The document provides instructions for assembling a torque converter for a track-type tractor. It describes 39 steps to install various components like bearings, seals, gears, and housing pieces. Measurements are checked at several points to ensure proper clearance between parts. Tools required include retaining ring pliers, driver groups, feeler gauges, and link brackets. Cleanliness is important during assembly to prevent lint or debris from causing issues.
The document provides instructions for assembling a torque converter and connecting it to a transmission. It lists 51 steps to assemble the torque converter components and attach it to the transmission housing. It then describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, disconnecting electrical and hydraulic lines, and lifting components with the specified tools. The purpose is to connect or separate the torque converter, transmission, and output transfer gears on a 980M wheel loader.
This service repair manual provides instructions for assembling the lock up clutch and freewheel stator for the torque converter in a 980M wheel loader. It outlines 51 steps for installing various components like seals, bearings, gears, and housings. Proper tools and torque specifications are listed. Finally, it states to connect the assembled torque converter to the transmission and output transfer gears.
This service repair manual provides instructions for assembling the lock up clutch and freewheel stator for the torque converter in a 980M wheel loader. It outlines 51 steps for installing various components like seals, bearings, gears, and housings. Tools required include link brackets, dial indicators, retaining ring pliers, and guide studs. Proper heating and cooling of components is important, as is applying clean hydraulic oil and torquing bolts to specified values.
The document provides instructions for assembling a torque converter and connecting it to a transmission. It lists 51 steps to assemble the torque converter components and attach it to the transmission housing. It then describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, disconnecting electrical and hydraulic lines, and lifting components with the specified tools. The purpose is to connect or separate the torque converter, transmission, and output transfer gears on a 980M wheel loader.
This service repair manual provides instructions for assembling the lock up clutch and freewheel stator for the torque converter in a 980M wheel loader. It outlines 51 steps for installing various components like seals, bearings, gears, and housings. Tools required include link brackets, dial indicators, retaining ring pliers, and guide studs. Proper heating and cooling of components is important, as is applying clean hydraulic oil and torquing bolts to specified values.
The document provides instructions for assembling a torque converter and connecting it to a transmission. It lists 51 steps for installing various components like seals, bearings, gears, and housing pieces. It also describes using specialty tools and proper torque specifications. Separately, it outlines 5 steps for removing a transmission from output transfer gears, which involves lifting components, disconnecting lines, and removing bolts.
This service repair manual provides instructions for assembling the lock up clutch and freewheel stator for the torque converter in a 980M wheel loader. It outlines 51 steps for installing various components like seals, bearings, gears, and housings. Tools required include link brackets, dial indicators, retaining ring pliers, and guide studs. Proper heating and cooling of components is important during assembly. Finally, the manual specifies torques for fasteners and checking bearing end play.
This service repair manual provides instructions for assembling the lock up clutch and freewheel stator for the torque converter in a 980M wheel loader. It outlines 51 steps for installing various components like seals, bearings, gears, and housings. Tools required include link brackets, dial indicators, retaining ring pliers, and guide studs. Proper heating and cooling of components is important during assembly. Finally, the manual specifies torques for fasteners and checking bearing end play.
The document provides instructions for assembling a torque converter and connecting it to a transmission. It lists 51 steps to assemble the torque converter components and attach it to the transmission housing. It then describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, disconnecting electrical and hydraulic lines, and lifting components with the specified tools. The purpose is to connect or separate the torque converter, transmission, and output transfer gears on a 980M wheel loader.
This service repair manual provides instructions for assembling the lock up clutch and freewheel stator for the torque converter in a 980M wheel loader. It outlines 51 steps for installing various components like seals, bearings, gears, and housings. Proper tools and torque specifications are listed. Finally, it states to connect the assembled torque converter to the transmission and output transfer gears.
This service repair manual provides instructions for assembling the lock up clutch and freewheel stator for the torque converter in a 980M wheel loader. It outlines 51 steps for installing various components like seals, bearings, gears, and housings. Tools required include link brackets, dial indicators, retaining ring pliers, and guide studs. Proper heating and cooling of components is important, as is applying clean hydraulic oil and torquing bolts to specified values.
