The document provides instructions for disassembling and assembling a recoil cylinder. Key steps include:
1. Removing the recoil cylinder and various components like bolts, guards, valves, and seals.
2. Inspecting parts and cleaning components as needed.
3. Reassembling the recoil cylinder by reinstalling components in reverse order and applying lubricants and seals. Precise torques are specified.
4. The process involves over 20 numbered steps and utilizes various specialized tools to properly disassemble and reassemble the recoil cylinder.
Caterpillar cat 324 e l excavator (prefix pnw) service repair manual (pnw0000...JayHaines2
This document provides instructions for disassembling and assembling the travel motor of a 324E L Excavator. It lists the required tools and parts and provides 28 steps to disassemble the travel motor by removing components like the head, O-rings, springs, brake piston, plates, and bearings. It then lists 19 steps to assemble the travel motor by reinstalling these components in the reverse order, noting proper lubrication and alignment of parts.
Caterpillar cat 324 e l excavator (prefix pnw) service repair manual (pnw0000...fjskkmemem
This document provides instructions for disassembling and assembling the travel motor of a 324E L Excavator. It lists the required tools and parts and provides step-by-step instructions with accompanying illustrations. The travel motor is first disassembled by removing components like the head, O-rings, springs, brake piston, plates, and bearings. It is then reassembled in the reverse order, taking care to properly install seals, springs, and other components in their original positions. Precautions are provided to prevent injury from spring force and to ensure proper alignment of parts.
Caterpillar cat 324 e l excavator (prefix pnw) service repair manual (pnw0000...fujsekksmem
This document provides instructions for disassembling and assembling the travel motor of a 324E L Excavator. The disassembly process involves removing 28 different parts from the travel motor using various tools. The assembly process reverses the disassembly steps and provides additional details on lubricating parts and proper positioning.
Caterpillar Cat 324E L Excavator (Prefix PNW) Service Repair Manual (PNW00001...f8usiejdkmdd
This document provides instructions for disassembling and assembling the travel motor of a 324E L Excavator. The disassembly process involves removing 28 different parts from the travel motor including the head, port plate, springs, brake piston, plates, friction discs, rotating assembly, and seals. The assembly process reverses the disassembly steps and provides illustrations and notes for properly installing each part back into the travel motor. Tools required include retaining ring pliers, drivers, pullers, eyebolts and threaded rods.
Caterpillar Cat 324E L Excavator (Prefix PNW) Service Repair Manual Instant D...f8uejkdkdmm3e
This document provides instructions for disassembling and assembling the travel motor of a 324E L Excavator. The disassembly process involves removing 28 different parts from the travel motor including the head, port plate, springs, brake piston, plates, friction discs, rotating assembly, and seals. The assembly process reverses the disassembly steps and provides illustrations and notes for properly installing each part back into the travel motor. Tools required include retaining ring pliers, drivers, pullers, eyebolts and threaded rods.
Caterpillar Cat 324E L Excavator (Prefix PNW) Service Repair Manual Instant D...shibi1322
This document provides instructions for disassembling and assembling the travel motor of a 324E L Excavator. It lists the required tools and parts and provides 28 steps to disassemble the travel motor by removing components like the head, O-rings, springs, brake piston, plates, and bearings. It then lists 19 steps to assemble the travel motor by reinstalling these components in the reverse order, noting proper lubrication and alignment of parts. Cautions are provided about spring force and ensuring components are properly leveled during assembly.
Caterpillar Cat 324E L Excavator (Prefix PNW) Service Repair Manual Instant D...8foskkdjdkdm3e
This document provides instructions for disassembling and assembling the travel motor of a 324E L Excavator. The disassembly process involves removing 28 different parts from the travel motor including the head, port plate, springs, brake piston, plates, friction discs, rotating assembly, and seals. The assembly process reverses the disassembly steps and provides illustrations and notes for properly installing each part back into the travel motor. Tools required include retaining ring pliers, drivers, pullers, eyebolts and threaded rods.
Caterpillar Cat 324E L Excavator (Prefix PNW) Service Repair Manual Instant D...gongfuao7509
This document provides instructions for disassembling and assembling the travel motor of a 324E L Excavator. It lists the required tools and parts and provides 28 steps to disassemble the travel motor by removing components like the head, O-rings, springs, brake piston, plates, and bearings. It then lists 19 steps to assemble the travel motor by reinstalling these components in the reverse order, noting proper lubrication and alignment of parts.
