This document provides step-by-step instructions for disassembling the piston pump on a CS-573E and CP-573E vibratory compactor. It begins by describing how to remove the propel pumps and cleaning the component. It then lists 45 detailed steps to disassemble the various parts of the piston pump, including the head assembly, cylinder assembly, control assembly, cradle assembly, housing components, shaft, covers, and nozzles. Precautions are provided for relieving spring pressure. The document includes illustrations for each step.
2. Shutdown SIS
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Product: VIBRATORY COMPACTOR
Model: CS-573E VIBRATORY COMPACTOR CNN
Configuration: CS-573E CP-573E Vibratory Compactor CNN00001-UP (MACHINE) POWERED BY 3056E Engine
Disassembly and Assembly
CP-563E, CP-573E, CS-563E, CS-573E and CS-583E Paving Compactors Machine
Systems
Media Number -KENR3604-04 Publication Date -01/09/2008 Date Updated -22/09/2008
i01908156
Piston Pump (Propel) - Disassemble - Axle Propel Pump
SMCS - 3203-015; 5070-015-PQ; 5070-015
Disassembly Procedure
Start By:
A. Remove the propel pumps. Refer to Disassembly and Assembly, "Piston Pumps (Axle
Propel and Drum Propel) - Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
Illustration 1 g00980867
1. Remove bolts (2) and remove mounting flange (1) from head assembly (3) .
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4. 4. Remove coupling (6) from head assembly (3) .
Illustration 5 g00980871
5. Remove retaining ring (7) from coupling (6) .
Illustration 6 g00980872
6. Remove bolts (8) and remove head assembly (3) from the housing.
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5. Illustration 7 g00994207
7. Remove O-ring seals (10) and (11) from head assembly (3) .
8. Remove dowels (12) from head assembly (3) .
Note: Mark the orientation of port plate (9) for assembly purposes.
9. Remove port plate (9) from head assembly (3) .
Illustration 8 g00994215
Note: Mark the orientation of pin (13) for assembly purposes.
10. Remove pin (13) from port plate (9) .
Illustration 9 g00994189
11. Remove nut (15) and solenoid assembly (14) .
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6. Illustration 10 g00994183
12. Remove sequence valve (16) from head assembly (3) .
Illustration 11 g00994202
13. Remove O-ring seal (17) from sequence valve (16) .
Illustration 12 g00994232
14. Remove plug (18), spring (19) and relief valve (20) from both sides of head assembly (3) .
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7. Illustration 13 g00994204
15. Remove O-ring seal (21) and backup ring (22) from plugs (18) .
Illustration 14 g00994198
16. Remove screw (28), poppet valve (26), spring retainer (25), shims (24), and spring (23)
from head assembly (3) .
17. Remove O-ring seal (27) from screw (28) .
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8. Illustration 15 g00994196
Illustration 16 g00994231
18. Remove screw (33), spring retainer (31), spring (30), spring retainer (29), spool (36), and
valve (34) from head assembly (3) .
19. Remove pistons (35) and (37) from spool (36) .
20. Remove O-ring seal (32) from screw (33) .
Illustration 17 g00994184
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9. 21. Remove O-ring seal (38) from valve (34) .
Illustration 18 g00994213
22. Remove bushing (39) from the head assembly.
Illustration 19 g00994185
23. Remove bushing (40) from the head assembly.
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10. Illustration 20 g00994294
24. Remove five bolts (45). Remove control assembly (44) from housing (42) .
25. Remove cylinder assembly (43) from shaft (41) and housing (42) .
Illustration 21 g00994199
26. Use the following procedure and disassemble cylinder assembly (43) .
Note: Mark the orientation of pistons (46) and cylinder (48) for assembly purposes.
a. Remove nine pistons (46) and retainer plate (47) from cylinder (48) .
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11. Illustration 22 g00994226
b. Remove retainer (49) from cylinder (48) .
Illustration 23 g00994227
c. Remove shims (50) and springs (51). Note the position of the springs. The springs
must be installed in the same position for proper clearance.
Illustration 24 g00994200
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12. Illustration 25 g00994217
Sudden release of spring force can cause injury.
To prevent the possibility of injury, follow the procedure to relieve the
spring pressure.
d. Position cylinder (48) in a press. Install a suitable piece of square steel stock against
shim (53). Use the press and apply slight compression on spring (55). Remove
retaining ring (54) and slowly release the spring compression.
e. Remove shim (53), spring (55), and shim (52) from cylinder (48) .
Illustration 26 g00994349
27. Use the following procedure and disassemble control assembly (44) .
a. Remove seal (59) from control body (57) .
b. Loosen screw (58) and remove lever (56) .
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13. c. Loosen jam nut (64). Remove switch (65) from adapter (63) .
d. Remove adapter (63), spool (62), spring (61), and retainer (60) from control body
(57) .
Illustration 27 g00994362
e. Remove jam nut (64) and O-ring seal (68) from adapter (63) .
f. Remove poppet valve (66) from valve (67). Remove valve (67) from adapter (63).
Remove the O-ring seals from valve (67) .
Illustration 28 g00994364
g. Remove plug (69), spring (70), and spring retainer (71) from spool (62) .
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14. Illustration 29 g00994385
h. Remove O-ring seals (72) from control body (57) .
Illustration 30 g00994387
i. Loosen nut (74). Remove eccentric pin (73) and lever (75) from control body (57) .
Illustration 31 g00994388
j. Remove screws (76). Remove retainer (78) and rotary spool (77) from control body
(57) .
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15. Illustration 32 g00994191
k. Remove O-ring seal (80). Remove sleeve (79) from rotary spool (77) .
Illustration 33 g00994188
l. Remove shim (81) and retainer (78) from rotary spool (77) .
