This document provides instructions for removing and installing a hydraulic pump and hydraulic tank on a Caterpillar 926 wheel loader. It describes draining the hydraulic oil, disconnecting hydraulic lines and electrical connections, and removing mounting bolts. Details are provided on disassembling and assembling the hydraulic pump and tank components. Torque specifications and cleaning/sealing instructions are included to ensure proper reinstallation.
Caterpillar cat 966 f series ii wheel loader (prefix 7hl) service repair manu...fjsjfjskeksmem
The document provides instructions for removing and installing a pilot and hydraulic pump on a Caterpillar 966F wheel loader. It describes disconnecting hydraulic lines and removing mounting bolts to detach the pump. It then details disassembling the pump by removing plates, seals, springs, and rotor assemblies. Reassembly is described by reversing the removal steps and ensuring proper installation of seals and vanes. The document also covers removing and installing the machine's hydraulic oil filters by loosening bolts and caps and replacing seals and elements.
Caterpillar cat 966 f series ii wheel loader (prefix 7hl) service repair manu...fjjkskefmsemwe
The document provides instructions for disassembling and assembling a pilot and hydraulic pump for a 966F wheel loader. It describes removing the pump by disconnecting hydraulic lines and removing bolts. Disassembly involves removing various components like seals, springs, rotors and vanes. Reassembly follows the reverse order, ensuring proper installation of components like rotors, seals and plates to ensure proper pump operation.
Caterpillar cat 966 f series ii wheel loader (prefix 7hl) service repair manu...fjkskekdmmenm
The document provides instructions for disassembling and assembling a pilot and hydraulic pump for a 966F Series II wheel loader. It describes removing the pump by disconnecting hydraulic lines and removing bolts. For disassembly, it lists 36 steps to dismantle individual pump components like seals, plates, rotors, and housings. Reassembly is described in 42 steps, requiring the reversal of removal and installation of components in the correct order and orientation.
The document provides step-by-step instructions for disassembling and assembling the steering clutches and brakes of a D6H track-type tractor. It describes removing over 20 individual components and reinstalling them in the reverse order. Safety precautions are outlined for preventing injury from springs under compression. The process of preloading new seal rings before installation is also explained.
The document provides instructions for disassembling and assembling the steering clutches and brakes and power train oil filter of a D6H track-type tractor. It describes in detail removing over 30 individual parts for each system, including springs, discs, plates, seals, bearings, housings and other components. Precautions are outlined to prevent injury from flying parts when removing parts under compression. The assembly process is described in reverse order of disassembly.
The document provides instructions for disassembling and assembling the steering clutches and brakes and power train oil filter of a D6H track-type tractor. It describes in detail removing over 30 individual parts for each system, including springs, seals, discs, plates, bolts, and housings. Precautions are outlined to prevent injury from flying parts when removing parts under compression. The assembly process is described in reverse order of disassembly.
Caterpillar Cat 12G MOTOR GRADER (Prefix 61M) Service Repair Manual Instant D...hean57759707
The document provides step-by-step instructions for disassembling and assembling the differential of a Caterpillar Cat 12G motor grader. To disassemble, the technician must first remove all O-rings and nuts securing the differential cap. They then remove the cap, dowels, cages and bearing cones. Finally, the bolts holding the hubs are removed to separate the differential components.
Caterpillar Cat 12G MOTOR GRADER (Prefix 61M) Service Repair Manual (61M07711...tingrm81805
This document provides step-by-step instructions for removing and repairing the differential on a Caterpillar Cat 12G motor grader. It involves removing over 30 components of the differential including the carrier, gears, bearings, seals and housing. The reassembly process involves carefully heating and positioning over 30 components back into place, and using various tools to measure torque and clearance. Proper measurement of backlash and end play is critical to ensure correct differential assembly.
Caterpillar cat 966 f series ii wheel loader (prefix 7hl) service repair manu...fjsjfjskeksmem
The document provides instructions for removing and installing a pilot and hydraulic pump on a Caterpillar 966F wheel loader. It describes disconnecting hydraulic lines and removing mounting bolts to detach the pump. It then details disassembling the pump by removing plates, seals, springs, and rotor assemblies. Reassembly is described by reversing the removal steps and ensuring proper installation of seals and vanes. The document also covers removing and installing the machine's hydraulic oil filters by loosening bolts and caps and replacing seals and elements.
Caterpillar cat 966 f series ii wheel loader (prefix 7hl) service repair manu...fjjkskefmsemwe
The document provides instructions for disassembling and assembling a pilot and hydraulic pump for a 966F wheel loader. It describes removing the pump by disconnecting hydraulic lines and removing bolts. Disassembly involves removing various components like seals, springs, rotors and vanes. Reassembly follows the reverse order, ensuring proper installation of components like rotors, seals and plates to ensure proper pump operation.
Caterpillar cat 966 f series ii wheel loader (prefix 7hl) service repair manu...fjkskekdmmenm
The document provides instructions for disassembling and assembling a pilot and hydraulic pump for a 966F Series II wheel loader. It describes removing the pump by disconnecting hydraulic lines and removing bolts. For disassembly, it lists 36 steps to dismantle individual pump components like seals, plates, rotors, and housings. Reassembly is described in 42 steps, requiring the reversal of removal and installation of components in the correct order and orientation.
The document provides step-by-step instructions for disassembling and assembling the steering clutches and brakes of a D6H track-type tractor. It describes removing over 20 individual components and reinstalling them in the reverse order. Safety precautions are outlined for preventing injury from springs under compression. The process of preloading new seal rings before installation is also explained.
The document provides instructions for disassembling and assembling the steering clutches and brakes and power train oil filter of a D6H track-type tractor. It describes in detail removing over 30 individual parts for each system, including springs, discs, plates, seals, bearings, housings and other components. Precautions are outlined to prevent injury from flying parts when removing parts under compression. The assembly process is described in reverse order of disassembly.
The document provides instructions for disassembling and assembling the steering clutches and brakes and power train oil filter of a D6H track-type tractor. It describes in detail removing over 30 individual parts for each system, including springs, seals, discs, plates, bolts, and housings. Precautions are outlined to prevent injury from flying parts when removing parts under compression. The assembly process is described in reverse order of disassembly.
Caterpillar Cat 12G MOTOR GRADER (Prefix 61M) Service Repair Manual Instant D...hean57759707
The document provides step-by-step instructions for disassembling and assembling the differential of a Caterpillar Cat 12G motor grader. To disassemble, the technician must first remove all O-rings and nuts securing the differential cap. They then remove the cap, dowels, cages and bearing cones. Finally, the bolts holding the hubs are removed to separate the differential components.
