This document provides instructions for separating a track on a D8R Track-Type Tractor. It describes removing bolts and washers to separate the track from the track roller frame. Safety precautions are outlined, requiring the machine to be on level ground with blocks to prevent movement when both tracks are separated. Tools needed are listed.
Caterpillar cat d9 r track type tractor (prefix wdm) service repair manual (w...fjkskmmdmme
This document provides instructions for removing, disassembling, assembling, and installing track rollers on a D9R track-type tractor. The removal process requires loosening the track, installing straps to hold bogies in position, lifting the tractor, and using a hoist and bracket to remove the roller. Disassembly requires removing seals, rings, and the shaft. Assembly requires cleaning, installing seals and rings in the correct order, checking measurements, and pressure testing. Installation places the roller back in the bogie using a hoist and bracket and tightening bolts to the specified torques.
Caterpillar cat 315 b fm l excavator (prefix 7rz) service repair manual (7rz0...fjsekdmmeed
The document provides instructions for disassembling and assembling track rollers on a 315B excavator. It describes:
1) Removing the track rollers and draining oil from the roller before disassembly.
2) Using presses and tools to remove internal components like seals, shafts, and bearings.
3) Checking shaft end play and installing new internal components in reverse order.
4) Filling the roller with the specified oil and reinstalling it along with the track guide.
Caterpillar cat 320 d rr excavator (prefix yds) service repair manual (yds000...fjkskedmme
This document provides instructions for disassembling and assembling the travel motor on a 320D RR excavator. It lists the required tools and parts. The disassembly procedure involves removing 25 components from the travel motor in a specific sequence. The assembly procedure instructs putting the travel motor back together in the reverse order and provides important notes to ensure proper installation.
Caterpillar cat 315 c excavator (prefix ake) service repair manual (ake00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, beginning with removing the piston motor and ending by taking apart the shaft assembly. It then lists 25 steps for reassembly in reverse order, starting with pressing the inner race back onto the shaft and ending by installing the port plate. Precautions are provided regarding cleanliness, identification marks, and pressurized springs. Tools required include link brackets, a slide hammer, bearing puller, and molybdenum grease.
Caterpillar cat 120 h es motor grader (prefix 6nm) service repair manual (6nm...fjsekdmmeed
The document provides instructions for removing and installing final drives on a 120H ES motor grader. It describes using an O.T.C. 1790 Transmission Jack to support the final drive while removing nuts and washers. Upon removal of the final drive, it can be cleaned and inspected as needed before reversing the process to reinstall it with new nuts, washers and thread locking compound.
Caterpillar cat 319 d l excavator (prefix rjp) service repair manual (rjp0000...fjkskedmme
The document provides instructions for disassembling and assembling a final drive on a 319D L and 319D LN excavator. The disassembly procedure involves removing 33 individual parts from the final drive including the cover, carrier assembly, ring gears, and main housing. The assembly procedure instructs installing 31 of the parts back into the final drive in reverse order and provides details on properly preloading the bearings and determining the correct shim thickness.
Caterpillar cat d8 r track type tractor dozer bulldozer (prefix 7xm) service ...fujsjejfkskekem
This document provides the disassembly and assembly procedures for the track roller frame of a D8R track-type tractor. The disassembly procedure involves 29 steps to remove components such as idlers, rollers, retainers, seals, bearings, and pins. The assembly procedure instructs technicians on installing these components in the reverse order and includes safety notices about using hydraulic tools.
Caterpillar cat 330 l excavator (prefix 8fk) service repair manual (8fk00001 ...fjsjekdmmeme
This document provides instructions for removing and installing a cylinder head on a 330L excavator with a 3306 engine. The key steps are:
1. Remove components attached to the cylinder head like the exhaust manifold, fuel lines, and rocker shaft.
2. Remove the cylinder head bolts and lifting the heavy cylinder head off the engine.
3. Clean the mating surfaces and install a new gasket before reinstalling the cylinder head and torquing the bolts in the specified sequence.
4. Reinstall the removed components like the rocker shaft after installing the new cylinder head.
Caterpillar cat d9 r track type tractor (prefix wdm) service repair manual (w...fjkskmmdmme
This document provides instructions for removing, disassembling, assembling, and installing track rollers on a D9R track-type tractor. The removal process requires loosening the track, installing straps to hold bogies in position, lifting the tractor, and using a hoist and bracket to remove the roller. Disassembly requires removing seals, rings, and the shaft. Assembly requires cleaning, installing seals and rings in the correct order, checking measurements, and pressure testing. Installation places the roller back in the bogie using a hoist and bracket and tightening bolts to the specified torques.
Caterpillar cat 315 b fm l excavator (prefix 7rz) service repair manual (7rz0...fjsekdmmeed
The document provides instructions for disassembling and assembling track rollers on a 315B excavator. It describes:
1) Removing the track rollers and draining oil from the roller before disassembly.
2) Using presses and tools to remove internal components like seals, shafts, and bearings.
3) Checking shaft end play and installing new internal components in reverse order.
4) Filling the roller with the specified oil and reinstalling it along with the track guide.
Caterpillar cat 320 d rr excavator (prefix yds) service repair manual (yds000...fjkskedmme
This document provides instructions for disassembling and assembling the travel motor on a 320D RR excavator. It lists the required tools and parts. The disassembly procedure involves removing 25 components from the travel motor in a specific sequence. The assembly procedure instructs putting the travel motor back together in the reverse order and provides important notes to ensure proper installation.
