1) The document provides instructions for separating the upper frame and undercarriage frame on an excavator.
2) It lists required tools including stands, tubes, collars, pins, and an electric hydraulic pump.
3) The first steps are to place wheel chocks and use links and support beams to secure the tracks before separating the frames.
Caterpillar cat m318 c wheeled excavator (prefix bcz) service repair manual (...fjksekmdme
This document provides instructions for separating the upper frame and undercarriage frame on an M318C wheeled excavator. It lists the required tools which include electric hydraulic pumps, cylinders, stands, pins, tubes, collars, saddles, links and guide bolts. The procedure involves using the listed tools and hydraulic jacks to lift and support the frames while removing connecting components. Proper containment of fluids is emphasized during the separation process.
Caterpillar cat m318 c wheeled excavator (prefix bcz) service repair manual (...fusjjefjskekemm
This document provides instructions for separating the upper frame and undercarriage frame on an M318C wheeled excavator. It lists the required tools which include electric hydraulic pumps, cylinders, stands, pins, tubes, collars, saddles, links and guide bolts. The procedure involves using the listed tools and hydraulic jacks to lift and support the frames while removing connecting components. Proper containment of fluids is emphasized during the separation process.
Caterpillar cat m318 c wheeled excavator (prefix bcz) service repair manual (...udfjjdjkkmds
This document provides instructions for separating the upper frame and undercarriage frame on an M318C wheeled excavator. It lists the required tools which include electric hydraulic pumps, cylinders, stands, pins, tubes, collars, saddles, links and guide bolts. The procedure involves using the listed tools and hydraulic jacks to lift and support the frames while removing connecting components. Proper containment of fluids is noted as important during the separation process.
Caterpillar cat m318 c wheeled excavator (prefix bcz) service repair manual (...fjsekdemmd
This document provides instructions for assembling the swing drive of an M318C Wheeled Excavator. It describes 28 steps for installing various components like bearings, seals, gears, and housing. Proper tooling and torque specifications are listed. Dimensions are measured and checked against specifications to ensure correct piston travel is achieved. Safety precautions are noted for spring-loaded parts. The process is completed by installing the fully assembled swing drive into the machine.
This document provides instructions for assembling the swing drive of a M318C Wheeled Excavator. It describes 28 steps for installing various components like bearings, seals, gears, and plates. It specifies torque values and tolerances for tightening nuts. Dimensional checks are outlined to ensure the assembled swing brake travel is within the specified range of 1.1 to 1.4 mm. Proper cleaning, lubrication and tooling are emphasized to complete the assembly correctly.
Caterpillar cat m318 c wheeled excavator (prefix bcz) service repair manual (...fjseazqkkdmmem
This document provides instructions to separate the upper frame and undercarriage frame on a M318C wheeled excavator. It lists the required tools which include electric hydraulic pumps, cylinders, stands, pins, tubes, collars, saddles, links and guide bolts. The procedure involves using the listed tools and hydraulic jacks to lift and support the upper frame while removing connecting components to separate it from the undercarriage frame. Proper containment of fluids is noted as important during the separation process.
This document provides instructions to separate the upper frame and undercarriage frame of an M318C wheeled excavator. It lists the required tools which include electric hydraulic pumps, cylinders, stands, pins, tubes, collars, saddles, links and guide bolts. The procedure involves using the listed tools and hydraulic jacks to lift and support the upper frame while removing connecting components to separate it from the undercarriage frame. Proper containment of fluids is noted as important during the separation process.
Caterpillar cat m318 c wheeled excavator (prefix bcz) service repair manual (...fjjsekkmdmes
This document provides instructions to separate the upper frame and undercarriage frame on a M318C wheeled excavator. It lists the required tools which include electric hydraulic pumps, cylinders, stands, pins, tubes, collars, saddles, links and guide bolts. The procedure involves using the listed tools and hydraulic jacks to lift and support the upper frame while removing connecting components to separate it from the undercarriage frame. Proper containment of fluids is noted as important during the separation process.
Caterpillar cat m318 c wheeled excavator (prefix bcz) service repair manual (...fjksekmdme
This document provides instructions for separating the upper frame and undercarriage frame on an M318C wheeled excavator. It lists the required tools which include electric hydraulic pumps, cylinders, stands, pins, tubes, collars, saddles, links and guide bolts. The procedure involves using the listed tools and hydraulic jacks to lift and support the frames while removing connecting components. Proper containment of fluids is emphasized during the separation process.
Caterpillar cat m318 c wheeled excavator (prefix bcz) service repair manual (...fusjjefjskekemm
This document provides instructions for separating the upper frame and undercarriage frame on an M318C wheeled excavator. It lists the required tools which include electric hydraulic pumps, cylinders, stands, pins, tubes, collars, saddles, links and guide bolts. The procedure involves using the listed tools and hydraulic jacks to lift and support the frames while removing connecting components. Proper containment of fluids is emphasized during the separation process.
Caterpillar cat m318 c wheeled excavator (prefix bcz) service repair manual (...udfjjdjkkmds
This document provides instructions for separating the upper frame and undercarriage frame on an M318C wheeled excavator. It lists the required tools which include electric hydraulic pumps, cylinders, stands, pins, tubes, collars, saddles, links and guide bolts. The procedure involves using the listed tools and hydraulic jacks to lift and support the frames while removing connecting components. Proper containment of fluids is noted as important during the separation process.