Caterpillar Cat 12G MOTOR GRADER (Prefix 61M) Service Repair Manual (61M07711...tingrm81805
This document provides step-by-step instructions for removing and repairing the differential on a Caterpillar Cat 12G motor grader. It involves removing over 30 components of the differential including the carrier, gears, bearings, seals and housing. The reassembly process involves carefully heating and positioning over 30 components back into place, and using various tools to measure torque and clearance. Proper measurement of backlash and end play is critical to ensure correct differential assembly.
Caterpillar Cat 12G MOTOR GRADER (Prefix 61M) Service Repair Manual (61M07711...hdjsjndndnd
The document provides step-by-step instructions for disassembling and assembling the differential of a Caterpillar Cat 12G motor grader. To disassemble, the technician must remove the differential assembly, cages, bearing cones, bolts holding the hubs, and seals. Key steps include loosening the lock nut, removing the cap and dowels, lifting out the differential using straps, and using specialty tools to remove bearing cones.
Caterpillar Cat 12G MOTOR GRADER (Prefix 61M) Service Repair Manual (61M07711...nkog14651119
The document provides step-by-step instructions for disassembling and assembling the differential of a Caterpillar Cat 12G motor grader. To disassemble, the technician must first remove all O-rings and nuts securing the differential cap. They then remove the cap, dowels, cages and bearing cones. Finally, they separate the differential hub from the bevel gear housing using bolts. The process is reversed for reassembly.
Caterpillar Cat 12G MOTOR GRADER (Prefix 61M) Service Repair Manual (61M07711...fujskemdidk8u
This document provides step-by-step instructions for removing and repairing the differential on a Caterpillar Cat 12G motor grader. It involves removing over 30 individual components of the differential and related systems. Key steps include removing the differential from the carrier, disassembling internal gears and bearings, replacing worn parts, adjusting clearance and backlash, and reassembling the differential before reinstalling it in the carrier.
Caterpillar Cat 12G MOTOR GRADER (Prefix 61M) Service Repair Manual (61M07711...fujjsekmdm3ed
This document provides step-by-step instructions for removing and repairing the differential on a Caterpillar Cat 12G motor grader. It involves removing over 30 components of the differential including the carrier, gears, bearings, seals and housing. The reassembly process involves carefully heating and positioning over 30 components back into place, and using various tools to measure torque and clearance. Proper measurement of backlash and end play is critical to ensure correct differential assembly.
This document provides instructions for disassembling and assembling the steering clutches and brakes, power train oil filter, and power train oil pump of a D6H track-type tractor. It describes removing and installing various components like discs, plates, seals, springs, and housings. Special care must be taken when removing parts under compression. Lubrication and alignment of components is important during assembly.
This document provides instructions for disassembling and assembling the steering clutches and brakes, power train oil filter, and power train oil pump of a D6H track-type tractor. It describes removing and installing each component step-by-step, including removing seals, plates, springs, and other parts. Safety precautions are provided, such as using hoists for heavy components and properly loosening bolts to release spring pressure.
Caterpillar Cat 12G Motor Grader (Prefix 3WC) Service Repair Manual (3WC01067...tingrm81805
The document provides instructions for disassembling the differential of a Caterpillar Cat 12G motor grader. Key steps include: removing the differential cap, dowels, wires, and nuts to separate the differential from the carrier; lifting the differential out using a hoist; removing the bearing cones and cages from the differential; and removing bolts to separate the hubs and bevel gear from the differential. The overall process allows technicians to fully disassemble the differential for repair or replacement of parts.
Caterpillar Cat 12G Motor Grader (Prefix 3WC) Service Repair Manual (3WC01067...hdjsjndndnd
The document provides instructions for disassembling the differential of a Caterpillar Cat 12G Motor Grader. Key steps include:
1. Removing nuts, locks and washers to separate the differential from the carrier.
2. Removing bolts, locks and the cap to lift the differential out of the carrier.
3. Removing bearing cones and cages from the differential hubs.
Caterpillar Cat 12G Motor Grader (Prefix 3WC) Service Repair Manual Instant D...hean57759707
The document provides instructions for disassembling the differential of a Caterpillar Cat 12G Motor Grader. Key steps include:
1. Removing the differential cap, bolts, locks and wires to separate the differential from the carrier.
2. Lifting the differential out using a hoist after removing bearing cones and cages.
3. Turning the differential over and removing more bolts and washers to separate the hubs and bevel gear.
Caterpillar Cat 12G Motor Grader (Prefix 3WC) Service Repair Manual (3WC01067...fujjsekmdm3ed
This document provides instructions for removing and installing a differential on a Caterpillar Cat 12G motor grader. The main steps are:
1) Remove the differential from the carrier by removing mounting bolts, nuts and locks.
2) Remove additional components from the carrier including bearings, seals and gears.
3) Install new components onto the carrier in reverse order and heat bearings before pressing them into place.
4) Adjust backlash between the pinion gear and bevel gear and tighten all mounting hardware.
Caterpillar Cat 12G Motor Grader (Prefix 3WC) Service Repair Manual (3WC01067...nkog14651119
The document provides instructions for disassembling the differential of a Caterpillar Cat 12G Motor Grader. Key steps include:
1. Removing nuts, locks and washers to separate the differential from the carrier.
2. Removing bolts, locks and the cap to lift the differential out of the carrier.
3. Removing bearing cones and cages from the differential hubs.
Caterpillar Cat 12G Motor Grader (Prefix 3WC) Service Repair Manual (3WC01067...fujskemdidk8u
This document provides instructions for removing and installing a differential on a Caterpillar Cat 12G Motor Grader. The main steps are:
1) Remove the differential from the carrier by removing mounting bolts, nuts and other hardware.
2) Disassemble additional components like gears, seals, bearings and housings from the differential and carrier.
3) Reassemble components and install new seals, bearings and other parts as needed.
4) Adjust clearance and backlash and securely mount the reassembled differential back onto the carrier.
Caterpillar Cat 12G Motor Grader (Prefix 61M) Service Repair Manual (61M12027...fujskemdidk8u
The document provides instructions for removing a differential from a Caterpillar Cat 12G motor grader in 29 steps. It begins by removing the nuts, locks and washers holding the differential cap to the carrier, then removing the cap. It continues describing how to remove the differential unit, cages, bearings and bolts holding components together. The overall process removes the differential for disassembly or repair.