Caterpillar cat 315 c excavator (prefix ake) service repair manual (ake00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, beginning with removing the piston motor and ending by taking apart the shaft assembly. It then lists 25 steps for reassembly in reverse order, starting with pressing the inner race back onto the shaft and ending by installing the port plate. Precautions are provided regarding cleanliness, identification marks, and pressurized springs. Tools required include link brackets, a slide hammer, bearing puller, and molybdenum grease.
Caterpillar cat 120 h es motor grader (prefix 6nm) service repair manual (6nm...fjsekdmmeed
The document provides instructions for removing and installing final drives on a 120H ES motor grader. It describes using an O.T.C. 1790 Transmission Jack to support the final drive while removing nuts and washers. Upon removal of the final drive, it can be cleaned and inspected as needed before reversing the process to reinstall it with new nuts, washers and thread locking compound.
Caterpillar cat 319 d l excavator (prefix rjp) service repair manual (rjp0000...fjkskedmme
The document provides instructions for disassembling and assembling a final drive on a 319D L and 319D LN excavator. The disassembly procedure involves removing 33 individual parts from the final drive including the cover, carrier assembly, ring gears, and main housing. The assembly procedure instructs installing 31 of the parts back into the final drive in reverse order and provides details on properly preloading the bearings and determining the correct shim thickness.
Caterpillar cat d8 r track type tractor dozer bulldozer (prefix 7xm) service ...fujsjejfkskekem
This document provides the disassembly and assembly procedures for the track roller frame of a D8R track-type tractor. The disassembly procedure involves 29 steps to remove components such as idlers, rollers, retainers, seals, bearings, and pins. The assembly procedure instructs technicians on installing these components in the reverse order and includes safety notices about using hydraulic tools.
Caterpillar cat 330 l excavator (prefix 8fk) service repair manual (8fk00001 ...fjsjekdmmeme
This document provides instructions for removing and installing a cylinder head on a 330L excavator with a 3306 engine. The key steps are:
1. Remove components attached to the cylinder head like the exhaust manifold, fuel lines, and rocker shaft.
2. Remove the cylinder head bolts and lifting the heavy cylinder head off the engine.
3. Clean the mating surfaces and install a new gasket before reinstalling the cylinder head and torquing the bolts in the specified sequence.
4. Reinstall the removed components like the rocker shaft after installing the new cylinder head.
Caterpillar cat 330 d excavator (prefix eah) service repair manual (eah00001 ...hhjsekmdmm
This document provides instructions for disassembling and assembling the swing drive of 330D and 330D L excavator models. The disassembly procedure involves removing 17 parts from the swing drive including the cover, carrier assemblies, gears, and housing. The assembly procedure describes installing these 17 parts in the reverse order and includes cleaning, lubricating, and setting components into place using various tools. Proper alignment and torque specifications are noted throughout.
Caterpillar cat 374 f l excavator (prefix mfl) service repair manual (mfl0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive on a 374F L Excavator. The disassembly process involves removing over 30 individual parts in a specific sequence, including carrier assemblies, gears, shafts, seals, and housings. The assembly process reverses the disassembly steps and provides details on installing new seals, applying thread locking compounds, and lifting components into place using specialized tools. Precise following of the step-by-step instructions is required to correctly take apart and rebuild the final drive transmission.
Caterpillar cat d8 r ii track type tractor dozer bulldozer (prefix 6yz) servi...ufjdfjjkskemme
The document provides instructions for disassembling and assembling the track on a D8R II track-type tractor. It lists required tools and gives detailed steps for removing the track pins and links, installing new bushings and seals, reassembling the links and pins, and testing the track joint before reconnecting the track to the tractor.
Caterpillar cat 330 d l mobile hydraulic excavator (prefix h3d) service repai...hhjsekmdmm
This document provides instructions for removing and installing the rear gear group and crankshaft rear seal on a 330D L excavator. The removal procedure involves using various tools to remove bolts, gears, bushings, bearings, and covers. Precautions are listed to keep parts clean and prevent damage. The installation procedure specifies how to position gears, bearings, seals and other components, applying threadlock and noting torque specifications. Dimensions and angles are provided to ensure proper installation of bearings.
Caterpillar cat 315 c excavator (prefix cfb) service repair manual (cfb00001 ...fjsekdmmeed
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing. Assembly is the reverse of disassembly and requires determining the proper shim thickness to set the rolling torque.
3) Special tools are required and components must be cleaned and lubricated before assembly to ensure proper operation of the reassembled final drive.
Caterpillar cat 319 d l excavator (prefix wbj) service repair manual (wbj0000...fjkskedmme
The document provides instructions for disassembling and assembling a final drive component of a 319D LN excavator. It includes 33 steps for disassembly, removing components like the cover, carrier assembly, ring gears, and seals. The assembly section has 13 steps, including preloading the bearings to determine the correct shim thickness, installing seals and pins, and attaching the main housing to the motor housing. Precise cleaning and use of replacement parts is emphasized throughout.
Caterpillar cat 330 d l excavator (prefix r2d) service repair manual (r2d0000...hhjsekmdmm
1. The document provides removal and installation instructions for the rear gear group, flywheel, and crankshaft rear seal of a 330D L excavator powered by a C9 engine.
2. Detailed step-by-step instructions are given, including the required tools and torque specifications. Illustrations are provided to supplement the text instructions.