Caterpillar cat 324 e l excavator (prefix pnw) service repair manual (pnw0000...JayHaines2
This document provides instructions for disassembling and assembling the travel motor of a 324E L Excavator. It lists the required tools and parts and provides 28 steps to disassemble the travel motor by removing components like the head, O-rings, springs, brake piston, plates, and bearings. It then lists 19 steps to assemble the travel motor by reinstalling these components in the reverse order, noting proper lubrication and alignment of parts.
Caterpillar cat 324 e l excavator (prefix pnw) service repair manual (pnw0000...fjskkmemem
This document provides instructions for disassembling and assembling the travel motor of a 324E L Excavator. It lists the required tools and parts and provides step-by-step instructions with accompanying illustrations. The travel motor is first disassembled by removing components like the head, O-rings, springs, brake piston, plates, and bearings. It is then reassembled in the reverse order, taking care to properly install seals, springs, and other components in their original positions. Precautions are provided to prevent injury from spring force and to ensure proper alignment of parts.
Caterpillar cat 324 e l excavator (prefix pnw) service repair manual (pnw0000...fujsekksmem
This document provides instructions for disassembling and assembling the travel motor of a 324E L Excavator. The disassembly process involves removing 28 different parts from the travel motor using various tools. The assembly process reverses the disassembly steps and provides additional details on lubricating parts and proper positioning.
Caterpillar Cat 324E L Excavator (Prefix PNW) Service Repair Manual (PNW00001...f8usiejdkmdd
This document provides instructions for disassembling and assembling the travel motor of a 324E L Excavator. The disassembly process involves removing 28 different parts from the travel motor including the head, port plate, springs, brake piston, plates, friction discs, rotating assembly, and seals. The assembly process reverses the disassembly steps and provides illustrations and notes for properly installing each part back into the travel motor. Tools required include retaining ring pliers, drivers, pullers, eyebolts and threaded rods.
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This document provides instructions for disassembling and assembling the travel motor of a 324E L Excavator. The disassembly process involves removing 28 different parts from the travel motor including the head, port plate, springs, brake piston, plates, friction discs, rotating assembly, and seals. The assembly process reverses the disassembly steps and provides illustrations and notes for properly installing each part back into the travel motor. Tools required include retaining ring pliers, drivers, pullers, eyebolts and threaded rods.
Caterpillar Cat 324E L Excavator (Prefix PNW) Service Repair Manual Instant D...shibi1322
This document provides instructions for disassembling and assembling the travel motor of a 324E L Excavator. It lists the required tools and parts and provides 28 steps to disassemble the travel motor by removing components like the head, O-rings, springs, brake piston, plates, and bearings. It then lists 19 steps to assemble the travel motor by reinstalling these components in the reverse order, noting proper lubrication and alignment of parts. Cautions are provided about spring force and ensuring components are properly leveled during assembly.
Caterpillar Cat 324E L Excavator (Prefix PNW) Service Repair Manual Instant D...8foskkdjdkdm3e
This document provides instructions for disassembling and assembling the travel motor of a 324E L Excavator. The disassembly process involves removing 28 different parts from the travel motor including the head, port plate, springs, brake piston, plates, friction discs, rotating assembly, and seals. The assembly process reverses the disassembly steps and provides illustrations and notes for properly installing each part back into the travel motor. Tools required include retaining ring pliers, drivers, pullers, eyebolts and threaded rods.
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This document provides instructions for disassembling and assembling the travel motor of a 324E L Excavator. It lists the required tools and parts and provides 28 steps to disassemble the travel motor by removing components like the head, O-rings, springs, brake piston, plates, and bearings. It then lists 19 steps to assemble the travel motor by reinstalling these components in the reverse order, noting proper lubrication and alignment of parts.
Caterpillar Cat 324E L Excavator (Prefix PNW) Service Repair Manual Instant D...f89siekkmdmm2w
This document provides instructions for disassembling and assembling the travel motor of a 324E L Excavator. It lists the required tools and parts and provides 28 steps to disassemble the travel motor by removing components like the head, O-rings, springs, brake piston, plates, and bearings. It then lists 19 steps to assemble the travel motor by reinstalling these components in the reverse order, noting proper lubrication and alignment of parts.
Caterpillar cat 324 e l excavator (prefix pnw) service repair manual (pnw0000...ifoseidkkd
This document provides instructions for disassembling and assembling the travel motor of a 324E L Excavator. It lists the required tools and parts and provides 28 steps to disassemble the travel motor by removing components like the head, O-rings, springs, brake piston, plates, and bearings. It then lists 19 steps to assemble the travel motor by reinstalling these components in the reverse order, noting proper lubrication and alignment of parts.