Caterpillar cat m318 c wheeled excavator (prefix bcz) service repair manual (...fjsekdemmd
This document provides instructions for assembling the swing drive of an M318C Wheeled Excavator. It describes 28 steps for installing various components like bearings, seals, gears, and housing. Proper tooling and torque specifications are listed. Dimensions are measured and checked against specifications to ensure correct piston travel is achieved. Safety precautions are noted for spring-loaded parts. The process is completed by installing the fully assembled swing drive into the machine.
This document provides instructions for assembling the swing drive of a M318C Wheeled Excavator. It describes 28 steps for installing various components like bearings, seals, gears, and plates. It specifies torque values and tolerances for tightening nuts. Dimensional checks are outlined to ensure the assembled swing brake travel is within the specified range of 1.1 to 1.4 mm. Proper cleaning, lubrication and tooling are emphasized to complete the assembly correctly.
Caterpillar cat m318 c wheeled excavator (prefix bcz) service repair manual (...fjseazqkkdmmem
This document provides instructions to separate the upper frame and undercarriage frame on a M318C wheeled excavator. It lists the required tools which include electric hydraulic pumps, cylinders, stands, pins, tubes, collars, saddles, links and guide bolts. The procedure involves using the listed tools and hydraulic jacks to lift and support the upper frame while removing connecting components to separate it from the undercarriage frame. Proper containment of fluids is noted as important during the separation process.
This document provides instructions to separate the upper frame and undercarriage frame of an M318C wheeled excavator. It lists the required tools which include electric hydraulic pumps, cylinders, stands, pins, tubes, collars, saddles, links and guide bolts. The procedure involves using the listed tools and hydraulic jacks to lift and support the upper frame while removing connecting components to separate it from the undercarriage frame. Proper containment of fluids is noted as important during the separation process.
Caterpillar cat m318 c wheeled excavator (prefix bcz) service repair manual (...fjjsekkmdmes
This document provides instructions to separate the upper frame and undercarriage frame on a M318C wheeled excavator. It lists the required tools which include electric hydraulic pumps, cylinders, stands, pins, tubes, collars, saddles, links and guide bolts. The procedure involves using the listed tools and hydraulic jacks to lift and support the upper frame while removing connecting components to separate it from the undercarriage frame. Proper containment of fluids is noted as important during the separation process.
Caterpillar cat m318 d mh wheeled excavator (prefix w8r) service repair manua...fjjskkdmnsme
This document provides assembly instructions for the swing drive of an excavator. It includes 28 steps such as installing bearings, seals, gears and other components. Precise torques and clearances are specified. Tools required include drivers, pliers, sockets and lubricant. Cleanliness is stressed and worn parts must be replaced.
Caterpillar cat m318 d mh wheeled excavator (prefix w8r) service repair manua...fujdfjjkskekme
The document provides instructions for removing and installing bottom guards on an excavator. It outlines the following steps:
1. Remove the bolts and bottom guards.
2. To install, position the bottom guards and install the bolts. Tighten the bolts to the specified torque.
3. Inspect all guards and replace any that are damaged.
Caterpillar cat m318 d mh wheeled excavator (prefix w8r) service repair manua...fdjsuekskefmm
The document provides instructions for removing and installing bottom guards on an excavator. It outlines the following steps:
1. Remove the bolts and bottom guards.
2. To install, position the bottom guards and install the bolts. Tighten the bolts to the specified torque.
3. Inspect all guards and replace any that are damaged.
The document provides instructions for assembling and installing the swing drive on an excavator. It includes 28 steps for assembly, requiring various tools. Key steps include installing bearings and seals, adjusting preload nuts to achieve the proper torque specifications, and verifying travel dimensions meet specifications. The instructions also cover attaching the assembled swing drive and connecting hydraulic lines.
The document provides instructions for assembling and installing the swing drive on an excavator. It includes 28 steps for assembly, requiring various tools. Key steps include installing bearings and seals, adjusting preload nuts to achieve the proper torque specifications, and verifying travel dimensions meet specifications. The instructions also cover attaching the assembled swing drive and connecting hydraulic lines.
The document provides instructions for assembling and installing the swing drive on an excavator. It includes 28 steps for assembly, requiring various tools. Key steps include installing bearings and seals, adjusting preload nuts to achieve the proper torque specifications, and verifying travel dimensions meet specifications. The instructions also cover attaching the assembled swing drive and connecting hydraulic lines.
Volvo EC380D NL EC380DNL Excavator Service Repair Manual Instant Download.pdfzu0582kui
This document provides information about engines D11H, D13H, and D16H including:
- They are straight six-cylinder, four-stroke, direct-injected diesel engines equipped with a single variable geometry turbocharger and cooled external exhaust gas recirculation.
- The engines have a one-piece cylinder head with four valves per cylinder and a single overhead camshaft.
- The document provides information on engine identification, component locations, procedures for changing a non-programmed or pre-programmed ECU, and available VCADS Pro operations.
Volvo EC380D L EC380DL Excavator Service Repair Manual Instant Download.pdfzu0582kui
This document provides information about engines D11H, D13H, and D16H including:
- They are straight six-cylinder, four-stroke, direct-injected diesel engines equipped with a single variable geometry turbocharger and cooled external exhaust gas recirculation.
