Centrifugal pumps are one of the most popular pumps used in various industries for moving fluids from one place to another. These pumps work on the principle of converting mechanical energy from a motor into kinetic energy, used to drive the fluid through the pump and into the discharge pipe.
1. Centrifugal Pumps: Components,
Working, Types & Applications – A
Detailed Guide
Introduction
Centrifugal pumps are one of the most popular pumps used in various industries for
moving fluids from one place to another. These pumps work on the principle of
converting mechanical energy from a motor into kinetic energy, used to drive the
fluid through the pump and into the discharge pipe.
The reason why Centrifugal pumps are the first choice for numerous applications is
their pumping efficiency, high flow rate, and durable design. There are different types
of centrifugal pumps available for diverse applications.
When installing a pump, it is important to choose the right pump type, as it ensures
that your pump systems operate for years without any interruption.
To select the right centrifugal pump, you must have complete knowledge of what a
centrifugal pump is, its components, different types, working, and so on.
This blog will take a detailed look at Centrifugal Pumps and will give you an in-depth
understanding of topics such as:
Definition of Centrifugal Pumps
2. Main Components Of Centrifugal Pumps
Different Types Of Centrifugal Pumps
Working Principle Of Centrifugal Pumps
Benefits And applications Of Centrifugal Pumps
What Is A Centrifugal Pump?
A centrifugal pump is a rotary equipment that converts mechanical energy into
kinetic energy through centrifugal force on the liquid. Further power generated from
the electric motor drives the impeller of the pump, where fluids enter and exit due to
centrifugal force from the pump impeller tip. The liquid then gets discharged to the
volute casing.
In essence, a centrifugal pump is a machine used in industrial applications for
transporting fluid from one location to another without causing any problems with
leakage and heat transfer.
Different mechanical components of centrifugal pumps have their own functions and
characteristics, which together make the smooth operation of pumps possible.
Let’s know about these significant components.
Key Components Of Centrifugal
Pumps
3. Below are the basic components that every centrifugal pump has:
1. Shaft And Shaft Sleeve:
The first and central component is the centrifugal pump shaft, which is connected to
the driving motor and pump impeller and ensures rotational movement. Positioned
perfectly with ball bearing, the pump shaft is linked with the prime mover to receive
the essential power.
Additionally, a shaft sleeve is employed in the centrifugal pump to prevent leakage
and corrosion.
2. Impeller
The centrifugal pump impeller is a rotating component that consists of a series of
curved vanes. Mounted on a shaft, it is enclosed in a watertight casing.
The centrifugal pump impeller is divided into three types.
A] Open Impeller:
It is mounted directly on the shaft. These impeller vanes have no walls making them
weaker than closed valves, but quicker and easier to clean and repair.
B] Closed Impeller:
In closed impeller type, the impeller vanes are sandwiched between two front and
back cover plates and are used to obtain pure water.
C] Semi-Open Impeller:
This type of impeller has a back-wall cover plate, which provides mechanical power
to the van. It is widely used in medium-sized pumps to pump debris-loading fluid.
3. Casing
Pump casing is used to seal the pump to the atmosphere to prevent leakage. It is
mainly an airtight passage surrounding the impeller designed to convert the kinetic
energy into pressure energy to allow liquid to leave the casing and enter the delivery
pipe.
The casing of the centrifugal pump has three types:
A] Volute Casing:
Surrounded by the pump impeller, the volute casing provides a gradual rise in the
flow area, which decreases the water velocity and increases the pressure.
B] Vortex Casing:
A vortex casing is a casing where a circular chamber is provided between the casing
and the impeller. This type of casing is used to increase the efficiency of the pump
and reduce the formation of eddies.
4. C] Casing With Guide Blades
In this type of pump casing, there are blades around the impeller. These guide
blades are designed to allow water passage through the guide vanes without shock
and allow water to leave with pressure.
4. Delivery Pipe
A delivery pipe is a key component of a centrifugal pump, which has two ends,
where one end is connected to the lower end of the pump outlet, and the other end
delivers the liquid at a required height.
5. Suction Pipe with Foot Valve and Strainer
The suction pipe in the centrifugal pump has two ends; one is connected to the pump
inlet, and the other is dipped into the liquid. Moreover, a foot valve and strainer are
also fitted to prevent the entry of unwanted particles into the suction pipe.
How Does A Centrifugal Pump
Work?
The first step in the operation of a centrifugal pump is generating mechanical power.
This power is generated by an electric motor or engine and is provided to the pump
impeller attached to the motor or engine through a shaft.
Next, when the pump impeller starts rotating, a vacuum starts forming inside the eye
of the impeller, which allows liquid to enter the impeller’s eye in the axial direction.
As the fluid enters the impeller’s eye, it hits the impeller blades, which rotate the
liquid radially and axially outward via centrifugal force.
The blades convert the liquid’s kinetic energy into its speed and increase the speed
of the liquid. However, when the liquid enters the diffuser area, the diffuser slows
down the liquid by decreasing its speed.
This is to convert liquid speed into pressure energy to discharge it through the pump
outlet by increasing the pressure.
Types Of Centrifugal Pumps
There are different types of centrifugal pumps classified based on their numbers of
impellers, casing type, fluid orientation, and pump position.
1. Based on the number of impellers
Single stage impeller
Multistage impeller
2. Based on the type of casing
Turbine pump
5. Volute pump
3. Based on the fluid orientation
Radial flow pump
Axial flow pump
Mixed flow pump
4. Based on the pump position
Horizontal pump
Vertical pump
Submersible pump
Advantages of Centrifugal Pump
The advantages of centrifugal pumps include:
Reduced friction
Resistance to corrosion
Energy efficiency
Smooth liquid flow
Durable in extreme conditions
Low routine maintenance
Wide variety in types and sizes
Provides thermal barrier
Eliminates the risk of a leakage
Centrifugal Pumps Applications
Hot and Cold Water Circulation
Cooling Towers Installation
Paper Industries
Thermic Fluid Boiler
Heat Exchanger
Chemical Industries
Sugar Plants
Textile Industries
Ceramic Industries
Solvent Transfer
Food Industries
Laminate Industries
Marine/Ports
Automobile Industries
Seawater and in many more industries and applications
6. Ending Note
Centrifugal pumps offer the required efficiency and reliability in various industrial
applications. From their ability to pump corrosive and abrasive fluids to saving
energy for optimal performance, centrifugal pumps are the most trusted choice for
pumping liquids.
Furthermore, to ensure safe pumping operation, it is important to install the best
quality centrifugal pumps. Sujal Engineering is a popular centrifugal pump
manufacturer in India. We manufacture a wide range of industrial pumps according
to the industry’s needs to deliver the right solution that overcomes industrial
challenges.
Looking for a centrifugal pump for your industrial needs?
Contact us now!
Read More:
Pump Shaft Alignment and Why is it Necessary?
What Are Vertical Long Shaft Sump Pumps? How Do They Work?
How to Start a Centrifugal Pump After Shutdown?