The document provides instructions for assembling a torque converter and connecting it to a transmission. It lists 51 steps to assemble the torque converter components and attach it to the transmission housing. It then describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, disconnecting electrical and hydraulic lines, and lifting components with the specified tools. The purpose is to connect or separate the torque converter, transmission, and output transfer gears on a 980M wheel loader.
This service repair manual provides instructions for assembling the lock up clutch and freewheel stator for the torque converter in a 980M wheel loader. It outlines 51 steps for installing various components like seals, bearings, gears, and housings. Tools required include link brackets, dial indicators, retaining ring pliers, and guide studs. Proper heating and cooling of components is important, as is applying clean hydraulic oil and torquing bolts to specified values.
The document provides instructions for assembling a torque converter and connecting it to a transmission. It lists 51 steps for installing various components like seals, bearings, gears, and housing pieces. It also describes using specialty tools and proper torque specifications. Separately, it outlines 5 steps for removing a transmission from output transfer gears, which involves lifting components, disconnecting lines, and removing bolts.
This service repair manual provides instructions for assembling the lock up clutch and freewheel stator for the torque converter in a 980M wheel loader. It outlines 51 steps for installing various components like seals, bearings, gears, and housings. Tools required include link brackets, dial indicators, retaining ring pliers, and guide studs. Proper heating and cooling of components is important during assembly. Finally, the manual specifies torques for fasteners and checking bearing end play.
This service repair manual provides instructions for assembling the lock up clutch and freewheel stator for the torque converter in a 980M wheel loader. It outlines 51 steps for installing various components like seals, bearings, gears, and housings. Tools required include link brackets, dial indicators, retaining ring pliers, and guide studs. Proper heating and cooling of components is important during assembly. Finally, the manual specifies torques for fasteners and checking bearing end play.
The document provides instructions for assembling a torque converter and connecting it to a transmission. It lists 51 steps for installing various components like seals, bearings, gears, and housing pieces. It also describes using specialty tools and proper torque specifications. Finally, it explains how to separate the transmission from the output transfer gears by removing bolts, disconnecting lines, and lifting components with brackets.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove over 30 individual parts in a specific sequence. The assembly process similarly involves installing the parts in reverse order, applying anti-seize compound, thread lock, and sealant as needed and adjusting bearing preload using shims to achieve the proper clearance. Special tools are required to install dual-cone seals on the sprocket housing and motor housing.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves 37 steps to remove all components of the final drive. Key steps include removing the final drive cover, gears, carrier assembly, planetary gears, and sprocket housing. The assembly process has 36 steps and involves installing components in reverse order while applying anti-seize compound and ensuring proper bearing preload using shims.
Caterpillar Cat 330D2 L Excavator (Prefix HER) Service Repair Manual (HER0000...fujsekmd9idd
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process similarly uses tools across 35 steps to reinstall the parts in reverse order and adjust bearing preload using shims. Proper cleaning, lubrication and torque specifications are noted throughout.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process similarly uses tools across 35 steps to reinstall the parts in reverse order and adjust bearing preload using shims. Proper cleaning, lubrication and torque specifications are noted throughout.
Caterpillar Cat 330D2 L Excavator (Prefix HER) Service Repair Manual (HER0000...fuusejkddmmd3e
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process similarly uses tools across 35 steps to reinstall the parts in reverse order and adjust bearing preload using shims. Proper cleaning, lubrication and torque specifications are noted throughout.
Caterpillar Cat 330D2 and 330D2 L Excavator (Prefix HER) Service Repair Manua...shibi1322
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process similarly uses tools across 35 steps to reinstall the parts in reverse order and adjust bearing preload using shims. Proper cleaning, lubrication and torque specifications are noted throughout.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves removing 37 individual parts in a specific sequence using various tools. The assembly process reverses the disassembly steps and provides additional details on setting the bearing preload and installing seals correctly.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves removing 37 individual parts in a specific sequence using various tools. The assembly process reverses the disassembly steps and provides additional details on setting the bearing preload and installing seals correctly.