Caterpillar Cat 324E L Excavator (Prefix PNW) Service Repair Manual (PNW00001...jfkskmmdmdm
This document provides instructions for servicing the travel motor on a 324E L Excavator. It outlines 28 steps to disassemble the travel motor, including removing the head, brake piston, rotating assembly, and various seals and bearings. It then lists 13 steps for reassembling the travel motor, including installing seals, piston actuator, retaining rings, and adjusting bearing races on the shaft. Various tools are required to complete the disassembly and assembly processes.
Caterpillar Cat 324E L Excavator (Prefix PNW) Service Repair Manual (PNW00001...jfkskmdmmdd
This document provides instructions for disassembling and assembling the travel motor of a 324E L Excavator. The disassembly process involves removing 28 different parts from the travel motor including the head, port plate, bearings, brake piston, plates, seals, and more. Similarly, the assembly process lists 28 steps to reinstall all parts in the reverse order, noting proper lubrication and torque specifications. Tools required include retaining ring pliers, drivers, pullers, and press equipment.
Caterpillar Cat 324E L Excavator (Prefix PNW) Service Repair Manual Instant D...yin9niaojiao
This document provides instructions for disassembling and assembling the travel motor of a 324E L Excavator. It lists the required tools and parts and provides 28 steps to disassemble the travel motor by removing components like the head, O-rings, springs, brake piston, plates, and bearings. It then lists 19 steps to assemble the travel motor by reinstalling these components in the reverse order, noting proper lubrication and alignment of parts.
Caterpillar cat 324 e ln excavator (prefix ldg) service repair manual (ldg000...fjsekkdmme
This document provides instructions for disassembling and assembling the travel motor on 324E L and 324E LN Excavator models. The disassembly process involves 28 steps to remove components like the head, springs, seals, plates, and bearings. The assembly process reverses the disassembly with 23 steps, applying lubricant and torque specifications where needed and ensuring proper alignment of components. Tools including retaining ring pliers, drivers, and pullers are listed that may be required for the process.
Caterpillar cat 324 e l excavator (prefix ldg) service repair manual (ldg0000...fjsekkdmme
This document provides instructions for disassembling and assembling the travel motor on 324E L and 324E LN Excavator models. The disassembly process involves removing 28 components from the travel motor including the head, springs, plates, seals, bearings and more. The assembly process is the reverse and includes lubricating components and using various tools to install components in the proper order and orientation. Precautions are provided to avoid damaging parts and ensure proper assembly.
Caterpillar cat 324 e ln excavator (prefix ldg) service repair manual (ldg000...jfjskekdhnejd
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of a 324E LN excavator.
2. It details 27 steps to disassemble components like the head, brake piston, rotating assembly, and seals.
3. The 28 steps for assembly instruct to reinstall these components in reverse order and include lubricating mating surfaces.
Caterpillar cat 324 e ln excavator (prefix ldg) service repair manual (ldg000...cdfzxs
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of a 324E LN excavator.
2. It details 27 steps to disassemble components like the head, brake piston, rotating assembly, and seals.
3. The 28 steps for assembly instruct to reinstall these components in reverse order and note proper alignment of parts, use of lubrication and tools.
Caterpillar cat 324 e l excavator (prefix ldg) service repair manual (ldg0000...cdfzxs
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of a 324E LN excavator.
2. It details 27 steps to disassemble components like the head, brake piston, rotating assembly, and seals.
3. The 28 steps for assembly instruct to reinstall these components in reverse order and include lubricating mating surfaces.
Caterpillar cat 324 e l excavator (prefix ldg) service repair manual (ldg0000...jfjskekdhnejd
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of a 324E LN excavator.
2. It details 27 steps to disassemble components like the head, brake piston, rotating assembly, and seals.
3. The 28 steps for assembly instruct to reinstall these components in reverse order and note proper alignment of parts, use of lubrication and tools.
This document provides instructions for disassembling and assembling the travel motor of 324E and 324E LN excavators. The disassembly process involves removing 28 components from the travel motor in 27 steps. The assembly process reverses the disassembly with 28 steps and provides guidance on cleaning, lubricating, and installing components in the correct orientation. Tools required include retaining ring pliers, drivers, pullers, and adapters to securely hold components during disassembly and assembly.
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of a 324E LN excavator.
2. It details 27 steps to disassemble components like the head, brake piston, rotating assembly, and seals.
3. The 28 steps for assembly instruct to reinstall these components in reverse order and include lubricating mating surfaces.
Caterpillar Cat 324E L Excavator (Prefix LDG) Service Repair Manual Instant D...kubei069369925
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of a 324E LN excavator.