Illustration 34 g00994211
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16. m. Remove O-ring seal (82) from retainer (78) .
Illustration 35 g00994224
n. Remove O-ring seal (83) and pin (84) from rotary spool (77) .
Illustration 36 g00994212
28. Remove cradle assembly (85) from housing (42) .
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17. Illustration 37 g00994214
29. Use the following procedure and disassemble cradle assembly (85) .
a. Remove wire (90) and cage (91) from cradle (86) .
b. Remove pin (87), roller (88), cage (89) and wire (92) from cradle (86) .
c. Remove the roller from both of the cages.
Illustration 38 g00994201
30. Remove bearings (93) from housing (42) .
Illustration 39 g00994187
31. Remove pins (94) from housing (42), if necessary.
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18. Illustration 40 g00994203
32. Remove plug (96) and pin (95) from housing (42) .
Illustration 41 g00994195
33. Remove retaining ring (97) from housing (42) .
Illustration 42 g00994216
34. Remove seal (98) from housing (42) .
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20. Illustration 45 g00994210
37. Remove retaining ring (101) and bearing (100) from shaft (41) .
Illustration 46 g00994229
38. Remove bolts (102) and cover (103) from housing (42) .
Illustration 47 g00994190
39. Remove O-ring seal (104) from cover (103) .
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21. Illustration 48 g00994205
40. Remove bolts (105). Remove cover (106) and the piston assembly from housing (42) .
Illustration 49 g00994230
Note: Measure the distance and record the distance from the end of piston assembly (107)
to nut (108) for assembly purposes.
41. Remove nut (108) and remove piston assembly (107) from cover (106) .
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22. Illustration 50 g00994192
42. Remove O-ring seal (109) from cover (106) .
Illustration 51 g00994225
43. Remove two guide rings (110) and two seal rings (111) from housing (42) .
Illustration 52 g00994182
44. Remove plugs (112) from housing (42) .
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23. Illustration 53 g00994197
45. Use an allen wrench and remove nozzles (113) from housing (42) .
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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24. Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-573E VIBRATORY COMPACTOR CNN
Configuration: CS-573E CP-573E Vibratory Compactor CNN00001-UP (MACHINE) POWERED BY 3056E Engine
Disassembly and Assembly
CP-563E, CP-573E, CS-563E, CS-573E and CS-583E Paving Compactors Machine
Systems
Media Number -KENR3604-04 Publication Date -01/09/2008 Date Updated -22/09/2008
i01888923
Piston Pump (Propel) - Disassemble - Drum Propel Pump
SMCS - 3203-015; 5070-015; 5070-015-PQ
Disassembly Procedure
Start By:
A. Remove the propel pumps. Refer to Disassembly and Assembly, "Piston Pumps (Axle
Propel and Drum Propel) - Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
Illustration 1 g00980873
1. Remove adapter ring (1) from mounting flange (2) .
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25. Illustration 2 g00980874
2. Remove O-ring seal (3) from adapter ring (1) .
Illustration 3 g00980875
3. Remove O-ring seal (5) from mounting flange (2) .
4. Remove bolts (4) and remove mounting flange (2) from head assembly (6) .
Illustration 4 g00980876
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26. 5. Remove O-ring seals (7) and (8) from mounting flange (2) .
Illustration 5 g00980877
Note: Mark the orientation of plate (9) for assembly purposes.
6. Remove plate (9) and coupling (10) from head assembly (6) .
Illustration 6 g00980878
7. Remove seal (11) from head assembly (6) .
8. Remove bolts (12) and remove head assembly (6) from the housing.
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27. Illustration 7 g00980922
9. Remove O-ring seals (14) and (15) from head assembly (6) .
10. Remove dowels (16) from head assembly (6) .
Note: Mark the orientation of port plate (13) for assembly purposes.
11. Remove port plate (13) from head assembly (6) .
Illustration 8 g00980943
Note: Mark the orientation of pin (17) for assembly purposes.
12. Remove pin (17) from port plate (13) .
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28. Illustration 9 g00980945
13. Remove nut (19) and solenoid assembly (18) .
Illustration 10 g00980946
14. Remove sequence valve (20) from head assembly (6) .
Illustration 11 g00980947
15. Remove O-ring seal (21) from sequence valve (20) .
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29. Illustration 12 g00980948
16. Remove plug (22), spring (23) and relief valve (24) from both sides of head assembly (6) .
Illustration 13 g00980949
17. Remove O-ring seal (25) and backup ring (26) from plugs (22) .
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30. Illustration 14 g00980951
18. Remove screw (32), poppet valve (30), spring retainer (29), shims (28), and spring (27)
from head assembly (6) .
19. Remove O-ring seal (31) from screw (32) .
Illustration 15 g00980961
Illustration 16 g00980963
20. Remove screw (37), spring retainer (35), spring (34), spring retainer (33), spool (40), and
valve (38) from head assembly (6) .
21. Remove pistons (39) and (41) from spool (40) .
22. Remove O-ring seal (36) from screw (37) .
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31. Suggest:
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32. Illustration 17 g00980966
23. Remove O-ring seal (42) from valve (38) .
Illustration 18 g00980967
24. Remove bushing (43) from the head assembly.
Illustration 19 g00980968
25. Remove bushing (44) from the head assembly.
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33. Illustration 20 g00993425
26. Remove five bolts (49). Remove control assembly (48) from housing (46) .
27. Remove cylinder assembly (47) from shaft (45) and housing (46) .
Illustration 21 g00980970
28. Use the following procedure and disassemble cylinder assembly (47) .
Note: Mark the orientation of pistons (50) and cylinder (52) for assembly purposes.
a. Remove nine pistons (50) and retainer plate (51) from cylinder (52) .
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