3. Proper cleaning, inspection, and use of locking compounds are emphasized to ensure correct installation and prevent premature wear of components.
Caterpillar cat 938 g ii wheel loader (prefix phn) service repair manual (phn...fjsjjekdkme
The document provides instructions for disassembling and assembling the transmission oil pump and relief valve (transmission hydraulic control) for a Caterpillar 938G II wheel loader. It includes detailed steps and illustrations for removing parts like gears, bearings, seals and covers. Tools required are also listed. The document is from a Caterpillar service manual and aims to guide maintenance technicians in properly servicing these components.
Caterpillar cat 320 d lrr excavator (prefix gmx) service repair manual (gmx00...fjkskedmme
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The summaries provide an overview of the component being worked on and refer the user to the detailed instructions and illustrations in the document.
Caterpillar cat 330 d excavator (prefix gbc) service repair manual (gbc00001 ...hhjsekmdmm
This document provides instructions for removing and installing a camshaft on a Caterpillar C9 engine. It outlines the required tools and steps to take the camshaft out of the cylinder block, including removing other components like the rocker arm shaft and front cover first. It then describes how to install the camshaft, making sure to lubricate the lobes and journals and rotate the camshaft to prevent binding. Proper alignment of timing marks is also emphasized when installing the camshaft.
Caterpillar cat 330 c l excavator (prefix mkm) service repair manual (mkm0000...hhjsekmdmm
This document provides instructions for disassembling and assembling the travel motor of a 330C excavator. It begins by listing the required tools. The disassembly process is then described in 28 steps, removing components like the head, springs, plates, and seals. The assembly section follows the reverse order in 23 steps, applying thread lock and ensuring proper alignment of parts. Precautions are provided to prevent damage and ensure cleanliness during the process.
Caterpillar cat 374 d l excavator (prefix pax) service repair manual (pax0000...fjkskedmme
The document provides instructions for disassembling and assembling components of a 374D L excavator travel motor and final drive system. It describes 17 steps to disassemble the final drive, including removing the final drive cover, ring gear, sun gears, carrier assemblies, planetary gears and shafts. Tools required include a transmission repair stand, link brackets, hydraulic wrench, hex bit socket and forcing bolts. Marks must be made to indicate original part locations for reassembly.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
Caterpillar cat 326 d2 l excavator (prefix rec) service repair manual (rec000...fikkskmmdm
This document provides instructions to disassemble a final drive on an excavator. It outlines 33 steps to fully disassemble the final drive. Key steps include removing the cover, carrier assembly, planetary gears, and separating the main housing from the motor housing. Various tools are required including link brackets, eyebolts, retaining ring pliers, and a transmission repair stand to support components. Cleanliness is important to prevent dirt from entering during reassembly.
Caterpillar cat d6 r track type tractor (prefix 6fr) service repair manual (6...fjkskedmme
The document provides instructions for removing and installing idler rollers and equalizer bars on a Caterpillar D6R track-type tractor. Key steps include using hoists and tools to remove idlers and bolts/retainers, cleaning and inspecting parts, lubricating seals with isopropyl alcohol, and testing assemblies for leaks before reinstallation. Special tools are required to correctly set seal depths and check end play clearance during assembly.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
Caterpillar cat 336 d2 l excavator (prefix dgr) service repair manual (dgr000...pfiskdmjekm
This document provides instructions for removing and installing a unit injector and unit injector sleeve on a Caterpillar C9 engine. It outlines the required tools and gives step-by-step instructions that include disconnecting fuel lines and electrical connections, cleaning parts, replacing seals, and torquing bolts to specifications. Proper cleaning and installation of parts is emphasized to prevent leaks and engine damage.
Caterpillar cat m316 d wheeled excavator (prefix w6a) service repair manual (...fujsjefjwerkskemm
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 engine. It describes the required tools and steps to:
1) Lock the camshaft and crankshaft in position, remove bolts, and remove the standard or heavy-duty idler gear.
2) Clean and inspect the idler gear components, install the idler gear while aligning timing marks, install bolts, and check end play and backlash.
3) Ensure the number one piston is at top dead center before installing the idler gear in the correct position and alignment.
Caterpillar cat d9 r track type tractor (prefix wdm) service repair manual (w...fiskkdmdmdm
This document provides instructions for removing, disassembling, assembling, and installing track rollers on a D9R track-type tractor. The removal process involves loosening the track, installing straps to hold bogies in position, lifting the tractor, and using a hoist and bracket to remove the roller. Disassembly requires removing seals, rings, and the shaft. Assembly requires cleaning, installing seals and rings in the correct order, checking measurements, and pressure testing. Installation uses a hoist and bracket to position the roller between bogies and tighten bolts to the specified torques.
Caterpillar cat d9 r track type tractor (prefix wdm) service repair manual (w...fjjskkefksme
This document provides instructions for removing and disassembling a track roller from a D9R track-type tractor, as well as assembling a track roller. Key steps include:
- Using tools to lift and remove the track roller from the tractor.
- Marking and removing seals, rings, and other components from the roller shaft.
- Cleaning and inspecting parts for wear before reassembly.
- Assembling components like seals and rings onto the shaft using special tools to ensure proper placement and alignment.
- Testing the assembled roller for leaks using air pressure before use.