- The engines have a one-piece cylinder head with four valves per cylinder and a single overhead camshaft.
- The document provides information on engine identification, component locations, procedures for changing a non-programmed or pre-programmed ECU, and available VCADS Pro operations.
Volvo EC360C L EC360CL Excavator Service Repair Manual Instant Download.pdfzu0582kui
The document provides instructions for removing and installing an engine. It describes disconnecting hoses, electrical connections, removing mounting hardware and lifting the engine out. When installing, it describes connecting all hoses and electrical connections, installing mounting hardware, and filling fluids before starting the engine to check for leaks.
Volvo EC360B LC EC360BLC Excavator Service Repair Manual Instant Download.pdfzu0582kui
This document provides information about adjusting the valves on an engine. It begins with removing necessary covers and components to access the valves. Then it describes how to adjust the inlet and exhaust valves by loosening and tightening adjustment screws and lock nuts while checking clearance with a feeler gauge. A similar process is used to adjust the double rocker arm, checking clearance with a special tool. Safety precautions and proper tightening torques are noted. Diagrams illustrate the components and steps in the process.
Volvo EC360 LC EC360LC Excavator Service Repair Manual Instant Download.pdfzu0582kui
The document provides information on engine components and systems:
- The engine is a 6-cylinder diesel with a cast iron block and head, direct injection, and turbocharging.
- It has a lubrication system that supplies oil to rotating components through forced lubrication from an oil pump.
- The fuel injection system uses a high-pressure fuel pump to directly inject fuel into the combustion chamber, with excess returning to the tank.
- Other sections provide details on valve and injector adjustment procedures, engine mounting, and fuel tank components.
Volvo EC340D L EC340DL Excavator Service Repair Manual Instant Download.pdfzu0582kui
This document provides information on engines D11H, D13H, and D16H including:
- They are straight six-cylinder, four-stroke, direct-injected diesel engines equipped with a single variable geometry turbocharger and cooled external exhaust gas recirculation.
- The engines have a one-piece cylinder head with four valves per cylinder and a single overhead camshaft.
- The document provides information on engine identification, component locations, procedures for changing a non-programmed or pre-programmed ECU, and lists available VCADS Pro operations.
Volvo EC300D NL EC300DNL Excavator Service Repair Manual Instant Download.pdfzu0582kui
The document provides service information about an engine. It describes the engine as a 6-cylinder 4-stroke turbocharged diesel engine that meets Tier 4 emissions standards. It has features like a common rail fuel system and exhaust aftertreatment system. The document provides information on removing the engine, which involves draining fluids, removing hoses, disconnecting electrical connections, and removing mounting hardware.
Volvo EC300D LR EC300DLR Excavator Service Repair Manual Instant Download.pdfzu0582kui
The document provides information about the cooling system of an excavator, including:
1. The cooling system uses a pump to circulate coolant throughout the engine and radiator to transfer heat.
2. A thermostat regulates coolant flow and a fan cools the radiator through airflow.
3. Procedures are provided for checking coolant levels and replacing components like hoses, the radiator, expansion tank, and thermostat.
Volvo EC300D L (EC300DL) Excavator Service Repair Manual Instant Download.pdfzu0582kui
The document provides service information for an engine. It describes the engine as a 6-cylinder turbocharged diesel engine that meets Tier 4 emissions standards. It also summarizes the engine's fuel, exhaust, cooling, and electronic control systems. The document then provides instructions for removing the engine, which involves draining fluids, disconnecting hoses and electrical connections, and removing mounting hardware.
Volvo EC290C NL EC290CNL Excavator Service Repair Manual Instant Download.pdfzu0582kui
The document provides technical service information about an engine, including:
1. A description of the D7E engine as a four-stroke, six-cylinder turbocharged diesel with charge air cooling and wet cylinder liners.
2. Details on the identification plate containing the engine model, serial number, and performance data located on the cylinder head cover.
3. A table listing tightening torques for various engine components.
Volvo EC290C LR (EC290CLR) Excavator Service Repair Manual Instant Download.pdfzu0582kui
The document provides technical specifications and descriptions for various engine components of the D7E engine, including:
- The cylinder head is made of grey cast iron with vertical air intake and horizontal exhaust outlets. It uses three different thickness cylinder head gaskets.
- The cylinder block is cast in one piece with wet, replaceable cylinder liners. Combustion pressure is directed to the main bearings.
- The cylinder liner is sealed at the bottom by two O-rings and at the top by the cylinder head gasket and clamping force.
- The pistons are made of special alloy aluminum with an eccentric combustion compartment position.
Volvo EC290C LD (EC290CLD) Excavator Service Repair Manual Instant Download.pdfzu0582kui
This document provides information on the D7E engine configuration used in Volvo excavators, including:
- The D7E engine is a four-stroke, straight six cylinder turbocharged diesel with charge air cooling and wet cylinder liners.
- It uses a Common Rail fuel system and IEGR to reduce emissions without exhaust aftertreatment.
- The cylinders are numbered beginning at the flywheel end and the engine rotates counterclockwise.
Volvo EC290C L (EC290CL) Excavator Service Repair Manual Instant Download.pdfzu0582kui
This document provides technical specifications and descriptions for engine components of an EC290C L excavator including:
1. The cylinder head is made of grey cast iron and has vertically entering induction air and horizontally exiting exhaust.
