The document provides instructions for servicing idlers and the equalizer bar on a D6R track-type tractor. It describes how to remove and install idlers, including disassembling and assembling the idlers. It also describes how to remove and install the equalizer bar, and how to disassemble and assemble the equalizer bar. The procedures involve using various tools and following steps such as removing retaining components, cleaning parts, applying lubricants, and tightening to specified torques.
Caterpillar cat d6 r track type tractor (prefix 1rw) service repair manual (1...fhhjsjekmdme
The document provides instructions for servicing idlers and the equalizer bar on a D6R track-type tractor. It describes how to remove and install idlers, including disassembling and assembling the idlers. It also describes how to remove and install the equalizer bar, and how to disassemble and assemble the equalizer bar. The procedures involve using various tools and following steps such as removing retaining components, cleaning parts, applying lubricants, and tightening to specified torques.
Caterpillar cat d6 r track type tractor (prefix 6fr) service repair manual (6...fjkskedmme
The document provides instructions for removing and installing idler rollers and equalizer bars on a Caterpillar D6R track-type tractor. Key steps include using hoists and tools to remove idlers and bolts/retainers, cleaning and inspecting parts, lubricating seals with isopropyl alcohol, and testing assemblies for leaks before reinstallation. Special tools are required to correctly set seal depths and check end play clearance during assembly.
Caterpillar cat 140 h motor grader (prefix 5hm) service repair manual (5hm000...fusefjskekkmem
This document provides instructions for removing and installing the crankshaft front seal on a Caterpillar 3306B engine. It describes:
1. Removing the vibration damper, pulley, crankshaft seal adapter, O-ring seal, and wear sleeve.
2. Installing a new O-ring seal and crankshaft seal adapter. Installing the wear sleeve and crankshaft front seal using installing tools and adhesive.
3. The document is part of a service manual for a 140H Motor Grader and provides maintenance instructions for engine components.
Caterpillar cat d6 h track type tractor (prefix 6fc) service repair manual (6...fjjsjekksemm
The document provides instructions for servicing a D6H track-type tractor. It begins by stating that the tractor must be on level, hard ground before separating the track roller frames. It then provides detailed steps for removing and installing the track roller frames and idlers. The removal process involves using various tools to support the frame and separate components. Reinstallation follows the reverse process.
Caterpillar cat d6 h track type tractor (prefix 6cf) service repair manual (6...fdjjsekksemxs
This service manual provides instructions for servicing track-type tractors. It details the process for removing and installing track roller frames, which requires separating the track, supporting the tractor, and removing bolts and pins to detach the frame. It also describes removing and installing idlers, which involves separating the caps and blocks to take the idlers off and replacing seals before reattaching everything.
Caterpillar cat 316 e l excavator (prefix yzz) service repair manual (yzz0000...fjskekdmjekm
This document provides specifications and repair instructions for the travel motor in a 316E L excavator. It includes specifications for the travel motor guard group, travel motor and mounting group, and travel motor group. The repair instructions describe how to remove and disassemble the travel motor, including draining oil, removing hoses, bolts, seals, plates, discs, shafts and other components. Detailed illustrations accompany each step.
Caterpillar cat 330 b excavator (prefix 8sr) service repair manual (8sr00001 ...hfjsekekmmd
The document provides instructions for removing, disassembling, assembling, and installing a rocker shaft and pushrods on an excavator engine. The removal process involves taking off the valve mechanism cover and then removing six bolts and the rocker shaft assembly. Individual pushrods are also removed after being marked for identification. Disassembly of the rocker shaft requires removing retaining rings, springs, washers and rocker arms. Assembly is the reverse of disassembly and installation involves reinstalling the rocker shaft assembly and pushrods and replacing the valve mechanism cover.
Caterpillar cat d8 k track type tractor dozer bulldozer (prefix 77v) service ...fusjejfjskeksmem
This document provides instructions for removing and installing a torque divider from a D8K track-type tractor. Key steps include:
1. Draining the transmission oil and removing connecting lines, valves, and other components to access the torque divider.
2. Using eyebolts and wire to safely remove the heavy torque divider assembly.
3. Reversing the process to reinstall the torque divider, replacing gaskets and fittings and refilling the transmission with oil.
Caterpillar cat d6 r track type tractor (prefix 1rw) service repair manual (1...fhhjsjekmdme
The document provides instructions for servicing idlers and the equalizer bar on a D6R track-type tractor. It describes how to remove and install idlers, including disassembling and assembling the idlers. It also describes how to remove and install the equalizer bar, and how to disassemble and assemble the equalizer bar. The procedures involve using various tools and following steps such as removing retaining components, cleaning parts, applying lubricants, and tightening to specified torques.