Caterpillar Cat 330D2 L Excavator (Prefix HER) Service Repair Manual (HER0000...jdksmmdmdd
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves removing 37 individual parts in a specific sequence using various tools. The assembly process reverses the disassembly steps and provides additional details on setting the bearing preload and installing seals correctly.
Caterpillar Cat 330D2 and 330D2 L Excavator (Prefix HER) Service Repair Manua...yin9niaojiao
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves 37 steps to remove all components of the final drive. Key steps include removing the final drive cover, gears, carrier assembly, planetary gears, and sprocket housing. The assembly process has 36 steps and involves installing components in reverse order while applying anti-seize compound and ensuring proper bearing preload using shims.
Caterpillar Cat 330D2 L Excavator (Prefix HER) Service Repair Manual (HER0000...orrf0370383
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves removing 37 individual parts in a specific sequence using various tools. The assembly process reverses the disassembly steps and provides additional details on setting the bearing preload and installing seals correctly.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves removing 37 individual parts in a specific sequence using various tools. The assembly process reverses the disassembly steps and provides additional details on setting the bearing preload and installing seals correctly.
Caterpillar cat 330 d2 l excavator (prefix her) service repair manual (her000...diskdkkdmmd
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves removing 37 individual parts in a specific sequence using various tools. The assembly process reverses the disassembly steps and provides additional details on setting the bearing preload and installing seals correctly.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix BNM) Service Repair Manual ...8fisiodkdmm3e
The document provides instructions for disassembling and assembling the final drive of a D7R II track-type tractor. It describes in detail how to remove over 30 individual components using various tools. Key steps include using link brackets and drivers to remove the planetary carrier, gears, shafts and bearings. Precision is required when reinstalling components like seals, bearings and shims using specialized tools.
The document suggests that if clicking the above button is invalid, the user should first download the document and then click the link to download the complete manual. It thanks the reader for their time.
The document provides instructions for disassembling and assembling the main hydraulic pump of a M315D Wheeled Excavator. It lists 34 steps for disassembly, removing components like pistons, springs, seals and bearings. It then lists 36 steps for assembly, replacing components and using tools to set specifications like the lift-off limitation. Precautions are provided to prevent contamination and release of spring forces during the process.
This document provides instructions for assembling the main hydraulic pump of an excavator model. It lists 49 steps and includes illustrations of each step. The steps include installing various parts like bearings, seals, pistons, springs, and valves. Tools needed are also listed. The summary concludes by stating to install the main hydraulic pump by referring to another section of the repair manual.
The document provides instructions for installing a swing drive on an excavator model M315D. It lists the required tools and parts. The procedure involves 28 steps, including installing bearings, seals, gears, and other components into the swing drive housing. Specific torque specifications and dimensional checks are listed to ensure proper assembly. Installation is completed by positioning the swing drive in the swing brake housing and securing it with bolts.
This document provides instructions for removing and installing a pilot control valve on a D10 track-type tractor. Key steps include:
1. Removing the right side console cover and disconnecting control rods and oil lines from the valve.
2. Removing bolts to take the valve off its mounting bracket.
3. Installing the valve by connecting oil lines and control rods and securing it with bolts back on the bracket.
This document provides instructions for disassembling and assembling the final drive of a D9R track-type tractor. It describes removing components such as the planetary carrier, gears, shafts, and hub. Various tools are required, including link brackets, a push-puller tool group, driver group, and hydraulic cylinder assembly. Precautions are given for using hydraulic cylinders and puller studs during disassembly. The multi-step process includes pressing, lifting, and removing components from the planetary carrier, sun gear, and hub.
1) The document provides instructions to disassemble and assemble the final drive of a D9R track-type tractor.
2) It describes using various tools to remove over 30 components of the final drive including gears, shafts, seals, and hubs.