Caterpillar Cat 12G Motor Grader (Prefix 61M) Service Repair Manual Instant D...hean57759707
The document provides instructions for removing a differential from a Caterpillar Cat 12G motor grader in 29 steps. It begins by removing the nuts, locks and washers holding the differential cap to the carrier, then removing the cap. It continues describing how to remove the differential unit, cages, bearings and bolts holding components together. The overall process removes the differential for disassembly or repair.
Caterpillar Cat 12G Motor Grader (Prefix 61M) Service Repair Manual (61M12027...fujjsekmdm3ed
The document provides step-by-step instructions for removing and installing a differential from a Caterpillar Cat 12G motor grader. It involves removing over 30 components and reinstalling them in reverse order. Key steps include removing the differential nut and lock, removing housing components, and precisely adjusting the differential installation to achieve the proper gear clearance.
Caterpillar Cat 12G Motor Grader (Prefix 61M) Service Repair Manual (61M12027...hdjsjndndnd
The document provides instructions for removing a differential from a Caterpillar Cat 12G motor grader in 29 steps. It begins by removing the nuts, locks and washers holding the differential cap to the carrier, then removing the cap. It continues describing how to remove the differential unit, cages, bearings and bolts holding components together. The overall process removes the differential for disassembly or repair.
Caterpillar Cat CP-663E Vibratory Compactor (Prefix AEF) Service Repair Manua...ujkfdkkmsmd
This document provides disassembly and assembly instructions for a piston pump used in vibratory compactors. It describes 41 steps to fully disassemble the pump into individual components. This includes removing seals, springs, valves, pistons, plates, blocks, bearings and other parts. Similarly, it lists 41 steps for reassembling all the components in the reverse order. Cleanliness is emphasized throughout the process.
Caterpillar Cat CP-583E Vibratory Compactor (Prefix CNX) Service Repair Manua...ujkfdkkmsmd
This document provides instructions for removing and installing piston cooling jets, pistons, connecting rods, and related components on a Caterpillar 3056E engine. The removal process involves taking out the engine oil pan, removing valve assemblies from the piston cooling jets, and pushing pistons and connecting rods out of the cylinder block. The installation process requires cleaning components, lubricating them with oil, and reinserting pistons and connecting rods into the cylinder block before replacing other parts. Safety notices are provided to keep components clean and contain fluids.
Caterpillar Cat CP-573E Vibratory Compactor (Prefix CEB) Service Repair Manua...ujkfdkkmsmd
The document provides instructions for removing and installing the final drive planetary and piston motor components on a CS-573E and CP-573E vibratory compactor. It describes using various tools to disassemble components like the housing, hub, gears, seals and installing new components in the reverse order. Precise torques and clear illustrations are provided to correctly assemble the final drive planetary.
Caterpillar Cat CP-563D Vibratory Compactors (Prefix 2RZ) Service Repair Manu...ujkfdkkmsmd
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on CP-563D and CS-563D vibratory compactors powered by a 3116 engine. The removal procedure involves using a valve seat extractor tool to expand below the edge of the valve seat insert in order to remove it from the cylinder head. The installation procedure refers to ensuring parts are clean and checking guidelines for determining if valve seats can be reused.
Caterpillar Cat CP-533E Vibratory Compactor (Prefix ASL) Service Repair Manua...ujkfdkkmsmd
This document provides instructions for disassembling and assembling the piston pump used for drum propulsion on vibratory compactor models CS-533E and CP-533E. The disassembly procedure involves removing 28 components from the pump in 12 steps using various tools. Cleaning and inspecting parts is emphasized before reassembly in the reverse order over 28 steps.
Caterpillar Cat CP-533D Vibratory Compactor (Prefix AET) Service Repair Manua...ujkfdkkmsmd
This document provides instructions for removing and installing inlet and exhaust valve guides on a CS-533D and CP-533D vibratory compactor. It outlines the required tools and gives step-by-step instructions for removing the old guides and pressing new guides into the cylinder head assembly. Proper cleaning and lubrication of parts is emphasized to prevent premature wear. Reusability guidelines for different components are also referenced.
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Caterpillar Cat 12G MOTOR GRADER (Prefix 61M) Service Repair Manual (61M07711...hdjsjndndnd
The document provides step-by-step instructions for disassembling and assembling the differential of a Caterpillar Cat 12G motor grader. To disassemble, the technician must remove the differential assembly, cages, bearing cones, bolts holding the hubs, and seals. Key steps include loosening the lock nut, removing the cap and dowels, lifting out the differential using straps, and using specialty tools to remove bearing cones.
Caterpillar Cat 12G MOTOR GRADER (Prefix 61M) Service Repair Manual (61M07711...nkog14651119
The document provides step-by-step instructions for disassembling and assembling the differential of a Caterpillar Cat 12G motor grader. To disassemble, the technician must first remove all O-rings and nuts securing the differential cap. They then remove the cap, dowels, cages and bearing cones. Finally, they separate the differential hub from the bevel gear housing using bolts. The process is reversed for reassembly.
Caterpillar Cat 12G MOTOR GRADER (Prefix 61M) Service Repair Manual (61M07711...fujskemdidk8u
This document provides step-by-step instructions for removing and repairing the differential on a Caterpillar Cat 12G motor grader. It involves removing over 30 individual components of the differential and related systems. Key steps include removing the differential from the carrier, disassembling internal gears and bearings, replacing worn parts, adjusting clearance and backlash, and reassembling the differential before reinstalling it in the carrier.
Caterpillar Cat 12G MOTOR GRADER (Prefix 61M) Service Repair Manual (61M07711...fujjsekmdm3ed
This document provides step-by-step instructions for removing and repairing the differential on a Caterpillar Cat 12G motor grader. It involves removing over 30 components of the differential including the carrier, gears, bearings, seals and housing. The reassembly process involves carefully heating and positioning over 30 components back into place, and using various tools to measure torque and clearance. Proper measurement of backlash and end play is critical to ensure correct differential assembly.
This document provides instructions for disassembling and assembling the steering clutches and brakes, power train oil filter, and power train oil pump of a D6H track-type tractor. It describes removing and installing various components like discs, plates, seals, springs, and housings. Special care must be taken when removing parts under compression. Lubrication and alignment of components is important during assembly.
This document provides instructions for disassembling and assembling the steering clutches and brakes, power train oil filter, and power train oil pump of a D6H track-type tractor. It describes removing and installing each component step-by-step, including removing seals, plates, springs, and other parts. Safety precautions are provided, such as using hoists for heavy components and properly loosening bolts to release spring pressure.
