The document provides instructions for removing and installing the flywheel housing, vibration damper and pulley, crankshaft front seal, and gear group (front) on a Caterpillar D6H track-type tractor powered by a 3306 engine. The procedures include using various tools to remove bolts, hoist the flywheel housing, distort the crankshaft seal, and press/install new parts. Technicians are advised to keep components clean and follow the specified torque values during reinstallation.
Caterpillar cat m316 d wheeled excavator (prefix w6a) service repair manual (...fujsjefjwerkskemm
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 engine. It describes the required tools and steps to:
1) Lock the camshaft and crankshaft in position, remove bolts, and remove the standard or heavy-duty idler gear.
2) Clean and inspect the idler gear components, install the idler gear while aligning timing marks, install bolts, and check end play and backlash.
3) Ensure the number one piston is at top dead center before installing the idler gear in the correct position and alignment.
Caterpillar cat 336 d l excavator (prefix m4t) service repair manual (m4t0000...fksjksmmde
The document provides instructions for removing and installing a final drive and travel motor on a 336D L excavator. It describes using various tools to disconnect hoses, remove bolts and brackets, and lift out the final drive assembly. Detailed steps are provided for removing the travel motor and reinstalling both components along with new O-rings and fasteners. Safety notices advise keeping components clean and containing hydraulic fluids during disassembly.
Caterpillar cat 349 d excavator (prefix gkf) service repair manual (gkf00001 ...fjkskedmme
The document provides instructions for removing a travel motor and final drive from an excavator. It lists the required tools which include blocks, a hydraulic torque wrench assembly, link brackets, and cautions that fluids must be contained to prevent contamination. The procedure describes detaching hoses, loosening bolts, and using lifting equipment to remove the heavy travel motor assembly.
Caterpillar cat d9 r track type tractor (prefix wdm) service repair manual (w...fjkskmmdmme
This document provides instructions for removing, disassembling, assembling, and installing track rollers on a D9R track-type tractor. The removal process requires loosening the track, installing straps to hold bogies in position, lifting the tractor, and using a hoist and bracket to remove the roller. Disassembly requires removing seals, rings, and the shaft. Assembly requires cleaning, installing seals and rings in the correct order, checking measurements, and pressure testing. Installation places the roller back in the bogie using a hoist and bracket and tightening bolts to the specified torques.
Caterpillar cat 962 m wheel loader (prefix f2t) service repair manual (f2t000...ifkkdmdmdm
The document provides instructions for removing and installing the transmission oil pump on a 962M wheel loader. It lists the required tools and outlines the following steps:
1. Disconnect hoses and tubes from the transmission pump.
2. Remove two bolts and the transmission pump.
3. Remove the O-ring seal and coupling.
4. Install the transmission oil pump by reversing the removal steps.
This document provides instructions for removing and installing a cylinder head on a C18 industrial engine. It includes:
1) Detailed steps for removing the cylinder head such as disconnecting hoses, sensors, and removing bolts.
2) Instructions for installing seals, gaskets and the cylinder head, applying anti-seize compound to bolts, and tightening the bolts in a specific sequence.
3) Notes about cleaning parts and using new gaskets when installing the cylinder head.
Caterpillar cat d6 r track type tractor (prefix 6fr) service repair manual (6...fjkskedmme
The document provides instructions for removing and installing idler rollers and equalizer bars on a Caterpillar D6R track-type tractor. Key steps include using hoists and tools to remove idlers and bolts/retainers, cleaning and inspecting parts, lubricating seals with isopropyl alcohol, and testing assemblies for leaks before reinstallation. Special tools are required to correctly set seal depths and check end play clearance during assembly.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
Caterpillar cat m316 d wheeled excavator (prefix w6a) service repair manual (...fujsjefjwerkskemm
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 engine. It describes the required tools and steps to:
1) Lock the camshaft and crankshaft in position, remove bolts, and remove the standard or heavy-duty idler gear.
2) Clean and inspect the idler gear components, install the idler gear while aligning timing marks, install bolts, and check end play and backlash.
3) Ensure the number one piston is at top dead center before installing the idler gear in the correct position and alignment.
Caterpillar cat 336 d l excavator (prefix m4t) service repair manual (m4t0000...fksjksmmde
The document provides instructions for removing and installing a final drive and travel motor on a 336D L excavator. It describes using various tools to disconnect hoses, remove bolts and brackets, and lift out the final drive assembly. Detailed steps are provided for removing the travel motor and reinstalling both components along with new O-rings and fasteners. Safety notices advise keeping components clean and containing hydraulic fluids during disassembly.
Caterpillar cat 349 d excavator (prefix gkf) service repair manual (gkf00001 ...fjkskedmme
The document provides instructions for removing a travel motor and final drive from an excavator. It lists the required tools which include blocks, a hydraulic torque wrench assembly, link brackets, and cautions that fluids must be contained to prevent contamination. The procedure describes detaching hoses, loosening bolts, and using lifting equipment to remove the heavy travel motor assembly.
Caterpillar cat d9 r track type tractor (prefix wdm) service repair manual (w...fjkskmmdmme
This document provides instructions for removing, disassembling, assembling, and installing track rollers on a D9R track-type tractor. The removal process requires loosening the track, installing straps to hold bogies in position, lifting the tractor, and using a hoist and bracket to remove the roller. Disassembly requires removing seals, rings, and the shaft. Assembly requires cleaning, installing seals and rings in the correct order, checking measurements, and pressure testing. Installation places the roller back in the bogie using a hoist and bracket and tightening bolts to the specified torques.
Caterpillar cat 962 m wheel loader (prefix f2t) service repair manual (f2t000...ifkkdmdmdm
The document provides instructions for removing and installing the transmission oil pump on a 962M wheel loader. It lists the required tools and outlines the following steps:
1. Disconnect hoses and tubes from the transmission pump.
2. Remove two bolts and the transmission pump.
3. Remove the O-ring seal and coupling.
4. Install the transmission oil pump by reversing the removal steps.
This document provides instructions for removing and installing a cylinder head on a C18 industrial engine. It includes:
1) Detailed steps for removing the cylinder head such as disconnecting hoses, sensors, and removing bolts.
2) Instructions for installing seals, gaskets and the cylinder head, applying anti-seize compound to bolts, and tightening the bolts in a specific sequence.
3) Notes about cleaning parts and using new gaskets when installing the cylinder head.
Caterpillar cat d6 r track type tractor (prefix 6fr) service repair manual (6...fjkskedmme
The document provides instructions for removing and installing idler rollers and equalizer bars on a Caterpillar D6R track-type tractor. Key steps include using hoists and tools to remove idlers and bolts/retainers, cleaning and inspecting parts, lubricating seals with isopropyl alcohol, and testing assemblies for leaks before reinstallation. Special tools are required to correctly set seal depths and check end play clearance during assembly.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
Caterpillar cat d300 d articulated truck (prefix 5mg) service repair manual (...fiskkdmdmdm
This document provides instructions for removing and installing various drive train components on a Caterpillar D300D articulated truck. It describes how to remove and install final drive planet carriers and ring gears, the shaft connecting the front axle differential to the gear group, driveshafts connecting the transfer gear case to the center axle and mid bearing, and the driveshaft between the mid bearing and rear axle. The instructions include using tools, loosening and tightening bolts, and noting component weights. Special steps are described to facilitate removal and installation of some components.