2. The cylinder block is cast in one piece with wet, replaceable cylinder linings.
3. The engine uses cylinder head gaskets of varying thicknesses to meet emissions standards.
Volvo EC290B NLC EC290BNLC Excavator Service Repair Manual Instant Download.pdfzu0582kui
The document provides information on an engine, including:
1. The engine is a 6-cylinder, 4-stroke diesel engine with a cast iron block and head. It uses direct injection, turbocharging, and air-to-air cooling.
2. The document describes various engine components like the cylinder head, pistons, valves, and an internal exhaust gas recirculation system.
3. It also provides engine specifications, diagrams, and instructions for basic checks, troubleshooting, and maintenance of the engine.
Volvo EC290B LR (EC290BLR) Excavator Service Repair Manual Instant Download.pdfzu0582kui
The document provides information on an engine, including:
1. The engine is a 6-cylinder, 4-stroke diesel engine with a cast iron block and head. It uses direct injection, turbocharging, and air-to-air cooling.
2. The document includes descriptions of various engine components like the cylinder head, liners, pistons, rings, valves, and an internal exhaust gas recirculation system.
3. It also provides an engine characteristic curve showing power, torque, and fuel consumption curves. Basic checks, troubleshooting information, and service information are outlined.
Volvo EC290B LC (EC290BLC) Excavator Service Repair Manual Instant Download.pdfzu0582kui
The document provides information on an engine, including:
1. The engine is a 6-cylinder, 4-stroke diesel engine with a cast iron block and head. It uses direct injection, turbocharging, and aftercooling.
2. The document includes diagrams and descriptions of the engine components, such as the cylinder head, liners, pistons, rings, valves, and internal exhaust gas recirculation system.
3. Troubleshooting information and procedures are also outlined, such as checking codes, parameters, and performing basic engine tests to diagnose issues.
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Caterpillar cat m318 d mh wheeled excavator (prefix w8r) service repair manua...fjjskkdmnsme
This document provides assembly instructions for the swing drive of an excavator. It includes 28 steps such as installing bearings, seals, gears and other components. Precise torques and clearances are specified. Tools required include drivers, pliers, sockets and lubricant. Cleanliness is stressed and worn parts must be replaced.
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The document provides instructions for removing and installing bottom guards on an excavator. It outlines the following steps:
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2. To install, position the bottom guards and install the bolts. Tighten the bolts to the specified torque.
3. Inspect all guards and replace any that are damaged.
Caterpillar cat m318 d mh wheeled excavator (prefix w8r) service repair manua...fdjsuekskefmm
The document provides instructions for removing and installing bottom guards on an excavator. It outlines the following steps:
1. Remove the bolts and bottom guards.
2. To install, position the bottom guards and install the bolts. Tighten the bolts to the specified torque.
3. Inspect all guards and replace any that are damaged.
The document provides instructions for assembling and installing the swing drive on an excavator. It includes 28 steps for assembly, requiring various tools. Key steps include installing bearings and seals, adjusting preload nuts to achieve the proper torque specifications, and verifying travel dimensions meet specifications. The instructions also cover attaching the assembled swing drive and connecting hydraulic lines.
The document provides instructions for assembling and installing the swing drive on an excavator. It includes 28 steps for assembly, requiring various tools. Key steps include installing bearings and seals, adjusting preload nuts to achieve the proper torque specifications, and verifying travel dimensions meet specifications. The instructions also cover attaching the assembled swing drive and connecting hydraulic lines.
The document provides instructions for assembling and installing the swing drive on an excavator. It includes 28 steps for assembly, requiring various tools. Key steps include installing bearings and seals, adjusting preload nuts to achieve the proper torque specifications, and verifying travel dimensions meet specifications. The instructions also cover attaching the assembled swing drive and connecting hydraulic lines.
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Volvo EC380D NL EC380DNL Excavator Service Repair Manual Instant Download.pdfzu0582kui
This document provides information about engines D11H, D13H, and D16H including:
- They are straight six-cylinder, four-stroke, direct-injected diesel engines equipped with a single variable geometry turbocharger and cooled external exhaust gas recirculation.
- The engines have a one-piece cylinder head with four valves per cylinder and a single overhead camshaft.
- The document provides information on engine identification, component locations, procedures for changing a non-programmed or pre-programmed ECU, and available VCADS Pro operations.
Volvo EC380D L EC380DL Excavator Service Repair Manual Instant Download.pdfzu0582kui
This document provides information about engines D11H, D13H, and D16H including:
- They are straight six-cylinder, four-stroke, direct-injected diesel engines equipped with a single variable geometry turbocharger and cooled external exhaust gas recirculation.
- The engines have a one-piece cylinder head with four valves per cylinder and a single overhead camshaft.
- The document provides information on engine identification, component locations, procedures for changing a non-programmed or pre-programmed ECU, and available VCADS Pro operations.
Volvo EC360C L EC360CL Excavator Service Repair Manual Instant Download.pdfzu0582kui
The document provides instructions for removing and installing an engine. It describes disconnecting hoses, electrical connections, removing mounting hardware and lifting the engine out. When installing, it describes connecting all hoses and electrical connections, installing mounting hardware, and filling fluids before starting the engine to check for leaks.