Caterpillar Cat 12G Motor Grader (Prefix 3WC) Service Repair Manual (3WC01067...tingrm81805
The document provides instructions for disassembling the differential of a Caterpillar Cat 12G motor grader. Key steps include: removing the differential cap, dowels, wires, and nuts to separate the differential from the carrier; lifting the differential out using a hoist; removing the bearing cones and cages from the differential; and removing bolts to separate the hubs and bevel gear from the differential. The overall process allows technicians to fully disassemble the differential for repair or replacement of parts.
Caterpillar Cat 12G Motor Grader (Prefix 3WC) Service Repair Manual (3WC01067...hdjsjndndnd
The document provides instructions for disassembling the differential of a Caterpillar Cat 12G Motor Grader. Key steps include:
1. Removing nuts, locks and washers to separate the differential from the carrier.
2. Removing bolts, locks and the cap to lift the differential out of the carrier.
3. Removing bearing cones and cages from the differential hubs.
Caterpillar Cat 12G Motor Grader (Prefix 3WC) Service Repair Manual Instant D...hean57759707
The document provides instructions for disassembling the differential of a Caterpillar Cat 12G Motor Grader. Key steps include:
1. Removing the differential cap, bolts, locks and wires to separate the differential from the carrier.
2. Lifting the differential out using a hoist after removing bearing cones and cages.
3. Turning the differential over and removing more bolts and washers to separate the hubs and bevel gear.
Caterpillar Cat 12G Motor Grader (Prefix 3WC) Service Repair Manual (3WC01067...fujjsekmdm3ed
This document provides instructions for removing and installing a differential on a Caterpillar Cat 12G motor grader. The main steps are:
1) Remove the differential from the carrier by removing mounting bolts, nuts and locks.
2) Remove additional components from the carrier including bearings, seals and gears.
3) Install new components onto the carrier in reverse order and heat bearings before pressing them into place.
4) Adjust backlash between the pinion gear and bevel gear and tighten all mounting hardware.
Caterpillar Cat 12G Motor Grader (Prefix 3WC) Service Repair Manual (3WC01067...nkog14651119
The document provides instructions for disassembling the differential of a Caterpillar Cat 12G Motor Grader. Key steps include:
1. Removing nuts, locks and washers to separate the differential from the carrier.
2. Removing bolts, locks and the cap to lift the differential out of the carrier.
3. Removing bearing cones and cages from the differential hubs.
Caterpillar Cat 12G Motor Grader (Prefix 3WC) Service Repair Manual (3WC01067...fujskemdidk8u
This document provides instructions for removing and installing a differential on a Caterpillar Cat 12G Motor Grader. The main steps are:
1) Remove the differential from the carrier by removing mounting bolts, nuts and other hardware.
2) Disassemble additional components like gears, seals, bearings and housings from the differential and carrier.
3) Reassemble components and install new seals, bearings and other parts as needed.
4) Adjust clearance and backlash and securely mount the reassembled differential back onto the carrier.
Caterpillar Cat 12G Motor Grader (Prefix 61M) Service Repair Manual (61M12027...fujskemdidk8u
The document provides instructions for removing a differential from a Caterpillar Cat 12G motor grader in 29 steps. It begins by removing the nuts, locks and washers holding the differential cap to the carrier, then removing the cap. It continues describing how to remove the differential unit, cages, bearings and bolts holding components together. The overall process removes the differential for disassembly or repair.
Caterpillar Cat 12G Motor Grader (Prefix 61M) Service Repair Manual Instant D...hean57759707
The document provides instructions for removing a differential from a Caterpillar Cat 12G motor grader in 29 steps. It begins by removing the nuts, locks and washers holding the differential cap to the carrier, then removing the cap. It continues describing how to remove the differential unit, cages, bearings and bolts holding components together. The overall process removes the differential for disassembly or repair.
Caterpillar Cat 12G Motor Grader (Prefix 61M) Service Repair Manual (61M12027...fujjsekmdm3ed
The document provides step-by-step instructions for removing and installing a differential from a Caterpillar Cat 12G motor grader. It involves removing over 30 components and reinstalling them in reverse order. Key steps include removing the differential nut and lock, removing housing components, and precisely adjusting the differential installation to achieve the proper gear clearance.
Caterpillar Cat 12G Motor Grader (Prefix 61M) Service Repair Manual (61M12027...hdjsjndndnd
The document provides instructions for removing a differential from a Caterpillar Cat 12G motor grader in 29 steps. It begins by removing the nuts, locks and washers holding the differential cap to the carrier, then removing the cap. It continues describing how to remove the differential unit, cages, bearings and bolts holding components together. The overall process removes the differential for disassembly or repair.
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This document provides disassembly and assembly instructions for a piston pump used in vibratory compactors. It describes 41 steps to fully disassemble the pump into individual components. This includes removing seals, springs, valves, pistons, plates, blocks, bearings and other parts. Similarly, it lists 41 steps for reassembling all the components in the reverse order. Cleanliness is emphasized throughout the process.
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This document provides instructions for removing and installing piston cooling jets, pistons, connecting rods, and related components on a Caterpillar 3056E engine. The removal process involves taking out the engine oil pan, removing valve assemblies from the piston cooling jets, and pushing pistons and connecting rods out of the cylinder block. The installation process requires cleaning components, lubricating them with oil, and reinserting pistons and connecting rods into the cylinder block before replacing other parts. Safety notices are provided to keep components clean and contain fluids.
Caterpillar Cat CP-573E Vibratory Compactor (Prefix CEB) Service Repair Manua...ujkfdkkmsmd
The document provides instructions for removing and installing the final drive planetary and piston motor components on a CS-573E and CP-573E vibratory compactor. It describes using various tools to disassemble components like the housing, hub, gears, seals and installing new components in the reverse order. Precise torques and clear illustrations are provided to correctly assemble the final drive planetary.
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This document provides instructions for removing and installing inlet and exhaust valve seat inserts on CP-563D and CS-563D vibratory compactors powered by a 3116 engine. The removal procedure involves using a valve seat extractor tool to expand below the edge of the valve seat insert in order to remove it from the cylinder head. The installation procedure refers to ensuring parts are clean and checking guidelines for determining if valve seats can be reused.
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This document provides instructions for disassembling and assembling the piston pump used for drum propulsion on vibratory compactor models CS-533E and CP-533E. The disassembly procedure involves removing 28 components from the pump in 12 steps using various tools. Cleaning and inspecting parts is emphasized before reassembly in the reverse order over 28 steps.