Caterpillar cat d20 d articulated truck (prefix 6ng) service repair manual (6...fjkskmmdmme
The document provides instructions for disassembling and assembling a Type I governor used in Caterpillar 3114, 3116, and 3126 engines. It describes 35 steps to disassemble the governor front housing and 19 additional steps to disassemble the governor rear housing. Various parts are inspected and replaced as needed, including springs, seals, shafts, and other components. Tools and safety precautions are also outlined.
Caterpillar cat 385 c l mh excavator (prefix waw) service repair manual (waw0...fujskekfmsme
This document provides instructions for removing and installing fuel system components on a 385C Material Handler excavator powered by a C-18 engine, including:
- Removing and installing the fuel priming pump
- Removing and installing the fuel filter base
- Removing and installing the fuel transfer pump
- Removing the electronic unit injectors
The instructions include safety notices and illustrations showing the component locations and part names.
Caterpillar cat d25 d articulated truck (prefix 1hk) service repair manual (1...fjkskmmdmme
The document provides instructions for removing and installing wheel spindles on Caterpillar articulated dump trucks. It describes removing the wheels, bearings, and seals before removing the brake shoes. It then details removing pins and springs to separate the brake shoes from the spider. Reinstallation follows the reverse order. Instructions are also given for disassembling and assembling suspension cylinders.
Caterpillar cat 336 f lxe excavator (prefix pfl) service repair manual (pfl00...fjkskedmme
This document provides instructions for disassembling the travel motor on 336F XE and 336F LXE excavator models. The 27-step procedure includes removing components like the motor head assembly, piston assemblies, barrel assembly, springs, seals and plates. Detailed illustrations accompany each step to show how to position tools and disassemble individual parts. Safety notices warn of potential spring forces and ensure fluids are contained.
Caterpillar cat 312 c l excavator (prefix dbn) service repair manual (dbn0000...fksjksmmde
The document provides instructions for removing and installing a fuel injection pump on a Caterpillar 3064 engine. It describes:
1) Removing the fuel lines, access cover, and mounting bolts to detach the pump.
2) Installing a new gasket and securing bolts to reattach the pump, ensuring proper alignment.
3) Reconnecting the fuel lines once the pump is secured.
The document provides instructions for assembling a hydraulic lockout control. It describes 17 steps to assemble a piston motor, including installing bearings, seals, springs, and retaining rings. It also outlines 5 steps to disassemble a hydraulic lockout control, such as removing pins and springs. The assembly process is then described in 6 steps, including installing springs, pins, and lever assemblies. Personal injury warnings are provided throughout.
The document provides instructions for disassembling and assembling a piston pump. It lists the required tools and outlines 30 steps to fully disassemble and reassemble the pump. These include removing housing components, seals, bearings, pistons, springs and other internal parts. Cleanliness is emphasized throughout the process.
Caterpillar cat 330 c fm excavator (prefix b2l) service repair manual (b2l000...fjsjekdmmeme
This document provides instructions for removing and installing the cylinder head and camshaft on a Caterpillar 330C FM excavator equipped with a C-9 engine. The removal procedure involves draining coolant, removing various components attached to the cylinder head like the alternator and valve cover, then using lifting tools to remove the cylinder head and gasket. The installation procedure outlines reinstalling the gasket and cylinder head, reattaching all components and refilling the cooling system. Similarly, the camshaft removal involves setting piston timing, removing gears and thrust plate, while installation requires lubricating and inserting the camshaft ensuring proper timing of gears.
Caterpillar cat d20 d articulated truck (prefix 9mg) service repair manual (9...fjkskmmdmme
The document provides instructions for disassembling and assembling the governor of an articulated truck. It lists 57 steps to disassemble the front and rear housings of the governor. Tools required include a governor repair fixture, retaining ring pliers, pin punch, clevis driver, and legs to mount the rear housing. Cautions are provided regarding cleaning parts and containing fluids during maintenance.
Caterpillar cat 323 d sa excavator (prefix nes) service repair manual (nes000...jfdskekdmme
The document provides instructions for removing and installing the flywheel, flywheel housing, and crankshaft rear seal of a C6.4 engine. The flywheel is removed using lifting tools and bolts, while the flywheel housing requires removal of mounting bolts and contains a oil seal. Installation follows the reverse process, ensuring clean surfaces and applying retaining compound to mating parts. Special tools are specified for removing and installing the crankshaft rear seal and wear sleeve.
Caterpillar cat 305 cr mini hydraulic excavator (prefix dgt) service repair m...fjskekfseik
The document provides instructions for removing the swivel on a 305CR Mini Hydraulic Excavator. It lists the required tools and notes to release hydraulic pressure and remove the cab first. The procedure involves using plugs and caps to seal ports while removing 4 bolts to detach the swivel assembly.
Caterpillar cat d30 d articulated truck (prefix 3aj) service repair manual (3...fjkskmmdmme
This document provides instructions for removing and installing the primary hydraulic pump on D25D, D30D, and D350D articulated dump trucks. The instructions include:
1) Draining the hydraulic fluid, removing guard bolts and disconnecting lines to access the pump.
2) Fastening straps and a hoist to remove the pump, which weighs 34 kg.
3) Reversing the removal steps for installation, including reconnecting lines and filling the hydraulic tank.
The document provides instructions for removing and installing various fuel system components on a C18 Industrial Engine, including:
- Fuel priming pump removal and installation procedures in 3 steps.
- Fuel filter base removal procedure in 5 steps and disassembly procedure in 4 steps.
- Fuel filter base assembly procedure in 4 steps and installation procedure in 6 steps.
- Fuel transfer pump removal procedure in 6 steps and installation procedure in 7 steps.
- Electronic unit injector removal procedure involving 5 steps of disconnecting components and identifying parts.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjskefkemms
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves removing over 30 individual parts including the carrier assembly, ring gears, sun gear, planetary gears, and seals. The assembly process reverses the disassembly steps and provides details on installing new seals, bearings, and determining the correct shim thickness. Proper cleaning and use of installation tools are emphasized throughout.
Caterpillar cat 336 f l excavator (prefix kcs) service repair manual (kcs0000...fjkskedmme
This document provides instructions for removing and installing various components of a Caterpillar C9.3 engine, including the combustion head, ARD nozzle heater relay, ARD fuel solenoid valve, exhaust manifold, and exhaust elbow. The procedures describe disconnecting electrical connections and fluid lines, removing mounting hardware, and replacing gaskets and seals before reinstalling parts in the reverse order of removal. Safety precautions are provided regarding preventing contamination, allowing components to cool, and using approved lubricants.
Caterpillar cat d40 d articulated truck (prefix 8tf) service repair manual (8...fjsqazkekdmme
This document provides instructions for removing and installing the transmission hydraulic control valve on D40D and D400D articulated dump trucks. It describes removing the control valve from the transmission, then removing individual components like manifolds, sleeves, seals and spools. It then describes installing these components in reverse order, making sure surfaces are clean and sealed properly.