3) Precautions are included when using hydraulic cylinders and heated components to disassemble pieces.
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The document provides instructions for assembling a torque converter and connecting it to a transmission. It lists 51 steps for installing various components like seals, bearings, gears, and housing pieces. It also describes using specialty tools and proper torque specifications. Finally, it explains how to separate the transmission from the output transfer gears by removing bolts, disconnecting lines, and lifting components with brackets.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove over 30 individual parts in a specific sequence. The assembly process similarly involves installing the parts in reverse order, applying anti-seize compound, thread lock, and sealant as needed and adjusting bearing preload using shims to achieve the proper clearance. Special tools are required to install dual-cone seals on the sprocket housing and motor housing.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves 37 steps to remove all components of the final drive. Key steps include removing the final drive cover, gears, carrier assembly, planetary gears, and sprocket housing. The assembly process has 36 steps and involves installing components in reverse order while applying anti-seize compound and ensuring proper bearing preload using shims.
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This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process similarly uses tools across 35 steps to reinstall the parts in reverse order and adjust bearing preload using shims. Proper cleaning, lubrication and torque specifications are noted throughout.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process similarly uses tools across 35 steps to reinstall the parts in reverse order and adjust bearing preload using shims. Proper cleaning, lubrication and torque specifications are noted throughout.
Caterpillar Cat 330D2 L Excavator (Prefix HER) Service Repair Manual (HER0000...fuusejkddmmd3e
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process similarly uses tools across 35 steps to reinstall the parts in reverse order and adjust bearing preload using shims. Proper cleaning, lubrication and torque specifications are noted throughout.
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This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process similarly uses tools across 35 steps to reinstall the parts in reverse order and adjust bearing preload using shims. Proper cleaning, lubrication and torque specifications are noted throughout.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves removing 37 individual parts in a specific sequence using various tools. The assembly process reverses the disassembly steps and provides additional details on setting the bearing preload and installing seals correctly.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves removing 37 individual parts in a specific sequence using various tools. The assembly process reverses the disassembly steps and provides additional details on setting the bearing preload and installing seals correctly.
Caterpillar Cat 330D2 L Excavator (Prefix HER) Service Repair Manual (HER0000...jdksmmdmdd
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves removing 37 individual parts in a specific sequence using various tools. The assembly process reverses the disassembly steps and provides additional details on setting the bearing preload and installing seals correctly.
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This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves 37 steps to remove all components of the final drive. Key steps include removing the final drive cover, gears, carrier assembly, planetary gears, and sprocket housing. The assembly process has 36 steps and involves installing components in reverse order while applying anti-seize compound and ensuring proper bearing preload using shims.
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This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves removing 37 individual parts in a specific sequence using various tools. The assembly process reverses the disassembly steps and provides additional details on setting the bearing preload and installing seals correctly.
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Caterpillar cat 330 d2 l excavator (prefix her) service repair manual (her000...diskdkkdmmd
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The document provides instructions for disassembling and assembling the final drive of a D7R II track-type tractor. It describes in detail how to remove over 30 individual components using various tools. Key steps include using link brackets and drivers to remove the planetary carrier, gears, shafts and bearings. Precision is required when reinstalling components like seals, bearings and shims using specialized tools.
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The document suggests that if clicking the above button is invalid, the user should first download the document and then click the link to download the complete manual. It thanks the reader for their time.
The document provides instructions for disassembling and assembling the main hydraulic pump of a M315D Wheeled Excavator. It lists 34 steps for disassembly, removing components like pistons, springs, seals and bearings. It then lists 36 steps for assembly, replacing components and using tools to set specifications like the lift-off limitation. Precautions are provided to prevent contamination and release of spring forces during the process.
This document provides instructions for assembling the main hydraulic pump of an excavator model. It lists 49 steps and includes illustrations of each step. The steps include installing various parts like bearings, seals, pistons, springs, and valves. Tools needed are also listed. The summary concludes by stating to install the main hydraulic pump by referring to another section of the repair manual.
