Caterpillar cat 962 m wheel loader (prefix f2t) service repair manual (f2t00001 and up)

Service Repair Manual
Models
962M Wheel Loader

Shutdown SIS
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Product: WHEEL LOADER
Model: 962M WHEEL LOADER F2T
Configuration: 962M Wheel Loader F2T00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
950M, 962M, 950M Z and 962M Z Wheel Loaders Power Train
Media Number -UENR3112-08 Publication Date -01/09/2015 Date Updated -01/03/2018
i04416513
Steering Frame Lock - Separate and Connect
SMCS - 7506-029
Connection Procedure
Personal injury or death can result from machine articulation or
movement.
Machine frames can move and a person can be crushed.
Connect the steering frame lock link between the front and rear frames
before working on machine. Secure clevis pin with locking pin.
Before operating the machine, fasten the steering frame lock link into
the stored position and secure the clevis pin with locking pin.
Failure to lock into the stored position before operating can result in loss
of steering.
1. Move the machine to a hard, level surface. Park the machine in the straight ahead position
and engage the parking brake.
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962M Wheel Loader F2T00001-UP (MACHINE) POWERED BY C7 Engine(SEBP69...
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Illustration 1 g02615257
2. Remove locking pin (2) from pin (1).
3. Position steering frame lock (3) to the front frame. Install pin (1) and locking pin (2).
Note: To align the pin bores, move the front loader frame.
Separation Procedure
Personal injury or death can result from machine articulation or
movement.
Machine frames can move and a person can be crushed.
Connect the steering frame lock link between the front and rear frames
before working on machine. Secure clevis pin with locking pin.
Before operating the machine, fasten the steering frame lock link into
the stored position and secure the clevis pin with locking pin.
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Failure to lock into the stored position before operating can result in loss
of steering.
1. Remove locking pin (2) and pin (1). Move steering frame lock (3) to the storage position.
2. Install pin (1) and locking pn (2).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Apr 11 07:26:03 UTC+0800 2020
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i04417880
System Pressure - Release
SMCS - 4250-553-PX; 4300-553-PX; 5050-553-PX
Machine Preparation
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the work tools have been lowered to the ground, and
the oil is cool before removing any components or lines. Remove the oil
filler cap only when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.
Escaping fluid under pressure, even a pinhole size leak, can penetrate
body tissue, causing serious injury, and possible death. If fluid is
injected into your skin, it must be treated immediately by a doctor
familiar with this type of injury.
Always use a board or cardboard when checking for a leak.
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NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
1. Refer to Testing and Adjusting, "Machine Preparation for Troubleshooting" for the machine
that is being serviced before performing the following procedure.
Release System Pressure
1. Move the machine to a location that is smooth, level, and hard. The location should also be
dry and free of debris. Stop the engine.
2. Permit only one operator on the machine. All other personnel should be kept away from the
machine.
3. If the machine is equipped with a ride control system, move the ride control switch to the
SERVICE position.
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4. Position the bucket or work tool just above the ground at a slight downward angle. This
position will ensure that the head end of the lift cylinders is pressurized.
5. Engage the parking brake.
6. Turn the engine start switch to the OFF position.
7. When the engine has stopped, turn the engine start switch back to the ON position so the
pilot oil can reach the main valve.
8. Move the implement lockout switch to the UNLOCKED position.
9. Move the lift control lever to the FLOAT position and the tilt control lever to the TILT
BACK position at the same time. This action allows the bucket or the work tool to tilt back
while the boom is lowered.
The bottom of the bucket or the work tool should rest flat on the ground. The weight of the
linkage should be supported by the ground. The pressure from the head end of the lift
cylinders and from the ride control accumulator is now vented to the hydraulic tank.
10. When the bucket or the work tool has settled to the ground, move both control levers to the
HOLD position. Then, repeatedly cycle the control levers through all positions in order to
purge any remaining pressure from the implement hydraulic system.
11. Turn the steering wheel several times in both directions in order to relieve the pressure in
the steering system. To release the pressure from steering cylinders on machines equipped
with joystick steering, the machine must not be operated for a minimum of 10 minutes. 10
minutes will allow sufficient time for the pressure in the steering system to dissipate.
12. Turn the engine start switch to the OFF position.
13. Depress the brake pedal repeatedly. This step will relieve any pressure that may be present
in the braking system.
14. Push in the plunger for the hydraulic tank breaker relief valve until all pressure is released.
Note: If the machine is not equipped with a hydraulic tank breaker relief valve, remove the
hydraulic tank cap slowly to relieve tank pressure.
Dead Electronics
1. If the electronics fail, all stored hydraulic oil pressure may not be relieved. The following
precautions should be taken.
2. Turn the engine OFF.
3. The machine should be secured with a lockout.
4. Use the appropriate stand or blocks to prevent undesired drift of implements.
5. Barriers should be used in order to prevent personnel from entering areas that implement
drift or movement could be hazardous.
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6. To lower lift arms and the ripper onto the ground or onto the appropriate supports, open the