Caterpillar cat 312 d l excavator (prefix phh) service repair manual (phh0000...pfiskdmjekm
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. The summary is:
1) To remove the flywheel housing, first remove the electric starting motor and flywheel. Then use lifting tools to remove the housing bolts and housing.
2) To install the flywheel housing, first install a new oil seal and check the dowels. Clean the mating surfaces and install a new gasket on the cylinder block. Place the housing in position and install the bolts to secure it.
3) The document also provides instructions for removing the flywheel, crankshaft rear seal, and installing the rear seal.
This document provides instructions for removing and installing a cylinder head and camshaft on a 3054C engine. It outlines the necessary preparation steps, removal process which involves draining fluids and disconnecting components, and installation process which specifies cleaning, lubricating, and torquing components to the proper specifications. Tools required are also listed. The overall document provides a detailed technical procedure for servicing these engine components.
Caterpillar cat d6 h track type tractor (prefix 8kb) service repair manual (8...jfksekksmem
This document provides instructions for removing and installing the camshaft on a Caterpillar D6H track-type tractor with a 3306 engine. It describes removing the valve lifters, timing gear cover, and bolts holding the camshaft gear. Marks should be made on gears to ensure proper timing is maintained. The camshaft is then carefully removed and lubricated before installation in reverse order while aligning timing marks. Removal and installation of camshaft bearings is also outlined.
Caterpillar cat d6 h track type tractor (prefix 8kb) service repair manual (8...fujsjefjkskemm
This document provides instructions for removing and installing the camshaft on a Caterpillar D6H track-type tractor. The procedure involves removing components like the valve lifters and timing gear cover. Marks are made on gears to ensure proper timing is maintained. The camshaft is then removed and lubricated before being reinstalled along with checking timing marks to ensure correct installation.
Caterpillar cat d6 h track type tractor (prefix 8kb) service repair manual (8...fjskemedcdmme
This document provides instructions for removing and installing the camshaft on a Caterpillar D6H track-type tractor with a 3306 engine. It describes removing the valve lifters, timing gear cover, and bolts holding the camshaft gear. Marks should be made on gears to ensure proper timing on reinstallation. The camshaft is then carefully removed and lubricated before reinstallation and adjustment of timing marks. Removal and installation of the camshaft bearings is also described.
Caterpillar cat d300 d articulated truck (prefix 5mg) service repair manual (...fiskkdmdmdm
This document provides instructions for removing and installing various drive train components on a Caterpillar D300D articulated truck. It describes how to remove and install final drive planet carriers and ring gears, the shaft connecting the front axle differential to the gear group, driveshafts connecting the transfer gear case to the center axle and mid bearing, and the driveshaft between the mid bearing and rear axle. The instructions include using tools, loosening and tightening bolts, and noting component weights. Special steps are described to facilitate removal and installation of some components.
Caterpillar cat d20 d articulated truck (prefix 6ng) service repair manual (6...fjkskmmdmme
The document provides instructions for disassembling and assembling a Type I governor used in Caterpillar 3114, 3116, and 3126 engines. It describes 35 steps to disassemble the governor front housing and 19 additional steps to disassemble the governor rear housing. Various parts are inspected and replaced as needed, including springs, seals, shafts, and other components. Tools and safety precautions are also outlined.
Caterpillar cat 385 c l mh excavator (prefix waw) service repair manual (waw0...fujskekfmsme
This document provides instructions for removing and installing fuel system components on a 385C Material Handler excavator powered by a C-18 engine, including:
- Removing and installing the fuel priming pump
- Removing and installing the fuel filter base
- Removing and installing the fuel transfer pump
- Removing the electronic unit injectors
The instructions include safety notices and illustrations showing the component locations and part names.
Caterpillar cat d25 d articulated truck (prefix 1hk) service repair manual (1...fjkskmmdmme
The document provides instructions for removing and installing wheel spindles on Caterpillar articulated dump trucks. It describes removing the wheels, bearings, and seals before removing the brake shoes. It then details removing pins and springs to separate the brake shoes from the spider. Reinstallation follows the reverse order. Instructions are also given for disassembling and assembling suspension cylinders.
Caterpillar cat 336 f lxe excavator (prefix pfl) service repair manual (pfl00...fjkskedmme
This document provides instructions for disassembling the travel motor on 336F XE and 336F LXE excavator models. The 27-step procedure includes removing components like the motor head assembly, piston assemblies, barrel assembly, springs, seals and plates. Detailed illustrations accompany each step to show how to position tools and disassemble individual parts. Safety notices warn of potential spring forces and ensure fluids are contained.
Caterpillar cat 312 c l excavator (prefix dbn) service repair manual (dbn0000...fksjksmmde
The document provides instructions for removing and installing a fuel injection pump on a Caterpillar 3064 engine. It describes:
1) Removing the fuel lines, access cover, and mounting bolts to detach the pump.
2) Installing a new gasket and securing bolts to reattach the pump, ensuring proper alignment.
3) Reconnecting the fuel lines once the pump is secured.
The document provides instructions for assembling a hydraulic lockout control. It describes 17 steps to assemble a piston motor, including installing bearings, seals, springs, and retaining rings. It also outlines 5 steps to disassemble a hydraulic lockout control, such as removing pins and springs. The assembly process is then described in 6 steps, including installing springs, pins, and lever assemblies. Personal injury warnings are provided throughout.
The document provides instructions for disassembling and assembling a piston pump. It lists the required tools and outlines 30 steps to fully disassemble and reassemble the pump. These include removing housing components, seals, bearings, pistons, springs and other internal parts. Cleanliness is emphasized throughout the process.
Caterpillar cat 330 c fm excavator (prefix b2l) service repair manual (b2l000...fjsjekdmmeme
This document provides instructions for removing and installing the cylinder head and camshaft on a Caterpillar 330C FM excavator equipped with a C-9 engine. The removal procedure involves draining coolant, removing various components attached to the cylinder head like the alternator and valve cover, then using lifting tools to remove the cylinder head and gasket. The installation procedure outlines reinstalling the gasket and cylinder head, reattaching all components and refilling the cooling system. Similarly, the camshaft removal involves setting piston timing, removing gears and thrust plate, while installation requires lubricating and inserting the camshaft ensuring proper timing of gears.
Caterpillar cat d20 d articulated truck (prefix 9mg) service repair manual (9...fjkskmmdmme
The document provides instructions for disassembling and assembling the governor of an articulated truck. It lists 57 steps to disassemble the front and rear housings of the governor. Tools required include a governor repair fixture, retaining ring pliers, pin punch, clevis driver, and legs to mount the rear housing. Cautions are provided regarding cleaning parts and containing fluids during maintenance.
Caterpillar cat 323 d sa excavator (prefix nes) service repair manual (nes000...jfdskekdmme
The document provides instructions for removing and installing the flywheel, flywheel housing, and crankshaft rear seal of a C6.4 engine. The flywheel is removed using lifting tools and bolts, while the flywheel housing requires removal of mounting bolts and contains a oil seal. Installation follows the reverse process, ensuring clean surfaces and applying retaining compound to mating parts. Special tools are specified for removing and installing the crankshaft rear seal and wear sleeve.