Caterpillar cat d6 r track type tractor (prefix 6fr) service repair manual (6...fjkskedmme
The document provides instructions for removing and installing idler rollers and equalizer bars on a Caterpillar D6R track-type tractor. Key steps include using hoists and tools to remove idlers and bolts/retainers, cleaning and inspecting parts, lubricating seals with isopropyl alcohol, and testing assemblies for leaks before reinstallation. Special tools are required to correctly set seal depths and check end play clearance during assembly.
Caterpillar cat 140 h motor grader (prefix 5hm) service repair manual (5hm000...fusefjskekkmem
This document provides instructions for removing and installing the crankshaft front seal on a Caterpillar 3306B engine. It describes:
1. Removing the vibration damper, pulley, crankshaft seal adapter, O-ring seal, and wear sleeve.
2. Installing a new O-ring seal and crankshaft seal adapter. Installing the wear sleeve and crankshaft front seal using installing tools and adhesive.
3. The document is part of a service manual for a 140H Motor Grader and provides maintenance instructions for engine components.
Caterpillar cat d6 h track type tractor (prefix 6fc) service repair manual (6...fjjsjekksemm
The document provides instructions for servicing a D6H track-type tractor. It begins by stating that the tractor must be on level, hard ground before separating the track roller frames. It then provides detailed steps for removing and installing the track roller frames and idlers. The removal process involves using various tools to support the frame and separate components. Reinstallation follows the reverse process.
Caterpillar cat d6 h track type tractor (prefix 6cf) service repair manual (6...fdjjsekksemxs
This service manual provides instructions for servicing track-type tractors. It details the process for removing and installing track roller frames, which requires separating the track, supporting the tractor, and removing bolts and pins to detach the frame. It also describes removing and installing idlers, which involves separating the caps and blocks to take the idlers off and replacing seals before reattaching everything.
Caterpillar cat 316 e l excavator (prefix yzz) service repair manual (yzz0000...fjskekdmjekm
This document provides specifications and repair instructions for the travel motor in a 316E L excavator. It includes specifications for the travel motor guard group, travel motor and mounting group, and travel motor group. The repair instructions describe how to remove and disassemble the travel motor, including draining oil, removing hoses, bolts, seals, plates, discs, shafts and other components. Detailed illustrations accompany each step.
Caterpillar cat 330 b excavator (prefix 8sr) service repair manual (8sr00001 ...hfjsekekmmd
The document provides instructions for removing, disassembling, assembling, and installing a rocker shaft and pushrods on an excavator engine. The removal process involves taking off the valve mechanism cover and then removing six bolts and the rocker shaft assembly. Individual pushrods are also removed after being marked for identification. Disassembly of the rocker shaft requires removing retaining rings, springs, washers and rocker arms. Assembly is the reverse of disassembly and installation involves reinstalling the rocker shaft assembly and pushrods and replacing the valve mechanism cover.
Caterpillar cat d8 k track type tractor dozer bulldozer (prefix 77v) service ...fusjejfjskeksmem
This document provides instructions for removing and installing a torque divider from a D8K track-type tractor. Key steps include:
1. Draining the transmission oil and removing connecting lines, valves, and other components to access the torque divider.
2. Using eyebolts and wire to safely remove the heavy torque divider assembly.
3. Reversing the process to reinstall the torque divider, replacing gaskets and fittings and refilling the transmission with oil.
Caterpillar cat d6 r track type tractor (prefix 1rw) service repair manual (1...fjskemedcdmme
This document provides instructions for removing and installing idlers and the equalizer bar on a Caterpillar D6R track-type tractor. The idler removal process involves separating the track, removing bolts and caps to release the idler, which weighs 143 kg. Idler disassembly requires drilling out plugs and stoppers, and removing seals and shafts. Reassembly involves cleaning, inspecting, lubricating, and pressing components back into place. Equalizer bar removal requires removing the track roller frame, pins, and bolts to release the 315 lb bar. Reinstallation positions the bar back under the tractor and replaces the pins and bolts.
Caterpillar cat d6 r track type tractor (prefix 6fr) service repair manual (6...fjjseksxckmdme
The document provides instructions for removing and installing idler rollers and equalizer bars on a Caterpillar D6R track-type tractor. Key steps include using hoists and tools to remove idlers and bolts/retainers, cleaning and inspecting parts, lubricating seals with isopropyl alcohol, and testing assemblies for leaks before installation. Special tools are required to correctly set seal depths and check end play clearance during assembly.