Volvo EC360B LC EC360BLC Excavator Service Repair Manual Instant Download.pdfzu0582kui
This document provides information about adjusting the valves on an engine. It begins with removing necessary covers and components to access the valves. Then it describes how to adjust the inlet and exhaust valves by loosening and tightening adjustment screws and lock nuts while checking clearance with a feeler gauge. A similar process is used to adjust the double rocker arm, checking clearance with a special tool. Safety precautions and proper tightening torques are noted. Diagrams illustrate the components and steps in the process.
Volvo EC360 LC EC360LC Excavator Service Repair Manual Instant Download.pdfzu0582kui
The document provides information on engine components and systems:
- The engine is a 6-cylinder diesel with a cast iron block and head, direct injection, and turbocharging.
- It has a lubrication system that supplies oil to rotating components through forced lubrication from an oil pump.
- The fuel injection system uses a high-pressure fuel pump to directly inject fuel into the combustion chamber, with excess returning to the tank.
- Other sections provide details on valve and injector adjustment procedures, engine mounting, and fuel tank components.
Volvo EC340D L EC340DL Excavator Service Repair Manual Instant Download.pdfzu0582kui
This document provides information on engines D11H, D13H, and D16H including:
- They are straight six-cylinder, four-stroke, direct-injected diesel engines equipped with a single variable geometry turbocharger and cooled external exhaust gas recirculation.
- The engines have a one-piece cylinder head with four valves per cylinder and a single overhead camshaft.
- The document provides information on engine identification, component locations, procedures for changing a non-programmed or pre-programmed ECU, and lists available VCADS Pro operations.
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The document provides service information about an engine. It describes the engine as a 6-cylinder 4-stroke turbocharged diesel engine that meets Tier 4 emissions standards. It has features like a common rail fuel system and exhaust aftertreatment system. The document provides information on removing the engine, which involves draining fluids, removing hoses, disconnecting electrical connections, and removing mounting hardware.
Volvo EC300D LR EC300DLR Excavator Service Repair Manual Instant Download.pdfzu0582kui
The document provides information about the cooling system of an excavator, including:
1. The cooling system uses a pump to circulate coolant throughout the engine and radiator to transfer heat.
2. A thermostat regulates coolant flow and a fan cools the radiator through airflow.
3. Procedures are provided for checking coolant levels and replacing components like hoses, the radiator, expansion tank, and thermostat.
Volvo EC300D L (EC300DL) Excavator Service Repair Manual Instant Download.pdfzu0582kui
The document provides service information for an engine. It describes the engine as a 6-cylinder turbocharged diesel engine that meets Tier 4 emissions standards. It also summarizes the engine's fuel, exhaust, cooling, and electronic control systems. The document then provides instructions for removing the engine, which involves draining fluids, disconnecting hoses and electrical connections, and removing mounting hardware.
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1. A description of the D7E engine as a four-stroke, six-cylinder turbocharged diesel with charge air cooling and wet cylinder liners.
2. Details on the identification plate containing the engine model, serial number, and performance data located on the cylinder head cover.
3. A table listing tightening torques for various engine components.
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The document provides technical specifications and descriptions for various engine components of the D7E engine, including:
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- The cylinder block is cast in one piece with wet, replaceable cylinder liners. Combustion pressure is directed to the main bearings.
- The cylinder liner is sealed at the bottom by two O-rings and at the top by the cylinder head gasket and clamping force.
- The pistons are made of special alloy aluminum with an eccentric combustion compartment position.
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This document provides information on the D7E engine configuration used in Volvo excavators, including:
- The D7E engine is a four-stroke, straight six cylinder turbocharged diesel with charge air cooling and wet cylinder liners.
- It uses a Common Rail fuel system and IEGR to reduce emissions without exhaust aftertreatment.
- The cylinders are numbered beginning at the flywheel end and the engine rotates counterclockwise.
Volvo EC290C L (EC290CL) Excavator Service Repair Manual Instant Download.pdfzu0582kui
This document provides technical specifications and descriptions for engine components of an EC290C L excavator including:
1. The cylinder head is made of grey cast iron and has vertically entering induction air and horizontally exiting exhaust.
2. The cylinder block is cast in one piece with wet, replaceable cylinder linings.
3. The engine uses cylinder head gaskets of varying thicknesses to meet emissions standards.
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The document provides information on an engine, including:
1. The engine is a 6-cylinder, 4-stroke diesel engine with a cast iron block and head. It uses direct injection, turbocharging, and air-to-air cooling.
2. The document describes various engine components like the cylinder head, pistons, valves, and an internal exhaust gas recirculation system.
3. It also provides engine specifications, diagrams, and instructions for basic checks, troubleshooting, and maintenance of the engine.
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The document provides information on an engine, including:
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2. The document includes diagrams and descriptions of the engine components, such as the cylinder head, liners, pistons, rings, valves, and internal exhaust gas recirculation system.
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The document provides information on an engine, including:
1. The engine is a 6-cylinder, 4-stroke diesel engine with a cast iron block and head. It uses direct injection, turbocharging, and aftercooling.
2. The document includes diagrams and descriptions of the engine components such as the cylinder head, liners, pistons, rings, valves, and internal exhaust gas recirculation system.
3. The basic check procedures for the engine are also outlined, including compression checks, sensor tests, and measuring fuel pressure. Troubleshooting information and strategies are provided.
