This document provides instructions for separating the upper frame and undercarriage frame on an M318C wheeled excavator. It lists the required tools which include electric hydraulic pumps, cylinders, stands, pins, tubes, collars, saddles, links and guide bolts. The procedure involves using the listed tools and hydraulic jacks to lift and support the frames while removing connecting components. Proper containment of fluids is emphasized during the separation process.
Caterpillar cat m318 c mh wheeled excavator (prefix beb) service repair manua...udjjjskekdmdm
This document provides instructions for disassembling and assembling the swing drive of an excavator model M318C MH. It lists 28 steps for disassembly, removing components like the swing brake assembly, discs, pins, gears, and bearings. It then lists 29 steps for reassembly, providing details on cleaning parts, applying lubricant, and setting proper torque specifications when reinstalling components like the pinion, nuts, rings, and seals. Precautions are given to relieve spring tension safely and set bearing preload correctly during assembly.
Caterpillar cat m318 c wheeled excavator (prefix bcz) service repair manual (...udfjjdjkkmds
This document provides instructions for separating the upper frame and undercarriage frame on an M318C wheeled excavator. It lists the required tools which include electric hydraulic pumps, cylinders, stands, pins, tubes, collars, saddles, links and guide bolts. The procedure involves using the listed tools and hydraulic jacks to lift and support the frames while removing connecting components. Proper containment of fluids is noted as important during the separation process.
Caterpillar cat m318 c wheeled excavator (prefix bcz) service repair manual (...udfjjdjkkmds
This document provides instructions for disassembling and assembling the front axle components of an M318C Wheeled Excavator, including:
1. Removing components like the carrier housing, planetary gears, brake discs, and hub assembly which involve using various tools and lifting devices.
2. Disassembling internal components of the carrier like retaining rings, bearings, and seals.
3. Cleaning all parts before assembly and heating/cooling some components to aid installation.
4. Reassembling the components in reverse order, applying grease and torquing fasteners to specifications. Proper cleanliness and procedure is emphasized for the precision components.
Caterpillar cat m318 c wheeled excavator (prefix h2d) service repair manual (...udfjjdjkkmds
The document provides instructions for disassembling and assembling the travel motor of an M318C Wheeled Excavator. It lists 48 steps for disassembly, involving removing housing components, valves, seals, springs, pins, and other internal parts. It then lists 26 steps for reassembly, putting the components back in reverse order, ensuring proper installation of seals, springs, and other precision parts. Tools required include retaining ring pliers, a slide hammer puller, bearing puller, and link brackets for lifting components. Cleanliness is emphasized to prevent dirt contamination of internal parts.
Caterpillar cat m318 c mh wheeled excavator (prefix beb) service repair manua...udjjjskekdmdm
The document provides instructions for disassembling a control valve used in a hydraulic generator system. It lists 13 steps to remove parts like springs, seals, plugs and spools. Safety precautions are included, such as releasing pressure before disassembly and taking care when removing parts with spring forces. The control valve must first be removed from the machine following other documented procedures.
Caterpillar cat m318 f wheeled excavator (prefix fb8) service repair manual (...ifkkdmdmdm
This document provides instructions for disassembling and assembling the rear axle carrier, hubs, and brakes of an M318F wheeled excavator. The disassembly procedure involves removing 23 components and subassemblies including the carrier housing, planetary gears, brake discs, and hub. The assembly procedure instructs installing these components in reverse order and provides torque specifications for critical fasteners. Tools required include retaining ring pliers, drivers, a spanner, pry bars, pullers, and torque multipliers.
Caterpillar cat m318 d wheeled excavator (prefix d8w) service repair manual (...fujsjefjwerkskemm
This document provides instructions for disassembling and assembling the final drive carriers, hubs, and brakes of a M318D wheeled excavator. The disassembly procedure involves removing 23 separate parts including carrier housings, planetary gears, thrust washers, retaining rings, and brake discs. The assembly procedure instructs installing these 23 parts in reverse order and includes steps to measure clearances and end play to ensure proper assembly. Tools required include retaining ring pliers, drivers, spanners, pry bars, pullers, and torque multipliers.
Caterpillar cat m316 c wheeled excavator (prefix h2c) service repair manual (...udjjjskekdmdm
This document provides instructions for disassembling and assembling the rear axle of a M316C Wheeled Excavator. It lists the required tools and gives step-by-step instructions for removing components like the carrier housing, planetary gears, and brake discs. It also describes how to reassemble the components, noting specifics like torque specifications and clearances that must be achieved. The purpose is to provide technicians with a guide for servicing the rear axle of this excavator model.
Caterpillar cat m318 c mh wheeled excavator (prefix beb) service repair manua...udjjjskekdmdm
This document provides instructions for disassembling and assembling the swing drive of an excavator model M318C MH. It lists 28 steps for disassembly, removing components like the swing brake assembly, discs, pins, gears, and bearings. It then lists 29 steps for reassembly, providing details on cleaning parts, applying lubricant, and setting proper torque specifications when reinstalling components like the pinion, nuts, rings, and seals. Precautions are given to relieve spring tension safely and set bearing preload correctly during assembly.
Caterpillar cat m318 c wheeled excavator (prefix bcz) service repair manual (...udfjjdjkkmds
This document provides instructions for separating the upper frame and undercarriage frame on an M318C wheeled excavator. It lists the required tools which include electric hydraulic pumps, cylinders, stands, pins, tubes, collars, saddles, links and guide bolts. The procedure involves using the listed tools and hydraulic jacks to lift and support the frames while removing connecting components. Proper containment of fluids is noted as important during the separation process.