Caterpillar cat 305 cr mini hydraulic excavator (prefix dgt) service repair m...fjskekfseik
The document provides instructions for removing the swivel on a 305CR Mini Hydraulic Excavator. It lists the required tools and notes to release hydraulic pressure and remove the cab first. The procedure involves using plugs and caps to seal ports while removing 4 bolts to detach the swivel assembly.
Caterpillar cat d30 d articulated truck (prefix 3aj) service repair manual (3...fjkskmmdmme
This document provides instructions for removing and installing the primary hydraulic pump on D25D, D30D, and D350D articulated dump trucks. The instructions include:
1) Draining the hydraulic fluid, removing guard bolts and disconnecting lines to access the pump.
2) Fastening straps and a hoist to remove the pump, which weighs 34 kg.
3) Reversing the removal steps for installation, including reconnecting lines and filling the hydraulic tank.
The document provides instructions for removing and installing various fuel system components on a C18 Industrial Engine, including:
- Fuel priming pump removal and installation procedures in 3 steps.
- Fuel filter base removal procedure in 5 steps and disassembly procedure in 4 steps.
- Fuel filter base assembly procedure in 4 steps and installation procedure in 6 steps.
- Fuel transfer pump removal procedure in 6 steps and installation procedure in 7 steps.
- Electronic unit injector removal procedure involving 5 steps of disconnecting components and identifying parts.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjskefkemms
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves removing over 30 individual parts including the carrier assembly, ring gears, sun gear, planetary gears, and seals. The assembly process reverses the disassembly steps and provides details on installing new seals, bearings, and determining the correct shim thickness. Proper cleaning and use of installation tools are emphasized throughout.
Caterpillar cat 336 f l excavator (prefix kcs) service repair manual (kcs0000...fjkskedmme
This document provides instructions for removing and installing various components of a Caterpillar C9.3 engine, including the combustion head, ARD nozzle heater relay, ARD fuel solenoid valve, exhaust manifold, and exhaust elbow. The procedures describe disconnecting electrical connections and fluid lines, removing mounting hardware, and replacing gaskets and seals before reinstalling parts in the reverse order of removal. Safety precautions are provided regarding preventing contamination, allowing components to cool, and using approved lubricants.
Caterpillar cat d40 d articulated truck (prefix 8tf) service repair manual (8...fjsqazkekdmme
This document provides instructions for removing and installing the transmission hydraulic control valve on D40D and D400D articulated dump trucks. It describes removing the control valve from the transmission, then removing individual components like manifolds, sleeves, seals and spools. It then describes installing these components in reverse order, making sure surfaces are clean and sealed properly.
Caterpillar cat 312 d l excavator (prefix phh) service repair manual (phh0000...pfiskdmjekm
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. The summary is:
1) To remove the flywheel housing, first remove the electric starting motor and flywheel. Then use lifting tools to remove the housing bolts and housing.
2) To install the flywheel housing, first install a new oil seal and check the dowels. Clean the mating surfaces and install a new gasket on the cylinder block. Place the housing in position and install the bolts to secure it.
3) The document also provides instructions for removing the flywheel, crankshaft rear seal, and installing the rear seal.
This document provides instructions for removing and installing a cylinder head and camshaft on a 3054C engine. It outlines the necessary preparation steps, removal process which involves draining fluids and disconnecting components, and installation process which specifies cleaning, lubricating, and torquing components to the proper specifications. Tools required are also listed. The overall document provides a detailed technical procedure for servicing these engine components.
Caterpillar cat d6 h track type tractor (prefix 8kb) service repair manual (8...jfksekksmem
This document provides instructions for removing and installing the camshaft on a Caterpillar D6H track-type tractor with a 3306 engine. It describes removing the valve lifters, timing gear cover, and bolts holding the camshaft gear. Marks should be made on gears to ensure proper timing is maintained. The camshaft is then carefully removed and lubricated before installation in reverse order while aligning timing marks. Removal and installation of camshaft bearings is also outlined.
Caterpillar cat d6 h track type tractor (prefix 8kb) service repair manual (8...fujsjefjkskemm
This document provides instructions for removing and installing the camshaft on a Caterpillar D6H track-type tractor. The procedure involves removing components like the valve lifters and timing gear cover. Marks are made on gears to ensure proper timing is maintained. The camshaft is then removed and lubricated before being reinstalled along with checking timing marks to ensure correct installation.
Caterpillar cat d6 h track type tractor (prefix 8kb) service repair manual (8...fjskemedcdmme
This document provides instructions for removing and installing the camshaft on a Caterpillar D6H track-type tractor with a 3306 engine. It describes removing the valve lifters, timing gear cover, and bolts holding the camshaft gear. Marks should be made on gears to ensure proper timing on reinstallation. The camshaft is then carefully removed and lubricated before reinstallation and adjustment of timing marks. Removal and installation of the camshaft bearings is also described.
Caterpillar cat 140 h motor grader (prefix 5hm) service repair manual (5hm000...ufjjsejklemd
This document provides instructions for removing and installing the crankshaft front seal on a Caterpillar 3306B engine. It describes removing the vibration damper, pulley, crankshaft seal adapter, O-ring seal, and wear sleeve. It also details installing the new crankshaft seal, wear sleeve, seal adapter, and O-ring using specific tools while applying compounds. Finally, it mentions reinstalling the vibration damper and pulley.
Caterpillar cat 140 h motor grader (prefix 5hm) service repair manual (5hm000...fujsjejfskekmm
This document provides instructions for removing and installing the crankshaft front seal on a Caterpillar 3306B engine. It describes:
1. Removing the vibration damper, pulley, crankshaft seal adapter, O-ring seal, and wear sleeve.
2. Installing a new O-ring seal and crankshaft seal adapter. Installing the wear sleeve and crankshaft front seal using installing tools and adhesive.
3. The document is part of a service manual for a 140H Motor Grader and provides maintenance instructions for engine components.
Caterpillar cat 140 h motor grader (prefix 5hm) service repair manual (5hm000...fusefjskekkmem
This document provides instructions for removing and installing the crankshaft front seal on a Caterpillar 3306B engine. It describes:
1. Removing the vibration damper, pulley, crankshaft seal adapter, O-ring seal, and wear sleeve.
2. Installing a new O-ring seal and crankshaft seal adapter. Installing the wear sleeve and crankshaft front seal using installing tools and adhesive.
3. The document is part of a service manual for a 140H Motor Grader and provides maintenance instructions for engine components.
Caterpillar cat 140 h motor grader (prefix 5hm) service repair manual (5hm000...fjjskekdmmme
This document provides instructions for removing and installing the crankshaft front seal on a Caterpillar 3306B engine. It describes:
1. Removing the vibration damper, pulley, crankshaft seal adapter, O-ring seal, and wear sleeve.
2. Installing a new O-ring seal and crankshaft seal adapter. Installing the wear sleeve and crankshaft front seal using installing tools and adhesive.
3. The document is part of a service manual for a 140H Motor Grader and provides maintenance instructions for engine components.
