Caterpillar Cat 5110B MINING EXCAVATOR (Prefix AAA) Service Repair Manual (AAA00001 and up).pdf

Service Repair Manual
Models
5110B MINING EXCAVATOR

Shutdown SIS
Previous Screen
Product: MINING EXCAVATOR
Model: 5110B MINING EXCAVATOR AAA
Configuration: 5110B Excavator AAA00001-UP (MACHINE) POWERED BY 3412E Engine
Disassembly and Assembly
5110B Excavator Machine Systems
Media Number -RENR3374-09 Publication Date -01/11/2017 Date Updated -28/11/2017
i06585666
Final Drive - Disassemble
SMCS - 4050-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 154-6182 Forcing Bolt (M12) 2
C 439-3940 Link Bracket 2
D 421-5662 Lifting Links 2
E 1P-1864 External Retaining Ring Pliers 1
F
1P-0510 Driver Gp 1
4C-3085 Two Jaw Puller 1
G 1P-0510 Driver Gp 1
H
1U-6405 Three Jaw Puller 1
1P-0510 Driver Gp 1
J 5P-5197 External Retaining Ring Pliers 1
K
129-8122 Crossarm Puller 1
4C-5626 Forcing Screw 1
4C-5625 Jaw 2
4C-5624 Spring Clip 2
1/22
5110B Excavator AAA00001-UP (MACHINE) POWERED BY 3412E Engine(SEBP...
2021/1/13
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

154-6182 Forcing Bolt (M12) 4
M
1U-9889 Crossblock 1
3H-0468 Puller Plate 2
8T-4123 Hard Washer 2
8T-0362 Bolt (M20 by 2.5 by 110 mm) 2
3H-0470 Forcing Screw 1
3H-0467 Puller Washer 1
3H-0466 Puller Nut 1
9S-9155 Spacer 1
1P-0525 Drive Plate 1
163-1650 Guide Sleeve 1
N 136-1452 Internal Tip Pliers 1
P 195-4609 Seal Pick 1
R 439-3940 Link Bracket 4
Start By:
a. Remove the final drive. Refer to Disassembly and Assembly, "Final Drive - Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism. The precision made components of the pump or the motor can be damaged by
contaminants or dirt. All disassembly and assembly procedures must be performed on a clean
work surface. Clean all the interior components in clean solvent. Dry all the interior components
with compressed air. Plug ports and plug hoses on the machine during repair.
Note: The hydraulic oil must be contained in the proper manner. Refer to Special Publication,
NENG7004, "Contamination Control Catalog".
NOTICE
Keep all parts clean from contaminants.
Contamination of the hydraulic system with foreign material will
reduce the service life of the hydraulic system components.
To prevent contaminants from entering the hydraulic system, always
plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.
2/22
2021/1/13

Clean the hydraulic system properly after any major component
exchange or especially after a component failure, to remove any
contamination.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00766707
1. Place the final drive in position on Tooling (A). The weight of the final drive is
approximately 1021 kg (2250 lb).
3/22
2021/1/13

2. Remove plugs (1) from gear (2). Remove the O-ring seals from the plugs.
3. Remove bolts (3) from the gear.
4. Install Tooling (B) to gear (2). Separate gear (2) from gear (4).
4/22
2021/1/13

5. Attach Tooling (C) and a suitable lifting device to gear (2). Remove gear (2) from gear (4).
The weight of gear (2) is approximately 73 kg (160 lb).
6. Remove O-ring seal (6) from gear (2). Remove thrust bearing (5), if necessary.
5/22
2021/1/13

7. Remove gear (7) from the carrier.
8. Attach Tooling (D) and a suitable lifting device to carrier (8). Remove carrier (8) and the
gears. The weight of carrier (8) and the gears is approximately 50 kg (110 lb).
9. Use Tooling (E) to remove retaining ring (9) from all the gears.
6/22
2021/1/13

10. Attach Tooling (F) to gear (10). Remove gear (10) from the carrier.
11. Repeat Step 10 for the remaining gears.
Personal injury can result from flying debris.
Chips or other debris can fly off objects when struck.
Wear protective glasses to avoid injury to your eyes. All tools included
in this topic must be hardened to Rockwell C 37-42 before use.
12. Use Tooling (G) and a suitable press to remove bearing (11) from the gear.
7/22
2021/1/13

Note: Bearing (11) can also be removed by cutting the inner race.
14. Remove plate (13) and thrust plate (12) from carrier (8).
15. Remove gear (14).
8/22
2021/1/13

16. Install Tooling (D). Attach a suitable lifting device to Tooling (D). Remove carrier
assembly (15). The weight of the carrier assembly (15) is approximately 68 kg (150 lb).
17. Use Tooling (E) to remove retaining rings (16).
18. Repeat Step 17 for the remaining retaining rings.
9/22
2021/1/13

Typical Example
19. Attach Tooling (H) to gear (17) and remove gear (17).
10/22
5110B Excavator AAA00001-UP (MACHINE) POWERED BY 3412E Engine(SEB...
2021/1/13