2. It details 27 steps to disassemble components like the head, brake piston, rotating assembly, and seals.
3. The 28 steps for assembly instruct to reinstall these components in reverse order and note proper alignment of parts, use of lubrication and tools.
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of a 324E LN excavator.
2. It details 27 steps to disassemble components like the head, brake piston, rotating assembly, and seals.
3. The 28 steps for assembly instruct to reinstall these components in reverse order and note proper alignment of parts, use of lubrication and tools.
Caterpillar Cat 324E L Excavator (Prefix LDG) Service Repair Manual (LDG00001...8ufjsekddm8u
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of a 324E LN excavator.
2. It details 27 steps to disassemble components like the head, brake piston, rotating assembly, and seals.
3. The 28 steps for assembly instruct to reinstall these components in reverse order and ensure proper alignment of parts like the cam plate and piston assemblies.
This document provides instructions for disassembling and assembling the travel motor of 324E and 324E LN excavators. The disassembly process involves removing 28 components from the travel motor in 27 steps. The assembly process reverses the disassembly steps, instructing technicians to install components like seals, plates, springs, and bearings back into the travel motor housing and rotating assembly using various tools over the course of 21 steps. Precise alignment of parts is important and lubrication of components with appropriate fluids is specified.
1) The document provides assembly instructions for a final drive on an excavator.
2) It involves over 40 steps to assemble bearings, seals, gears, carriers, housing and cover components.
3) Special tools and procedures are required to set bearing preloads, install seals, and test for leaks. Proper torque values and sealants are specified.
This document provides assembly instructions for an excavator final drive. It involves assembling several components in the following order:
1. Install the sprocket and bearings in the housing
2. Determine the correct shim thickness and install shims and coupling gear
3. Install seals, dowel pins, and connect the housing to the motor housing
4. Add remaining components like ring gear, planetary gears, and carrier assemblies
5. Secure components with pins, bolts, and retaining rings
The process requires precision measurements and cleaning/lubricating parts to ensure proper assembly.
JCB 300T TRACKED Robot Parts Catalogue Manual (Serial Number 02427501-024278...f8usueijdmm
This document contains parts catalogs and diagrams for hydraulic components for an agricultural construction vehicle. It includes lists of parts with descriptions and quantities for hydraulic circuits, pumps, motors, tubing, valves, filters and other components. Multiple pages of detailed parts information are provided for the transmission, pilot controls, bulkhead plates, accumulators and other hydraulic systems.
This document provides instructions to disassemble and assemble the final drive of a D9R track-type tractor. It describes:
1) Removing over 30 components of the final drive including gears, shafts, bearings, seals and hubs using various tools.
2) Inspecting all parts and replacing any that are damaged.
3) Heating some bearings cones to aid removal and ensuring proper temperatures when installing.
4) Precisely assembling the components in reverse order, taking care with sealing surfaces.
This document provides instructions for removing and installing various components of the front gear group, front housing, valve mechanism cover, and valve mechanism cover base of a Caterpillar 3412E engine used in a 992C wheel loader. The procedures include removing gears, shafts, housings, covers, and electrical harness assemblies. Special tools may be required and components must be kept clean to prevent premature wear. Torques are specified for tightening bolts and nuts.
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This document provides instructions for disassembling and assembling the travel motor of a 324E L Excavator. It lists the required tools and parts and provides 28 steps to disassemble the travel motor by removing components like the head, O-rings, springs, brake piston, plates, and bearings. It then lists 19 steps to assemble the travel motor by reinstalling these components in the reverse order, noting proper lubrication and alignment of parts.
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This document provides instructions for disassembling and assembling the travel motor of a 324E L Excavator. It lists the required tools and parts and provides 28 steps to disassemble the travel motor by removing components like the head, O-rings, springs, brake piston, plates, and bearings. It then lists 19 steps to assemble the travel motor by reinstalling these components in the reverse order, noting proper lubrication and alignment of parts.
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This document provides instructions for disassembling and assembling the travel motor of a 324E L Excavator. It lists the required tools and parts and provides 28 steps to disassemble the travel motor by removing components like the head, O-rings, springs, brake piston, plates, and bearings. It then lists 19 steps to assemble the travel motor by reinstalling these components in the reverse order, noting proper lubrication and alignment of parts.
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This document provides instructions for disassembling and assembling the travel motor on 324E L and 324E LN Excavator models. The disassembly process involves 28 steps to remove components like the head, springs, seals, plates, and bearings. The assembly process reverses the disassembly with 23 steps, applying lubricant and torque specifications where needed and ensuring proper alignment of components. Tools including retaining ring pliers, drivers, and pullers are listed that may be required for the process.