The document provides instructions for installing a swing drive on an excavator model M315D. It lists the required tools and parts. The procedure involves 28 steps, including installing bearings, seals, gears, and other components into the swing drive housing. Specific torque specifications and dimensional checks are listed to ensure proper assembly. Installation is completed by positioning the swing drive in the swing brake housing and securing it with bolts.
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3. Installing the valve by connecting oil lines and control rods and securing it with bolts back on the bracket.
This document provides instructions for disassembling and assembling the final drive of a D9R track-type tractor. It describes removing components such as the planetary carrier, gears, shafts, and hub. Various tools are required, including link brackets, a push-puller tool group, driver group, and hydraulic cylinder assembly. Precautions are given for using hydraulic cylinders and puller studs during disassembly. The multi-step process includes pressing, lifting, and removing components from the planetary carrier, sun gear, and hub.
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2) It describes using various tools to remove over 30 components of the final drive including gears, shafts, seals, and hubs.
3) Precautions are included when using hydraulic cylinders and heated components to disassemble pieces.
1) The document provides instructions for removing and installing the final drive planetary carrier in a D9R track-type tractor.
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3) Fourteen steps are outlined for removal and thirteen steps for installation, ensuring proper alignment of parts and torquing of bolts.
The document provides instructions for disassembling and assembling the steering clutch and brake of a D7R track-type tractor. It describes 20 steps to disassemble the components and 19 steps to reassemble them. These include removing plates, seals, springs, and other parts, and replacing them in the reverse order. Tools required include link brackets and a driver group. Proper spring loading and seal installation are emphasized.
This document provides instructions for assembling and installing the final drive on a D7R track-type tractor. It describes 31 steps for assembly, including installing seals, bearings, gears, shafts and covers. For installation, it outlines 10 steps such as positioning the final drive, installing bolts, filling it with oil and reconnecting the track. The document contains diagrams to illustrate each step in the process.
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2. Cleaning surfaces and installing new seals before pressing the sprocket onto the hub using a hydraulic press.
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This document provides instructions for removing and installing the engine in a D7F track-type tractor model 94N. The removal process involves draining fluids, disconnecting wiring harnesses and fluid lines, and removing mounting hardware. The engine can then be lifted out of the tractor body. Installation is the reverse of removal, reconnecting all fluid lines, wiring, and securing the engine with mounting hardware. Proper lubrication and adjustment of components is also specified.
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Caterpillar Cat D6R II TRACK-TYPE TRACTOR (Prefix BPP) Service Repair Manual Instant Download.pdf
1. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6R II TRACK-TYPE TRACTOR BPP
Configuration: D6R SERIES II TRACK-TYPE TRACTOR BPP00501-UP (MACHINE) POWERED BY C-9 ENGINE
Disassembly and Assembly
D6R Series II Track-Type Tractor Power Train
Media Number -RENR4257-03 Publication Date -01/08/2009 Date Updated -01/09/2009
i02720885
Torque Converter - Assemble
SMCS - 3101-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Description Qty
A 1P-1863 Retaining Ring Pliers 1
B 138-7575 Link Bracket 2
C 136-1452 Internal Tip Pliers 1
D 138-7573 Link Bracket 2
E 1P-0510 Driver Group 1
F 1P-0520 Driver Group 1
G 2P-8312 Retaining Ring Pliers 1
H 1U-7234 Feeler Gauge 1
J Guide Bolts (3/8 inch by 24 NF) 2
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
ReferenceRefer to Specifications, "Torque Converter" in the Service Manual for your machine.
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2. Note: In order to ensure that the torque divider is capable of efficient operation, take the
measurements in Steps 1 and 2. Then, follow the procedure for assembly of the torque
converter.