Caterpillar cat d6 r track type tractor (prefix 6fr) service repair manual (6...cfvdssd
The document provides instructions for removing and installing idler rollers and equalizer bars on a Caterpillar D6R track-type tractor. Key steps include using hoists and tools to remove idlers and bolts/retainers, cleaning and inspecting parts, lubricating seals with isopropyl alcohol, and testing assemblies for leaks before reinstallation. Special tools are required to correctly set seal depths and check end play clearance during the assembly process.
Caterpillar cat d6 h track type tractor (prefix 8fc) service repair manual (8...fjskemedcdmme
The document provides instructions for removing and installing a torque divider from a D6H track-type tractor. It involves using tools to remove the torque divider assembly from the flywheel housing. Key steps include draining oil, removing bolts, O-rings, hoses and sleeves. To install, the process is reversed, ensuring proper alignment and torque of fasteners. The document also provides instructions for disassembling and measuring clearances within the torque divider before reassembling with the correct bearing depths and torque specifications.
Caterpillar cat d6 h track type tractor (prefix 8fc) service repair manual (8...fujsjefjkskemm
This document provides instructions for removing and installing a torque divider from a D6H track-type tractor. It describes removing the torque divider by draining oil, disconnecting hoses, and using lifting tools to remove it from the flywheel housing. It then details disassembling the torque divider by removing internal components like carriers, wheels, seals and bearings. The assembly section describes installing these components in reverse order and includes checks of critical clearances between parts.
Caterpillar cat d6 h track type tractor (prefix 8fc) service repair manual (8...jfksekksmem
The document provides instructions for removing and installing a torque divider from a D6H track-type tractor. It involves using tools to remove the torque divider assembly from the flywheel housing. Key steps include draining oil, removing bolts, O-rings, hoses and sleeves. To install, the process is reversed, ensuring proper alignment of teeth and installation of all components. The document also provides instructions for disassembling and measuring clearances within the torque divider assembly before reassembling.
Caterpillar cat d6 h track type tractor (prefix 6fc) service repair manual (6...uudjjekdmme
The document provides instructions for servicing the track and track roller frames of a D6H track-type tractor. It describes removing the track roller frame by using various tools to support the tractor and remove bolts/pins connecting the frame. Reinstalling involves reversing these steps, being careful to properly align parts and fill compartments with oil. Proper safety precautions are noted such as ensuring the tractor is on level ground before working on the roller frames.
Caterpillar cat d6 h track type tractor (prefix 6fc) service repair manual (6...fjjsekksemmx
The document provides instructions for servicing the track and track roller frames of a D6H track-type tractor. It describes removing the track roller frame by using various tools to support the tractor and separate the frame from the equalizer bar and pivot shaft. Reinstalling the track roller frame involves reversing these steps and properly aligning and securing all components. Procedures for removing, inspecting, cleaning, and reinstalling idler assemblies are also outlined. The goal is to safely separate and reconnect the track components while properly positioning seals and bolts.
Caterpillar cat d6 h track type tractor (prefix 6fc) service repair manual (6...fjjskdmnenemm
The document provides instructions for servicing a D6H track-type tractor. It begins by stating that the tractor must be on level, hard ground before separating the track roller frames. It then provides detailed steps for removing and installing the track roller frames and idlers. The removal process involves using various tools to support the frame and separate components. Reinstallation follows the reverse process.
Caterpillar cat d6 h track type tractor (prefix 6fc) service repair manual (6...fjjskekrtfsmem
The document provides instructions for servicing a D6H track-type tractor. It begins by stating that the tractor must be on level, hard ground before separating the track roller frames. It then provides detailed steps for removing and installing the track roller frames and idlers. The removal process involves using various tools to support the frame and separate components. Reinstallation follows the reverse process.
Caterpillar cat d6 h track type tractor (prefix 6fc) service repair manual (6...ufsjekfksmem
The document provides instructions for servicing the track and track roller frames of a D6H track-type tractor. It describes removing the track roller frame by using various tools to support the tractor and remove bolts/pins connecting the frame. Reinstalling involves reversing these steps, being careful to properly align parts and fill compartments with oil. Proper safety precautions are noted when working on sloped or unstable surfaces.
Caterpillar cat d6 h track type tractor (prefix 6fc) service repair manual (6...fjsjfkskefmem
The document provides instructions for servicing a D6H track-type tractor. It begins by stating that the tractor must be on level, hard ground before separating the track roller frames. It then provides detailed steps for removing and installing the track roller frames and idlers. The removal process involves using various tools to support the frame and separate components. Reinstallation follows the reverse process.
John deere 790 compact utility tractor service repair manualfhjsjekdmme
The diesel engine uses a mechanical fuel transfer pump to draw fuel from the tank and send it through the fuel filter and then to the injection pump. The injection pump meters the fuel and delivers it at high pressure to the injection nozzles. Excess fuel is returned to the tank. Air enters through the air filter and intake manifold. The cooling system uses a coolant pump to circulate coolant through the engine block and radiator to cool it.