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This document provides instructions for disassembling and assembling the travel motor on 324E L and 324E LN Excavator models. The disassembly process involves removing 28 components from the travel motor including the head, springs, plates, seals, bearings and more. The assembly process is the reverse and includes lubricating components and using various tools to install components in the proper order and orientation. Precautions are provided to avoid damaging parts and ensure proper assembly.
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2. Disassembling the carrier assembly by removing planetary gears and shafts.
3. Reassembling starts with installing bearings in the main housing and determining the correct shim thickness. Other parts like seals and gears are then reinstalled in reverse order of disassembly.
This document provides instructions for removing and installing the camshaft on a 3054 engine. It describes:
1) Removing the rocker shaft, pushrods, fuel transfer pump, and front housing before removing the camshaft.
2) Turning the engine upside down, removing the thrust washer and carefully removing the camshaft.
3) Cleaning and lubricating the camshaft prior to installation and carefully reinstalling it along with the thrust washer.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Caterpillar Cat D7E LGP TRACK-TYPE TRACTOR (Prefix TJA) Service Repair Manual (TJA00001 and up).pdf
1. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D7E LGP TRACK-TYPE TRACTOR TJA
Configuration: D7E TRACK-TYPE TRACTOR LGP TJA00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
D7E Track-Type Tractor Power Train
Media Number -KENR5606-03 Publication Date -01/12/2012 Date Updated -05/12/2012
i06007078
Recoil Cylinder - Disassemble
SMCS - 4151-015
Disassembly Procedure
Start By:
A. Remove the track adjuster and the recoil cylinder.
Table 1
Required Tools
Tool Part Number Part Description Qty
A 152-4252 Hydraulic Repair Bench 1
B
175-5507 Nitrogen Charging Group 1
338-0500 Regulator Assembly 1
346-3622 Relief Valve 1
C 8T-0372 Bolt 2
D
1H-3109 Leg 1
5F-9887 Adapter 1
5P-4807 Cap 1
- 1 1/2" Socket 1" Drive 1
E 9U-5919 Spanner 1
209-6756 Clamp As 1
4J-2620 Wear Ring 2
9X-3579 Wear Ring 2
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2. 8T-7850 Wear Ring 2
F
FT-3233 Spanner Wrench As. 1
5P-3521 Pin 3
5P-3522 Pin 3
High pressure cylinder. Parts can separate with explosive force if
proper care is not used during disassembly.
This can cause injury or death.
Do not disassemble any part of this cylinder until you have read and
understand the instructions given in the service manual. Observe the
instructions given in the service manual.
Illustration 1 g03483240
1. Secure cylinder (1) to the hydraulic repair bench.
2. Remove bolts (2) and guard (3) .
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3. Illustration 2 g03483316
3. Attach Tooling (A) to valve (4) . Slowly vent the nitrogen from the cylinder, until all
pressure is released. Refer to Special Instruction, REHS5464, "Accumulator Discharging
and Charging Procedures" for further information.
Illustration 3 g03483261
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4. Illustration 4 g03500319
4. After all the pressure is released from the recoil cylinder, remove valve (4) from manifold
(5) .
5. Remove bolts (7) , bolts (8) , manifold (5) , and spring pin (6) .
Note: Cylinder groups that do not include spring pin (6) or holes for spring pin (6) Refer to
Special Instruction, REHS8537, "Installation Procedure for Installing Spring Pins in the
Recoil Cylinder of Certain D7E Track-Type Tractors".
Illustration 5 g03512697
6. Secure cylinder (1) to the hydraulic repair bench. Use Tooling (B) and the hydraulic repair
bench to remove head assembly (9) from cylinder (1) .
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5. Note: Some oil will drain during this step.
Illustration 6 g03501036
7. Remove O-ring seal (10) , O-ring seal (12) , and backup ring (11) from head assembly (9) .
Illustration 7 g03501166
8. Remove plug (13) from cylinder (1) .
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6. Illustration 8 g03501175
Illustration 9 g03501201
9. Reorient and secure cylinder (1) to the hydraulic repair bench.
10. Use Tooling (D) and the hydraulic repair bench to push the rod assembly until spacer (14)
can be removed.
Note: To prevent damage to cylinder (1) wrap Tooling (D) with padding (as shown).
11. Remove spacer (14) from the cylinder.
12. Remove O-ring seals (15) from spacer (14) .
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7. Illustration 10 g03501156
13. Remove rod assembly (16) and piston assembly (17) from cylinder (1) .
14. Inspect Cylinder (1) for any internal damage. Refer to Specifications, "Recoil Cylinder" for
more information.