Caterpillar cat m318 c wheeled excavator (prefix bcz) service repair manual (...udfjjdjkkmds
This document provides instructions for disassembling and assembling the front axle components of an M318C Wheeled Excavator, including:
1. Removing components like the carrier housing, planetary gears, brake discs, and hub assembly which involve using various tools and lifting devices.
2. Disassembling internal components of the carrier like retaining rings, bearings, and seals.
3. Cleaning all parts before assembly and heating/cooling some components to aid installation.
4. Reassembling the components in reverse order, applying grease and torquing fasteners to specifications. Proper cleanliness and procedure is emphasized for the precision components.
Caterpillar cat m318 c wheeled excavator (prefix h2d) service repair manual (...udfjjdjkkmds
The document provides instructions for disassembling and assembling the travel motor of an M318C Wheeled Excavator. It lists 48 steps for disassembly, involving removing housing components, valves, seals, springs, pins, and other internal parts. It then lists 26 steps for reassembly, putting the components back in reverse order, ensuring proper installation of seals, springs, and other precision parts. Tools required include retaining ring pliers, a slide hammer puller, bearing puller, and link brackets for lifting components. Cleanliness is emphasized to prevent dirt contamination of internal parts.
Caterpillar cat m318 c mh wheeled excavator (prefix beb) service repair manua...udjjjskekdmdm
The document provides instructions for disassembling a control valve used in a hydraulic generator system. It lists 13 steps to remove parts like springs, seals, plugs and spools. Safety precautions are included, such as releasing pressure before disassembly and taking care when removing parts with spring forces. The control valve must first be removed from the machine following other documented procedures.
Caterpillar cat m318 f wheeled excavator (prefix fb8) service repair manual (...ifkkdmdmdm
This document provides instructions for disassembling and assembling the rear axle carrier, hubs, and brakes of an M318F wheeled excavator. The disassembly procedure involves removing 23 components and subassemblies including the carrier housing, planetary gears, brake discs, and hub. The assembly procedure instructs installing these components in reverse order and provides torque specifications for critical fasteners. Tools required include retaining ring pliers, drivers, a spanner, pry bars, pullers, and torque multipliers.
Caterpillar cat m318 d wheeled excavator (prefix d8w) service repair manual (...fujsjefjwerkskemm
This document provides instructions for disassembling and assembling the final drive carriers, hubs, and brakes of a M318D wheeled excavator. The disassembly procedure involves removing 23 separate parts including carrier housings, planetary gears, thrust washers, retaining rings, and brake discs. The assembly procedure instructs installing these 23 parts in reverse order and includes steps to measure clearances and end play to ensure proper assembly. Tools required include retaining ring pliers, drivers, spanners, pry bars, pullers, and torque multipliers.
Caterpillar cat m316 c wheeled excavator (prefix h2c) service repair manual (...udjjjskekdmdm
This document provides instructions for disassembling and assembling the rear axle of a M316C Wheeled Excavator. It lists the required tools and gives step-by-step instructions for removing components like the carrier housing, planetary gears, and brake discs. It also describes how to reassemble the components, noting specifics like torque specifications and clearances that must be achieved. The purpose is to provide technicians with a guide for servicing the rear axle of this excavator model.
The document provides step-by-step instructions for disassembling the final drive of a 329DL excavator. It begins by removing the final drive assembly and placing it on a repair stand. Key steps include removing the cover, gears, shafts, carriers, and planetary gears. Tools needed are listed. Detailed illustrations accompany each step to show how to remove each component. Cleanliness is emphasized to prevent dirt from entering during disassembly.
Caterpillar cat m318 d wheeled excavator (prefix w8p) service repair manual (...fdjjsekksemxs
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 diesel engine. It describes:
1) The required tools and preparation steps, which include locking the camshaft and crankshaft, removing covers, and ensuring the valves are closed.
2) The removal procedure, which involves marking components, loosening rocker arms, and tilting the idler gear during removal.
3) The installation procedure, such as cleaning parts, aligning timing marks, and lubricating before sliding the hub into the idler gear. Precise timing of the camshaft and crankshaft is required.
Caterpillar cat 330 d l hydraulic excavator (prefix gge) service repair manua...jfdskekdmme
This document provides assembly instructions for excavator final drive models 330D L, 330D N, and 330D LN in 3 sentences:
The instructions list 59 steps and required tools to assemble the final drive components, including installing bearings and seals, assembling carrier assemblies, and testing the final seal. Cleanliness is important during assembly and O-rings, gaskets, and seals should always be replaced with new parts. Dimensions and torque specifications are provided to ensure proper assembly and installation of the final drive.
This document provides instructions for removing a crankshaft from a Caterpillar 3116 engine. The steps include removing the cylinder head, crankshaft rear seal carrier, front gear group, and crankshaft main bearings. With the main bearings removed, the crankshaft can then be lifted out of the engine block. Proper cleaning and inspection of removed parts is emphasized.
Caterpillar cat 330 d2 l excavator (prefix szk) service repair manual (szk000...fjskkksmemm
This document provides instructions for disassembling and assembling the final drive of an excavator model 330D2 L. The disassembly process involves removing over 30 individual components in a specific sequence. This includes removing gears, shafts, bearings, seals, and housing components. The assembly process reverses the disassembly steps and provides details on cleaning, lubricating, and setting proper bearing preloads using shims. Special tools are required for tasks like installing dual-cone seals.
Caterpillar cat 325 d excavator (prefix kbe) service repair manual (kbe00001 ...hfjsekekmmd
The document provides instructions for repairing the final drive of excavator models 325D and 325D L. It involves 14 steps including cleaning parts, applying lubricants, installing seals and bearings, adjusting bearing preload, and assembling components like the carrier assembly, planetary gears, and ring gear. Proper torque values and alignment of pins are emphasized throughout the process to ensure correct assembly.