Caterpillar cat 140 h motor grader (prefix 5hm) service repair manual (5hm000...fjjskekertsmemm
This document provides instructions for removing and installing the crankshaft front seal and gear group (front) on a 140H Motor Grader with a 3306B engine. The removal procedure involves using tools to distort the wear sleeve and remove it from the crankshaft. The installation procedure specifies cleaning and applying compounds before installing the new seal and wear sleeve using an installer tool. The gear group removal involves removing plates and gears, while installation requires cleaning surfaces, installing gaskets and torquing bolts with thread lock compound.
Caterpillar cat 140 h motor grader (prefix 5hm) service repair manual (5hm000...fujjskeksmem
This document provides instructions for removing and installing the crankshaft front seal and gear group (front) on a 140H Motor Grader with a 3306B engine. Key steps include using tools to remove the old seal and install the new seal, replacing the wear sleeve when replacing the seal, and ensuring parts are clean prior to installation. The gear group removal involves removing plates and gears, and installation requires applying thread lock compound and ensuring proper clearance.
Caterpillar cat 140 h motor grader (prefix 5hm) service repair manual (5hm000...fjkskekxsdcmdmme
This document provides instructions for removing and installing the crankshaft front seal and gear group (front) on a 140H Motor Grader with a 3306B engine. The removal procedure involves using tools to distort the wear sleeve and remove it from the crankshaft. The installation procedure specifies cleaning and applying compounds before installing the new seal and wear sleeve using an installer tool. The gear group removal involves removing plates and gears, while installation requires cleaning surfaces, installing gaskets and torquing bolts with thread lock compound.
Caterpillar cat 140 h motor grader (prefix 5hm) service repair manual (5hm000...fujsjexswfksekmfm
This document provides instructions for removing and installing the crankshaft front seal and gear group (front) on a 140H Motor Grader with a 3306B engine. Key steps include using tools to remove the old seal and install the new seal, replacing the wear sleeve when replacing the seal, and ensuring parts are clean prior to installation. The gear group removal involves removing plates and gears, and installation requires applying thread lock compound and ensuring proper clearance of bolts.
Caterpillar cat 140 h motor grader (prefix 5hm) service repair manual (5hm000...fujsefkskekmm
This document provides instructions for removing and installing the crankshaft front seal and gear group (front) on a 140H Motor Grader with a 3306B engine. Key steps include using tools to remove the old seal and install the new seal, replacing the wear sleeve when replacing the seal, and cleaning and applying compound before installing the new seal and sleeve. The gear group removal involves removing plates and gears, and the installation requires installing gears and plates in the proper order and applying thread lock compound to bolts.
Similar to Caterpillar cat d6 h track type tractor (prefix 7pc) service repair manual (7pc00001 and up) (12)
This short document provides instructions for the reader to click on a link to access a complete manual with no waiting. It notes that if clicking the link does not work, the reader should first download the PDF document and then click on it to access the manual.
Nissan forklift u frame urf unsuhs uss ufs series service repair manualkfkseflsekfmmse
This service manual provides information on servicing ATLET reach trucks in the U** AC Power Plus range. It describes the structure and content of the manual. Safety procedures and instructions are outlined, including proper lifting points and handling of hazardous waste. Truck types are defined by their designations and available battery combinations are shown. Dimension descriptions and diagrams are provided for different truck models.
Nissan forklift internal combustion 1 f2 series service repair manualkfkseflsekfmmse
The document provides service information for Nissan forklifts. It introduces the service manual and technical bulletins, explaining that the manual describes maintenance and repair procedures while technical bulletins announce any changes. It advises using the manual and bulletins together as a reference. The manual consists of 17 sections covering various vehicle systems. Safety precautions are outlined, including proper ventilation, not smoking while working, blocking tires before working under the vehicle, and replacing non-reusable parts like seals with genuine parts. Electrical and battery safety is also addressed.
Nissan forklift internal combustion 1 f1 series service repair manualkfkseflsekfmmse
The document is a service manual that provides maintenance and repair procedures for Nissan forklifts. It introduces the manual's structure and contents, which are organized into sections covering various vehicle systems. The introduction emphasizes safely performing repairs by following the instructions and using recommended tools and parts. It advises making no unauthorized modifications that could impact safety without the manufacturer's approval.
Nissan forklift electric p02 series service repair manualkfkseflsekfmmse
This document provides an introduction and overview of a service manual for Nissan forklifts models P01 and P02. It includes sections on how to use the manual, identification information, general precautions for maintenance and repair, and technical terminology definitions. The manual consists of 14 sections covering various systems of the forklift and is intended to provide necessary information for maintenance and repair procedures. Revisions will be announced in technical bulletins to keep the information up to date.
Nissan forklift electric p01 series service repair manualkfkseflsekfmmse
This document provides an introduction and overview of a service manual for Nissan forklifts models P01 and P02. It contains 14 sections covering general information, maintenance, control systems, batteries/chargers, electrical systems, motor mechanisms, differentials, axles, brakes, steering, hydraulics, loading mechanisms, and bodies/frames. The introduction explains how to use the manual, defines technical terms, and provides an overview of the contents in each section. It emphasizes safety and proper maintenance procedures.
New holland tr98 combine service repair manualkfkseflsekfmmse
This document is a repair manual for combine harvesters models TR96, TR97, and TR98. It contains 23 sections covering the major mechanical and electrical systems of the combines, including the electrical, hydraulic, and monitoring systems, engine, rotors, cleaning systems, unloading systems, drive trains, brakes, and cylinders. The document encourages downloading and viewing the full repair manual.
New holland tr97 combine service repair manualkfkseflsekfmmse
This document is a repair manual for combine harvesters models TR96, TR97, and TR98. It contains 24 sections covering the major mechanical and electrical systems of the combines, including the electrical, hydraulic, and monitoring systems, engine, rotors, cleaning systems, unloading systems, drive trains, brakes, and cylinders. The document encourages downloading and viewing the full repair manual.
New holland tr96 combine service repair manualkfkseflsekfmmse
This document is a repair manual for combine harvesters models TR96, TR97, and TR98. It contains 24 sections covering the major mechanical and electrical systems of the combines, including the electrical, hydraulic, and monitoring systems, engine, rotors, cleaning systems, unloading systems, drive trains, brakes, and cylinders. The document encourages downloading and viewing the full repair manual.
New holland t8.380 pst tier 2 tractor service repair manual [zgre05001 ]kfkseflsekfmmse
This document is a service manual for CNH Industrial tractors that provides information on maintenance and repair for various tractor systems and components. It includes sections covering the engine, transmission, axles, hydraulics, steering, wheels, tracks, cab climate control, and electrical systems. The manual contains detailed descriptions and diagrams to assist technicians with repairs.
New holland t8.380 pst tier 2 chelny tractor service repair manual [zgre05001...kfkseflsekfmmse
This document is a service manual for CNH Industrial tractors that provides information on maintenance and repair for various tractor systems and components. It includes sections covering the engine, transmission, axles, hydraulics, steering, wheels, tracks, cab climate control, and electrical systems. The manual contains detailed descriptions and diagrams to assist technicians with repairs.
New holland t8.380 cvt tier 2 tractor service repair manual [zjre04001 ]kfkseflsekfmmse
This document is a service manual for CNH Industrial T8 series tractors with continuously variable transmissions (CVTs). It contains sections covering the engine, transmission, drivetrain, hydraulics, steering, wheels, tracks, cab climate control, and electrical systems. The manual provides maintenance and repair information for technicians on these agricultural vehicles.