Illustration 11 g03501560
15. Secure rod assembly (16) , piston assembly (17) , and Tooling (E) to the hydraulic repair
bench.
16. Remove spring pin (18) from between rod assembly (16) and piston assembly (17) .
Note: Cylinder groups that did not include a spring pin or setscrew (18) or had a spring pin
previously installed Refer to Special Instruction, REHS8537, "Installation Procedure for
Installing Spring Pins in the Recoil Cylinder of Certain D7E Track-Type Tractors".
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8. Illustration 12 g03501568
17. Use Tooling (F) and the hydraulic repair bench to remove piston assembly (17) while
holding the rod assembly with Tooling (E) .
Illustration 13 g03502309
18. Remove O-ring seal (19) and backup ring (20) from piston assembly (17) .
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9. Illustration 14 g03502332
19. Remove wear band (21) , energized wear ring assembly (22) , backup rings (23) , T seal
(24) , and wear band (25) from piston (17) .
Illustration 15 g03502403
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10. Illustration 16 g03502502
20. Use Tooling (F) and the hydraulic repair bench to remove cap assembly (26) from cylinder
(1) .
Note: Remove only if replacing cap assembly (26) . The seals can be replaced without
removing cap assembly (26) .
21. Remove scraper seal (27) , backup rings (29) , and O-ring seal (28) from cap assembly (26) .
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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11. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D7E LGP TRACK-TYPE TRACTOR TJA
Configuration: D7E TRACK-TYPE TRACTOR LGP TJA00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
D7E Track-Type Tractor Power Train
Media Number -KENR5606-03 Publication Date -01/12/2012 Date Updated -05/12/2012
i06537125
Recoil Cylinder - Assemble
SMCS - 4151-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 152-4252 Hydraulic Repair Bench 1
B
175-5507 Nitrogen Charging Group 1
338-0500 Regulator Assembly 1
346-3622 Relief Valve 1
C 8T-0372 Bolt 2
D
1H-3109 Leg 1
5F-9887 Adapter 1
5P-4807 Cap 1
- 1 1/2" Socket 1" Drive 1
E
9U-5919 Spanner 1
209-6756 Clamp As 1
4J-2620 Wear Ring 2
9X-3579 Wear Ring 2
8T-7850 Wear Ring 2
F FT-3233 Spanner Wrench As. 1
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12. 5P-3521 Pin 3
5P-3522 Pin 3
G FT-3144 Seal Installer 1
H 1U-9891 Hydraulic Oil Additive(1)
-
J FT-3234 Piston Sleeve 1
K - Loctite 243 -
(1)
Mix one part Additive with two parts clean 10wt Hydraulic Oil.
Illustration 1 g03502502
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13. Illustration 2 g03502403
1. Use Tooling (G) to install scraper seal (27) into cap assembly (26). Install O-ring seal (28)
and backup rings (29) into cap assembly (26).
2. Clean the threads of cap assembly (26). Lubricate O-ring seal (28) with Tooling (H).
3. Use Tooling (F) and the hydraulic repair bench to install cap assembly (26). Tighten cap
assembly (26) to a minimum torque of 300 N·m (220 lb ft).
Illustration 3 g03502309
4. Install O-ring seal (19) and backup ring (20) into piston assembly (17). Lubricate O-ring
seal with Tooling (H).
Illustration 4 g03502332
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14. Illustration 5 g06012716
Illustration 6 g03507586
5. Install wear band (21) and (22), backup rings (23), T seal (24), and wear band (25) onto
piston (17).
6. Secure rod assembly (16) and Tooling (E) to the hydraulic repair bench.
7. Install piston assembly (17) onto rod assembly (16). Tighten piston assembly (26) to a
minimum torque of 300 N·m (220 lb ft) until setscrew (18) can be installed.
Note: Cylinder groups that did not include a spring pin or setscrew (18) or had a spring pin
previously installed must Refer to Special Instruction, REHS8537, "Installation Procedure
for Installing Spring Pins in the Recoil Cylinder of Certain D7E Track-Type Tractors".
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15. Illustration 7 g03818600
8. Apply Tooling (K) to setscrew (18) and install. Torque to 20 ± 1 N·m (175 ± 8 lb in) . Stake
the internal threads at three equally spaced locations as shown in Illustration 7. Allow 1
hour of cure time before proceeding to Step 9 or handling the piston assembly.
9. Remove piston assembly (17) and rod assembly (16) from the hydraulic repair bench.
Remove Tooling (E) and Tooling (F).
