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𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
2. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 992G WHEEL LOADER AZX
Configuration: 992G Wheel Loader AZX00001-UP (MACHINE) POWERED BY 3508B Engine
Disassembly and Assembly
854G Wheel Tractor and 992G Wheel Loader Power Train
Media Number -SENR5894-13 Publication Date -01/11/2008 Date Updated -24/11/2008
i01270892
Transmission Planetary - Disassemble
SMCS - 3160-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Stand 1
B 138-7575 Link Bracket 2
C 138-7573 Link Bracket 2
D 1P-1863 Pliers 1
E 1P-0520 Driver Group 1
F FT-0833 Clamp 2
G 1P-1861 Pliers 1
Start By:
A. Separate the input transfer gears and the output transfer gears from the transmission. Refer
to Disassembly and Assembly, "Transmission from Input Transfer Gears and Output
Transfer Gears - Separate".
Note: When the transmission is disassembled, keep the clutch plates and the clutch discs in the
original sequence.
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3. Illustration 1 g00392140
1. Remove bolts (1), cover (2) and the gasket from the transmission case assembly.
Illustration 2 g00392143
2. Remove bolts (4) and the washers.
3. Remove manifold (5) from transmission case assembly (3) .
Illustration 3 g00392145
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4. 4. Remove two O-ring seals (6) from manifold (5) .
Illustration 4 g00392863
5. Remove bolt (7) and the washer. Remove two sleeves (8) from transmission hydraulic
control valve (9) .
Illustration 5 g00392865
6. Remove two O-ring seals (10) from each sleeve (8) .
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5. Illustration 6 g00392866
7. Remove nut (11) from wiring harness connector plug (12) .
8. Remove bolts (13) from transmission hydraulic control valve (9) .
Illustration 7 g00392870
9. Slide transmission hydraulic control valve (9) to the side. Pull wiring harness connector
plug (12) from transmission case assembly (3) .
10. Use a hoist and a suitable lifting sling to remove transmission hydraulic control valve (9)
from the transmission. The weight of the transmission hydraulic control valve is 55 kg (120
lb).
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6. Illustration 8 g00392872
11. Mount the transmission on Tooling (A), as shown.
12. Fasten Tooling (B), a hoist and a suitable lifting chain to transmission case assembly (3) .
13. Remove bolts (14) and the washers from transmission case assembly (3) .
Illustration 9 g00392873
14. Use two 3/8-16 NC forcing screws to separate transmission case assembly (3) from housing
assembly (15). Remove transmission case assembly (3) from housing assembly (15). The
weight of the transmission case assembly is 211 kg (465 lb).
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7. Illustration 10 g00392874
15. Remove bolts (16) and the washers. Remove pilot plate (17) .
16. Put wood blocks under the shaft assembly in order to prevent the shaft assembly from
dropping out of the transmission.
Illustration 11 g00675799
17. Remove retaining ring (18) .
18. Remove bolts (19) and the washers.
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8. Illustration 12 g00392998
19. Use Tooling (B), a hoist and a suitable lifting chain to remove end plate (20). The weight of
the end plate is 57 kg (125 lb).
Illustration 13 g00393001
20. Remove bearing (21) from end plate (20) .
Illustration 14 g00675819
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9. 21. Remove twelve springs (22) .
Illustration 15 g00675820
22. Remove six pins (23), five clutch discs (24), and four clutch plates (25) from the No. 1
clutch housing.
Illustration 16 g00393101
Typical Example
23. Remove retaining ring (26) from input shaft (27) .
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10. Illustration 17 g00393102
Typical Example
24. Use Tooling (C), a hoist and a suitable lifting sling to remove carrier assembly (28) and
coupling gear (29) as a unit. The combined weight of the carrier assembly and of the
coupling gear is 68 kg (150 lb).
Illustration 18 g00676462
Typical Example
25. Use 3.18 mm (0.125 inch) pins (30) in order to compress retainer ring (31) and separate
coupling gear (29) from the carrier assembly.
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11. Illustration 19 g00393177
Typical Example
26. Remove retaining ring (32) and bearing (33) .
Illustration 20 g00393180
Typical Example
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12. Illustration 21 g00393183
27. Remove pin (34) from carrier assembly (28), if necessary. Use a punch to push spring pin
(35) inside shaft assembly (36). Tap shaft assembly (36) out of carrier assembly (28) .
28. Remove two thrust discs (37), two roller bearing assemblies (38) and planetary gear (39)
from carrier assembly (28) .
29. Repeat Steps 27 and 28 for the other three planetary gears in carrier assembly (28) .
Illustration 22 g00393277
30. Remove pin (40) and ring carrier (41) from shaft (27). Rotate the ring carrier in order to
provide clearance for the dowel on shaft (27) .