John deere 770 compact utility tractor service repair manualfhjsjekdmme
This technical manual provides service information for John Deere 670, 770, 790, 870, 970, and 1070 compact utility tractors. It contains sections on general information, engine repair, electrical systems, power train, steering/brakes, hydraulics, and operation/testing. The manual instructs technicians on repair procedures, specifications, safety practices, and diagnosing routine failures. It is intended to be an on-the-job guide for experienced service technicians.
John deere 756 compact utility tractor service repair manualfhjsjekdmme
This technical manual provides service information for John Deere 655, 755, 855, 955, 756 and 856 compact utility tractors. It contains repair and diagnostic sections divided into various systems like the diesel engine, fuel system, alternator, power train, steering, brakes, hydraulics and other components. Safety precautions and specifications are provided at the beginning along with information on recommended fuels, lubricants, coolants and storage procedures. Component locations like the product serial number and engine serial number are also included.
John deere 755 compact utility tractor service repair manualfhjsjekdmme
This technical manual provides specifications and repair/removal instructions for John Deere compact utility tractors models 655, 755, 855, 955, 756 and 856. It includes sections on the diesel engine, fuel and air systems, alternator, power train, steering/brakes, hydraulics, and other components. The document provides overview information, safety messages, lubrication recommendations, component locations, and step-by-step repair guides to assist technicians in servicing the machines.
John deere 670 compact utility tractor service repair manualfhjsjekdmme
This technical manual provides service information for John Deere 670, 770, 790, 870, 970, and 1070 compact utility tractors. It contains sections on general information, engine repair, electrical systems, power train, steering/brakes, hydraulics, and operation/testing. The document provides specifications, repair/removal instructions, and diagnostic information to assist technicians in servicing these tractor models. Safety messages are included throughout and components are organized by system for easy reference.
John deere 667 quick trak mower service repair manualfhjsjekdmme
This document provides specifications for the John Deere QuickTrak 647 utility vehicle. It includes specifications for the Kawasaki gasoline engine, fuel system, electrical system, battery, power train, attachment drive, steering, brakes, attachment lift, tires, dimensions, weight, and mower decks. Torque specifications are also provided for metric and inch fasteners. Recommendations are given for hydraulic fittings, O-rings, gasoline, oils, lubricants, and identifying serial numbers.
John deere 657 quick trak mower service repair manualfhjsjekdmme
This document provides specifications for the John Deere QuickTrak 647 utility vehicle. It includes specifications for the Kawasaki gasoline engine, fuel system, electrical system, battery, power train, attachment drive, steering, brakes, attachment lift, tires, dimensions, weight, and mower decks. It also includes tables listing torque specifications for fasteners and recommendations for hydraulic fittings and O-rings. Additional sections provide information on gasoline and engine oil requirements as well as lubricant types and storage.
John deere 655 compact utility tractor service repair manualfhjsjekdmme
This technical manual provides specifications and repair/removal instructions for John Deere compact utility tractors models 655, 755, 855, 955, 756 and 856. It includes sections on the diesel engine, fuel and air systems, alternator, power train, steering/brakes, hydraulics, and other components. The document provides overview information, safety notices, lubrication specifications, serial number locations, and step-by-step procedures for repairs, removals and installations. Technicians can use this manual as a guide for diagnosis, testing, repair and maintenance of these tractor models.
John deere 647 quick trak mower service repair manualfhjsjekdmme
This document provides specifications for the John Deere QuickTrak 647 utility vehicle. It includes specifications for the Kawasaki gasoline engine, fuel system, electrical system, battery, power train, attachment drive, steering, brakes, attachment lift, tires, dimensions, weight, and mower decks. Torque specifications are also provided for metric and inch fasteners. Recommendations are given for hydraulic fittings, O-rings, gasoline, oils, lubricants, and identifying serial numbers.
John deere 550 cs chainsaws service repair manualfhjsjekdmme
This technical manual provides specifications and safety information for John Deere 200CS, 230CS, 300CS, and 550CS chainsaws. It includes sections on general specifications, torque values, gasoline and oil recommendations, product identification numbers, and safety practices. The manual is intended as a reference for experienced technicians and contains detailed information organized by topic.