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This document provides information on an engine, including its description, specifications, and maintenance procedures. It describes a 6-cylinder diesel engine that is water-cooled, turbocharged, and direct injected. It provides details on the engine's components, lubrication system, and fuel injection system. The document also includes specifications, diagrams, and instructions for adjusting the engine's valves and other maintenance tasks.
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The document provides service information about an engine. It describes the engine as a 6-cylinder turbocharged diesel engine that meets Tier 4 emissions standards. It also summarizes the engine's electronic control system, exhaust aftertreatment system, and various protective functions. Procedures are provided for removing the engine, which involve draining fluids, disconnecting hoses and electrical connections, and removing mounting hardware.
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The document provides service information for an engine. It describes the engine as a straight six-cylinder turbocharged diesel engine that meets Tier 4 emissions standards. It also summarizes the key components of the engine, including the common rail fuel system and exhaust aftertreatment system. Procedures are provided for removing the engine, which involve draining fluids, disconnecting hoses and electrical connections, and removing mounting hardware.
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Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
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2. Shutdown SIS
Previous Screen
Product: WHEELED EXCAVATOR
Model: M315D WHEELED EXCAVATOR J5B
Configuration: M315D Excavator J5B00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
M315D, M315D Series 2, M315D2, M317D Series 2 and M317D2 Wheeled Excavators
Machine Systems
Media Number -KENR6028-05 Publication Date -01/07/2015 Date Updated -08/07/2015
i03484340
Swing Drive - Assemble
SMCS - 5459-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
B 1P-0510 Driver Gp 1
C 1U-8759 Plier Tips 1
D 5P-4758 Retaining Ring Pliers 1
E 1P-1859 Retaining Ring Pliers 1
F 1P-1855 Retaining Ring Pliers 1
H 1P-1863 Retaining Ring Pliers 1
J
305-4538 Spanner Socket(1)
1
240-8274 Insert(2)
1
174-9465 Spanner Socket(3)
1
K 1P-0520 Driver Gp 1
L 2S-3230 Bearing Lubricant 1
M 8T-5096 Dial Indicator Gp 1
N 7H-1680 Lubrication Hand Pump 1
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3. (1)
Used on the part number 152-7372 Swing Drive Gp
(2)
Used on the part number 152-7372 Swing Drive Gp
(3)
Used on the part number 152-7375 Swing Drive Gp
Note: Replace all O-ring seals and all gaskets. Apply a light film of "10W" oil to all components
before assembly.
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
Illustration 1 g01027198
1. Lower the temperature of bearing cup (39). Use Tooling (K) to install bearing cup (39) in
swing drive housing (33A).
Illustration 2 g00906881
2. Lower the temperature of bearing cup (36). Use Tooling (K) to install bearing cup (36).
3. Use Tooling (B) to install lip seal (35). Install seal (34). Install tooling (L) to seal (34).
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4. Illustration 3 g01026650
4. Raise the temperature of bearing cone (37). Install washer (38) and bearing cone (37) on
pinion (33).
Illustration 4 g01027078
Illustration 5 g01026558
5. The following steps should be used on machines that are equipped with the part number 152
-7372 Swing Drive Gp.
a. Apply 80 grams of Tooling (L) to the bearing cone on pinion (33). Install pinion (33)
in swing drive housing (33A).
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5. b. Raise the temperature of bearing cone (32A). Install bearing cone (32A).
c. Install nut (32). Use Tooling (J) in order to tighten nut (32) until a slight increase in
rolling torque is obtained. Loosen nut (32) by approximately 60 degrees. Strike pinion
(33) with a soft hammer in order to release the bearing preload.
d. Determine the initial rolling torque of pinion (33). The specified rolling torque is
8 N·m (71 lb in) to 15 N·m (133 lb in). Record this value as Rolling Torque (Y).
e. As you tighten nut (32) rotate swing drive housing (33A) in order to ensure that the
bearings are seated properly. Use Tooling (J) in order to tighten nut (32) to a torque of
300 N·m (221 lb ft). Loosen nut (32) by 30 degrees to 60 degrees.
f. Install ring (31).
g. Install nut (30). Use Tooling (J) in order to tighten nut (30) to a torque of
1000 ± 100 N·m (738 ± 74 lb ft).
h. Determine the rolling torque of pinion (33). The specified rolling torque is Rolling
Torque (Y) plus 3 N·m (27 lb in) to 9 N·m (80 lb in).
6. The following steps should be used on machines that are equipped with the part number 152
-7375 Swing Drive Gp.
a. Apply 80 grams of Tooling (L) to the bearing cone on pinion (33). Install pinion (33)
in swing drive housing (33A).
b. Raise the temperature of bearing cone (32A). Install bearing cone (32A).
c. Install nut (32). Use Tooling (J) in order to tighten nut (32) until a slight increase in
rolling torque is obtained. Loosen nut (32) by approximately 60 degrees. Strike pinion
(33) with a soft hammer in order to release the bearing preload.
d. Determine the initial rolling torque of pinion (33). The specified rolling torque is
6 N·m (53 lb in) to 8 N·m (71 lb in). Record this value as Rolling Torque (Y).
e. As you tighten nut (32) rotate swing drive housing (33A) in order to ensure that the
bearings are seated properly. Use Tooling (J) in order to tighten nut (32) to a torque of
250 ± 50 N·m (184 ± 37 lb ft). Loosen nut (32) by 15 degrees to 30 degrees.
f. Install ring (31).
g. Install nut (30). Use Tooling (J) in order to tighten nut (30) to a torque of
700 ± 50 N·m (516 ± 37 lb ft).
h. Determine the rolling torque of pinion (33). The specified rolling torque is Rolling
Torque (Y) plus 2 N·m (18 lb in) to 5 N·m (44 lb in).