The document provides instructions for removing and assembling components of the final drive, differential, and brake on the left side of a D7R track-type tractor. It lists required tools and describes 31 steps to disassemble parts like gears, shafts, hubs, and seals. The summary begins by removing the left track and steering motor, then removing bolts and installing screws to separate the final drive assembly from the frame.
Caterpillar Cat D6R II TRACK-TYPE TRACTOR (Prefix BPP) Service Repair Manual ...onyvzcwadtu05
This document provides assembly instructions for a torque converter in a track-type tractor. It involves 33 steps, including measuring clearances, installing bearings and seals, placing various components like the turbine wheel and stator, and tightening bolts to specified torques. Cleanliness is important during assembly to prevent lint or other debris from causing issues. Various tools are required to correctly assemble the torque converter.
Caterpillar cat 330 d excavator (prefix eah) service repair manual (eah00001 ...hhjsekmdmm
This document provides instructions for disassembling and assembling the swing drive of 330D and 330D L excavator models. The disassembly procedure involves removing 17 parts from the swing drive including the cover, carrier assemblies, gears, and housing. The assembly procedure describes installing these 17 parts in the reverse order and includes cleaning, lubricating, and setting components into place using various tools. Proper alignment and torque specifications are noted throughout.
Caterpillar cat 374 f l excavator (prefix mfl) service repair manual (mfl0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive on a 374F L Excavator. The disassembly process involves removing over 30 individual parts in a specific sequence, including carrier assemblies, gears, shafts, seals, and housings. The assembly process reverses the disassembly steps and provides details on installing new seals, applying thread locking compounds, and lifting components into place using specialized tools. Precise following of the step-by-step instructions is required to correctly take apart and rebuild the final drive transmission.
Caterpillar cat d8 r ii track type tractor dozer bulldozer (prefix 6yz) servi...ufjdfjjkskemme
The document provides instructions for disassembling and assembling the track on a D8R II track-type tractor. It lists required tools and gives detailed steps for removing the track pins and links, installing new bushings and seals, reassembling the links and pins, and testing the track joint before reconnecting the track to the tractor.
Caterpillar cat 330 d l mobile hydraulic excavator (prefix h3d) service repai...hhjsekmdmm
This document provides instructions for removing and installing the rear gear group and crankshaft rear seal on a 330D L excavator. The removal procedure involves using various tools to remove bolts, gears, bushings, bearings, and covers. Precautions are listed to keep parts clean and prevent damage. The installation procedure specifies how to position gears, bearings, seals and other components, applying threadlock and noting torque specifications. Dimensions and angles are provided to ensure proper installation of bearings.
Caterpillar cat 315 c excavator (prefix cfb) service repair manual (cfb00001 ...fjsekdmmeed
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing. Assembly is the reverse of disassembly and requires determining the proper shim thickness to set the rolling torque.
3) Special tools are required and components must be cleaned and lubricated before assembly to ensure proper operation of the reassembled final drive.
Caterpillar cat 319 d l excavator (prefix wbj) service repair manual (wbj0000...fjkskedmme
The document provides instructions for disassembling and assembling a final drive component of a 319D LN excavator. It includes 33 steps for disassembly, removing components like the cover, carrier assembly, ring gears, and seals. The assembly section has 13 steps, including preloading the bearings to determine the correct shim thickness, installing seals and pins, and attaching the main housing to the motor housing. Precise cleaning and use of replacement parts is emphasized throughout.
Caterpillar cat 330 d l excavator (prefix r2d) service repair manual (r2d0000...hhjsekmdmm
1. The document provides removal and installation instructions for the rear gear group, flywheel, and crankshaft rear seal of a 330D L excavator powered by a C9 engine.
2. Detailed step-by-step instructions are given, including the required tools and torque specifications. Illustrations are provided to supplement the text instructions.
3. Proper cleaning, inspection, and use of locking compounds are emphasized to ensure correct installation and prevent premature wear of components.
Caterpillar cat 938 g ii wheel loader (prefix phn) service repair manual (phn...fjsjjekdkme
The document provides instructions for disassembling and assembling the transmission oil pump and relief valve (transmission hydraulic control) for a Caterpillar 938G II wheel loader. It includes detailed steps and illustrations for removing parts like gears, bearings, seals and covers. Tools required are also listed. The document is from a Caterpillar service manual and aims to guide maintenance technicians in properly servicing these components.
Caterpillar cat 320 d lrr excavator (prefix gmx) service repair manual (gmx00...fjkskedmme
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The summaries provide an overview of the component being worked on and refer the user to the detailed instructions and illustrations in the document.
Caterpillar cat 330 d excavator (prefix gbc) service repair manual (gbc00001 ...hhjsekmdmm
This document provides instructions for removing and installing a camshaft on a Caterpillar C9 engine. It outlines the required tools and steps to take the camshaft out of the cylinder block, including removing other components like the rocker arm shaft and front cover first. It then describes how to install the camshaft, making sure to lubricate the lobes and journals and rotate the camshaft to prevent binding. Proper alignment of timing marks is also emphasized when installing the camshaft.
Caterpillar cat 330 c l excavator (prefix mkm) service repair manual (mkm0000...hhjsekmdmm
This document provides instructions for disassembling and assembling the travel motor of a 330C excavator. It begins by listing the required tools. The disassembly process is then described in 28 steps, removing components like the head, springs, plates, and seals. The assembly section follows the reverse order in 23 steps, applying thread lock and ensuring proper alignment of parts. Precautions are provided to prevent damage and ensure cleanliness during the process.