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2. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6R TRACK-TYPE TRACTOR 1RW
Configuration: D6R Track-Type Tractor Differential Steering 1RW00001-UP (MACHINE) POWERED BY 3306 Engine
Disassembly and Assembly
D6R TRACK-TYPE TRACTOR POWER TRAIN
Media Number -SENR9496-02 Publication Date -01/11/2004 Date Updated -23/07/2018
SENR94960013
Idlers
SMCS - 4159-010; 4159-015; 4159-016
Remove & Install Idlers
Start By:
a. separate track
1. The weight of idler (1) is 143 kg (315 lb). Fasten a hoist and Tool (A) to idler (1) remove two
bolts (3) and washers from each side of the idler.
2. Remove one cap (2) from each side.
3. Lower idler (1) slightly and remove.
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3. NOTE: It may be necessary to raise the front of the roller frame with a small jack to provide
clearance to remove the roller.
4. Remove one block (4) from each side.
NOTE: The following steps are for installation of the idler.
5. Fasten a hoist and Tool (A) to idler (1). Put one block (4) on each side of the idler in position on
the dowel.
NOTICE
The hole in idler shaft (5) must be aligned with pin (6) in cap (2).
6. Put the idler in position on roller frame. Align the hole in idler shaft (5) with pin (6) in cap (2).
Install cap (2) with bolts (3) and washers. Tighten the bolts to a torque of 570 ± 80 N·m (420 ± 59
lb ft). Remove Tooling (A).
End By:
a. connect track
Disassemble Idlers
Start By:
a. remove idlers
1. Use a slow speed drill and a 12.7 mm (.50 in) drill bit, and remove plug (4) and stopper (3)
from the end of the shaft.
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4. NOTICE
The shaft will be free to fall when the retainers are removed.
2. Remove eight washers and bolts (2) and retainer (1) from both sides of the idler.
3. Remove O-ring seal (6) from retainer (1).
NOTE: If the Duo-Cone seals are to be used again, put identification marks on the seals so they
can be assembled and installed in their original position.
4. Put identification marks on the Duo-Cone seal (5). Remove Duo-Cone seal (5) from retainer
(1).
5. Put identification marks on Duo-Cone seal (7). Remove Duo-Cone seal (7) and toric stabilizer
(9) from both sides of shaft (8).
6. Remove washer (10) from both ends of shaft (8).
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5. 7. Pull shaft (8) out of the idler far enough to fasten a hoist to the shaft.
8. Fasten a hoist to shaft (8). Remove the shaft from idler assembly (11). The weight of the shaft is
21 kg (46 lb).
Assemble Idlers
1. Clean and inspect all parts for wear or damage. Replace all parts that are worn or damaged.
2. Make sure all parts are free of oil film, dust or other foreign material. Use Isopropyl Alcohol
and a clean cloth or paper towel for cleaning.
NOTICE
The bearing in idler assembly (1) can be damaged when shaft (2) is
installed in the idler.
3. Fasten a hoist to shaft (2). Carefully put shaft (2) in position in idler assembly (1).
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6. 4. Put toric stabilizers (3) in position on both ends of shaft (2).
NOTE: See Installation of Duo-Cone Floating Seals before installation of any of the Duo-Cone
seals.
5. Put toric ring (4) in position in seal ring (5). Make sure the toric ring is straight in seal ring (5).
6. Put ring (4) and seal ring (5) in Isopropyl Alcohol until the entire toric ring is wet.
7. Use Tool (A) to install the toric ring and seal ring (5) on shaft (2). Install the rings until Tool
(A) makes contact with the end of shaft (2).
8. Use a depth micrometer (6) to measure the distance between seal ring (5) and the shaft at four
locations 90 degrees apart. The difference in these four measurements must not be more than 0.80
mm (.031 in).
9. If adjustments to seal ring (5) are necessary, use Tool (A) to adjust the seal ring on the shaft.
10. Repeat Steps 5 through 9 to install the toric ring and seal ring on the other side of the idler.
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7. 11. Put O-ring seal (8) in position on seal ring (7). Make sure the O-ring seal is straight on the seal
ring.
12. Lubricate the O-ring seal on the seal ring with Isopropyl Alcohol.
13. Put the O-ring seal and seal ring (7) in position on retainer (9). Use Tool (A) and an arbor
press to install the seal ring in the retainer. Install O-ring seal and seal ring until the O-ring seal
makes contact with the bottom of the retainer.
14. Use depth micrometer (6) to measure the distance from the surface of retainer (9) to the
surface of seal ring (7) at four locations 90 degrees apart. The difference in these measurements
must not be more than 0.30 mm (.012 in).
15. If adjustments to the seal are necessary, use Tool (A) to adjust the seal ring in the retainer.
16. Put O-ring seal (10) in position in the groove in retainer (9).
17. Put Vaseline or grease on O-ring seal (10) to it in place on the retainer.
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8. 18. Install washer (11) on the end of shaft (2).