Caterpillar cat 330 f excavator (prefix lcg) service repair manual (lcg00001 ...fjskkksmemm
This document provides instructions for disassembling and assembling the final drive of an excavator model 330F. The disassembly process involves using various tools to remove over 30 individual components of the final drive including gears, shafts, housings, seals and bearings. The assembly section similarly lists over 30 steps to reinstall these components in reverse order, noting the required tools and specifying torques, seals and adhesives to use during reassembly. Precise measurements are taken to properly set the bearing preload using shims.
Clark npr 17 forklift service repair manualfjskkmemem
This document is the service manual for Clark NPR-345 trucks. It contains safety cautions and detailed instructions for maintenance, repair, and overhaul of systems including electrical, hydraulic, brakes, steering, and other components. The manual is copyrighted and intended only for Clark dealers. It includes a table of contents that lists all sections by group number, section number, and page number for easy reference to specific repair procedures. Pictorial indexes provide illustrations of components.
The document provides instructions for disassembling a final drive assembly in 3 steps:
1. Remove the final drive assembly and disassemble it by removing the cover, gears, carrier assembly, planetary gears, and ring gear.
2. Disassemble the planetary carrier by removing the planetary shafts, washers, and gears.
3. Remove the ring gear from the sprocket housing and disassemble the motor housing by removing coupling gear, shims, and seals.
Caterpillar cat m315 d wheeled excavator (prefix j5b) service repair manual (...jfdjskmdmme
This document provides instructions for assembling and installing the swing drive on a M315D wheeled excavator. It lists 28 steps for assembling components like bearings, seals, gears, and plates. Proper tooling and lubrication are required. Dimensions are checked at several points to ensure correct assembly. Finally, the assembled swing drive is installed using lifting equipment and bolts are tightened to complete the job.
Caterpillar cat m315 d wheeled excavator (prefix j5b) service repair manual (...eudskkejedmm
The document provides instructions for installing a swing drive on an excavator model M315D. It lists the required tools and parts. The procedure involves 28 steps, including installing bearings, seals, gears, and other components into the swing drive housing. Specific torque specifications and dimensional checks are listed to ensure proper assembly. Upon completion, the assembled swing drive is lifted into position on the excavator using lifting tools.
The document provides instructions for installing a swing drive on an excavator model M315D. It lists the required tools and parts. The procedure involves 28 steps, including installing bearings, seals, gears, and other components into the swing drive housing. Specific torque specifications and dimensional checks are listed to ensure proper assembly. Installation is completed by positioning the swing drive in the swing brake housing and securing it with bolts.
1) The document provides instructions for separating the upper frame and undercarriage frame on an excavator.
2) It lists required tools including stands, tubes, collars, pins, and an electric hydraulic pump.
3) The first steps are to place wheel chocks and use links and support beams to secure the tracks before separating the frames.
The document provides instructions for installing a swing drive on an excavator model M315D. It lists the required tools and parts. The procedure involves 28 steps, including installing bearings, seals, gears, and other components into the swing drive housing. Specific torque specifications and dimensional checks are listed to ensure proper assembly. Installation is completed by positioning the swing drive in the swing brake housing and securing it with bolts.
1) The document provides instructions for separating the upper frame and undercarriage frame on an excavator.
2) It lists required tools including stands, tubes, collars, pins, and an electric hydraulic pump.
3) The first steps are to place wheel chocks and use links and support beams to secure the tracks before separating the frames.
1) The document provides instructions for separating the upper frame and undercarriage frame on an excavator.
2) It lists required tools including stands, tubes, collars, pins, and an electric hydraulic pump.
3) The first steps are to place wheel chocks and use links and support beams to secure the tracks before separating the frames.
Caterpillar cat m318 d mh wheeled excavator (prefix w8r) service repair manua...fjjskkdmnsme
This document provides assembly instructions for the swing drive of an excavator. It includes 28 steps such as installing bearings, seals, gears and other components. Precise torques and clearances are specified. Tools required include drivers, pliers, sockets and lubricant. Cleanliness is stressed and worn parts must be replaced.
Caterpillar cat m318 d mh wheeled excavator (prefix w8r) service repair manua...fujdfjjkskekme
The document provides instructions for removing and installing bottom guards on an excavator. It outlines the following steps:
1. Remove the bolts and bottom guards.
2. To install, position the bottom guards and install the bolts. Tighten the bolts to the specified torque.
3. Inspect all guards and replace any that are damaged.
Caterpillar cat m318 d mh wheeled excavator (prefix w8r) service repair manua...fdjsuekskefmm
The document provides instructions for removing and installing bottom guards on an excavator. It outlines the following steps:
1. Remove the bolts and bottom guards.
2. To install, position the bottom guards and install the bolts. Tighten the bolts to the specified torque.
3. Inspect all guards and replace any that are damaged.
The document provides instructions for assembling and installing the swing drive on an excavator. It includes 28 steps for assembly, requiring various tools. Key steps include installing bearings and seals, adjusting preload nuts to achieve the proper torque specifications, and verifying travel dimensions meet specifications. The instructions also cover attaching the assembled swing drive and connecting hydraulic lines.
Toyota bt reflex rre250 hc high performance reach truck service repair manualfusjjefjskekemm
This document provides general safety rules and guidelines for repairing a range of models beginning with RRE. It outlines that only trained personnel should perform repairs, and lists important safety practices like disconnecting batteries, avoiding electrostatic risks, safely lifting components, avoiding unauthorized product modifications, and taking precautions with hydraulic and electrical systems. Proper tools and protective equipment should be used, and local regulations followed.