Caterpillar Cat CP-533D Vibratory Compactor (Prefix AET) Service Repair Manua...ujkfdkkmsmd
This document provides instructions for removing and installing inlet and exhaust valve guides on a CS-533D and CP-533D vibratory compactor. It outlines the required tools and gives step-by-step instructions for removing the old guides and pressing new guides into the cylinder head assembly. Proper cleaning and lubrication of parts is emphasized to prevent premature wear. Reusability guidelines for different components are also referenced.
Caterpillar Cat CP-433E Vibratory Compactor (Prefix DAC) Service Repair Manua...ujkfdkkmsmd
The document provides instructions for assembling and disassembling various components of a vibratory compactor model CS-433E or CP-433E, including:
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This document provides disassembly instructions for the final drive of a 5110B mining excavator. It lists the required tools and steps to disassemble the various components of the final drive. The major steps include removing the gears, carriers, housings and other components using specialized tools like pullers and presses. Cleanliness is emphasized to prevent contamination of hydraulic components during disassembly and reassembly.
Caterpillar Cat CB534B Roller Service Repair Manual.pdfujkfdkkmsmd
This document provides instructions for replacing the propel speed range switch on models CB534B and CB534C rollers. It describes removing the operator station panel assembly, propel speed range switch, and associated wires and lockwashers. It then describes installing the new propel speed range switch with wires and lockwashers and reinstalling the panel assembly.
Caterpillar Cat CB534C Roller Service Repair Manual.pdfujkfdkkmsmd
This document provides instructions for replacing the propel speed range switch on models CB534B and CB534C rollers. It describes removing the operator station panel assembly, propel speed range switch, and associated wires and lockwashers. It then describes installing the new propel speed range switch with wires and lockwashers and reinstalling the panel assembly.
This document provides disassembly instructions for the final drive of a 5110B mining excavator. It outlines 33 steps to fully disassemble the final drive, including removing gears, carriers, housings, seals, bearings, and other components. Special tools are required and cleanliness is important to prevent contamination of parts. The document emphasizes safety precautions due to heavy component weights and potential for flying debris or released spring forces during disassembly.
Caterpillar Cat 5080 FRONT SHOVEL (Prefix 8SL) Service Repair Manual (8SL0000...ujkfdkkmsmd
This document provides instructions for removing and installing fuel injection nozzles and adapters on a 5080 FRONT SHOVEL excavator with a 3406B engine. It describes using various tools to disconnect fuel lines, remove retainers and nozzles, and clean parts. Detailed steps are given for installing nozzles, adapters, seals and applying lubricants. Similar level of detail is provided for removing and installing the cylinder head assembly, spacer plate, and valves.
This document provides disassembly instructions for a 992K wheel loader torque converter. It lists over 50 individual steps to disassemble the various components of the torque converter housing assembly, including removing pumps, gears, seals, bearings, and other internal parts. Detailed illustrations accompany each step to show how to position the assembly, what tools are needed, and how to separate the individual components. The overall process involves disassembling the entire torque converter and transmission housing to access all internal parts.
This document provides instructions for servicing the power train components of a 992B wheel loader, including removing and installing axles, final drive carriers, ring gears, hubs, wheels, and wheel brakes. The document is divided into several sections covering different components, and each section provides detailed step-by-step instructions and diagrams for disassembly and assembly of the specified components. Safety precautions and notes are included throughout.
This document provides disassembly instructions for a 992K wheel loader torque converter. It describes removing 57 individual components through a step-by-step process involving specialized tools. Key parts that must be removed include the torque converter housing, pump adapter, idler gear, housing assembly, pump drive gear, turbine assembly, impeller clutch, and shaft assembly. Precise instructions are given for each removal to ensure safety and prevent damage to precision components.
This document provides instructions for servicing the power train components of a Caterpillar 992B wheel loader, including removing and installing axles, final drive carriers, ring gears, hubs, wheels, and wheel brakes. The steps describe using hoists and tools to remove heavy components and reassemble them in reverse order. Weights of removed parts are provided to aid technicians performing the work.
This document provides disassembly instructions for the transmission planetary system of a 992G wheel loader. It outlines 52 steps to fully disassemble the transmission, including removing components like the transmission case assembly, end plates, clutches, planetary carrier, and sun gear. Various tools are required to separate, remove, and disassemble the different transmission parts. Detailed illustrations accompany each step to show how to properly disassemble the transmission planetary.
This document provides disassembly instructions for the transmission planetary of a 992G wheel loader. It lists 57 steps to fully disassemble the transmission planetary, including removing components like the transmission case assembly, carrier assembly, clutch housings, and planetary gears. Detailed illustrations accompany each step to show how to remove seals, bolts, springs, and other parts. Special tools are required for tasks like separating transmission components and removing bearings.
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2. Cleaning the cylinder head bore before installing the new injector.
3. Installing the injector, connecting the harness, and reinstalling removed components.
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Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
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Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
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EV Charging at MFH Properties by Whitaker JamiesonForth
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Understanding Catalytic Converter Theft:
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Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
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Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
2. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 926 WHEEL LOADER 8NB
Configuration: 926E WHEEL LOADER 8NB01542-02451 (MACHINE) POWERED BY 3204 ENGINE
Disassembly and Assembly
926 WHEEL LOADER VEHICLE SYSTEMS
Media Number -SENR3073-00 Publication Date -01/06/1985 Date Updated -11/10/2001
Hydraulic Pump
SMCS - 5055-010; 5055-015; 5055-016
Remove And Install Hydraulic Pump
START BY:
a. remove cab right side lower shroud
To prevent personal injury, release the pressure from the hydraulic
system before any hoses are disconnected or removed.
1. Drain the oil from the hydraulic tank. The capacity of the hydraulic tank is 53 liter (14 U.S.
gal.).
2. Remove right side rear fender.
3. Disconnect clip (1) that holds the wiring harness to the support.
4. Remove strip (2).
5. Remove tubes (3).
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3. 6. Thoroughly clean the tube connections at the hydraulic pump to prevent dirt entry into the
hydraulic pump.
7. Disconnect tubes (4), (5) and (6) at the hydraulic pump.
8. Remove the bolts that hold hydraulic pump (7) to the engine. Use two persons, and remove the
pump. The weight of the pump is 30 kg (66 lb.).
9. Put protective covers in the hydraulic openings.
NOTE: The following steps are for installation of the hydraulic pump.