19. Make sure the faces of the seal rings are clean and free of any foreign material.
20. Put a thin film of clean oil on the faces of the seal rings.
21. Put Tool (B) in position in the bores of retainer (9) and the seal ring. Use Tool (B) to put the
seal ring and retainer (9) in their original position on the idler assembly.
22. Use Tool (B) to hold the seal ring and retainer (9) in the correct position on the idler assembly.
23. Install bolts (12). Tighten the bolts evenly to keep retainer (9) in alignment with the idler
assembly.
24. Tighten bolts (12) to a final torque of 70 ± 15 N·m (52 ± 11 lb ft).
25. Repeat Steps 11 through 24 to install the retainer on the other side of the idler.
26. Use Tool (D) to pressure test the idler assembly as follows:
a. Put air (free of water) under a pressure of 280 kPa (41 psi) in the idler shaft.
b. If there is a pressure reduction in ten seconds or less, there is a leak in the idler assembly. The
idler assembly must be disassembled and checked.
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9. 27. Use Tool (E) to check the end play of shaft (2). The end play must be 0.25 mm to 0.85 mm
(.010 to .034 in).
28. Fill idler shaft (2) with 650 ± 15 mL (22.1 ± .5 oz.) of SAE 30W oil.
29. Put clean oil on stopper (13). Install the stopper in the end of shaft (2). Install the stopper until
it is 10 ± 4 mm (.393 ± .16 in) below the surface of the end of the shaft.
30. Use Tool (C) to install plug (14) in the stopper. Install the plug so it is even with the end of the
stopper.
End By:
a. install idler
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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10. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6R TRACK-TYPE TRACTOR 1RW
Configuration: D6R Track-Type Tractor Differential Steering 1RW00001-UP (MACHINE) POWERED BY 3306 Engine
Disassembly and Assembly
D6R TRACK-TYPE TRACTOR POWER TRAIN
Media Number -SENR9496-02 Publication Date -01/11/2004 Date Updated -23/07/2018
SENR94960014
Equalizer Bar
SMCS - 7206-011; 7206-012; 7206-017
Remove Equalizer Bar
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11. *Increase thread to 2 1/4" on both ends of 9H1080 stub
Start By:
a. remove track roller frame
1. Put Tooling (A) in position under the side of the equalizer bar that the track roller frame was not
removed. Push the side of the equalizer bar up and remove bar stock (1), that was installed
between the frame and the equalizer bar, when the track roller frame was removed.
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12. 2. Put enough wooden blocks (2) under the track roller frame so that when Tooling (A) is
removed, the equalizer bar does not make contact with the frame on the side that the track roller
frame was removed. Remove Tooling (A).
3. Remove retaining bolt (3) not shown. Install Tooling (B) on the pin. Make sure the FT1713
Wedges [part of Tooling (B)] are put in position between the equalizer bar and the saddle to
prevent the pin from binding as it is removed. Use Tooling (B) and remove the equalizer bar pin.
4. Put the FR1713 Wedges [part of Tooling (D)] in between the equalizer bar and the saddle to
prevent the pin from binding as it is removed.
5. Remove three bolts (4) and the retainer plate.
6. The weight of the equalizer bar is 143 kg (315 lb). Put Tooling (C) in position under the
equalizer bar and fasten wire (5) to Tooling (C) so the equalizer bar will not fall when it is
removed.
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13. 7. Install Tooling (D) and remove the equalizer bar center pin. Remove Tooling (D).
8. Lower the equalizer bar with Tooling (C). Remove spacer (6) from each side of the equalizer
bar and remove the bar from under the machine.
Install Equalizer Bar
1. Position the equalizer bar on Tooling (C). Fasten the equalizer bar with wire (5) to Tooling (C).
Put the equalizer bar in position under the machine.
2. Put a small amount of 5P-0960 Multipurpose Type Grease on the two lip seals and on the center
equalizer bar bearing.
3. Put two spacers (6) in position, one on each side of the equalizer bar.
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14. 4. Put the equalizer bar in position in the equalizer bar saddle with Tooling (C).
NOTICE
The 2P2506 Anti-Seize Compound should not be permitted to get in the
bearing area of the equalizer bar.
5. Put 2P-2506 Anti-Seize Compound in the front bore of the equalizer bar saddle and on the rear
diameter of equalizer bar center pin (7).
6. Align the bores in the equalizer bar saddle with the bore in the equalizer bar. Install equalizer
bar center pin (7). Make sure the flats on the end of the pin are horizontal so the retainer plate can
be installed properly.
7. Put the retainer plate in position and install three bolts (4). Remove wire (5) and Tooling (C).
8. Align the bore in the equalizer bar and the bores in the track roller frame. Install pin (8) and
retaining bolt (3).