Caterpillar cat 374 d l excavator (prefix pax) service repair manual (pax0000...fjkskedmme
The document provides instructions for disassembling and assembling components of a 374D L excavator travel motor and final drive system. It describes 17 steps to disassemble the final drive, including removing the final drive cover, ring gear, sun gears, carrier assemblies, planetary gears and shafts. Tools required include a transmission repair stand, link brackets, hydraulic wrench, hex bit socket and forcing bolts. Marks must be made to indicate original part locations for reassembly.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
Caterpillar cat 326 d2 l excavator (prefix rec) service repair manual (rec000...fikkskmmdm
This document provides instructions to disassemble a final drive on an excavator. It outlines 33 steps to fully disassemble the final drive. Key steps include removing the cover, carrier assembly, planetary gears, and separating the main housing from the motor housing. Various tools are required including link brackets, eyebolts, retaining ring pliers, and a transmission repair stand to support components. Cleanliness is important to prevent dirt from entering during reassembly.
Caterpillar cat d6 r track type tractor (prefix 6fr) service repair manual (6...fjkskedmme
The document provides instructions for removing and installing idler rollers and equalizer bars on a Caterpillar D6R track-type tractor. Key steps include using hoists and tools to remove idlers and bolts/retainers, cleaning and inspecting parts, lubricating seals with isopropyl alcohol, and testing assemblies for leaks before reinstallation. Special tools are required to correctly set seal depths and check end play clearance during assembly.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
Caterpillar cat 336 d2 l excavator (prefix dgr) service repair manual (dgr000...pfiskdmjekm
This document provides instructions for removing and installing a unit injector and unit injector sleeve on a Caterpillar C9 engine. It outlines the required tools and gives step-by-step instructions that include disconnecting fuel lines and electrical connections, cleaning parts, replacing seals, and torquing bolts to specifications. Proper cleaning and installation of parts is emphasized to prevent leaks and engine damage.
Caterpillar cat m316 d wheeled excavator (prefix w6a) service repair manual (...fujsjefjwerkskemm
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 engine. It describes the required tools and steps to:
1) Lock the camshaft and crankshaft in position, remove bolts, and remove the standard or heavy-duty idler gear.
2) Clean and inspect the idler gear components, install the idler gear while aligning timing marks, install bolts, and check end play and backlash.
3) Ensure the number one piston is at top dead center before installing the idler gear in the correct position and alignment.
Caterpillar cat d9 r track type tractor (prefix wdm) service repair manual (w...fiskkdmdmdm
This document provides instructions for removing, disassembling, assembling, and installing track rollers on a D9R track-type tractor. The removal process involves loosening the track, installing straps to hold bogies in position, lifting the tractor, and using a hoist and bracket to remove the roller. Disassembly requires removing seals, rings, and the shaft. Assembly requires cleaning, installing seals and rings in the correct order, checking measurements, and pressure testing. Installation uses a hoist and bracket to position the roller between bogies and tighten bolts to the specified torques.
Caterpillar cat d9 r track type tractor (prefix wdm) service repair manual (w...fjjskkefksme
This document provides instructions for removing and disassembling a track roller from a D9R track-type tractor, as well as assembling a track roller. Key steps include:
- Using tools to lift and remove the track roller from the tractor.
- Marking and removing seals, rings, and other components from the roller shaft.
- Cleaning and inspecting parts for wear before reassembly.
- Assembling components like seals and rings onto the shaft using special tools to ensure proper placement and alignment.
- Testing the assembled roller for leaks using air pressure before use.
The document provides instructions for removing and assembling components of the final drive, differential, and brake on the left side of a D7R track-type tractor. It lists required tools and describes 31 steps to disassemble parts like gears, shafts, hubs, and seals. The summary begins by removing the left track and steering motor, then removing bolts and installing screws to separate the final drive assembly from the frame.
Caterpillar Cat D6R II TRACK-TYPE TRACTOR (Prefix BPP) Service Repair Manual ...onyvzcwadtu05
This document provides assembly instructions for a torque converter in a track-type tractor. It involves 33 steps, including measuring clearances, installing bearings and seals, placing various components like the turbine wheel and stator, and tightening bolts to specified torques. Cleanliness is important during assembly to prevent lint or other debris from causing issues. Various tools are required to correctly assemble the torque converter.
Caterpillar Cat D6R II TRACK-TYPE TRACTOR (Prefix BPP) Service Repair Manual ...f8ioseoodkmmd
The document provides instructions for assembling a torque converter for a track-type tractor. It describes 39 steps to install various components like bearings, seals, gears, and housing pieces. Measurements are checked at several points to ensure proper clearance between parts. Tools required include retaining ring pliers, driver groups, feeler gauges, and link brackets. Cleanliness is important during assembly to prevent lint or debris from causing issues.
Caterpillar Cat D6R II TRACK-TYPE TRACTOR (Prefix BPP) Service Repair Manual ...ze3xiandiao
The document provides instructions for assembling a torque converter for a track-type tractor. It describes 39 steps to install various components like bearings, seals, gears, and housing pieces. Measurements are checked at several points to ensure proper clearance between parts. Tools required include retaining ring pliers, driver groups, feeler gauges, and link brackets. Cleanliness is important during assembly to prevent lint or debris from causing issues.