Toyota bt reflex rre250 h high performance reach truck service repair manualfusjjefjskekemm
This document provides general safety rules for repairing various models of industrial vehicles. It outlines that only trained personnel should perform repairs, and lists important safety precautions like disconnecting batteries, avoiding electrostatic risks, safely lifting heavy components, properly modifying or updating software, and taking precautions with hydraulic systems. The document emphasizes keeping a clean work area, using correct tools and protective equipment, and carefully following all maintenance instructions to maintain safety and minimize downtime.
The document provides step-by-step instructions for disassembling the final drive of a 329DL excavator. It begins by removing the final drive assembly and placing it on a repair stand. Key steps include removing the cover, gears, shafts, carriers, and planetary gears. Tools needed are listed. Detailed illustrations accompany each step to show how to remove each component. Cleanliness is emphasized to prevent dirt from entering during disassembly.
Caterpillar cat m318 d wheeled excavator (prefix w8p) service repair manual (...fdjjsekksemxs
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 diesel engine. It describes:
1) The required tools and preparation steps, which include locking the camshaft and crankshaft, removing covers, and ensuring the valves are closed.
2) The removal procedure, which involves marking components, loosening rocker arms, and tilting the idler gear during removal.
3) The installation procedure, such as cleaning parts, aligning timing marks, and lubricating before sliding the hub into the idler gear. Precise timing of the camshaft and crankshaft is required.
Caterpillar cat 330 d l hydraulic excavator (prefix gge) service repair manua...jfdskekdmme
This document provides assembly instructions for excavator final drive models 330D L, 330D N, and 330D LN in 3 sentences:
The instructions list 59 steps and required tools to assemble the final drive components, including installing bearings and seals, assembling carrier assemblies, and testing the final seal. Cleanliness is important during assembly and O-rings, gaskets, and seals should always be replaced with new parts. Dimensions and torque specifications are provided to ensure proper assembly and installation of the final drive.
This document provides instructions for removing a crankshaft from a Caterpillar 3116 engine. The steps include removing the cylinder head, crankshaft rear seal carrier, front gear group, and crankshaft main bearings. With the main bearings removed, the crankshaft can then be lifted out of the engine block. Proper cleaning and inspection of removed parts is emphasized.
Caterpillar cat 330 d2 l excavator (prefix szk) service repair manual (szk000...fjskkksmemm
This document provides instructions for disassembling and assembling the final drive of an excavator model 330D2 L. The disassembly process involves removing over 30 individual components in a specific sequence. This includes removing gears, shafts, bearings, seals, and housing components. The assembly process reverses the disassembly steps and provides details on cleaning, lubricating, and setting proper bearing preloads using shims. Special tools are required for tasks like installing dual-cone seals.
Caterpillar cat 325 d excavator (prefix kbe) service repair manual (kbe00001 ...hfjsekekmmd
The document provides instructions for repairing the final drive of excavator models 325D and 325D L. It involves 14 steps including cleaning parts, applying lubricants, installing seals and bearings, adjusting bearing preload, and assembling components like the carrier assembly, planetary gears, and ring gear. Proper torque values and alignment of pins are emphasized throughout the process to ensure correct assembly.
Caterpillar cat 330 f excavator (prefix lcg) service repair manual (lcg00001 ...fjskkksmemm
This document provides instructions for disassembling and assembling the final drive of an excavator model 330F. The disassembly process involves using various tools to remove over 30 individual components of the final drive including gears, shafts, housings, seals and bearings. The assembly section similarly lists over 30 steps to reinstall these components in reverse order, noting the required tools and specifying torques, seals and adhesives to use during reassembly. Precise measurements are taken to properly set the bearing preload using shims.
Clark npr 17 forklift service repair manualfjskkmemem
This document is the service manual for Clark NPR-345 trucks. It contains safety cautions and detailed instructions for maintenance, repair, and overhaul of systems including electrical, hydraulic, brakes, steering, and other components. The manual is copyrighted and intended only for Clark dealers. It includes a table of contents that lists all sections by group number, section number, and page number for easy reference to specific repair procedures. Pictorial indexes provide illustrations of components.
The document provides instructions for disassembling a final drive assembly in 3 steps:
1. Remove the final drive assembly and disassemble it by removing the cover, gears, carrier assembly, planetary gears, and ring gear.
2. Disassemble the planetary carrier by removing the planetary shafts, washers, and gears.
3. Remove the ring gear from the sprocket housing and disassemble the motor housing by removing coupling gear, shims, and seals.
Caterpillar cat m315 d wheeled excavator (prefix j5b) service repair manual (...jfdjskmdmme
This document provides instructions for assembling and installing the swing drive on a M315D wheeled excavator. It lists 28 steps for assembling components like bearings, seals, gears, and plates. Proper tooling and lubrication are required. Dimensions are checked at several points to ensure correct assembly. Finally, the assembled swing drive is installed using lifting equipment and bolts are tightened to complete the job.
Caterpillar cat m315 d wheeled excavator (prefix j5b) service repair manual (...eudskkejedmm
The document provides instructions for installing a swing drive on an excavator model M315D. It lists the required tools and parts. The procedure involves 28 steps, including installing bearings, seals, gears, and other components into the swing drive housing. Specific torque specifications and dimensional checks are listed to ensure proper assembly. Upon completion, the assembled swing drive is lifted into position on the excavator using lifting tools.
The document provides instructions for installing a swing drive on an excavator model M315D. It lists the required tools and parts. The procedure involves 28 steps, including installing bearings, seals, gears, and other components into the swing drive housing. Specific torque specifications and dimensional checks are listed to ensure proper assembly. Installation is completed by positioning the swing drive in the swing brake housing and securing it with bolts.
1) The document provides instructions for separating the upper frame and undercarriage frame on an excavator.
2) It lists required tools including stands, tubes, collars, pins, and an electric hydraulic pump.
3) The first steps are to place wheel chocks and use links and support beams to secure the tracks before separating the frames.