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15. 9. Use Tooling (A) to raise the equalizer bar and track roller frame. Remove wooden blocks (2)
from under the track roller frame.
10. Put bar stock (1), that was removed earlier, between the equalizer bar and the frame, as shown.
It will put the equalizer bar in its original position so the track roller frame can be installed. Lower
the equalizer bar and track roller frame. Remove Tooling (B).
End By:
a. install track roller frame
Disassemble & Assemble Equalizer Bar
Start By:
a. remove equalizer bar
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16. 1. Use a hammer and punch to bend the outside ring of seals (1) toward the center. Do this in
several places and remove seals (1).
2. Use Tooling (A) and remove the center bearing from the equalizer bar.
3. Use a hammer and a punch to bend the outside rings of lip seals (2) toward the center. Do this
in several places and remove seals (2). Do this at both ends of the equalizer bar.
4. Use Tooling (B) and remove the retaining rings from each side of the spherical bearings.
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17. 5. Use Tooling (C) and remove end bearings (3) from the equalizer bar.
NOTE: The following Steps are for assembly of the equalizer bar.
6. Use Tool (B) and install one of the retaining rings in the end of the equalizer bar. Use Tooling
(D) and install bearing (3) against the retaining ring. Use Tool (B) and install the other retaining
ring.
7. Repeat Step 6 at the opposite end of the equalizer bar. Put 5P0960 Multipurpose Type Grease
on the spherical surface of bearings (3) and in the pin bores.
8. Put 5P3413 Pipe Sealant with Teflon on the inner diameter surfaces of the equalizer bar and
install lip seals (2) at the center bore.
9. Put 6V1541 Quick Cure Primer on the center pin bore of the equalizer bar and allow it to dry.
Put 9S3265 Retaining Compound on the center bore.
10. Use Tooling (E) and install the center bearing in the equalizer bar. The bearing should be
installed so it is the same distance from the front and the rear of the equalizer bar.
11. Put 5P3413 Pipe Sealant with Teflon on the inner diameter of the equalizer bar and install
seals (1) on each side of the bearing.
End By:
a. install equalizer bar
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Apr 20 12:31:50 UTC+0800 2020
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18. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6R TRACK-TYPE TRACTOR 1RW
Configuration: D6R Track-Type Tractor Differential Steering 1RW00001-UP (MACHINE) POWERED BY 3306 Engine
Disassembly and Assembly
D6R TRACK-TYPE TRACTOR POWER TRAIN
Media Number -SENR9496-02 Publication Date -01/11/2004 Date Updated -23/07/2018
SENR94960015
Pivot Shaft (Stub Shaft)
SMCS - 4153-010
Remove & Install Pivot Shaft (Stub Shaft)
Start By:
a. remove track roller frame
1. Attach a hoist to Tooling (A). Use a nylon strap and attach it to Tooling (A).
2. The weight of stub shaft (1) is 67 kg (148 lb). Remove eight bolts (2) and the stub shaft.
NOTE: The following Steps are for installation of the stub shaft.
3. Put 5P-3931 Anti-Seize Compound on the pilot diameter that goes in the main case and frame.
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19. 4. Use a hoist and Tooling (A), put stub shaft (1) in position, and install eight bolts (2).
End By:
a. install track roller frame
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Apr 20 12:32:39 UTC+0800 2020
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20. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6R TRACK-TYPE TRACTOR 1RW
Configuration: D6R Track-Type Tractor Differential Steering 1RW00001-UP (MACHINE) POWERED BY 3306 Engine
Disassembly and Assembly
D6R TRACK-TYPE TRACTOR POWER TRAIN
Media Number -SENR9496-02 Publication Date -01/11/2004 Date Updated -23/07/2018
SENR94960016
Final Drive Planetary Carriers (In Chassis)
SMCS - 4092-011; 4092-012
Remove Final Drive Planetary Carriers (In Chassis)
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21. 1. Position the final drive drain plug (3) on the bottom as shown. Remove drain plug (3) and drain
approximately 11.4 liters (3 U.S. gal.) of oil from the final drive.
2. Remove the center cover. Remove the O-ring seal from the cover.
3. Use Tooling (A) and remove outer axle (2).
NOTICE
Three bolts [Tooling (B)] must be threaded in 25.4 mm (1 in) to hold
the planetary carrier.
4. Remove three equally spaced bolts that hold planetary carrier (5) to hub (4). Install Tooling (B)
in place of three bolts as shown.
5. Remove the remaining bolts (1) that hold the planetary carrier to the hub.
6. Use a pry bar and move planetary carrier (5) out of the hub as far as the bolts [Tooling (B)] will
permit.