The document provides assembly instructions for installing a final drive on a D7R track-type tractor. It describes 31 steps to assemble bearings, seals, gears, shafts, covers and other components. Tools required include drivers, seal installers, brackets and spacers. Precise torques and clearances are specified. The assembly is completed by filling the final drive with oil and reconnecting the track.
This document provides instructions for assembling and installing the final drive on a D7R track-type tractor. It describes 31 steps for assembly, including installing seals, bearings, gears, shafts and covers. For installation, it outlines 10 steps such as positioning the final drive, installing bolts, filling it with oil and reconnecting the track. The document contains diagrams to illustrate each step in the process.
This document provides instructions for assembling and installing the final drive on a D7R track-type tractor. It describes 31 steps for assembly, including installing seals, bearings, gears, shafts and covers. For installation, it outlines 10 steps such as positioning the final drive, installing bolts, filling it with oil and reconnecting the track. The document contains diagrams to illustrate each step in the process.
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2. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D8R TRACK-TYPE TRACTOR T5X
Configuration: D8R TRACK-TYPE TRACTOR T5X00001-UP (MACHINE) POWERED BY 3406C Engine
Disassembly and Assembly
D8R Track-Type Tractor Power Train
Media Number -UENR1377-00 Publication Date -01/06/2013 Date Updated -27/06/2013
i01022178
Track Roller - Assemble
SMCS - 4180-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Description Qty
A
1U-8840 Seal Installer 1
8T-0534 Gauge 1
B FT-1028 Sleeve 1
C 5P-7419 Plug Installer 1
D FT-0575 Test Tool 1
E 8T-5096 Dial Indicator 1
Reference: See the procedure in Disassembly and Assembly, "Duo-Cone Conventional Seals -
Install" in this module before you assemble the track rollers.
Reference: Refer to Specifications, SENR8324, "Track Rollers" in the Service Manual for your
machine.
1. Clean the components. Inspect the components for wear and for damage. Replace any worn
components or any damaged components.
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3. Illustration 1 g00523386
NOTICE
Follow this step carefully to avoid damage to the components during
assembly.
Note: The shaft weighs 22 kg (49 lb).
2. Fasten a hoist to shaft (8). Carefully install the shaft in track roller (9).
Illustration 2 g00523416
Note: Early track rollers have no toric stabilizers (7).
3. Install toric stabilizers (7) on both ends of shaft (8).
Reference: See the procedure in Disassembly and Assembly, "Duo-Cone Conventional
Seals - Install" in this module.
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4. Illustration 3 g00523420
4. Install toric ring (10) in seal ring (6). Make sure that the toric ring is straight in seal ring (6).
Illustration 4 g00617726
5. Use tool (A) to install the toric ring and seal ring (6) on shaft (8). Install the ring until tool
(A) makes contact with the end of the shaft.
Illustration 5 g00523424
6. Use a depth micrometer (11) to measure the distance between seal ring (6) and the shaft.
Measure the distance at four locations that are separated by 90 degrees. The difference in
these measurements must not be more than 0.8 mm (0.0315 inch).
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5. 7. If adjustments to seal ring (6) are necessary, use tool (A) to adjust the seal ring on the shaft.
8. Repeat Steps 5 through 7 for installation of the toric ring. Also, install the seal ring on the
other side of the track roller.
Illustration 6 g00523512
9. Install O-ring seal (12) on seal ring (4). Make sure that the O-ring seal is straight on the seal
ring.
Illustration 7 g00523513
10. Lubricate the O-ring seal on the seal ring with isopropyl alcohol.
11. Position the O-ring seal and seal ring (4) in retainer (1). Use tool (A) to install the seal ring
in the retainer. Install the O-ring seal and seal ring (4) until the O-ring seal makes contact
with the bottom of the retainer.
12. Use depth micrometer (11) to measure the distance from the surface of the retainer to the
surface of seal ring (4). Measure the distance at four locations that are separated by 90
degrees. The difference in these measurements must not be more than 0.08 mm
(0.0315 inch).
13. If adjustments to the seal ring are necessary, use tool (A) to adjust the seal ring in the
retainer.
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6. Illustration 8 g00523515
14. Position O-ring seal (5) in the groove in retainer (1).
15. Apply petroleum jelly or grease to the O-ring seal. The petroleum jelly or grease will hold
the seal in place on the retainers.
Illustration 9 g00523519
16. Make sure that the faces of the seal rings are clean and free of any foreign material.
17. Apply clean oil to the contacting surfaces of the seal rings.
18. Position tool (B) in the bore of retainer (1) and of the seal ring. Use tool (B) to install the
retainer and the seal ring in the original positions on the track roller.
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7. Illustration 10 g00523534
19. Use tool (B) to hold the seal ring and retainer (1) in the correct position, and install bolts (3).
Tighten the bolts evenly in order to keep the retainer in alignment with the track roller.
20. Tighten the 3/8 inch twelve point bolts to a torque of 55 ± 10 N·m (41 ± 7 lb ft). If
equipped, tighten the 1/2 inch bolts with hex heads to a torque of 135 ± 15 N·m
(100 ± 11 lb ft).
21. Repeat Steps 11 through 20 in order to install the retainer on the other side of the track
roller.
Illustration 11 g00523536
22. Apply clean oil to stopper (2). Install the stopper in one end of shaft (8). Install the stopper
7 ± 7 mm (0.275 ± 0.275 inch) below the surface of the end of the shaft.
23. Use tool (C) to install the plug in stopper (2). Install the plug even with the end of the
stopper.