The document provides instructions for installing a swing drive on an excavator model M315D. It lists the required tools and parts. The procedure involves 28 steps, including installing bearings, seals, gears, and other components into the swing drive housing. Specific torque specifications and dimensional checks are listed to ensure proper assembly. Installation is completed by positioning the swing drive in the swing brake housing and securing it with bolts.
1) The document provides instructions for separating the upper frame and undercarriage frame on an excavator.
2) It lists required tools including stands, tubes, collars, pins, and an electric hydraulic pump.
3) The first steps are to place wheel chocks and use links and support beams to secure the tracks before separating the frames.
1) The document provides instructions for separating the upper frame and undercarriage frame on an excavator.
2) It lists required tools including stands, tubes, collars, pins, and an electric hydraulic pump.
3) The first steps are to place wheel chocks and use links and support beams to secure the tracks before separating the frames.
Caterpillar cat m318 d mh wheeled excavator (prefix w8r) service repair manua...fjjskkdmnsme
This document provides assembly instructions for the swing drive of an excavator. It includes 28 steps such as installing bearings, seals, gears and other components. Precise torques and clearances are specified. Tools required include drivers, pliers, sockets and lubricant. Cleanliness is stressed and worn parts must be replaced.
Caterpillar cat m318 d mh wheeled excavator (prefix w8r) service repair manua...fujdfjjkskekme
The document provides instructions for removing and installing bottom guards on an excavator. It outlines the following steps:
1. Remove the bolts and bottom guards.
2. To install, position the bottom guards and install the bolts. Tighten the bolts to the specified torque.
3. Inspect all guards and replace any that are damaged.
Caterpillar cat m318 d mh wheeled excavator (prefix w8r) service repair manua...fdjsuekskefmm
The document provides instructions for removing and installing bottom guards on an excavator. It outlines the following steps:
1. Remove the bolts and bottom guards.
2. To install, position the bottom guards and install the bolts. Tighten the bolts to the specified torque.
3. Inspect all guards and replace any that are damaged.
The document provides instructions for assembling and installing the swing drive on an excavator. It includes 28 steps for assembly, requiring various tools. Key steps include installing bearings and seals, adjusting preload nuts to achieve the proper torque specifications, and verifying travel dimensions meet specifications. The instructions also cover attaching the assembled swing drive and connecting hydraulic lines.
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This document provides general safety rules and guidelines for repairing a range of models beginning with RRE. It outlines that only trained personnel should perform repairs, and lists important safety practices like disconnecting batteries, avoiding electrostatic risks, safely lifting components, not modifying products, and taking precautions with hydraulic and electrical systems. Proper tools and protective equipment should be used, and local regulations followed.
Toyota bt reflex rre180 h high performance reach truck service repair manualfusjjefjskekemm
This document provides a repair manual for various RRE models. It includes a table of contents listing the sections of the manual. It then lists the models covered and their valid serial numbers and T-codes. The document provides introductions to general safety, operating principles, and contains sections on various vehicle systems, components, specifications and diagrams.
Toyota bt reflex rre160 hr high performance reach truck service repair manualfusjjefjskekemm
This document provides general safety rules for repairing various models of industrial vehicles. It outlines that only trained personnel should perform repairs, and lists important safety precautions like disconnecting batteries, avoiding electrostatic risks, safely lifting heavy components, avoiding unauthorized product modifications, and taking care with hydraulic systems. Proper tools and protective equipment are required, and local regulations for work safety, waste disposal and welding must be followed.
Toyota bt reflex rre160 hecc high performance reach truck service repair manualfusjjefjskekemm
This document provides general safety rules for repairing various models of industrial vehicles. It outlines that only trained personnel should perform repairs, and lists important safety precautions like disconnecting batteries, avoiding electrostatic risks, safely lifting heavy components, properly modifying or working on software/hydraulic systems, and always maintaining guards and covers. Proper tools and protective equipment should be used, and the work area should be kept clean and organized.
Toyota bt reflex rre160 hec high performance reach truck service repair manualfusjjefjskekemm
This document provides a repair manual for various RRE models. It includes a table of contents listing the sections of the manual. It then lists the models covered and their valid serial numbers and T-codes. The document provides introductions to general safety, operating principles, and contains sections on various vehicle systems, components, and specifications to aid in repair.
Toyota bt reflex rre160 he high performance reach truck service repair manualfusjjefjskekemm
This document provides a repair manual for various RRE models. It includes a table of contents listing the sections of the manual. It then lists the models covered and their valid serial numbers and T-codes. The document provides introductions to general safety, operating principles, and contains sections on various vehicle systems, components, specifications and diagrams.
Toyota bt reflex rre160 hcc high performance reach truck service repair manualfusjjefjskekemm
This document provides general safety rules for repairing various models of industrial vehicles. It outlines that only trained personnel should perform repairs, and lists important safety precautions like disconnecting batteries, avoiding electrostatic risks, safely lifting heavy components, avoiding unauthorized product modifications, and taking care with hydraulic systems. Proper tools and protective equipment are required, and local regulations for work safety, waste disposal and welding must be followed.