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22. 7. Adjust the upper hanger bracket on Tooling (C) so distance (X) is 203 mm (8 in). Install lower
plate (6) so the spacers are down and toward the vertical leg of the bracket.
8. Attach a hoist to Tooling (C) and install it on the planetary carrier.
9. The weight of the planetary carrier is 132 kg (290 lb). Remove the three bolts [Tooling (B)] and
remove planetary carrier (5) from the hub. Remove the O-ring seal.
10. To disassemble the planetary carrier, see Disassemble Final Drive in this module.
Ring gear (8) will be free to fall when retainer (7) is removed. To
prevent possible personal injury, Tooling (D) and (E) must be in
position to hold ring gear (8) and the hub in position when retainer (7)
is removed.
11. Put Tooling (D) under final drive hub (4) to hold it in position when retainer (7) is removed.
Install Tooling (E) to hold ring gear (8) in position. Use the bolts that hold the planetary carrier in
position to install Tooling (E).
12. Remove the bolts and retainer (7).
13. Remove the lip seal from the end of the spindle.
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23. Install Final Drive Planetary Carriers (In Chassis)
1. Use Tooling (F) and install lip seal (9) in the end of the spindle. The lip of the seal must be
toward the inside of the spindle. Put clean oil on the lip of the seal.
2. Put retainer (7) in position on the spindle and install the bolts that hold it. Tighten the bolts to a
torque of 135 ± 15 N·m (100 ± 11 lb ft).
3. Remove Tooling (D) and (E) from the final drive.
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24. 4. For assembly of the planetary carriers, see topic, Assemble Final Drive in this module.
5. Install the O-ring seal on the planetary carrier.
6. Use Tooling (C) and a hoist and put the planetary carrier in position on the hub. Push the
planetary carrier in until it is approximately 25.4 mm (1 in) from the hub.
7. Thread three bolts [Tooling (B)] in 25.4 mm (1 in), evenly spaced, to support the planetary
carrier. Remove Tooling (C).
8. Install bolts (1). Remove Tooling (B) and install the remaining three bolts that hold the
planetary carrier to the hub.
9. Use Tooling (A) and install outer axle (2).
10. Install the O-ring seal on the cover and install the cover on the final drive.
11. Drain plug (3) must be toward the bottom. Fill the final drive with oil to the bottom of the fill
plug. See the Operation And Maintenance Guide for the correct oil and the capacity.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Apr 20 12:33:28 UTC+0800 2020
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25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
26. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6R TRACK-TYPE TRACTOR 1RW
Configuration: D6R Track-Type Tractor Differential Steering 1RW00001-UP (MACHINE) POWERED BY 3306 Engine
Disassembly and Assembly
D6R TRACK-TYPE TRACTOR POWER TRAIN
Media Number -SENR9496-02 Publication Date -01/11/2004 Date Updated -23/07/2018
SENR94960017
Final Drives
SMCS - 4050-011; 4050-012; 4050-015; 4050-016
Remove Final Drives
Start By:
a. separate track
NOTE: The final drive planetary carriers can be removed in chassis. See topic, Remove Final
Drive Planetary Carriers (In Chassis).
1. Turn the final drive until drain plug (1) is on the bottom as shown. Remove drain plug (1) and
drain approximately 13.2 liters (3.4 U.S. gal.) of oil from the final drive.
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27. 2. Remove the cover from the final drive and remove the O-ring seal from the cover.
3. Install Tooling (A) and remove the outer axle.
4. Adjust the top bracket on Tooling (B) so that dimension (X) is 213 mm (8.4 in). The lower
mounting bracket must be installed with the spacers outward as shown.
5. Remove two of the bolts from the sprocket segments. Fasten a hoist and install Tooling (B) on
the final drive.
NOTICE
Bolts (4) hold the steering clutch and brake to the main case and frame.
Do not remove bolts (4).
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28. 6. Remove bolts (2) that hold the final drive to the main case and frame.
7. The weight of the final drive is 490 kg (1075 lb). Remove four bolts (3) that hold the final drive
and steering clutch and brake together.
8. Use Tooling (B) and remove the final drive from the machine.
9. Remove the O-ring seal from either the face of the steering clutch or the final drive hub.
Install Final Drives
1. Inspect the condition of O-ring seals and replace if necessary.
2. Put the O-ring seal in position on the face of the steering clutch.
3. Fasten a hoist and install Tooling (B) on the final drive. Adjust Tooling (B) if necessary to put
the final drive in a level position.
3/12D6R Track-Type Tractor Differential Steering 1RW00001-UP (MACHINE) POWER...
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