10. Remove the protective covers, and install a new O-ring seal on the hydraulic pump.
11. Be sure the O-ring seals are in place in tubes (4), (5) and (6).
12. Install the hydraulic pump.
13. Install the right side rear fender.
14. Fill the hydraulic system with oil to the correct level. See the Maintenance Guide.
END BY:
a. install cab right side lower shroud
Disassemble Hydraulic Pump
START BY:
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4. a. remove hydraulic pump
1. For correct assembly of the parts, the pump rotation is in a clockwise direction as seen from the
shaft end (drive end) of the hydraulic pump. Mark the relative position of the pump sections
before disassembly.
NOTE: The pictures that follow show a pump with different orientation and rotation from the one
used on 926 Wheel Loaders. However, the service procedure is the same.
2. Remove four bolts (1) that hold cover (2) to cover (3). Remove cover (2) and the cartridge
assembly from the pump as a unit.
NOTE: Make a note of the direction of the arrows at locations (X) and (Y) and the location of
bolts (4) for assembly purposes. Arrows at locations (X) and (Y) show the direction of pump
rotation.
3. Remove cartridge assembly (5) and O-ring seal (6) from cover (2).
4. Remove seal ring (8) from the cartridge assembly.
5. Remove O-ring seal (7) and the back-up ring from the cartridge assembly.
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5. 6. Remove bolts (4) and cover (9) from the cartridge.
7. Remove seals (10) and the retainers from cover (9).
8. Remove plate (11) from the cartridge.
9. Remove ring (13) and rotor assembly (12) from plate (14) as a unit.
10. Remove rotor assembly (12) from ring (13).
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6. 11. Remove vanes (16) and inserts (15) from the rotor.
12. Remove plate (17) from end plate (14).
13. Remove seals (18) and the retainers from the end cover.
14. Remove bolts (19) and cover (20) from body assembly (21).
15. Remove cartridge assembly (22) and O-ring seal (25) from body assembly (21).
NOTE: Make a note of the direction of the arrows (23) nearest the bolts and the direction of the
arrow (24) on the ring for assembly purposes.
16. Do Steps 4 through 13 again for the disassembly of cartridge (22).
17. Remove spiral snap ring (27), and remove the shaft assembly from the body.
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7. 18. Remove snap ring (28) from shaft (26).
19. Use tooling (A) and a press to remove shaft (26) from bearing (27).
20. Remove washer (29) and two lip-type seals (30) from the body.
21. Inspect all parts for wear or damage, and make replacements if necessary. If any parts with
alignment marks are replaced, put new marks in the same location on the new parts.
Assemble Hydraulic Pump
1. Put clean oil on all parts at assembly.
NOTE: For correct assembly of all parts, the pump rotation is in a clockwise direction as seen
from the shaft end (drive end) of the hydraulic pump.
2. Use tooling (A), and install lip-type seal in body (1). Install the seal with the lip down as shown.
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8. 3. Turn body (1) over, and install the lip-type seal with tooling (A). Install the seal with the lip up
toward the cartridge assembly as shown.
4. Use tooling (B) and a press to install bearing (3) on shaft (2).
5. Install snap ring (4) that holds bearing (3) on the shaft.
6. Protect the seal lip with shim stock or plastic, and put washer (6) and shaft assembly (5) in
position in body (1). Remove the shim stock or plastic.
7. Install spiral ring (7) that holds shaft assembly (5) in body (1).
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9. 8. Put O-ring seals (8) in position in plastic retainers (9). Install seal assemblies on end plate (10)
with the O-ring seal toward the end plate.
9. Put plate (11) in position on the end plate with the brass side up toward the rotor.
NOTE: When vanes (15) are installed correctly, the rear edge of each vane is next to the balance
opening (slot) in the rotor. The leading edge of each vane faces the direction of pump rotation
(arrow).
10. Install inserts (14) and vanes (15) in rotor (13). The sharp edge of the vanes must be in the
same direction as the arrow on the chamfer of ring (12). Each vane (15) must move freely in its
slot in the rotor. Each insert (14) must move freely in its vane (15).
11. Put a large rubber band around rotor (13) to hold the vanes and inserts in the rotor.
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10. 12. Put rotor assembly (17) in position on plate (11) as shown. Be sure the sharp edge of the vanes
and the arrow on the chamfer of the ring are in the same direction.
13. Put ring (12) in position on plate (11) and end plate (10) as shown. The arrow on the chamfer
of ring (12) must be in the same direction as the rotation of the rotor.
14. Put plate (16) in position on the cartridge assembly. Make sure the brass side of the plate is
toward the rotor assembly. Also, make sure the notches on the outside diameter of plate (16) are in
alignment with the notches on plate (11) and the chamfers on ring (12).
15. Put O-ring seals (18) in position in plastic retainers (20). Install seal assemblies on plate (19)
with the O-ring seal toward plate (16).
16. Put plate (19) in position on the cartridge assembly as shown.
17. Install bolts (21) that hold plate (19) on the cartridge assembly. Install the bolts in the holes
nearest to the arrows on the plate that show the direction of pump rotation.
18. Install O-ring seal (24); then back-up ring (25) on the end plate of cartridge assembly (22).
19. Install seal ring (23) on the end plate of cartridge assembly (22).
20. Install cartridge assembly (22) on the shaft assembly.
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11. 21. Install O-ring seal (28) in body assembly (1).
NOTE: Dowels (27) in the cartridge assembly must be aligned with the holes in cover (26).
22. Install cover (26) on body assembly (1). Use the original marks for alignment.
23. Install the bolts that hold the cover to the body, and tighten them to a torque of 95 ± 14 N·m
(70 ± 10 lb.ft.).
24. Do Steps 8 through 16 again for the assembly of cartridge (30).
25. Install cartridge assembly (30) in cover (29).
26. Install O-ring seal (32) in cover (29).
NOTE: Dowels (31) in the cartridge assembly must be aligned with the holes in cover (26).
27. Put cartridge assembly (30) and cover (29) in position on cover (26) as a unit. Use the original
marks for alignment.
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12. 28. Install bolts (33) that hold cover (29) to the cover, and tighten them to a torque of 61 ± 7 N·m
(45 ± 4 lb.ft.).
END BY:
a. install hydraulic pump
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 20 17:11:34 UTC+0800 2021
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13. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 926 WHEEL LOADER 8NB
Configuration: 926E WHEEL LOADER 8NB01542-02451 (MACHINE) POWERED BY 3204 ENGINE
Disassembly and Assembly
926 WHEEL LOADER VEHICLE SYSTEMS
Media Number -SENR3073-00 Publication Date -01/06/1985 Date Updated -11/10/2001
Hydraulic Tank
SMCS - 5056-011; 5056-017
Remove And Install Hydraulic Tank
1. Remove the hood.
2. Remove the engine compartment doors.
To prevent personal injury, stop the engine, lower the bucket to the
ground, move the control levers backward and forward to release the
pressure in the hydraulic system. Slowly loosen the cap to release any
pressure in the hydraulic tank. Let the hydraulic oil become cool before
any lines are disconnected in the hydraulic system.