New holland t8.380 696110749 cvt tier 2 tractor service repair manual [zere08...kfkseflsekfmmse
This document is a service manual for CNH Industrial tractor models T8.320, T8.350, T8.380, T8.410, and T8.435, and their SmartTrax variants, with continuously variable transmissions. The manual contains information on engine systems, power coupling, transmission, four-wheel drive systems, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, hitches and implements, steering, wheels, tracks, cab climate control, and electrical systems. It is intended to be used by qualified dealership personnel for repair and maintenance of the tractors.
New holland t8.350 pst tier 2 tractor service repair manual [zgre05001 ]kfkseflsekfmmse
This document is a service manual for CNH Industrial tractors that provides information on maintenance and repair for various tractor systems and components. It includes sections covering the engine, transmission, axles, hydraulics, steering, wheels, tracks, cab climate control, and electrical systems. The manual contains detailed descriptions and diagrams to assist technicians with repairs.
New holland t8.350 pst tier 2 chelny tractor service repair manual [zgre05001...kfkseflsekfmmse
This document is a service manual for CNH Industrial T8 tractor models T8.320, T8.350, T8.380, and T8.410 powered by F2CFA613 and F2CFA614 engines. It contains sections covering the engine, transmission, axles, hydraulics, electrical systems, and other components. The manual provides repair and maintenance instructions for qualified service technicians.
New holland t8.350 cvt tier 2 tractor service repair manual [zjre04001 ]kfkseflsekfmmse
This document is a service manual for CNH Industrial tractor models T8.320, T8.350, T8.380, T8.410, and T8.435, and their SmartTrax variants, with continuously variable transmissions. The manual contains information on servicing the engine, transmission, drivetrain, hydraulics, electrical systems, and other components of the tractors. It includes exploded diagrams, specifications, and repair procedures.
New holland t6.180 tier 4 b (final) tractor service repair manualkfkseflsekfmmse
This document is a service manual for New Holland T6 tractor models from 125-180 HP covering Tier 4B and Stage IV emissions regulations. It provides an overview and breakdown of the tractor systems, listing component groups for the engine, transmission, axles, hydraulics, electrical systems, and more. The service manual sections cover specifications, maintenance, and repair procedures for the various tractor parts and systems.
New holland t6.180 dynamic command tier 4 b (final) tractor service repair ma...kfkseflsekfmmse
This document is a service manual for New Holland T6 tractor models from 125 to 180 horsepower that meet Tier 4B and Stage IV emissions regulations. The manual contains information on systems including the engine, clutch, transmission, 4WD system, front and rear axles, PTO, brakes, hydraulics and more. It provides detailed content on maintenance, repair and troubleshooting of components.
New holland t6.175 tier 4 b (final) tractor service repair manualkfkseflsekfmmse
This document is a service manual for New Holland T6 tractor models from 125-180 HP covering Tier 4B and Stage IV emissions regulations. It provides an overview and breakdown of the tractor systems, listing component groups for the engine, transmission, axles, hydraulics, electrical systems, and more. The manual includes over 90 sections that cover the technical details, specifications, and repair procedures for the various tractor parts and assemblies.
New holland t6.175 dynamic command tier 4 b (final) tractor service repair ma...kfkseflsekfmmse
This document is a service manual for New Holland T6 tractor models from 125 to 180 horsepower that meet Tier 4B and Stage IV emissions regulations. The manual contains information on systems including the engine, clutch, transmission, four-wheel drive, front and rear axles, power take-off, brakes, hydraulics, and their components. The contents section lists over 35 chapters that provide specifications, maintenance, and repair instructions for the various tractor systems.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
2. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6H TRACK-TYPE TRACTOR 7PC
Configuration: D6H & D6H LGP TRACTORS / POWER SHIFT / 7PC00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00985281
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 2
Start By:
A. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
B. Remove the crankshaft rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear
Seal - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Remove the bolts that hold the oil pan plate to the flywheel housing. Loosen the remaining
bolts that hold the oil pan plate in position. Put spacers between the cylinder block and the
oil pan plate. This must be done in order to prevent damage to the gasket for the oil pan
plate.
Note: If the gasket for the oil pan plate is damaged, the oil pan plate must be removed.
Refer to Disassembly and Assembly, "Engine Oil Pan Plate - Remove and Install".
1/3D6H & D6H LGP TRACTORS / POWER SHIFT / 7PC00001-UP (MACHINE) POW...
2020/2/29https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
3. Illustration 1 g00516402
2. Remove turbocharger oil drain line (1) .
3. Install Tool (A) on the flywheel housing. Fasten a hoist to Tool (A) on the flywheel
housing.
4. Remove all bolts (2) and the flywheel housing from the engine. The weight of the flywheel
housing is 37 kg (82 lb).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Put the gasket in position and use a hoist to put the flywheel housing in position on the
engine.
2/3D6H & D6H LGP TRACTORS / POWER SHIFT / 7PC00001-UP (MACHINE) POW...
2020/2/29https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
4. Illustration 2 g00516402
2. Install all bolts (2) that hold the flywheel in position on the engine. Tighten the bolts to a
torque of 100 ± 14 N·m (74 ± 10 lb ft).
3. Remove Tool (A) and the hoist from the engine.
4. Install turbocharger oil drain line (1) .
5. Trim the flywheel housing gasket so the gasket is even with the bottom of the cylinder
block.
Note: If the oil pan plate was removed, install a new gasket and install the oil pan plate.
Refer to Disassembly and Assembly, "Engine Oil Pan Plate - Remove and Install".
6. Apply 3S-6252 Sealant to the contact point between the oil pan plate gasket and the
flywheel housing gasket.
7. Remove the spacers that were installed between the cylinder block and the oil pan plate.
Install the bolts that hold the oil pan plate to the flywheel housing. Tighten the remaining
bolts that hold the oil pan plate to the cylinder block.
End By:
a. Install the crankshaft rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear Seal -
Install".
b. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 29 08:53:09 UTC+0800 2020
3/3D6H & D6H LGP TRACTORS / POWER SHIFT / 7PC00001-UP (MACHINE) POW...
2020/2/29https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
5. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6H TRACK-TYPE TRACTOR 7PC
Configuration: D6H & D6H LGP TRACTORS / POWER SHIFT / 7PC00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i01005265
Vibration Damper and Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
FT-0915 Adapter 1
0S-1590 Bolt 6
5F-7342 Adapter 2
5F-7369 Puller Leg 2
3H-0465 Push Puller Plate 4
1B-4207 Full Nut 2
8B-7560 Step Plate 1
1P-0820 Hydraulic Puller 1
4C-4865 Hand Hydraulic Pump 1
Start By:
A. Relieve the tension on the drive belt and remove the drive belt.
NOTICE
Keep all parts clean from contaminants.
1/3D6H & D6H LGP TRACTORS / POWER SHIFT / 7PC00001-UP (MACHINE) POW...
2020/2/29https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
6. Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00515722
1. Remove bolt (1) and washer (2) from the crankshaft. Install spacers (4) on bolt (1). Add
spacers in order to obtain approximately 3.18 mm (0.125 inch) of clearance between washer
(2) and vibration damper (3). Install bolt (1), washer (2) and spacers (4) .