1. Check the clearance between the turbine wheel and the stator by performing the following
steps:
Illustration 1 g00837218
a. Place stator (28) on turbine wheel (35). While you hold the stator against one side of
the turbine wheel, measure the clearance between the stator and the turbine wheel
with Tooling (H) .
b. The correct clearance between the stator and the turbine wheel is 1.76 to 1.94 mm
(0.070 to 0.077 inch). Check the clearance at four different points on the turbine
wheel. The maximum clearance for any measurement is 1.1 mm (0.043 inch).
c. The running clearance is one half of the clearance across the diameters. The correct
running clearance is 0.88 to 0.97 mm (0.035 to 0.039 inch). The maximum running
clearance for any measurement is 0.38 mm (0.015 inch).
2. Check the clearance between the impeller wheel and the stator by performing the following
steps:
Illustration 2 g00837224
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3. a. Use a 7 inch outside micrometer or an 8 inch outside micrometer for outside
diameters in order to measure the diameter of the flange at four points on the stator.
Record the minimum reading.
Illustration 3 g00837227
b. Use a 7 inch inside micrometer or an 8 inch inside micrometer in order to measure the
diameter of the flange at four points on impeller wheel (25). Record the maximum
reading.
c. The clearance across the diameters is the difference between the readings of Steps 2.b
and 2.a. The correct clearance between the stator and the impeller wheel is 1.17 mm
to 1.32 mm (0.046 inch to 0.052 inch). The maximum clearance for any measurement
is 0.61 mm (0.024 inch).
d. The running clearance is one half of the clearance across the diameters. The correct
running clearance is 0.59 to 0.66 mm (0.023 to 0.026 inch). The maximum running
clearance for any measurement is 0.30 mm (0.012 inch).
Illustration 4 g00847454
3. Use Tooling (F) in order to install bearing (46) in housing (37) .
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4. Illustration 5 g00837322
4. Place retainer (45) on the housing. Install bolts (44). Tighten the bolts to a torque of 50 ± 7
N·m (37 ± 5 lb ft).
Illustration 6 g00847545
Illustration 7 g00847883
5. Use Tooling (F) in order to install two bearings (41) in output flange (40) by performing the
following steps:
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5. a. Install one bearing (41) to a 25.4 mm (1.00 inch) depth below the surface of output
flange (40). See Illustration 6.
b. Install one bearing (41) even with the surface of the splined end of output flange (40).
See Illustration 7.
c. After you install bearings (41), check the inside diameter of the bearings. The correct
inside diameter after installation is 44.501 ± 0.013 mm (1.7520 ± 0.0005 inch).
6. If carrier (42) is separate from output flange (40), heat the carrier to a temperature of 152° ±
14°C (305° ± 25°F) for ten minutes. Install carrier (42) on output flange (40). Install seal
ring (43) on the carrier.
7. Apply clean SAE 30W oil to seal ring (43). Pull the ends of the seal ring together. Install
output flange (40) in the housing.
Note: Do not damage the seals during the assembly of the components.
Illustration 8 g00837307
8. Place the retaining ring on the outer groove on output flange (40). The outer groove is
shown in Illustration 6. Compress the ring and install ring gear (39). In order to hold the
ring gear in place, make sure that the retaining ring engages the slot in ring gear (39) .
9. Install stop pins (38) in housing (37) .
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6. Illustration 9 g00837306
10. Turn over housing (37). Place the spacer that lies under the turbine wheel on the output
flange.
11. Install turbine wheel (35) on the output flange.
12. Use Tooling (G) in order to install retaining ring (36) on the output flange.
Illustration 10 g00837303
13. Use Tooling (F) in order to install bearing (34) in planetary carrier (33) .
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7. Illustration 11 g00847565
14. Position planetary carrier (33) with Tooling (J) on impeller wheel (25). Use Tooling (G) in
order to install the planetary carrier on the impeller wheel.
Illustration 12 g00850556
15. Install dowel (X) .
Illustration 13 g00837302
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8. 16. Turn over impeller wheel (25). Place retainer (32) on the impeller wheel. Install the bolts.
Tighten the bolts to a torque of 50 ± 7 N·m (37 ± 5 lb ft).