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6. Illustration 6 g00907108
Illustration 7 g00907110
Illustration 8 g01027098
7. Install carrier (27A).
8. Install shim (28). Use Tooling (H) to install retaining ring (27).
9. Raise temperature of bearing race (29). Install bearing race (29) and needle bearings (26).
10. Apply Tooling (L) to the rollers. Install the rollers on bearing race (29). Install gears (25)
over bearing race (29) and the rollers.
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7. 11. Install retaining ring (23) and bearing (24).
Illustration 9 g00906330
12. Install washers (22) and sun gear (21) onto top carrier (11).
Illustration 10 g00906329
13. Use Tooling (E) to install retaining ring (20) onto top carrier (11).
Illustration 11 g00906327
14. Install needle bearings (16), washers (17) and (18), gears (15), and pins (19).
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8. Illustration 12 g00906325
15. Use Tooling (F) to install retaining ring (14). Install bearing (13).
Illustration 13 g00906324
16. Install top carrier (11) and shaft (10) in shaft drive (12).
Illustration 14 g00906322
17. Install seals (9) in the swing brake assembly.
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9. Illustration 15 g00909400
18. Use Tooling (B) to install piston (8) in swing brake assembly (2).
Illustration 16 g00906319
19. If equipped, install ring (7).
Illustration 17 g00909004
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10. Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
20. Install spring (6A) and the shim.
21. Use Tooling (K) and a suitable press in order to compress spring (6A). Use Tooling (D) in
order to install retaining ring (6). Rotate the opening in retaining ring (6) by approximately
180 degrees from the notch in swing brake assembly (2).
Illustration 18 g00906314
22. Install discs and plates (5) into swing brake assembly (2).
Illustration 19 g00906313
23. Install plate (4).
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11. Illustration 20 g00906311
Illustration 21 g00909003
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
24. Use Tooling (B) and a suitable press in order to compress the spring. Use Tooling (C) to
install retaining ring (3).
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12. Illustration 22 g01822733
25. Position Tooling (M) in order to measure the travel of piston (8). Connect Tooling (N) to
Port (P). Use Tooling (N) in order to apply 3000 kPa (435 psi) at Port (P). Record the
measured travel of piston (8) as Dimension (X).
a. The recorded Dimension (X) should be 1.2 mm (0.05 inch) to 1.4 mm (0.06 inch) on
machines that are equipped with the part number 152-7372 Swing Drive Gp.
b. The recorded Dimension (X) should be 1.1 mm (0.04 inch) to 1.3 mm (0.05 inch) on
machines that are equipped with the part number 152-7375 Swing Drive Gp.
Note: Outer plate (5) is available in different thicknesses. Use the correct thickness of
plate (5) in order to obtain the correct Dimension (X).
Illustration 23 g01027113
26. Install Tooling (A) and a suitable lifting device to swing brake assembly (2). The weight of
swing brake assembly (2) is approximately 75 kg (165 lb).
27. Position swing brake assembly (2) in swing brake housing (2A).
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13. 28. Install bolts (1).
End By:
a. Install the swing drive. Refer to Disassembly and Assembly, "Swing Drive - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon May 4 10:54:53 UTC+0800 2020
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14. Shutdown SIS
Previous Screen
Product: WHEELED EXCAVATOR
Model: M315D WHEELED EXCAVATOR J5B
Configuration: M315D Excavator J5B00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
M315D, M315D Series 2, M315D2, M317D Series 2 and M317D2 Wheeled Excavators
Machine Systems
Media Number -KENR6028-05 Publication Date -01/07/2015 Date Updated -08/07/2015
i02814911
Swing Drive - Install
SMCS - 5459-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
Illustration 1 g01403894
1. Use Tooling (A) and a suitable lifting device in order to install swing drive (4). The weight
of swing drive (4) is approximately 75 kg (165 lb).
2. Install bolts (5). Tighten bolts (5) to a torque of 260 ± 20 N·m (190 ± 15 lb ft).
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15. Illustration 2 g01403892
3. Connect hose assembly (3). Connect hose assembly (2). Connect fitting (1).
End By:
a. Install the swing motor. Refer to Disassembly and Assembly, "Swing Motor - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon May 4 10:55:55 UTC+0800 2020
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16. Shutdown SIS
Previous Screen
Product: WHEELED EXCAVATOR
Model: M315D WHEELED EXCAVATOR J5B
Configuration: M315D Excavator J5B00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
M315D, M315D Series 2, M315D2, M317D Series 2 and M317D2 Wheeled Excavators
Machine Systems
Media Number -KENR6028-05 Publication Date -01/07/2015 Date Updated -08/07/2015
i02811431
Upper Frame and Undercarriage Frame - Separate
SMCS - 4150-076; 7051-076
Separation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
4C-6486 Stand 1
8S-7641 Tube 1
8S-7625 Collar 1
8S-8048 Saddle 1
8S-7617 Pin 2
8S-7650 Cylinder As 1
4C-5809 Electric Hydraulic Pump Gp 1
B 155-3597 Wheel Chock 2
C 228-4532 Link 1
D FT-2765 Support Beam As 1
E 4C-6486 Stand 2
8S-7621 Tube 2
8S-7625 Collar 2
8S-7617 Pin 4
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17. 4C-5809 Electric Hydraulic Pump Gp 1
8S-7650 Cylinder As 2
Start By:
a. Remove the work tool or the bucket. Refer to Disassembly and Assembly, "Bucket -
Remove".