This document provides a table of contents and part listings for a Massey Ferguson 7726/7726S tractor. The table of contents lists 18 sections that provide information on various tractor systems. Subsequent pages list parts for the engine cylinder block, timing gears/housing, and other engine components with descriptions and part numbers.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
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Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
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Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
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Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
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Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
2. Shutdown SIS
Previous Screen
Product: WHEELED EXCAVATOR
Model: M318C WHEELED EXCAVATOR BCZ
Configuration: M318C Excavator BCZ00001-02000 (MACHINE) POWERED BY 3056 Engine
Disassembly and Assembly
M318C Excavator Machine Systems
Media Number -RENR6676-06 Publication Date -01/12/2006 Date Updated -05/12/2006
i03484340
Swing Drive - Assemble
SMCS - 5459-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
B 1P-0510 Driver Gp 1
C 1U-8759 Plier Tips 1
D 5P-4758 Retaining Ring Pliers 1
E 1P-1859 Retaining Ring Pliers 1
F 1P-1855 Retaining Ring Pliers 1
H 1P-1863 Retaining Ring Pliers 1
J
305-4538 Spanner Socket(1)
1
240-8274 Insert(2)
1
174-9465 Spanner Socket(3)
1
K 1P-0520 Driver Gp 1
L 2S-3230 Bearing Lubricant 1
M 8T-5096 Dial Indicator Gp 1
N 7H-1680 Lubrication Hand Pump 1
(1)
Used on the part number 152-7372 Swing Drive Gp
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3. (2)
Used on the part number 152-7372 Swing Drive Gp
(3)
Used on the part number 152-7375 Swing Drive Gp
Note: Replace all O-ring seals and all gaskets. Apply a light film of "10W" oil to all components
before assembly.
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
Illustration 1 g01027198
1. Lower the temperature of bearing cup (39). Use Tooling (K) to install bearing cup (39) in
swing drive housing (33A).
Illustration 2 g00906881
2. Lower the temperature of bearing cup (36). Use Tooling (K) to install bearing cup (36).
3. Use Tooling (B) to install lip seal (35). Install seal (34). Install tooling (L) to seal (34).
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4. Illustration 3 g01026650
4. Raise the temperature of bearing cone (37). Install washer (38) and bearing cone (37) on
pinion (33).
Illustration 4 g01027078
Illustration 5 g01026558
5. The following steps should be used on machines that are equipped with the part number 152
-7372 Swing Drive Gp.
a. Apply 80 grams of Tooling (L) to the bearing cone on pinion (33). Install pinion (33)
in swing drive housing (33A).
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5. b. Raise the temperature of bearing cone (32A). Install bearing cone (32A).
c. Install nut (32). Use Tooling (J) in order to tighten nut (32) until a slight increase in
rolling torque is obtained. Loosen nut (32) by approximately 60 degrees. Strike pinion
(33) with a soft hammer in order to release the bearing preload.
d. Determine the initial rolling torque of pinion (33). The specified rolling torque is
8 N·m (71 lb in) to 15 N·m (133 lb in). Record this value as Rolling Torque (Y).
e. As you tighten nut (32) rotate swing drive housing (33A) in order to ensure that the
bearings are seated properly. Use Tooling (J) in order to tighten nut (32) to a torque of
300 N·m (221 lb ft). Loosen nut (32) by 30 degrees to 60 degrees.
f. Install ring (31).
g. Install nut (30). Use Tooling (J) in order to tighten nut (30) to a torque of
1000 ± 100 N·m (738 ± 74 lb ft).
h. Determine the rolling torque of pinion (33). The specified rolling torque is Rolling
Torque (Y) plus 3 N·m (27 lb in) to 9 N·m (80 lb in).
6. The following steps should be used on machines that are equipped with the part number 152
-7375 Swing Drive Gp.
a. Apply 80 grams of Tooling (L) to the bearing cone on pinion (33). Install pinion (33)
in swing drive housing (33A).
b. Raise the temperature of bearing cone (32A). Install bearing cone (32A).
c. Install nut (32). Use Tooling (J) in order to tighten nut (32) until a slight increase in
rolling torque is obtained. Loosen nut (32) by approximately 60 degrees. Strike pinion
(33) with a soft hammer in order to release the bearing preload.
d. Determine the initial rolling torque of pinion (33). The specified rolling torque is
6 N·m (53 lb in) to 8 N·m (71 lb in). Record this value as Rolling Torque (Y).
e. As you tighten nut (32) rotate swing drive housing (33A) in order to ensure that the
bearings are seated properly. Use Tooling (J) in order to tighten nut (32) to a torque of
250 ± 50 N·m (184 ± 37 lb ft). Loosen nut (32) by 15 degrees to 30 degrees.
f. Install ring (31).
g. Install nut (30). Use Tooling (J) in order to tighten nut (30) to a torque of
700 ± 50 N·m (516 ± 37 lb ft).
h. Determine the rolling torque of pinion (33). The specified rolling torque is Rolling
Torque (Y) plus 2 N·m (18 lb in) to 5 N·m (44 lb in).
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6. Illustration 6 g00907108
Illustration 7 g00907110
Illustration 8 g01027098
7. Install carrier (27A).
8. Install shim (28). Use Tooling (H) to install retaining ring (27).
9. Raise temperature of bearing race (29). Install bearing race (29) and needle bearings (26).
10. Apply Tooling (L) to the rollers. Install the rollers on bearing race (29). Install gears (25)
over bearing race (29) and the rollers.
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7. 11. Install retaining ring (23) and bearing (24).
Illustration 9 g00906330
12. Install washers (22) and sun gear (21) onto top carrier (11).
Illustration 10 g00906329
13. Use Tooling (E) to install retaining ring (20) onto top carrier (11).
Illustration 11 g00906327
14. Install needle bearings (16), washers (17) and (18), gears (15), and pins (19).
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8. Illustration 12 g00906325
15. Use Tooling (F) to install retaining ring (14). Install bearing (13).
Illustration 13 g00906324
16. Install top carrier (11) and shaft (10) in shaft drive (12).
Illustration 14 g00906322
17. Install seals (9) in the swing brake assembly.
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9. Illustration 15 g00909400
18. Use Tooling (B) to install piston (8) in swing brake assembly (2).
Illustration 16 g00906319
19. If equipped, install ring (7).
Illustration 17 g00909004
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10. Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
20. Install spring (6A) and the shim.
21. Use Tooling (K) and a suitable press in order to compress spring (6A). Use Tooling (D) in
order to install retaining ring (6). Rotate the opening in retaining ring (6) by approximately
180 degrees from the notch in swing brake assembly (2).