Illustration 2 g00515749
2. Install Tool (A), as shown. Loosen vibration damper (9) from the crankshaft.
3. Remove Tool (A), bolt (1), washer (2), spacers (4) and vibration damper (3) from the
crankshaft.
Installation Procedure
NOTICE
2/3D6H & D6H LGP TRACTORS / POWER SHIFT / 7PC00001-UP (MACHINE) POW...
2020/2/29https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
7. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Inspect the vibration damper for leaks and dents. If either condition exists, replace the
vibration damper with a new part.
Illustration 3 g00515758
1. Put vibration damper (1) in position on the crankshaft and install washer (2) and bolt (3) .
Note: The flat side of washer (2) must be installed facing vibration damper (1) .
2. Tighten bolt (3) to a torque of 284 to 340 N·m (210 to 250 lb ft). Hit bolt (3) with a hammer
and torque the bolt again to 284 to 340 N·m (210 to 250 lb ft).
End By: Install the drive belt and apply the correct tension.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 29 08:54:08 UTC+0800 2020
3/3D6H & D6H LGP TRACTORS / POWER SHIFT / 7PC00001-UP (MACHINE) POW...
2020/2/29https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
8. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6H TRACK-TYPE TRACTOR 7PC
Configuration: D6H & D6H LGP TRACTORS / POWER SHIFT / 7PC00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00990465
Crankshaft Front Seal - Remove
SMCS - 1160-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
B 5P-7315 Wear Sleeve Distorter Ring 1
C 5P-7312 Seal Distorter 1
Start By:
A. Remove the vibration damper and the pulley. Refer to Disassembly and Assembly,
"Vibration Damper and Pulley - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
1/3D6H & D6H LGP TRACTORS / POWER SHIFT / 7PC00001-UP (MACHINE) POW...
2020/2/29https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
9. Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the machine. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide", for tools and supplies suitable to collect and contain
fluids in Caterpillar machines.
Dispose of all fluids according to local regulations and mandates.
Note: When a crankshaft seal is replaced, the wear sleeve must also be replaced.
Illustration 1 g00504503
1. Remove the two bolts, washers, spacers and clamp (1) that holds crankshaft seal adapter (2)
in position. Remove crankshaft seal adapter (2) and the O-ring seal from the engine.
2. Use Tool (A) and a press to remove the crankshaft seal from crankshaft seal adapter (2) .
3. Install the O-ring seal and crankshaft seal adapter (2) on the engine. Install the two bolts,
washers, spacers and clamp (1) to hold crankshaft seal adapter (2) in position.
2/3D6H & D6H LGP TRACTORS / POWER SHIFT / 7PC00001-UP (MACHINE) POW...
2020/2/29https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
10. Illustration 2 g00510634
4. Install Tool (B) in the bore of seal adapter (2), as shown.
NOTICE
Care should be taken to ensure that the seal distorter does not cut
through the wear sleeve. Damage to the crankshaft surface may occur
leading to possible oil seal leaks.
5. Install Tool (C) between Tool (B) and the wear sleeve. Turn Tool (C) with a wrench, until
the edge of the tool makes a flat crease in the wear sleeve. Repeat this process until there are
enough creases in the wear sleeve in order to allow the wear sleeve to be slipped off the end
of the crankshaft.
6. Remove Tools (B) and (C). Remove the wear sleeve by hand.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 29 08:55:08 UTC+0800 2020
3/3D6H & D6H LGP TRACTORS / POWER SHIFT / 7PC00001-UP (MACHINE) POW...
2020/2/29https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
11. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6H TRACK-TYPE TRACTOR 7PC
Configuration: D6H & D6H LGP TRACTORS / POWER SHIFT / 7PC00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i06015907
Crankshaft Front Seal - Install
SMCS - 1160-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
4C-8982 (1)
Installer 1
438-9547 (2)
Installer 1
7F-8022 Bolt 1
( 1 )
Use to install 9Y-9895 seal
( 2 )
Use to install 362-8853 seal
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/2D6H & D6H LGP TRACTORS / POWER SHIFT / 7PC00001-UP (MACHINE) POW...
2020/2/29https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
12. Illustration 1 g00488110
Note: Once the seal and the wear sleeve are separated, these components cannot be used
again. Refer to Special Instruction, SMHS8508 before the seal is serviced.
Note: Do not use any type of lubricant during the installation of the crankshaft seal and
wear sleeve.
Note: Before installing the wear sleeve, inspect the crankshaft for scratches or any
distortion on the surface of the crankshaft that may lead to an out of round condition. Use a
polishing cloth to clean the imperfections on the crankshaft.
1. Install crankshaft front seal (1) and wear sleeve (2) with Tool (A) , as follows:
a. Use 4C-9500 Quick Cure Primer to clean the outside diameter of crankshaft (3) and
the inside diameter of wear sleeve (2) .
b. Apply 4C-9507 Compound to the outside diameter of crankshaft (3) and the inside
diameter of wear sleeve (2) .
c. Place crankshaft front seal (1) and wear sleeve (2) on the front of crankshaft (3) .
Install Tool (A) and tighten until the inside surface of the Installer comes in contact
with the end of the crankshaft.
End By: Install the vibration damper and the pulley. Refer to Disassembly and Assembly,
"Vibration Damper and Pulley - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 29 08:56:07 UTC+0800 2020
2/2D6H & D6H LGP TRACTORS / POWER SHIFT / 7PC00001-UP (MACHINE) POW...
2020/2/29https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
13. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6H TRACK-TYPE TRACTOR 7PC
Configuration: D6H & D6H LGP TRACTORS / POWER SHIFT / 7PC00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i02107004
Gear Group (Front) - Remove
SMCS - 1206-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
Start By:
A. Remove the automatic timing advance unit. Refer to Disassembly and Assembly,
"Automatic Timing Advance - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/3D6H & D6H LGP TRACTORS / POWER SHIFT / 7PC00001-UP (MACHINE) POW...
2020/2/29https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
15. Illustration 4 g00476418
4. Remove the bolts that hold shield (7) in position between the fuel pump and the exhaust
manifold. Slide the shield backward from the timing cover plate.
5. Remove nuts (8) .
Illustration 5 g00476419
6. Remove bolts (10). Remove timing gear plate (9) and the gasket.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 29 08:57:06 UTC+0800 2020
3/3D6H & D6H LGP TRACTORS / POWER SHIFT / 7PC00001-UP (MACHINE) POW...
2020/2/29https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
16. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6H TRACK-TYPE TRACTOR 7PC
Configuration: D6H & D6H LGP TRACTORS / POWER SHIFT / 7PC00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i02107019
Gear Group (Front) - Install
SMCS - 1206-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
B 9S-3263 Thread Lock Compound 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Check the condition of the gaskets and the O-ring seals. If the gaskets or the O-ring
seals are worn or damaged, use new parts for replacement.
1. Clean the old gasket from the contact surfaces of the timing gear plate and the cylinder
block. Install a new gasket on the cylinder block. Cut the gasket even with the bottom face
of the cylinder block.
1/4D6H & D6H LGP TRACTORS / POWER SHIFT / 7PC00001-UP (MACHINE) POW...