Illustration 8 g06012730
10. Secure cylinder (1) to the hydraulic repair bench. Install Tooling (J) and lubricate with
Tooling (H).
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16. Illustration 9 g06012733
11. Install rod assembly (16) and piston assembly (17) into Tooling (J) and cylinder (1).
Illustration 10 g06012812
12. Use Tooling (D) and the hydraulic repair bench to push the head assembly and rod assembly
into cylinder (1).
Note: To prevent damage to cylinder (1) wrap Tooling (D) with padding (as shown).
Illustration 11 g03501201
13. Install O-ring seals (15) onto spacer (14).
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17. 14. Lubricate O-ring seals (15) with Tooling (H) and install spacer (14) into the cylinder.
Illustration 12 g03507637
15. Install O-ring seal (12), and backup ring (11) into head assembly (9). Lubricate O-ring seal
(11) with Tooling (H).
Illustration 13 g03483582
16. Use Tooling (B) and the hydraulic repair bench to install head assembly (9) into cylinder
(1). Tighten head assembly (9) to a minimum torque of 300 N·m (220 lb ft).
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18. Illustration 14 g03507647
17. Install O-ring seal (10) onto head (9).
Illustration 15 g03507655
18. Add 236.8 mL (8.0 oz) of Tooling (H) through the center hole in head (9) into the cylinder.
Illustration 16 g03507682
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19. 19. Install manifold (5), bolts (7), bolts (8), and spring pin (6).
Note: Cylinder groups that do not include spring pin (6) or holes for spring pin (6) Refer to
Special Instruction, REHS8537, "Installation Procedure for Installing Spring Pins in the
Recoil Cylinder of Certain D7E Track-Type Tractors".
Note: Align manifold (5) with nitrogen port pointing toward the plug side of cylinder (1),
shown in Illustration 7.
Illustration 17 g03483261
20. Install valve (4) into manifold (5).
Illustration 18 g03507666
Dry nitrogen is the only gas approved for use in the accumulator.
Charging the accumulator with oxygen gas will cause an explosion. This
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20. danger will not happen if nitrogen cylinders with standard CGA
(Compressed Gas Association, Inc.) Number 580 connections are used.
When you order nitrogen gas, be sure that the cylinders are equipped
with CGA No. 580 Connections. Do not use color codes or other
methods of identification to tell the difference between nitrogen and
oxygen cylinders.
21. Attach Tooling (A) to valve (4). Charge the recoil cylinder with dry nitrogen at 21° C
(70° F) to 17719 ± 344 kPa (2570 ± 50 psi). Refer to Testing and Adjusting, "Accumulator
(Track Tension) - Test and Charge" for more information.
Illustration 19 g03507683
22. Install guard (3) and bolts (2) .
Illustration 20 g03501166
23. Install plug (13) into cylinder (1).
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21. End By:
a. Install the recoil cylinder and the track adjuster.
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Aug 27 00:28:42 UTC+0800 2021
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22. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D7E LGP TRACK-TYPE TRACTOR TJA
Configuration: D7E TRACK-TYPE TRACTOR LGP TJA00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
D7E Track-Type Tractor Power Train
Media Number -KENR5606-03 Publication Date -01/12/2012 Date Updated -05/12/2012
i05801465
Track Roller Frame - Remove and Install
SMCS - 4151-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
477-0910 Electric Hydraulic Pump Gp (115V) 1
477-0911 Electric Hydraulic Pump Gp (230V) 1
8S-7620 Base As 1
8S-7610 Base As 1
396-9840 Cylinder As 2
8S-7615 Pins 2
B
283-1495 Stands 2
8S-7611 Tubes 2
8S-7615 Pins 2
C 439-3941 Link Brackets 4
D
8B-7557 Threaded Adapter 1
1P-0074 Slide Hammer Puller Gp 1
E 386-6032 Lever Puller Hoist 1
F 386-6030 Lever Puller Hoist 1
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23. 1. Separate the track.
Illustration 1 g01885073
2. Use Tooling (A) in order to raise the machine. Raise the machine in order to remove the
track rollers. Use Tooling (B) in order to support the machine.
Illustration 2 g01909994
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24. Illustration 3 g01897658
3. Attach Tooling (C) and a suitable lifting device to track roller frame (1) . The weight of
track roller frame (1) is approximately 2340 kg (5160 lb). Remove bolts (2) . Remove caps
(3) .
Illustration 4 g01897654
4. Remove guards (6) . Repeat for the opposite side.
5. Remove sprocket segment (4) in order to remove the frame. Refer to Disassembly and
Assembly , "Sprocket Segment - Remove and Install". Remove plate (5) .