112-1817 Manual Valve Gp.
7. Do not open or disassemble any hydraulic circuits until the electronic controls are restored
to relieve stored hydraulic pressure.
Sat Apr 11 07:26:59 UTC+0800 2020
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i07058641
Power Train Guard (Transmission) - Remove and Install
SMCS - 7153-010-T3
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 525-5184 Hydraulic Jack 1
Start By:
a. Apply the parking brake.
b. Connect the steering frame lock.
1. Position Tooling (A) under power train guard (1), as shown.
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Note: Use Tooling (A) to balance power train guard (1), as shown.
2. Remove bolts (2) and the washers.
3. Use Tooling (A) to lower power train guard (1). The weight of power train guard (1) is
20 kg (44 lb).
4. Position Tooling (A) under power train guard (3) as shown.
Note: Use Tooling (A) to balance power train guard (3) as shown.
5. Remove bolts (4) and the washers.
6. Use Tooling (A) to lower power train guard (3). The weight of power train guard (3) is
approximately 24 kg (53 lb).
Installation Procedure
1. Install power train guards (1) and (3) in the reverse order of removal.
Sat Apr 11 07:27:55 UTC+0800 2020
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Shutdown SIS
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i05785396
Roading Fender (Rear) - Remove and Install
SMCS - 7252-010-RNG
Removal Procedure
Table 1
Required Tools
Tool Part number Part Description Qty
A 439-3940 Bracket As 2
B 439-3938 Link Bracket 2
C 386-6030 Lever Puller Hoist Gp 1
1. Swing rear roading fender out.
2. Install Tooling (A) and a suitable lifting device. The weight of roading fender (1) is
approximately 79 kg (175 lb).
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3. Install Tooling (B) and a suitable lifting device to roading fender (1).
4. Attach Tooling (C) to the suitable lifting device. Use Tooling (C) to equalize the fender
height. The weight of roading fender (1) is approximately 60 kg (132 lb).
5. Remove bolts (2) from roading fender (1).
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1. Install roading fender (1) in the reverse order of removal.
Sat Apr 11 07:28:51 UTC+0800 2020
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Shutdown SIS
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i05823519
Transmission Oil Pump - Remove and Install
SMCS - 3066-010
Removal Procedure
Start By:
a. Connect the steering frame lock.
b. Remove the cab.
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1. Disconnect tube assembly (1) from the bottom of transmission pump (4). Disconnect tube
assembly (3). Disconnect hose assemblies (2).
2. Remove two bolts (5) and transmission pump (4).
3. Remove O-ring seal (6).
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4. Remove coupling (7).
1. Install transmission oil pump (4) in the reverse order of removal.
Sat Apr 11 07:29:46 UTC+0800 2020
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i05643908
Transmission Oil Pump - Disassemble
SMCS - 3066-015
Disassembly Procedure
Table 1
Required Tools
A 1P-0510 Driver Gp 1
Start By:
A. Remove the transmission oil pump.
1. Remove bolts (1), the washers, and cover (2) from pump body (3) .
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2. Remove gears (4) and O-ring seal (5) from pump body (3) .
3. Remove woodruff key (7) from shaft (6) .
4. Remove pump body (3) from pump adapter (8) .
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5. Use Tooling (A) and a suitable press to remove bearings (9) from pump body (3) .
6. Remove adapter (10), elbow (11), and O-ring seals from pump body (3) .
7. Remove dowels (12) from pump body (3) .
8. Remove shaft (6), shaft (13), and O-ring seal (14) from pump adapter (8) .
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9. Use a suitable press to remove gears (15) from shaft (13) and shaft (6) .
Note: Press gears (15) off using the directions shown. There is only one chamfered side of
the internal groove.
10. Remove woodruff keys (16) from shaft (13) and shaft (6) .
11. Remove retaining rings (17) from shaft (13) and shaft (6) .
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12. Remove lips seals (18) and retaining ring (19) from pump adapter (8) .
13. Use Tooling (A) and a suitable press to remove bearings (20) from pump adapter (8) .
Sat Apr 11 07:30:42 UTC+0800 2020
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Shutdown SIS
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i05643909
Transmission Oil Pump - Assemble
SMCS - 3066-016
Assembly Procedure
Table 1
Required Tools
A 1P-0510 Driver Gp 1
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1. Use Tooling (A) and a suitable press to install bearings (20) into pump adapter (8) .
2. Install lips seals (18) and retaining ring (19) into pump adapter (8) .
3. Lubricate lip seals (18) lightly with clean hydraulic oil.
4. Install woodruff keys (16) onto shaft (13) and shaft (6) .
5. Install retaining rings (17) onto shaft (13) and shaft (6) .
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6. Use a suitable press to install gears (15) onto shaft (13) and shaft (6) .
7. Install shaft (6), shaft (13), and O-ring seal (14) into pump adapter (8) .
3/7
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Dimension (X) equals 5.00 ± 0.50 mm (0.197 ± 0.020 inch)30°± 15° from centerline.
8. Install elbow (11), adapter (10), and O-ring seals into pump body (3) .
9. Install dowels (12) onto pump body (3) .
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Dimension (Y) equals 30°± 15° from centerline.
10. Use Tooling (A) and a suitable press to install bearings (9) into pump body (3) with the
bearing joints located at Dimension (X) to a depth of 1.50 ± 0.25 mm (0.060 ± 0.010 inch)
below the gear surface.
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11. Install pump body (3) onto pump adapter (8) .
12. Install woodruff key (7) into shaft (6) .
13. Install gears (4) and O-ring seal (5) onto pump body (3) .
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Caterpillar cat 962 m wheel loader (prefix f2t) service repair manual (f2t00001 and up)

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