Illustration 18 g00906314
22. Install discs and plates (5) into swing brake assembly (2).
Illustration 19 g00906313
23. Install plate (4).
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11. Illustration 20 g00906311
Illustration 21 g00909003
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
24. Use Tooling (B) and a suitable press in order to compress the spring. Use Tooling (C) to
install retaining ring (3).
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12. Illustration 22 g01822733
25. Position Tooling (M) in order to measure the travel of piston (8). Connect Tooling (N) to
Port (P). Use Tooling (N) in order to apply 3000 kPa (435 psi) at Port (P). Record the
measured travel of piston (8) as Dimension (X).
a. The recorded Dimension (X) should be 1.2 mm (0.05 inch) to 1.4 mm (0.06 inch) on
machines that are equipped with the part number 152-7372 Swing Drive Gp.
b. The recorded Dimension (X) should be 1.1 mm (0.04 inch) to 1.3 mm (0.05 inch) on
machines that are equipped with the part number 152-7375 Swing Drive Gp.
Note: Outer plate (5) is available in different thicknesses. Use the correct thickness of
plate (5) in order to obtain the correct Dimension (X).
Illustration 23 g01027113
26. Install Tooling (A) and a suitable lifting device to swing brake assembly (2). The weight of
swing brake assembly (2) is approximately 75 kg (165 lb).
27. Position swing brake assembly (2) in swing brake housing (2A).
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13. 28. Install bolts (1).
End By:
a. Install the swing drive. Refer to Disassembly and Assembly, "Swing Drive - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Apr 4 10:30:46 UTC+0800 2020
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14. Shutdown SIS
Previous Screen
Product: WHEELED EXCAVATOR
Model: M318C WHEELED EXCAVATOR BCZ
Configuration: M318C Excavator BCZ00001-02000 (MACHINE) POWERED BY 3056 Engine
Disassembly and Assembly
M318C Excavator Machine Systems
Media Number -RENR6676-06 Publication Date -01/12/2006 Date Updated -05/12/2006
i01808092
Swing Drive - Install
SMCS - 5459-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
B 138-7575 Link Bracket 2
Illustration 1 g00924415
1. Attach Tooling (B) and a suitable lifting device to swing drive (5) .
2. Position swing drive (5). The weight of the swing drive is approximately 75 kg (165 lb).
3. Install bolts (4) .
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15. 4. Connect hose assembly (3) .
Illustration 2 g00924414
5. Connect hose assemblies (2) .
Illustration 3 g00924412
6. Connect hose assemblies (1) .
End By: Install the swing motor. Refer to Disassembly and Assembly, "Swing Motor - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Apr 4 10:31:49 UTC+0800 2020
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16. Shutdown SIS
Previous Screen
Product: WHEELED EXCAVATOR
Model: M318C WHEELED EXCAVATOR BCZ
Configuration: M318C Excavator BCZ00001-02000 (MACHINE) POWERED BY 3056 Engine
Disassembly and Assembly
M318C Excavator Machine Systems
Media Number -RENR6676-06 Publication Date -01/12/2006 Date Updated -05/12/2006
i01836133
Upper Frame and Undercarriage Frame - Separate
SMCS - 4150-076; 7051-076
Separation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
3S-6224 Electric Hydraulic Pump Gp 1
8S-7650 Cylinder As 1
4C-6486 Stand 1
8S-7615 Pin 2
8S-7641 Tube 1
8S-7625 Collar 1
8S-8048 Saddle 1
B
3S-6224 Electric Hydraulic Pump Gp 1
8S-7650 Cylinder As 2
4C-6486 Stand 2
8S-7615 Pin 4
8S-7641 Tube 2
8S-7625 Collar 2
9U-6727 Hydraulic Jack Hose Gp 1
C FT-2447 Link 1
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17. D
4C-6486 Stand 2
8S-7615 Pin 2
8S-7641 Tube 2
F Guide Bolt (M20 X 2.5 X 200mm) 4
Start By:
A. Remove the bucket. Refer to Disassembly and Assembly, "Bucket - Remove".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Position the machine on a hard level surface. Position the upper structure 90 degrees to the
undercarriage.
Illustration 1 g00937868
2. Fully extend the fore boom cylinder. Fully extend the stick cylinder. Center Tooling (A)
under the stick.
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18. 3. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic
System Presure - Release".
4. Drain the hydraulic oil tank. The hydraulic oil tank contains approximately 170 L (44.9 US
gal).
Illustration 2 g00937869
5. Position Tooling (B) under the counterweight.
Illustration 3 g00937872
6. Raise Tooling (A) until Tooling (A) comes in contact with the stick. Raise Tooling (B) in
order to contact the counterweight. Place wood blocks around the tires.
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19. Illustration 4 g00937874
7. Remove the right hand boom cylinder from the machine. Refer to Disassembly and
Assembly, "Boom Cylinder - Remove and Install".
8. Install Tooling (C) .
9. Use five bolts in order to hold Tooling (C) together.
Illustration 5 g00937876
10. Disconnect hose assemblies (4) from connector (3) .
11. Disconnect hose assemblies (6) from rotor (5) .
12. Disconnect harness assembly (1) .
13. Remove bolts (2) .
14. Attach a suitable lifting device to swivel group (12). The weight of the swivel group is
approximately 84 kg (185 lb).
15. Raise swivel group (12) 305 mm (12 inch) above the main frame. Secure the swivel group
in the raised position. Remove the hoist from the swivel group.
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20. Illustration 6 g00937877
16. Place alignment marks on the upper structure and the undercarriage for installation
purposes.