24. Use tool (D) to pressure test the track roller by the following steps:
a. Use dry air to pressurize the track roller to 280 kPa (40 psi).
b. Observe the pressure reading of the track roller. The pressure should remain constant
for ten seconds. A reduction in pressure in ten seconds or less indicates a leak in the
track roller. If the reading indicates that a leak exists, disassemble the track roller.
Inspect the seals on the track roller.
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8. Illustration 12 g00523541
25. Use tool (E) to check the end play of shaft (8). The end play must be 0.31 to 1.21 mm
(0.012 to 0.048 inch).
26. Fill track roller shaft (8) with 0.50 ± 0.015 L (17 ± 0.5 oz) of SAE 30 oil.
27. Apply clean oil to the stopper. Install the stopper in the end of shaft (8). Install the stopper
7 ± 7 mm (0.275 ± 0.275 inch) below the surface of the end of the shaft.
28. Use tool (C) to install the plug in the stopper. Install the plug even with the end of the
stopper.
End By:
a. Install the track roller. See the procedure in Disassembly and Assembly, "Track Roller -
Install" in this module.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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9. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D8R TRACK-TYPE TRACTOR T5X
Configuration: D8R TRACK-TYPE TRACTOR T5X00001-UP (MACHINE) POWERED BY 3406C Engine
Disassembly and Assembly
D8R Track-Type Tractor Power Train
Media Number -UENR1377-00 Publication Date -01/06/2013 Date Updated -27/06/2013
i05281516
Track Roller - Install
SMCS - 4180-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Description Qty
A FT-2213 Strap (Group) 1
B 183-4799 Track Roller Lifting Fork 1
ReferenceRefer to Specifications, SENR8324, "Track Rollers" in the Service Manual for your
machine.
Illustration 1 g00617908
Note: The track roller weighs approximately 95 kg (209 lb).
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10. 1. Use Tooling (B) and a hoist to position track roller (4) in the minor bogie.
Illustration 2 g00617907
2. Align the dowel in caps (2) with the holes in the track roller shaft.
3. Install caps (2) and bolts (3) .
4. Tighten bolts (3) to a torque of 750 ± 70 N·m (550 ± 50 lb ft).
Illustration 3 g00617906
5. Position track guide (1) on the major bogie.
6. Install the bolts in track guide (1) .
7. Tighten the bolts to a torque of 475 ± 50 N·m (350 ± 37 lb ft).
8. Lower the machine to the ground.
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11. Illustration 4 g00617904
9. Remove Tooling (A) .
End By: Adjust the track. See the procedure in Disassembly and Assembly, "Track - Connect" in
this module.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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12. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D8R TRACK-TYPE TRACTOR T5X
Configuration: D8R TRACK-TYPE TRACTOR T5X00001-UP (MACHINE) POWERED BY 3406C Engine
Disassembly and Assembly
D8R Track-Type Tractor Power Train
Media Number -UENR1377-00 Publication Date -01/06/2013 Date Updated -27/06/2013
i01294502
Track - Separate
SMCS - 4170-076
Separation Procedure
Table 1
Required Tools
Tool Part Number Description Qty
A
FT-2213 Strap (Group) 1
8S-4755 Bolt (1 inch by 14 by 1 1/2 inch) 4
6B-9194 Bolt (1 inch by 14 by 3 inch) 2
3K-5234 Washer (6 mm by 49 mm) 18
Personal injury can result from performing service on the track roller
frame.
Refer to Special Instruction, SMHS8273 for inspection and removal
procedures before performing any service.
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13. The machine must be on a level, hard surface before a separation of the
track is made. Any time a separation of both tracks is made, the
machine must have blocks correctly positioned so the machine will not
move.
Illustration 1 g00617932
1. Remove track adjuster cover (1).
2. Remove the O-ring seal from track adjuster cover (1).
Grease is under high pressure.
Grease coming out of the relief valve under pressure can penetrate the
body causing injury or death.
Do not watch the relief valve to see if grease is escaping. Watch the track
or track adjustment cylinder to see if the track is being loosened.
Loosen the relief valve only one turn.
3. Use the following procedure to loosen the track:
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14. Illustration 2 g00617934
a. Turn relief valve (2) counterclockwise by one turn in order to release the grease from
the track adjuster. If the track does not loosen, proceed to Step 3.b.
b. Rotate fill valve (3) counterclockwise by one turn in order to release the grease from
the track adjuster. If the track does not loosen, start the machine and move the
machine forward and backward. If the track does not loosen, proceed to Step 3.c.
c. Install a piece of round bar stock between the bushing and sprocket inside the track
links. Start the machine and move the machine backward in order to push the track
upward with the round bar stock. The track adjuster should move inward.
Illustration 3 g00617935
4. Move the track until the master link is just above the centerline of rear idler (4).
5. Position wood blocks under the grouser just below the master link.
6. Move the track backward until the grouser contacts the wood blocks solidly.
Note: The master track shoe weighs 28 kg (62 lb).
7. Remove four bolts (5) and master track shoe (6).
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15. Illustration 4 g00617936
8. Separate master link (7).
Illustration 5 g00619608
Personal injury can result from the track coming off of the roller frame.
The track can move off the track roller frame very quickly when a
separation of the track is made.
Keep away from the front of the machine when the track is removed
from the track roller frame.
9. Attach a chain to the end of the track and to a wheel loader or to a similar machine. Rotate
the final drive forward and allow track (8) to fall forward as the wheel loader or the similar
machine is moved forward.