21. Use Tooling (G) and a suitable press to remove bearing (18) from gear (17).
22. Repeat Step 21 for the remaining bearings and gears.
23. Remove the retaining ring. Remove gear (19).
24. Remove gear (20) from the carrier. The weight of gear (20) is approximately 15 kg (32 lb).
11/22
2021/1/13

25. Attach Tooling (D) and a suitable lifting device to carrier (21). Remove carrier (21). The
weight of carrier (21) and the gears is approximately 170 kg (375 lb).
26. Use Tooling (J) to remove retaining ring (22).
27. Repeat Step 26for the remaining gears.
12/22
2021/1/13

28. Install Tooling (K) to gear (23). Remove gear (23) from carrier (21).
30. Use Tooling (G) and a suitable press to remove bearing (24) from gear (23).
31. Repeat Step 30 for the remaining bearings.
13/22
2021/1/13

32. Remove plate (25) from carrier (21).
33. Attach Tooling (D) and a suitable lifting device to gear (4) to support the gear for removal.
34. Remove bolts (26).
35. Install Tooling (L) and separate gear (4) from the housing. Remove gear (4) from the
housing. The weight of gear (4) is approximately 170 kg (375 lb).
14/22
2021/1/13

36. Remove O-ring seal (27) from housing (28).
37. Turn housing (28) upside-down and mount the housing on Tooling (A). The weight of the
two housings is approximately 457.10 kg (1008 lb).
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
15/22
2021/1/13

38. Remove the shaft (not shown) from the final drive. The shaft couples the travel motor to the
final drive.
39. Install Tooling (M) on the housing. Use Tooling (M) to relieve the spring tension.
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
40. Use Tooling (N) to remove retaining ring (29). Slowly release the pressure on the springs.
41. Remove Tooling (M).
42. Remove plate (30) from the housing.
16/22
2021/1/13

43. Remove large springs (32) and small springs (31) from the housing.
44. Remove plug (35) and the O-ring seal. Carefully apply air pressure to port (X) to lift
cylinder (34). Remove cylinder (34). Remove plug (33) and the O-ring seal, if necessary.
Note: Cylinder (34) is not retained in the housing.
17/22
2021/1/13

45. Use Tooling (P) to remove seal rings (36) and (38) from cylinder (34). Use Tooling (P) to
remove ring seals (37) and (39).
18/22
2021/1/13

46. Remove plates (40) and friction discs (41). Turn the housings upside-down and mount the
housings on Tooling (A). The weights of the housings are approximately 433 kg (955 lb).
47. Use Tooling (N) to remove retaining ring (42) from the housing. Remove plate (43).
19/22
2021/1/13

48. Remove bolts (45) and plate (44) from housing (28).
49. Install Tooling (R) and a suitable lifting device to housing (28). Remove housing (28) from
spindle housing (46). The weight of housing (28) is approximately 209 kg (460 lb).
20/22
2021/1/13

50. Remove V ring seal (47) from the housing.
51. Remove bearing (48) from housing (28). The weight of bearing (48) is approximately 27 kg
(60 lb).
Note: Use two people to remove bearing (48).
52. Remove roller bearing cup (49), roller bearing cup (50) and Duo-cone seal kit (51).
21/22
2021/1/13

53. Remove Duo-cone seal kit (53) and bearing (52) from spindle housing (46). The weight of
bearing (52) is approximately 27 kg (60 lb).
Note: Remove the Duo-cone seal kit before you remove the bearing.
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Jan 13 09:24:21 UTC+0800 2021
22/22
2021/1/13

Shutdown SIS
Previous Screen
Product: MINING EXCAVATOR
Model: 5110B MINING EXCAVATOR AAA
Configuration: 5110B Excavator AAA00001-UP (MACHINE) POWERED BY 3412E Engine
Disassembly and Assembly
5110B Excavator Machine Systems
Media Number -RENR3374-09 Publication Date -01/11/2017 Date Updated -28/11/2017
i01987651
Final Drive - Assemble
SMCS - 4050-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B
8T-0531 Duo-Cone Seal Installer As 1
161-4350 Duo-Cone Seal Installer 1
C 439-3940 Link Bracket 2
D 421-5662 Link Brackets 2
E 1P-1864 External Retaining Ring Pliers 1
F 439-3940 Link Bracket 4
G 1P-0510 Driver Gp 1
H 5P-5197 External Retaining Ring Pliers 1
J 1U-9889 Crossblock 1
3H-0468 Puller Plate 2
8T-4123 Hard Washer 2
8T-0362 Bolt (M20 by 2.5 by 110 mm) 2
3H-0470 Forcing Screw 1
3H-0467 Puller Washer 1
1/20
2021/1/13