17. Disconnect tube assembly (7) from the swing gear and bearing (9) .
18. Remove four bolts (8). The bolts need to be removed 90 degrees from each other.
19. Install Tooling (F) .
20. Remove the remaining bolts (8) .
Illustration 7 g00937878
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21. Illustration 8 g00937879
Note: It is important to keep the upper structure level when the upper structure is being
separated.
21. Use Tooling (A) and Tooling (B) in order to raise upper structure (10) from undercarriage
(11). Adjust Tooling (A) and Tooling (B) in order to obtain the clearance. Remove
undercarriage (11). The weight of the upper structure is approximately 8740 kg (19,270 lb).
22. Install Tooling (D) under the counterweight for additional support.
Illustration 9 g00937880
23. Attach a suitable device in order to pull undercarriage (11). Remove the wood blocks from
the tires. Pull undercarriage (11) with a lift truck. The weight of the undercarriage is
approximately 6000 kg (13,230 lb).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Apr 4 10:32:52 UTC+0800 2020
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22. Shutdown SIS
Previous Screen
Product: WHEELED EXCAVATOR
Model: M318C WHEELED EXCAVATOR BCZ
Configuration: M318C Excavator BCZ00001-02000 (MACHINE) POWERED BY 3056 Engine
Disassembly and Assembly
M318C Excavator Machine Systems
Media Number -RENR6676-06 Publication Date -01/12/2006 Date Updated -05/12/2006
i01836134
Upper Frame and Undercarriage Frame - Connect
SMCS - 4150-077; 7051-077
Connection Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
3S-6224 Electric Hydraulic Pump Gp 1
8S-7650 Cylinder As 1
4C-6486 Stand 1
8S-7615 Pin 2
8S-7641 Tube 1
8S-7625 Collar 1
8S-8048 Saddle 1
B
3S-6224 Electric Hydraulic Pump Gp 1
8S-7650 Cylinder As 2
4C-6486 Stand 2
8S-7615 Pin 4
8S-7641 Tube 2
8S-7625 Collar 2
9U-6727 Hydraulic Jack Hose Gp 1
C FT-2447 Link 1
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23. D
4C-6486 Stand 2
8S-7615 Pin 2
8S-7641 Tube 2
F Guide Bolt ( M20 X 2.5 X 200mm) 4
G
4C-9564 Wrench 1
6V-3146 Extension 1
6V-4170 Adapter 1
9S-7351 Torque Wrench 1
H 4C-5593 Anti-Seize Compound 1
J 1U-8846 Gasket Sealant 1
1. Install Tooling (F) .
2. Apply Tooling (H) to bolts (14) .
3. Apply Tooling (J) on the mating surfaces of the upper structure and the undercarriage.
4. Position undercarriage (11) .
5. Place wood blocks around the tires.
6. Align the alignment marks on the upper structure and the undercarriage frame.
Illustration 1 g00937878
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24. Illustration 2 g00937879
Note: It is important to keep the upper structure level when the upper structure is being
connected.
7. Remove Tooling (D) .
8. Use Tooling (A) and Tooling (B) in order to lower upper structure (10) onto undercarriage
(11). The weight of the upper structure is approximately 8740 kg (19,270 lb).
Illustration 3 g00937877
9. Use Tooling (G) in order to install bolts (8). Tighten bolts (8) to a torque of 649 N·m (479
lb ft).
10. Remove Tooling (F) .
11. Install the remaining bolts (8) .
12. Connect tube assembly (7) onto the swing gear and bearing (9) .
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25. Illustration 4 g00937876
13. Attach a suitable lifting device to swivel group (12). The weight of the swivel group is
approximately 84 kg (185 lb).
14. Position swivel group (12) .
15. Install bolts (2) .
16. Connect harness assembly (1) .
17. Connect hose assemblies (6) onto rotor (5) .
18. Connect hose assemblies (4) onto connector (3) .
Illustration 5 g00937874
19. Remove Tooling (C) .
20. Install the right hand boom cylinder from the machine. Refer to Disassembly and Assembly,
"Boom Cylinder - Remove and Install".
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26. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
27. Illustration 6 g00937872
21. Remove Tooling (A) and Tooling (B) .
22. Fill the hydraulic oil tank. The hydraulic oil tank contains approximately 170 L (44.9 US
gal).
End By: Install the bucket. Refer to Disassembly and Assembly, "Bucket - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Apr 4 10:33:54 UTC+0800 2020
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28. Shutdown SIS
Previous Screen
Product: WHEELED EXCAVATOR
Model: M318C WHEELED EXCAVATOR BCZ
Configuration: M318C Excavator BCZ00001-02000 (MACHINE) POWERED BY 3056 Engine
Disassembly and Assembly
M318C Excavator Machine Systems
Media Number -RENR6676-06 Publication Date -01/12/2006 Date Updated -05/12/2006
i01832450
Hydraulic Tank and Filter - Remove
SMCS - 5056-011; 5068-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-8358 Eyebolt 1
B 138-7573 Link Bracket 1
ZZ
6V-9510 Face Seal Plug 3
6V-9831 Cap As 3
6V-9511 Face Seal Plug 4
6V-9832 Cap As 4
6V-9512 Face Seal Plug 3
6V-9833 Cap As 3
6V-9509 Face Seal Plug 1
6V-9830 Cap As 1
6V-9508 Face Seal Plug 1
6V-9829 Cap As 1
Start By:
A. Remove the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
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29. Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN
PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS
SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.
1. Drain the hydraulic tank. The hydraulic tank contains approximately 170 L (50 US gal) of
hydraulic oil.
Illustration 1 g00936049
2. Remove bolts (1) from panel (2) .
Illustration 2 g00936051
3. Remove bolts (3) .
4. Remove panel (2) .
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