framework, we compared the ranges of IRR compiled there with the Innomatics database and found that both data sets showed a similar range of returns. Our meta-analysis of the Innomatics database by market segment (commodity, specialty, materials, and nonpharma life science) points to a strong average return—14 to 18 percent IRR—for innovation by chemical companies (Exhibit 4). Chemical innovation: An investment for the ages Innomatics is a proprietary McKinsey innovation database and tool that covers approximately 130 business units of leading chemical companies. Designed as an innovation-benchmarking tool, Innomatics makes it possible to compare the RD performance of different business units, creating a perspective on a business unit’s return on investment in chemical innovation. The inputs into the tool include time to market, product life cycle, innovation capital expenditure, and innovation profit and cash flow. The key output is an assessment of innovation performance, based on internal rate of return, for each business unit and company, which can be readily compared with other chemical companies in the database.
  • 7. 7 McKinsey on Chemicals May 2013 meant to better capture markets that the company is already familiar with. The remaining RD spending is usually divided roughly equally among the other three categories, with 15 to 20 percent of total spending devoted to each of them. How innovation scores The work presented in this article clearly shows that investment in innovation is, by and large, a value-creating activity for chemical companies, a finding that confirms many earlier studies. It creates value well above the cost of capital in all but one of the quadrants of our matrix, and returns in the low-return quadrant (low market familiarity, low technology familiarity) are still around 10 percent. It should not be overlooked that our methodology (which uses purely financial metrics) likely understates the true value of innovation for most chemical companies. The methodology does not take into account the impact of innovation- In addition, the Innomatics database provides further insight: it shows that market segment has a large effect on financial performance. Com- modities segments yield only 6 to 10 percent IRR (at or below the cost of capital), while returns in other segments are significantly higher. Material- science innovation takes the top position at 19 to 23 percent. Spending allocation In our interviews, we also examined the allocation of RD spending within companies’ portfolio of products. Most of our interviewees indicated that their companies spend 40 to 50 percent of their RD investment on projects in which they are familiar with both the market and the technology. This high allocation has made sense to chemical companies because innovation in this case is typically incremental and returns are apparently safest, as extensions of existing products are Exhibit 4 The average return for innovation is strong. MoChemicals 2013 Innovation Exhibit 4 of 4 IRR1 for new chemical products, % 1Internal rate of return. Source: McKinsey Innomatics database Specialties 13–17 6.4 1.0 54 12.6 2.1 118 Nonpharma life science 15–19 3.2 0.7 28 Materials 19–23 2.4 0.3 21 Revenue, $ billion RD spending, $ billion Business units, Number Breaking down the sample 14–18 Commodities 0.6 0.1 156–10
  • 8. 8Chemical innovation: An investment for the ages based growth on corporate valuation or the contribution such growth makes from a strategic standpoint. It also does not include a view on how incremental innovation provides defensive value by helping a company to maintain share in core markets or by expanding into new markets as core markets deteriorate. Getting an accurate perspective on these factors would require a much deeper exploration, but we estimate that they could add 5 to 10 percent or more to the IRR of successful innovations and roughly 2 to 5 percent for the total pool. Three ways to improve innovation performance While it is good news that chemical innovation creates value in the aggregate, there is another important message that senior chemical-company management can take from this paper: returns from chemical innovation can clearly improve. Our analysis indicates that there are at least three areas where change can have a significant impact: • Modifying the innovation-portfolio balance. The difference in return between projects in the quadrant with low market familiarity and low technology familiarity and projects that fall into the other categories is striking—a difference of two times. While it is clear that this new- market and new-technology area is far riskier than the others, the compounding effect that long development time frames have on that risk and consequently on IRR appears to be less understood in the chemical industry. Many companies argue that entry into this space is required to truly transform performance. While the idea is alluring, our experience has shown that entry into new technologies for a well-known market or into a new market with a well-known technology can have similar transformational effects—but with much less risk, a shorter time frame, and higher returns. Overweighting those two categories versus the new-market, new-technology area (without eliminating all new-new investment) in a com- pany’s innovation portfolio could significantly improve overall returns. • Elevating market-insight capabilities. Most chemical companies are good at under- standing the needs of existing customers in existing markets but are weaker at generating insights about new markets. In fact, an examination of the results in our matrix shows that the failure rate for innovations in the new-market, familiar-technology space is similar to that of the familiar-market, new-technology space. Thus, the risks of market entry are similar to those of developing a new technology. Nonetheless, we have found the focus on market- insight capabilities at most chemical companies to be far lower than the focus on technology capabilities. While developing market insights is neither easy nor cheap, doing so is far quicker and less expensive than developing technology; investing in this area reduces risk, accelerates commercialization, and increases returns. Done well, market-insight capabilities are effectively a “force multiplier” for technology investment. • Improving innovation discipline. Many innovations, especially those with new technology, require the deployment of new capital during commercialization. Performed incorrectly, this additional capital requirement can easily destroy innovation returns. Far too many compa- nies take the view that new products must be launched from full-scale plants in order to meet cost targets and qualification requirements. We have shown in previous work3 that this view
  • 9. 9 McKinsey on Chemicals May 2013 is mistaken: chemical and material innovations are most often adopted at a higher cost than incumbent products. Instead of deploying very large amounts of capital to build world-scale plants, companies should almost always take a measured approach with flexible pilot plants that allow for modification of properties to meet market needs. This approach reduces overall risk in two ways: it lowers the total capital outlay and increases the probability of adoption. More broadly, this article speaks to the importance of innovation discipline and finding the right model for innovation and commercialization, the lack of which diminishes the likelihood of success. Adopting a clear and disciplined approach to innovation that is specified based on the kind of dynamics and technology of the target market is typically associated with better success rates and returns. Examples of these target- market-specific models include the start-up or venture-capital approach to innovation, which provides clear guidelines on risk-and- return trade-offs; a platform approach that unifies a group of new technologies based on end-market needs and dynamics; and real- options-based approaches that allow companies to “buy up or down” depending on the performance of a project at a given stage. Given the pace of technological change in down- stream industries that rely on chemicals to enable their advances, it is critical that chemical companies continue to innovate. The approaches outlined in this article can help increase the efficiency and effectiveness of innovation and improve returns. They cannot, however, guarantee that the chemical industry can continue to support the pace of progress in key indus- tries such as electronics and energy. Doing that will require concerted efforts from visionary chemical-industry leaders, close partnerships with downstream chemical users, and a policy environment that encourages investment and technology development. The authors wish to thank Ulrich Weihe for his contribution to this article. The authors also wish to thank the members of the Council for Chemical Research for their cooperation in developing this research. Mehdi Miremadi (Mehdi_Miremadi@McKinsey.com) is an associate principal in McKinsey’s Chicago office, Christopher Musso (Chris_Musso@McKinsey.com) is a principal in the Cleveland office, and Jonas Oxgaard (Jonas_Oxgaard@McKinsey.com) is a consultant in the New Jersey office. Copyright © 2013 McKinsey Company. All rights reserved. 3 See Michael Boren, Vanessa Chan, and Christopher Musso, “The path to improved returns in materials com- mercialization,” McKinsey on Chemicals, May 2012.