2020/2/29https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
17. Illustration 1 g00476419
NOTICE
The bolts that hold the timing gear plate in position on the cylinder
block should have a reduced bolt head thickness. The reduced bolt
head thickness is needed for clearance for the gears.
2. Ensure that the O-ring seals are in position on the end of the fuel injection pump housing.
Put timing gear plate (9) in position on the cylinder block. Install bolts (10) .
Illustration 2 g00476418
3. Install shield (7). Install nuts (8) .
Note: After the timing gear plate is installed, ensure that the rack is free to move in the fuel
injection pump housing. The O-ring seal on the drive end of the fuel injection pump housing
can hold the rack. This can help prevent free rack movement. Rack movement can be seen
through a hole in the timing gear plate just above the mounting of the fuel pump gear. If the
rack does not move freely, remove the timing gear plate and check the O-ring seal on the
drive end of the fuel injection pump housing.
2/4D6H & D6H LGP TRACTORS / POWER SHIFT / 7PC00001-UP (MACHINE) POW...
2020/2/29https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
18. If the rack does not move freely, the engine can over speed and be
damaged. Serious personal injury may result.
Illustration 3 g01072912
Note: If idler gear shaft (11) for the fuel pump idler gear was removed, use Tooling (B) on
the threads of bolts (12) and nut (13) before reinstalling idler gear shaft (11). Tighten bolts
(12) and nut (13) to a torque of 50 ± 10 N·m (37 ± 7 lb ft).
4. Put camshaft gear (6) and plate (5) in position on the engine. Align the Mark "C" on the
camshaft gear with the Mark "C" on the crankshaft gear. Install bolts (4) and tighten bolts
(4) to a torque of 55 ± 7 N·m (41 ± 5 lb ft).
Illustration 4 g00476416
5. Use Tooling (A) in order to install the bearing in fuel pump idler gear (3). The end of the
bearing must be 3.00 ± 0.25 mm (.118 ± .010 inch) below the face of the hub of the fuel
pump idler gear.
3/4D6H & D6H LGP TRACTORS / POWER SHIFT / 7PC00001-UP (MACHINE) POW...
2020/2/29https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
19. Illustration 5 g00476414
6. Ensure that the oil hole in the shaft for fuel pump idler gear (3) is open. Install fuel pump
idler gear (3). Put plate (2) in position with the finished side facing toward fuel pump idler
gear (3). Apply Tooling (B) on bolts (1). Install bolts (1) that hold fuel pump idler gear (3)
in position.
Note: Remove excess Tooling (B) on plate (2). Excess Tooling (B) on plate (2) may flow
into the gear bearings. This condition can affect lubrication. Bearing life can also be
affected.
End By: Install the automatic timing advance unit. Refer to Disassembly and Assembly,
"Automatic Timing Advance - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 29 08:58:06 UTC+0800 2020
4/4D6H & D6H LGP TRACTORS / POWER SHIFT / 7PC00001-UP (MACHINE) POW...
2020/2/29https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
20. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6H TRACK-TYPE TRACTOR 7PC
Configuration: D6H & D6H LGP TRACTORS / POWER SHIFT / 7PC00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i02107163
Housing (Front) - Remove
SMCS - 1151-011
Removal Procedure
Start By:
A. Remove the water pump. Refer to Disassembly and Assembly, "Water Pump - Remove".
B. Remove the crankshaft front seal. Refer to Disassembly and Assembly, "Crankshaft Front
Seal - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1/2D6H & D6H LGP TRACTORS / POWER SHIFT / 7PC00001-UP (MACHINE) POW...
2020/2/29https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
21. 1. Remove the bolts that hold the oil pan and the oil pan plate to the front housing. Loosen the
remaining bolts that hold the oil pan in position. Put spacers between the cylinder block and
the oil pan plate. This must be done in order to prevent damage to the gasket for the oil pan
plate.
Note: If the gasket for the oil pan plate is damaged, the oil pan plate must be removed.
Refer to Disassembly and Assembly, "Engine Oil Pan Plate - Remove and Install".
Illustration 1 g00512114
2. Remove covers (1) and (2) from the back of the front plate.
Illustration 2 g00512122
3. Remove all bolts (3) that hold front housing (4) in position on the engine. Remove front
housing (4) and the gasket from the engine.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 29 08:59:05 UTC+0800 2020
2/2D6H & D6H LGP TRACTORS / POWER SHIFT / 7PC00001-UP (MACHINE) POW...
2020/2/29https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
22. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6H TRACK-TYPE TRACTOR 7PC
Configuration: D6H & D6H LGP TRACTORS / POWER SHIFT / 7PC00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i02107191
Housing (Front) - Install
SMCS - 1151-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 3S-6252 Sealant 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/2D6H & D6H LGP TRACTORS / POWER SHIFT / 7PC00001-UP (MACHINE) POW...
2020/2/29https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
24. Illustration 1 g00512213
1. Put the gasket and front housing (4) in position on the engine. Install all bolts (3) that hold
the front housing to the engine. Tighten bolts (5) to a torque of 23 ± 4 N·m (17 ± 3 lb ft).
Illustration 2 g00512114
2. Put the gasket and cover (1) in position and install the bolts that fasten cover (1) to the front
plate. Put the O-ring seal and cover (2) in position and install the bolts that fasten cover (2)
to the front plate.
3. Trim the front housing gasket so the gasket is even with the bottom of the cylinder block.
Note: If the oil pan plate was removed, install a new gasket and install the oil pan plate.
Refer to Disassembly and Assembly, "Engine Oil Pan Plate - Remove and Install".
4. Apply Tooling (A) to the bottom surface of the front housing gasket. Remove the spacers
that were installed between the cylinder block and the oil pan plate. Install the bolts that
hold the oil pan and the oil pan plate to the front housing. Tighten the remaining bolts that
hold the oil pan in position.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 29 09:00:04 UTC+0800 2020
2/2D6H & D6H LGP TRACTORS / POWER SHIFT / 7PC00001-UP (MACHINE) POW...
2020/2/29https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
25. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6H TRACK-TYPE TRACTOR 7PC
Configuration: D6H & D6H LGP TRACTORS / POWER SHIFT / 7PC00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i04880697
Valve Mechanism Cover - Remove and Install
SMCS - 1107-010
3304B Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00590318
1. Loosen hose clamp (5) and remove the hose from breather cap (3) .
2. Remove bolt (1) and remove breather cap (3) .
1/5D6H & D6H LGP TRACTORS / POWER SHIFT / 7PC00001-UP (MACHINE) POW...
2020/2/29https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
26. 3. Remove bolts (4) and the washers that hold valve mechanism cover (2) in position. Remove
valve mechanism cover (2) and the gasket.
3306B Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g00513507
1. Remove bolt (1) and breather cap (3) from valve mechanism cover (2) . Remove the O-ring
seal from breather cap (3) .
2. Remove bolts (4) and the washers that hold valve mechanism cover (2) in position. Remove
valve mechanism cover (2) and the gasket.
3304B Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
2/5D6H & D6H LGP TRACTORS / POWER SHIFT / 7PC00001-UP (MACHINE) POW...
2020/2/29https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...