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16. Illustration 6 g00617966
Note: Raising the machine releases the pressure from the bogie pads. Raise the machine
before installing tool (A).
10. Raise the side of the machine 25 mm (1 inch) in order to install tool (A).
11. Install tool (A).
Note: The track weighs 2600 kg (5730 lb).
12. Raise the side of the machine and remove the track.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Jan 22 23:44:02 UTC+0800 2020
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17. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D8R TRACK-TYPE TRACTOR T5X
Configuration: D8R TRACK-TYPE TRACTOR T5X00001-UP (MACHINE) POWERED BY 3406C Engine
Disassembly and Assembly
D8R Track-Type Tractor Power Train
Media Number -UENR1377-00 Publication Date -01/06/2013 Date Updated -27/06/2013
i02872867
Track - Disassemble
SMCS - 4170-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 8S-9906 Ratchet Puller 1
B
9U-6600 Manual Pump 1
150-6624 Track Tool Arrangement 1
6V-4103 Forcing Pin 1
8T-5133 Receiver 1
C 2S-8215 Guide Pin 2
D
9U-6600 Manual Pump 1
6V-3170 Hydraulic Cylinder 1
E
9U-6600 Manual Pump 1
150-6624 Track Tool Arrangement 1
6V-4103 Forcing Pin 1
6V-4105 Bushing Driver 1
6V-4107 Bushing Adapter 1
1. Mark the track pin for removal. Position the track with this track pin between the front idler
and the sprocket.
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18. Illustration 1 g00619723
2. Position blocks (3) under the front of the track.
3. Position blocks (2) under the track.
4. Release the pressure in the track adjuster. See the procedure in Disassembly and Assembly,
"Track - Separate" in this module.
5. Position tool (A) on the track. See Illustration 1. Use tool (A) to hold the track in position
when the track pins are removed.
6. Remove the bolts.
Note: The track shoe weighs 28 kg (62 lb).
7. Use two persons in order to remove four track shoes (1).
Illustration 2 g00619711
8. Attach a hoist to tool (B). Position tool (B) against the track pin.
9. Use tool (B) to push track pin out of the track.
10. Install tool (C) in order to hold the track together until the other track pin is removed.
11. Position tool (B) against track pin (4).
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20. 12. Push track pin (4) out of the track and install tool (C).
13. Remove tool (B) from the track.
Illustration 3 g00619725
14. Position tool (D) between links (5) and (6).
15. Use tool (D) to force apart the links enough to move link (7) away from links (5) and (6).
16. Remove tool (C) from links (5), (6), and (7).
NOTICE
Do not damage the face of the seals when the track links are moved
apart.
17. Attach a hoist to link (7).
18. Move the link away from links (5) and (6).
19. Position a block under link (7) in order to hold link (7) away from links (5) and (6).
Illustration 4 g00619727
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21. 20. Position tool (D) between links (8) and (9).
21. Use tool (D) to force apart the links enough to remove link assembly (10).
Note: The link assembly weighs 23 kg (51 lb).
22. Attach a hoist to link assembly (10).
23. Remove tool (C) from links (8) and (9) and link assembly (10).
24. Remove link assembly (10).
Illustration 5 g00619738
25. Remove seals (11) from links (5) and (6).
Illustration 6 g00619740
26. Position link assembly (6) in Tooling (E).
27. Use Tooling (E) to remove link (6) from the bushing.
28. Use Tooling (E) to remove the remaining link from the bushing.
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22. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D8R TRACK-TYPE TRACTOR T5X
Configuration: D8R TRACK-TYPE TRACTOR T5X00001-UP (MACHINE) POWERED BY 3406C Engine
Disassembly and Assembly
D8R Track-Type Tractor Power Train
Media Number -UENR1377-00 Publication Date -01/06/2013 Date Updated -27/06/2013
i01022202
Track - Assemble
SMCS - 4170-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Description Qty
A 8S-9906 Ratchet Puller 1
C 2S-8215 Guide Pin 2
D
9U-6600 Manual Pump 1
6V-3170 Double Acting Cylinder 1
F 4C-8619 Seal Installer 1
G
9U-6600 Manual Pump 1
150-6624 Track Tool Arrangement 1
6V-4103 Forcing Pin 1
6V-4105 Forcing Pin 1
6V-4108 Offset Adapter 1
H
9U-6600 Manual Pump 1
150-6624 Track Tool Arrangement 1
8T-5133 Receiver 1
8T-7783 Cap 1
J 8T-3115 Track Lubricator 1
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23. K 5P-7419 Plug Installer 1
Reference: Refer to Specifications, SENR8324, "Tracks" in the Service Manual for your machine.
Note: Inspect all the components of the track for wear or damage. Replace the worn components
and the damaged components. The components must be clean and dry before assembly.
Illustration 1 g00619713
Note: Maintain some clearance between the link and tool (G) at location (Y).
1. Apply SAE 90W gear oil to each end of bushing (12) for a minimum length of 6.5 mm
(0.25 inch).
NOTICE
Use a maximum force of 660 kN (148500 lb) when the track is
assembled.
2. Use tool (G) to install bushing (12) in the link.
3. Install the bushing in the link until the bushing makes contact with the 6V-4108 Offset
Adapter in tool (G). The track bushing must extend 1.76 ± 0.13 mm (0.069 ± 0.005 inch)
above the surface of the link.
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