Note: Put identification marks on all hose assemblies and on all tube assemblies for installation
purposes.
1. Park the machine on level ground. Turn the upper frame to a 90 degree angle from the
undercarriage.
Illustration 1 g01405800
2. Connect link (1).
Illustration 2 g01402377
3. Extend the boom. Fully retract stick (2). Position stick (2) onto Tooling (A).
4. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic
System Pressure - Release".
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18. Illustration 3 g01321403
5. Install Tooling (B) in order to secure the undercarriage. Release the parking brake. Refer to
Operation and Maintenance Manual, "Parking Brake - Release".
6. Remove the swivel. Refer to Disassembly and Assembly, "Swivel - Remove".
7. Remove the right side boom cylinder. Refer to Disassembly and Assembly, "Boom Cylinder
- Remove and Install".
Illustration 4 g01402367
8. Use a suitable lifting device in order to install Tooling (C). The weight of Tooling (C) is
approximately 102 kg (225 lb).
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19. Illustration 5 g01321423
9. Use a suitable lifting device to position Tooling (D) onto Tooling (E). The weight of
Tooling (D) is approximately 227 kg (500 lb).
Illustration 6 g01405812
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20. Illustration 7 g01405815
Illustration 8 g01405810
10. Position Tooling (D) and Tooling (E) under upper structure (3).
11. Disconnect grease hose assembly (4).
12. Place an alignment mark on upper structure (3) and swing bearing (5) for assembly
purposes. Remove bolts (6).
13. Use Tooling (A), Tooling (D), and Tooling (E) in order to separate upper structure (3) from
undercarriage (7).
Note: Lift the upper structure in 1/4 inch increments. Ensure that the upper structure
remains level.
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21. Illustration 9 g01321403
Illustration 10 g01402394
14. Remove Tooling (B).
15. Attach a suitable device to a properly rated machine in order to remove undercarriage (7).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon May 4 10:56:58 UTC+0800 2020
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22. Shutdown SIS
Previous Screen
Product: WHEELED EXCAVATOR
Model: M315D WHEELED EXCAVATOR J5B
Configuration: M315D Excavator J5B00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
M315D, M315D Series 2, M315D2, M317D Series 2 and M317D2 Wheeled Excavators
Machine Systems
Media Number -KENR6028-05 Publication Date -01/07/2015 Date Updated -08/07/2015
i04640770
Upper Frame and Undercarriage Frame - Connect
SMCS - 4150-077; 7051-077
Connection Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
4C-6486 Stand 1
8S-7641 Tube 1
8S-7625 Collar 1
8S-8048 Saddle 1
8S-7617 Pin 2
8S-7650 Cylinder As 1
4C-5809 Electric Hydraulic Pump Gp 1
B 155-3597 Wheel Chock 2
C 228-4532 Link 1
D FT-2765 Support Beam As 1
E 4C-6486 Stand 2
8S-7621 Tube 2
8S-7625 Collar 2
8S-7617 Pin 4
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23. 4C-5809 Electric Hydraulic Pump Gp 1
8S-7650 Cylinder As 2
F 8C-8422 Sealant -
Illustration 1 g01402394
Illustration 2 g01405810
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24. Illustration 3 g01405812
1. Use a suitable device in order to position undercarriage (7) below upper structure (3) .
Apply Tooling (F) to the mating surfaces of the swing gear, upper structure (3) , and
undercarriage (7) .
2. Use Tooling (A) , Tooling (D) , and Tooling (E) in order to position upper structure (3) onto
undercarriage (7) .
Illustration 4 g01405815
3. Align upper structure (3) and swing bearing (5) .
4. Install bolts (6) in order to connect upper structure (3) and undercarriage (7) . Tighten bolts
(6) to a torque of 300 + 30 - 0 N·m (221 + 22 - 0 lb ft).
5. Connect grease hose assembly (4) .
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25. Illustration 5 g01321403
6. Position Tooling (B) .
Illustration 6 g01321423
7. Use a suitable lifting device in order to remove Tooling (D) from Tooling (E) . The weight
of Tooling (D) is approximately 227 kg (500 lb). Remove Tooling (E) .
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26. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
27. Illustration 7 g01402367
8. Use a suitable lifting device in order to remove Tooling (C) . The weight of Tooling (C) is
approximately 102 kg (225 lb).
9. Install the swivel. Refer to Disassembly and Assembly, "Swivel - Install".
10. Install the right side boom cylinder. Refer to Disassembly and Assembly, "Boom Cylinder -
Remove and Install".
Illustration 8 g01402377
11. Remove Tooling (A) from stick (2) . Retract the boom. Extend stick (2) and lower stick (2)
to the ground.
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