Illustration 14 g00837298
17. Install pins (29) in carrier (30) .
18. Install seal ring (31) on the carrier.
19. Apply clean SAE 30W oil to seal ring (31). Pull the ends of the seal ring together.
Illustration 15 g00847581
20. Position carrier (30) on impeller wheel (25) .
Note: The ball should be lined up with the groove in the bearing.
Note: Do not damage the seals during assembly.
21. Use Tooling (F) in order to install carrier (30) in impeller wheel (25) .
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9. Illustration 16 g00847587
Illustration 17 g00837297
22. Turn over the impeller wheel (25). Install two guide bolts (26). Place stator (28) on the
impeller wheel and install bolts (27). Tighten the eight bolts to a torque of 40 ± 5 N·m (30 ±
4 lb ft).
Illustration 18 g00847598
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10. 23. Turn over impeller wheel (25). The impeller wheel with the carrier weighs approximately
30 kg (65 lb). Install Tooling (D) on the impeller wheel. Attach a lifting device. Place
impeller wheel (25) with the carrier on the housing. Remove Tooling (D). See Illustration
20 in order to install bolts (19). Tighten the bolts to a torque of 30 ± 5 N·m (22 ± 4 lb ft).
Illustration 19 g00837282
24. Heat bearing race (23) to a temperature of 135 °C (275 °F) for ten minutes. Install the
bearing race on shaft (21) .
25. Install seal ring (24) on shaft (21) .
26. Heat bearing (22) to a temperature of 135 °C (275 °F) for ten minutes. Install the bearing on
shaft (20). Apply clean SAE 30W oil to seal ring (24). Pull the ends of the seal ring
together.
Illustration 20 g00847851
27. Install shaft (21) and the bearing in the torque converter.
Note: Do not damage the seals during assembly.
28. Use Tooling (C) in order to install retaining ring (20) .
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11. 29. Install O-ring seal (18) on the carrier. Apply clean SAE 30W oil to the seal.
Illustration 21 g00850488
30. Install lip seal (17) in the carrier with the lip of the seal toward the bearing. Apply clean
SAE 30W oil to the lip of the seal.
31. Install Tooling (B) on cover (16) and attach a hoist. The cover of the torque converter
weighs approximately 70 kg (150 lb).
32. Use two guide bolts (15) in order to install cover (16) on the torque converter. Make sure
that the O-ring seal stays in position when you install the cover.
Illustration 22 g00850466
33. Install bolts (10). Tighten the bolts to a torque of 50 ± 7 N·m (37 ± 5 lb ft).
34. Install yoke (13). Place sensor (12) on yoke (13). Install retainer (11) and bolt (10). Tighten
bolt (10) to a torque of 115 ± 7 N·m (85 ± 5 lb ft).
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12. Illustration 23 g00533622
35. Place bearing (5) in planetary gear (6). Place one spacer (9) on each side of planetary gear
(6), and place the components in the planetary carrier. Install shaft (7) .
36. Align the hole in shaft (7) with the hole in the planetary carrier. Install pin (8) even with the
surface of the planetary carrier.
Illustration 24 g00533624
37. Install retaining ring (3) in the inner diameter of planetary carrier (2). Position retainer (4)
next to the spiral ring.
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13. Illustration 25 g00495910
38. Position planetary carrier (2) in ring gear (36) and on shaft (16). Make sure that the retainer
stays in place.
39. Use Tooling (A) in order to install retaining ring (1) .
End By: Install the torque converter. Refer to Disassembly and Assembly, "Torque Diverter -
Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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14. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6R II TRACK-TYPE TRACTOR BPP
Configuration: D6R SERIES II TRACK-TYPE TRACTOR BPP00501-UP (MACHINE) POWERED BY C-9 ENGINE
Disassembly and Assembly
D6R Series II Track-Type Tractor Power Train
Media Number -RENR4257-03 Publication Date -01/08/2009 Date Updated -01/09/2009
i05467849
Torque Converter - Install
SMCS - 3101-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
138-7575 Link Bracket 2
1U-9200 Ratchet Puller 2
Illustration 1 g03454696
1. Install ring (23) and springs (22) .
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15. Illustration 2 g03454684
Typical example
2. Install gear (21) and ring (20) .
Illustration 3 g00868581
3. Attach a chain around the ROPS. Attach Tooling (A) to the chains.
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21. Illustration 15 g00868570
16. Install four bolts (4) .
Illustration 16 g00868568
17. Connect hose assembly (3) to the flywheel housing.
Illustration 17 g00868567
18. Install bracket (2) and install bolt (1) .
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22. 19. Check the level of the power train oil. Refer to Operation and Maintenance Manual,
SEBU7299, "Transmission System Oil Level - Check" for the correct procedure.