Illustration 5 g01897673
6. Use Tooling (D) in order to remove retainer (7) .
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25. Illustration 6 g01897676
7. Attach Tooling (C) , Tooling (E) , Tooling (F) , and a suitable lifting device to track roller
frame (1) . The weight of track roller frame (1) is approximately 2340 kg (5160 lb).
Illustration 7 g01897717
8. Remove bolts (8) . Remove plate (9) .
Illustration 8 g01897659
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27. 11. Remove bearings (12) and (13) from the track roller frame.
Installation Procedure
1. Install track roller frame (1) in the reverse order of removal.
a. Lubricate seal (11) with lubricant that is being sealed.
Note: Do not reuse bolts (8) . Because bolts (8) have been torqued to a yield, the bolts
can only be used one time. Failure to replace bolts (8) with new bolts (8) could result
in damage to the machine.
b. Tighten bolts (8) to a torque of 300 ± 40 N·m (220 ± 30 lb ft).
c. Tighten bolts (2) to a torque of 900 ± 100 N·m (664 ± 74 lb ft).
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
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28. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D7E LGP TRACK-TYPE TRACTOR TJA
Configuration: D7E TRACK-TYPE TRACTOR LGP TJA00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
D7E Track-Type Tractor Power Train
Media Number -KENR5606-03 Publication Date -01/12/2012 Date Updated -05/12/2012
i04948309
Pivot Shaft - Remove and Install
SMCS - 4153-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 154-6185 Forcing Bolts 2
B 5P-3931 Anti-Seize Compound -
Start By:
A. Remove the track roller frame.
Illustration 1 g01878479
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29. Illustration 2 g01878482
1. Attach a suitable lifting device to pivot shaft (2). The weight of pivot shaft (2) is
approximately 90 kg (200 lb). Remove bolts (1). Use Tooling (A) to remove pivot shaft (2).
Remove pivot shaft (2) .
Illustration 3 g01878483
2. Remove ring (3) from pivot shaft (2) .
Installation Procedure
1. Install pivot shaft (2) in the reverse order of removal.
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30. Illustration 4 g01879523
a. Raise the temperature of ring (3). Install ring (3) to Dimension (X). Dimension (X) is
375.5 mm (14.78 inch).
b. Apply Tooling (B) to the flange of pivot shaft (2) prior to installation.
c. Tighten bolts (1) to a torque of 1800 ± 200 N·m (1330 ± 150 lb ft).
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31. Please write to us.
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33. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D7E LGP TRACK-TYPE TRACTOR TJA
Configuration: D7E TRACK-TYPE TRACTOR LGP TJA00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
D7E Track-Type Tractor Power Train
Media Number -KENR5606-03 Publication Date -01/12/2012 Date Updated -05/12/2012
i05873371
Idler - Remove and Install
SMCS - 4159-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-9200 Lever Puller Hoist 1
B 138-7574 Link Bracket 1
C
316-6042 Puller Gp 1
6V-3175 Double Acting Cylinder 1
350-7768 Electric Hydraulic Pump Gp (115 V) 1
350-7769 Electric Hydraulic Pump Gp (230 V) 1
D 5P-3931 Anti-Seize Compound -
E 1P-0510 Driver Gp 1
Start By:
A. Separate the track over the idler.
When you are using hydraulic cylinders and puller studs, always ensure
that the rated capacity of the puller stud meets or exceeds the rated
capacity of the hydraulic cylinder. If the puller stud does not meet or
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34. exceed the rated capacity of the hydraulic cylinder, a sudden failure of
the puller stud could occur. The sudden failure of the puller stud could
result in personal injury or death.
Illustration 1 g01883059
1. Remove guards (1) .
Illustration 2 g01883060
2. Reposition idler (2) and the yoke assembly. Attach Tooling (A) , Tooling (B) , and a
suitable lifting device to idler (2) and the yoke assembly. The combined weight of idler (2)
and the yoke assembly is approximately 254 kg (560 lb). Remove idler (2) and the yoke
assembly.
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35. Illustration 3 g01883061
3. Reposition idler (2) and the yoke assembly, as shown.
4. Attach Tooling (B) and a suitable lifting device to yoke assembly (4) . The weight of yoke
assembly (4) is approximately 45 kg (100 lb). Remove bolts (3) and yoke assembly (4) .
5. Attach a suitable lifting device to idler (2) . The weight of idler (2) is approximately 209 kg
(460 lb). Remove idler (2) .
Illustration 4 g03086016
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