3. Drain the oil from the hydraulic tank. The capacity of the hydraulic tank is 53 liter (14 U.S.
gal.).
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14. 4. Disconnect wire harness (1) from the hydraulic tank.
5. Remove the bolts and nuts that hold plate (2) to the hydraulic tank. Move plate (2) off the studs.
6. Disconnect hoses (3), (4) and (5) at the fittings on the hydraulic tank.
7. Fasten tooling (A), and a hoist to the hydraulic tank. The weight of the hydraulic tank is 104 kg
(230 lb.).
8. Remove support (6).
9. Disconnect tube assemblies (7) at the fittings on the hydraulic tank.
10. Remove bolts (8) that hold the hydraulic tank to the support.
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15. 11. Lift hydraulic tank (9) straight up. Be careful not to damage the cab while removing the
hydraulic tank.
12. Put protective covers over the hydraulic openings.
13. Remove the protective plugs, and install the hydraulic tank in the reverse order of removal.
Tighten bolts (8) that hold the hydraulic tank to the support to a torque of 135 ± 15 N·m (100 ± 11
lb.ft.).
14. Fill the hydraulic tank to the correct level. See the Maintenance Guide.
15. Install the engine compartment doors.
16. Install the hood.
Disassemble And Assemble Hydraulic Tank
START BY:
a. remove hydraulic tank
1. Remove elbows (1), (2), (3) and (4) from the hydraulic tank.
2. Remove plate (5).
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16. 3. Remove cover (6) and filter element (7).
4. Remove oil filter bypass valve (8).
5. Remove strainer (9) and strainer (10).
6. Inspect all parts, and replace as necessary. See Wheel Loader Hydraulic System Specifications
for filter bypass valve spring data.
NOTE: The sight glass can be removed if necessary. Tighten the screws to a torque of 24 ± 3 N·m
(18 ± 2 lb.ft.).
7. Tighten the filter element bolt to a torque of 56 ± 3 N·m (41 ± 2 lb.ft.).
8. Thoroughly clean the mating surfaces of the hydraulic tank and plate (5).
9. Assemble the hydraulic tank components in the reverse order as disassemble.
10. Peel the tape from a 300 cm (118 in.) piece of 3G4090 Sealant. Apply the sealant, adhesive
side down to the hydraulic tank. Apply sealant (11) to the area of the tank flange between the
inside edge of the flange and the holes. Overlap the ends of the sealant bead around a bolt hole as
shown.
11. Install plate (5) on the hydraulic tank.
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17. 12. Install elbows (1), (2), (3) and (4) with new O-ring seals.
END BY:
a. install hydraulic tank
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 20 17:12:30 UTC+0800 2021
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18. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 926 WHEEL LOADER 8NB
Configuration: 926E WHEEL LOADER 8NB01542-02451 (MACHINE) POWERED BY 3204 ENGINE
Disassembly and Assembly
926 WHEEL LOADER VEHICLE SYSTEMS
Media Number -SENR3073-00 Publication Date -01/06/1985 Date Updated -11/10/2001
Air Dryer
SMCS - 4285-010; 4285-015; 4285-016
Remove And Install Air Dryer
To prevent possible personal injury, make sure all the pressure is
released from the air system before any lines are disconnected.
1. Disconnect two tube assemblies (1) and hose assembly (2).
2. Disconnect wire assembly (3).
3. Remove the two U-bolts, and remove air dryer (4).
NOTE: The following steps are for the installation of the air dryer.
4. Put the air dryer in position, and install two U-bolts (5). Tighten the nuts on the U-bolts to a
torque of 25 ± 7 N·m (18 ± 5 lb.ft.).
5. Connect wire assembly (3). Tighten the nut holding the wire to 0.50 ± 0.05 N·m (4 ± 0.4 lb.in.).
6. Connect hose assembly (2) and two tube assemblies (1).
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19. Disassemble Air Dryer
START BY:
a. remove air dryer
1. Remove two nuts (1), washer (2) and purge cap (3). Pull the cap off with a twisting, upward
motion.
2. Unscrew center shaft (5). The shaft has a heavy spring load and will release as the shaft is
removed.
3. Remove two seal washers (4), shaft (5), purge plate (6) and desiccant spring (7) from the filter
cartridge.
4. Remove desiccant canister (8) from the housing. If necessary, pry the canister out of the
housing by inserting a screw driver in the groove at the top of the canister.
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20. 5. With the desiccant canister in an upright position, remove spiral lockring (9), retainer screen
(10) and cloth filter pad (11) from the desiccant canister.
6. Tip the open canister over, and pour out the desiccant.
7. Remove spiral lockring (14) from the bottom of canister (8), and remove deflector plate (15)
and oil separator pad (16).
8. Remove retaining ring (19), tube assembly (12) and retaining ring (18) from the canister.
9. Remove filter pad (17) and retainer screen (20) from the tube assembly.
10. Remove O-ring seal (13) from the canister.
NOTICE
The threads on purge valve assembly (21) are left hand threads. The
valve assembly must be rotated clockwise for removal.
NOTE: The entire purge valve assembly does not have to be removed for service. Center post
(26), spring (24) and purge valve (25) can be removed out the top of housing (22).
11. Rotate purge valve assembly (21) clockwise, and remove it from housing (22).
NOTICE
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21. Do not use a collapsible wrench such as a pipe wrench to loosen center
port (26) from the valve body. Damage to the internal thread port will
occur.
NOTICE
Do not apply a sideload to center port (26) during removal. The post
may bend.
12. Use a wrench on the flats on center port (26), and remove it from the valve body. Be careful
not to apply a sideload which may bend the post.
13. Remove spring (24) and purge valve (25) from the valve body. If necessary, use a screwdriver
inserter through the purge hole to remove the purge valve from the valve body.
14. Remove U-cup seal (23) from the valve.
Assemble Air Dryer
1. Inspect all seals and parts for wear or damage. Make replacements if necessary.
2. Make sure all parts are clean and free of dirt and foreign material. Lubricate all seals with clean
oil during assembly.
NOTICE
Do not use a collapsible wrench such as a pipe wrench to tighten center
post (4). Damage to the internal thread port will occur.