20. Install the floorplate.
,
End By:
a. Install the drive shaft. Refer to Disassembly and Assembly, "Drive Shaft - Remove and
Install".
b. Install the bottom guards. Refer to Disassembly and AssemblyRENR4261, "Bottom Guard -
Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Feb 12 11:30:31 UTC+0800 2021
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23. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6R II TRACK-TYPE TRACTOR BPP
Configuration: D6R SERIES II TRACK-TYPE TRACTOR BPP00501-UP (MACHINE) POWERED BY C-9 ENGINE
Disassembly and Assembly
D6R Series II Track-Type Tractor Power Train
Media Number -RENR4257-03 Publication Date -01/08/2009 Date Updated -01/09/2009
i01689260
Transmission and Bevel Gears - Remove
SMCS - 3010-011; 3150-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
FT-1897 Bracket 1
138-7575 Link Bracket 2
B Forcing Bolt (1/2 by 13 NC by 3) 2
C 180-3033 Stand 1
D 8S-9906 Ratchet Puller 1
E 138-7573 Link Bracket 2
F 138-7574 Link Bracket 2
Start By:
A. Remove the drive shaft. Refer to Disassembly and Assembly, "Drive Shaft - Remove and
Install".
B. Remove the axles. Refer to Disassembly and Assembly, "Axle - Remove and Install".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
NOTICE
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24. Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for
installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this
helps to keep contaminants from entering the system.
1. Lower the ripper to the ground. Remove the ripper shanks or invert the ripper shanks.
2. Drain the power train oil into a suitable container for storage or disposal. The capacity of
the power train oil system is 148 L (38.5 US gal).
3. Attach a suitable lifting device to the ripper assembly. Remove the cylinder pin and lower
the ripper assembly to the ground.
Illustration 1 g00869668
4. Remove bolts (1) and bolts (2). Remove guard assembly (3) .
Note: Do not disconnect the ripper lines.
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25. Illustration 2 g00869704
Illustration 3 g00869817
5. Remove bolts (4) and remove guard (5) .
6. Remove bolts (6) and cover (7). Install Tooling (A). Remove bolts (8) and cover (9). Attach
a suitable lifting device to Tooling (A) .
Illustration 4 g00869763
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26. 7. Remove cover (10). Disconnect tube assembly (11) .
Illustration 5 g00869820
8. Disconnect harness assembly (12). Remove bolts (13) .
Illustration 6 g00869824
9. Attach a suitable lifting device to Tooling (A). Apply a small amount of lifting pressure to
Tooling (A). Install Tooling (B) and separate the transmission and bevel gears from the
case.
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27. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
28. Illustration 7 g00869829
10. Place the transmission and bevel gears on Tooling (C). Remove Tooling (A) .
Illustration 8 g00869833
11. Remove the pin from the left hand link (14). Attach Tooling (D) and lift the link out of the
way.
Illustration 9 g00869900
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29. 12. Install bolts (6) and cover (7) and attach Tooling (E). Attach a suitable lifting device to
Tooling (E). Lift the transmission and bevel gears on the rails. Allow the transmission to
rest on the ripper.
Illustration 10 g00869911
Illustration 11 g00869923
13. Attach Tooling (F) to the transmission and bevel gears (15). Remove the transmission and
bevel gears. Use a pry bar to balance the transmission and bevel gears (15). The weight of
transmission and bevel gears is approximately 816 kg (1800 lb).
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
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