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Alarm
Effective Operator Information Systems for
the Energy Sector

Introduction
Human factors had already been implicated in numerous serious incidents in the
                                                                                                Solution
process industries before the explosion and subsequent fires at the Texaco Refinery,            Overview
Milford Haven in the UK in 1994. The subsequent HSE investigation raised the profile
                                                                                                Amor Real Time’s Alarm+
of human factors in major accidents and led to the publication of EEMUA 191, the ‘de
                                                                                                Methodology is firmly
facto’ industry standard.
                                                                                                based on current guidelines
                                                                                                and standards with
Poor Human Machine Interface (HMI) design and poor alarm prioritisation are issues
                                                                                                enhancements that are
that significantly hinder an operator’s ability to respond effectively to process upsets. It
                                                                                                aimed at reducing effort,
is estimated that small petrochemical companies can lose up to $100,000,000 per year
                                                                                                improving consistency and
to plant upsets and shutdowns. Our Methodology was developed specifically to restore
                                                                                                dealing with other human
the effectiveness of the alarm system so that the operator can operate the plant safely.
                                                                                                factor issues generating
                                                                                                benefit for the site quickly
Features                                                                                        and cost effectively.
Amor Real Time’s Alarm+ Methodology can be easily scaled making it suitable for
systems with up to tens of thousands of alarms. The methodology consists of five
phases that begin at benchmarking and end with alarm performance sustainment.
                                                                                                Alarm
                                                                                                Configuration
Benefits
Our Alarm+ Methodology is a proven, cost and time effective technique that has been              Before-rationalisation
used to review and rationalise over 500,000 alarms on both new and operational assets            4500 alarms
across the globe. Plants that have implemented our solution experience improved plant
performance through avoiding unnecessary process shutdowns and more effective
management of abnormal process conditions resulting in increased throughput and
profitability.

Our Methodology complements industry standards and guidelines including: EEMUA
191, ANSI/ISA-18.2-2009, HSE Briefing Note No. 9 ‘Alarm Handling’ and HSE                        After-rationalisation
Information Sheet ‘Better Alarm Handling’.                                                       Configuration 2500 alarms

The typical benefits our alarm management clients experience include:

•      Minimising the number of abnormal situations and their impact on production and
       safety
•      5 to 15% reduction in unplanned maintenance costs within six months
•      20 to 30% reduction in risk operation insurance                                              High    Medium          Low
•      Captured workforce knowledge (combats against an ageing workforce)

    Amor Real Time’s Alarm+ Methodology


         STEP 1:                  STEP 2:                  STEP 3:                   STEP 4:               STEP 5:
          Benchmarking            Philosophy               Improvement               Advanced              Sustainment



    Where do we stand?     Develop standards        Fix bad actors           Apply advanced          Maintain performance
                           and policies                                      techniques

                                                                                                 www.amorgroup.com/alarm+
tel: +44 (0)141 814 3700

                             fax: +44 (0)141 814 3701


                             email: info@amorgroup.com
04.03.10PR/Alarms+UK.print




                             web: www.amorgroup.com

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C:\Fakepath\Amor Alarm+

  • 1. Alarm Effective Operator Information Systems for the Energy Sector Introduction Human factors had already been implicated in numerous serious incidents in the Solution process industries before the explosion and subsequent fires at the Texaco Refinery, Overview Milford Haven in the UK in 1994. The subsequent HSE investigation raised the profile Amor Real Time’s Alarm+ of human factors in major accidents and led to the publication of EEMUA 191, the ‘de Methodology is firmly facto’ industry standard. based on current guidelines and standards with Poor Human Machine Interface (HMI) design and poor alarm prioritisation are issues enhancements that are that significantly hinder an operator’s ability to respond effectively to process upsets. It aimed at reducing effort, is estimated that small petrochemical companies can lose up to $100,000,000 per year improving consistency and to plant upsets and shutdowns. Our Methodology was developed specifically to restore dealing with other human the effectiveness of the alarm system so that the operator can operate the plant safely. factor issues generating benefit for the site quickly Features and cost effectively. Amor Real Time’s Alarm+ Methodology can be easily scaled making it suitable for systems with up to tens of thousands of alarms. The methodology consists of five phases that begin at benchmarking and end with alarm performance sustainment. Alarm Configuration Benefits Our Alarm+ Methodology is a proven, cost and time effective technique that has been Before-rationalisation used to review and rationalise over 500,000 alarms on both new and operational assets 4500 alarms across the globe. Plants that have implemented our solution experience improved plant performance through avoiding unnecessary process shutdowns and more effective management of abnormal process conditions resulting in increased throughput and profitability. Our Methodology complements industry standards and guidelines including: EEMUA 191, ANSI/ISA-18.2-2009, HSE Briefing Note No. 9 ‘Alarm Handling’ and HSE After-rationalisation Information Sheet ‘Better Alarm Handling’. Configuration 2500 alarms The typical benefits our alarm management clients experience include: • Minimising the number of abnormal situations and their impact on production and safety • 5 to 15% reduction in unplanned maintenance costs within six months • 20 to 30% reduction in risk operation insurance High Medium Low • Captured workforce knowledge (combats against an ageing workforce) Amor Real Time’s Alarm+ Methodology STEP 1: STEP 2: STEP 3: STEP 4: STEP 5: Benchmarking Philosophy Improvement Advanced Sustainment Where do we stand? Develop standards Fix bad actors Apply advanced Maintain performance and policies techniques www.amorgroup.com/alarm+
  • 2. tel: +44 (0)141 814 3700 fax: +44 (0)141 814 3701 email: info@amorgroup.com 04.03.10PR/Alarms+UK.print web: www.amorgroup.com