NOTICE
Do not apply a sideload to center post (4). The post may bend.
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22. 3. Install seal (1) on valve body (5). Install seal (3) on center post (4). Install seal (7) and U-cup
seal (6) on purge valve (2). Make sure the "U" of the seal is facing down against the valve body
shoulder.
4. Install purge valve (2), spring (8) and center port (4) into valve body (5).
5. Use a wrench on the flats on center post (4) to tighten it. Do not apply a sideload which may
bend the post.
NOTICE
The threads on purge valve assembly (9) are left hand threads. The
valve assembly must be rotated counterclockwise for installation.
6. Install purge valve assembly (9) into housing (10). Install seal (11).
7. Install seal (13). Install retaining ring (18) in the groove closest to the top of canister (21).
8. Install retainer screen (20) and filter pad (17) on tube assembly (12). The filter pad must be
facing the desiccant.
9. Install tube assembly (12) into the canister, and fasten it in position with retaining ring (19).
10. Install oil separator (16) and deflector plate (15). Fasten them to the tube assembly with spiral
lockring (14).
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23. NOTE: Both filter pads must face the desiccant and completely cover their respective retainer
screws to prevent the desiccant from rubbing against the rough retainer screens.
11. Set canister (21) upright, and pour new, premeasured desiccant into the canister.
12. Jar the canister and tamp down the desiccant until the entire package is added to the canister.
13. Install filter pad (24) and retainer screen (23). Push the retainer screen down until spiral
lockring (22) can be installed.
14. Install the canister assembly into housing (10). Rotate the canister while installing, and be sure
that O-ring seal (13) seats below the housing shoulder.
15. Install two seals (28) on purge plate (26). Install desiccant spring (25), purge plate (26), seal
washer (29), center shaft (27) and seal washer (29).
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24. 16. Install purge cap (32) with a downward twisting motion.
17. Install washer (30) and two nuts (31).
END BY:
a. install air dryer
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 20 17:13:27 UTC+0800 2021
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25. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 926 WHEEL LOADER 8NB
Configuration: 926E WHEEL LOADER 8NB01542-02451 (MACHINE) POWERED BY 3204 ENGINE
Disassembly and Assembly
926 WHEEL LOADER VEHICLE SYSTEMS
Media Number -SENR3073-00 Publication Date -01/06/1985 Date Updated -11/10/2001
Air Tank
SMCS - 4272-010
Remove And Install Air Tank
To prevent personal injury, release the pressure in the air tank before
any lines are disconnected.
1. Turn the valve on the bottom of the air tank to the "OPEN" position to release the air pressure
from the air tank.
2. Disocnnect air supply hose (1) to the air tank at the air compressor. Disconnect the two clips
that hold it.
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26. 3. Remove hose (1). Remove hose (2) to the air compressor governor.
4. Remove tube (3) to the brake control valves.
5. Remove the clamps that hold air tank (4), and remove the tank.
6. Install the air tank in the reverse order of removal.
7. Check the operation of the air compressor governor and the air relief valve. See the respective
topics in Systems Operation Testing And Adjusting Air System And Brakes.
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All Rights Reserved.
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27. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 926 WHEEL LOADER 8NB
Configuration: 926E WHEEL LOADER 8NB01542-02451 (MACHINE) POWERED BY 3204 ENGINE
Disassembly and Assembly
926 WHEEL LOADER VEHICLE SYSTEMS
Media Number -SENR3073-00 Publication Date -01/06/1985 Date Updated -11/10/2001
Brake Foot Control Valves
SMCS - 4265-016; 4265-011; 4265-012; 4265-015
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28. Remove Brake Foot Control Valves
START BY:
a. remove lower cab shrouds
b. remove windshield washer reservoir (only for removal of left brake foot control valve) *
c. remove brake pedal **
*
If only removing the left brake valve, remove only the front left hand shroud and the front shroud.
If only removing the right brake valve, remove only the right hand shroud and the front shroud.
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29. To prevent personal injury, release the pressure from the air reservoir
before any lines are disconnected.
NOTE: The procedure to remove the right brake valve and the left brake valve is the same, except
there are two less hose assemblies connected to the right brake valve. The left brake valve is
shown.
1. Put identification marks on hose assemblies for correct installation.
2. Disconnect hose assemblies (1), (2), (3) and (4) from the brake valve.
3. Put identification marks on wire assemblies (7) for correct installation. Disconnect wire
assemblies (7) from the brake valve.
4. Disconnect tube assembly (8) and hose assembly (6) from brake valve (5).
5. Remove three bolts (9) located inside the cab, and remove brake valve (5) from the machine.
**
This operation is in the Operator's Station, Disassembly And Assembly section.
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30. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
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click on the link above,
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31. Install Brake Foot Control Valves
1. Put brake valve (1) in position under the cab, and install the three bolts inside the cab that hold
it in place.
2. Connect tube assembly (4) and hose assembly (2) to brake valve (1).
3. Connect wire assemblies (3) to the brake valve.
4. Connect hose assemblies (5), (6), (7) and (8) to the brake valve.
END BY:
a. install brake pedal *
b. install windshield washer reservoir (if only the left brake foot control valve was removed) *
c. install lower cab shrouds **
*
This operation is in the Operator's Station, Disassembly And Assembly section.
**
If only the left brake valve was removed, install the front left hand shroud and the front shroud.
If only the right brake valve was removed, install the right hand shroud and the front shroud.
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32. Disassemble Brake Foot Control Valves
START BY:
a. remove brake foot control valve
Retainer (3) holds spring (1) under compression. To prevent personal
injury, carefully remove the retainer.
1. Remove retainer (3), piston assembly (2) and spring (1) from the valve body.
2. Remove O-ring seal (5) from the piston.
3. Remove bolt (8) and the washer. Remove seat (7) and spring (6) from piston (4).
4. Use tool (A) to remove snap ring (9) and the washer.
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33. 5. Remove valve assembly (10) from the valve body. Remove the O-ring seal from the valve.
6. Remove screw (18) and the washer, diaphragm (17) and spring (16) from seat (15).
7. Remove valve (11) and spring (14) from the seat.
8. Remove O-ring seal (13) and retainer (12) from the valve.
Assemble Brake Foot Control Valves
1. Install the O-ring seal, retainer (4) and spring (2) on valve (3).
2. Put seat (1) in position on the valve. Install the spring, diaphragm, washer and bolt in the seat.
3. Install the O-ring seal in the valve body.
4. Install valve assembly (6), washer (7) and snap ring (8) in valve body (5). Use tool (A) to install
the snap ring.
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