9S-9155 Spacer 1
1P-0525 Drive Plate 1
163-1650 Guide Sleeve 1
3H-0466 Puller Nut 1
K 136-1452 Internal Tip Pliers 1
L FT-2737 Rolling Torque Bar 1
Note: O-ring seals, gaskets, and seals should always be replaced. A used O-ring may not have the
same sealing properties as a new O-ring seal. A reconditioning procedure should not be degraded
because of a component such as an O-ring seal or a gasket. Use 1U-6396 O-Ring Assembly
Compound during the assembly procedure.
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement. Dirt and other contaminants can damage the
components of the pump or of the motor. All disassembly and all assembly procedures must be
performed on a clean work surface and in a clean hydraulic area. Keep cleaned parts covered and
protected.
Note: The rubber toric ring and all the surfaces that contain the rubber toric ring must be clean and
dry at the time of the assembly. Apply a thin film of oil to contacting surfaces of the metal seal
ring before assembly. The seal ring must be assembled square with the bore and the toric ring. The
toric seal ring must not be twisted.
Note: Lower the temperature of spindle housing (48) and raise the temperature of bearing
(54) before installation purposes.
2/20
2021/1/13

Note: This photo was taken for photographic reasons. Use two people to install the bearing.
1. Install bearing (52) on spindle housing (46). The weight of bearing (52) is approximately
27 kg (60 lb).
2. Use Tooling (B) to install Duo-cone Seal (53).
Note: 8T-0531 Duo-Cone Seal Installer As is used only as a pusher in this step. 8T-0531
Duo-Cone Seal Installer As cannot be used in the traditional manner because of clearance
problems. 161-4350 Duo-Cone Seal Installation Kit includes detailed instructions for
installation of the Duo-Cone Seal.
Note: Lower the temperature of the roller bearing cups and raise the temperature of the
housing.
3. Install roller bearing cup (50) and roller bearing cup (49) in the housing.
3/20
2021/1/13

4. Turn the housing upside-down and place the housing on blocks.
Note: Refer to Special Instruction, SEHS8364, "Assembly and Installation of Conventional
Duo-Cone Seal" for the correct procedure.
5. Use Tooling (B) to install the Duo-cone seal kit (51) (not shown).
6. Turn the housing upside-down and place the housing on blocks.
Note: Use two people to install bearing (48).
7. Install bearing (48) into housing (28). The weight of the bearing is approximately 27 kg
(60 lb). The weight of housing (28) is approximately 209 kg (460 lb).
4/20
2021/1/13

8. Attach Tooling (F) and a suitable lifting device to housing (28). Install V ring seal (47) on
the housing.
9. Install housing (28) onto spindle housing (46). Remove Tooling (F).
5/20
2021/1/13

10. Position plate (44) on the spindle housing. Install bolts (45) to secure the bearing and
housing (28). Tighten bolts (45) to a torque of 100 ± 20 N·m (73.8 ± 14.8 lb ft).
11. Install O-ring seal (27) to housing (28).
12. Attach Tooling (D) and a suitable lifting device to install gear (4) to housing (28). The
weight of gear (4) is approximately 170 kg (375 lb).
13. Install bolts (26).
6/20
2021/1/13

Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
GET MORE OTHER MANUALS https://www.aservicemanualpdf.com/
GET MORE OTHER MANUALS https://www.aservicemanualpdf.com/

14. Install Tooling (L) to gear (4). Use a torque wrench and Tooling (L) to measure the rolling
torque. Record the rolling torque. Remove one shim at a time until the rolling torque
increases by a minimum of 50 N·m (37 lb ft) but not more than 100 N·m (74 lb ft).
15. Remove bolts (45). Apply 4C-4030 Thread Lock Compound to bolts (45). Install bolts (45).
Tighten bolts (45) to a torque of 100 ± 20 N·m (73.8 ± 14.8 lb ft).
7/20
2021/1/13

16. Place plate (43) in position in the spindle housing.
17. Use Tooling (K) to install retaining ring (42).
18. Attach Tooling (D) and a suitable lifting device to the housings to turn the housings upside-
down. The weight of the housings and the gear is approximately 627 kg (1382 lb).
19. Install friction discs (41) and plates (40) in the spindle housing. Install the friction discs and
the plates in alternating order. Install a plate first.
8/20
2021/1/13

20. Install ring seals (39) and (37) on cylinder (34). Install seal rings (38) and (36) on the
cylinder. Seal rings (36) and (38) may be soaked in warm water for approximately five
minutes to ease installation. Wipe a light film of oil onto the seal rings.
21. Install cylinder (34). Place the O-ring seals on plug (35) and (33). Install plugs (33) and
(35).
9/20
2021/1/13

Caterpillar Cat 5110B MINING EXCAVATOR (Prefix AAA) Service Repair Manual (AAA00001 and up).pdf

Recommended

Recommended

More Related Content

Similar to Caterpillar Cat 5110B MINING EXCAVATOR (Prefix AAA) Service Repair Manual (AAA00001 and up).pdf

Similar to Caterpillar Cat 5110B MINING EXCAVATOR (Prefix AAA) Service Repair Manual (AAA00001 and up).pdf (20)

More from ujkfdkkmsmd

More from ujkfdkkmsmd (20)

Recently uploaded

Recently uploaded (20)

Caterpillar Cat 5110B MINING EXCAVATOR (Prefix AAA) Service Repair Manual (AAA00001 and up).pdf