Illustration 23 g00393297
31. Remove two metal seal rings (42) from ring carrier (41) .
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13. Illustration 24 g00393317
32. Remove sun gear (43) from input shaft assembly (27) .
Illustration 25 g00393337
33. Remove seal ring (44) from sun gear (43) .
Illustration 26 g00393357
34. Install Tooling (B) on No. 1 clutch housing.
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14. 35. Attach a hoist and suitable lifting chains to Tooling (B) .
36. Use a hoist to remove clutch piston (45) and No. 1 clutch housing (46) as a unit. The
combined weight of the clutch piston and of the No. 1 clutch housing is 77 kg (170 lb).
Illustration 27 g00393377
37. Remove clutch piston (45) from No. 1 clutch housing (46) .
Illustration 28 g00393378
38. Remove two seal rings (47) from clutch piston (45) .
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15. Illustration 29 g00393379
39. Remove four dowels (48) from No. 1 clutch housing (46). The weight of the No. 1 clutch
housing is 59 kg (129 lb).
Illustration 30 g00393657
40. Remove six pins (49), twelve springs (51), five clutch discs (50) and four clutch plates (52)
from the forward clutch housing.
Illustration 31 g00393658
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16. 41. Remove bolts (53), four locks (54) and bearing cage (55) .
Illustration 32 g00393659
42. Use a soft hammer to tap gear assembly (56) out of bearing cage (55) .
Illustration 33 g00393660
43. Remove dowel (57) from gear assembly (56) .
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17. Illustration 34 g00393661
44. Remove retaining ring (58) from bearing cage (55) .
Illustration 35 g00393757
45. Place bearing cage (55) on wood blocks. Use Tooling (E) to drive out bearing (59), as
shown.
Illustration 36 g00393758
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19. Illustration 39 g00393777
49. Install Tooling (B) on No. 2 clutch housing.
50. Attach a hoist and suitable lifting chains to Tooling (B) .
51. Use a hoist to remove clutch piston (63) and No. 2 clutch housing (64) as a unit. The
combined weight of the clutch piston and of the No. 2 clutch housing is 77 kg (170 lb).
Illustration 40 g00393824
52. Remove clutch piston (63) from No. 2 clutch housing (64) .
Illustration 41 g00393825
53. Remove two seal rings (65) from clutch piston (63) .
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20. Illustration 42 g00393827
54. Remove six pins (66), twelve springs (67), four clutch discs (68) and three clutch plates
(69) .
Illustration 43 g00393828
55. Use Tooling (C), a hoist and a suitable lifting chain to remove planetary carrier (70). The
weight of the planetary carrier is 59 kg (130 lb).
Illustration 44 g00393829
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21. Illustration 45 g00393830
56. Use a punch to push spring pin (71) inside planetary shaft (72). Tap shaft (72) out of
planetary carrier (70) .
57. Remove four thrust discs (73), two planetary gears (74) and two bearing assemblies (75)
from planetary carrier (70) .
58. Repeat Steps 56 and 57 for the other three planetary gears.
Illustration 46 g00393831
59. Remove bolts (76), two locks (77), two lock plates (78) and ring gear (79) .
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22. Illustration 47 g00393832
60. Install Tooling (B) on No. 3 clutch housing.
61. Attach a hoist and suitable lifting chains to Tooling (B) .
62. Use a hoist to remove clutch piston (80) and No. 3 clutch housing (81) as a unit. The
combined weight of the clutch piston and of the No. 3 clutch housing is 86 kg (190 lb).
Illustration 48 g00393918
63. Remove clutch piston (80) from No. 3 clutch housing (81) .
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23. Illustration 49 g00393919
64. Remove seal rings (82) from clutch piston (80) .
Illustration 50 g00393920
65. Remove four dowels (83) from No. 3 clutch housing (81). Two of the dowels are located on
the bottom of the housing. The weight of the No. 3 clutch housing is 56 kg (124 lb).
Illustration 51 g00393921
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24. 66. Remove input shaft (27). The weight of the input shaft is 32 kg (70 lb).
Illustration 52 g00393923
67. Remove dowel (85), ring (84) and metal ring seal (86) from input shaft (27) .
Illustration 53 g00393924
68. Remove twelve springs (87), three clutch discs (88) and two clutch plates (89) .
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25. Illustration 54 g00393925
69. Remove ring gear (90) .
Illustration 55 g00393928
70. Install Tooling (B) on No. 4 clutch housing (92) .
71. Attach a hoist and suitable lifting chains to Tooling (B) .
72. Use a hoist to remove clutch piston (91) and No. 4 clutch housing (92) as a unit. The
combined weight of the clutch piston and of the No. 4 clutch housing is 54 kg (120 lb).
Illustration 56 g00393977
73. Remove clutch piston (91) from clutch housing (92).
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26. Illustration 57 g00393997
74. Remove two seal rings (93) from clutch piston (91) .
Illustration 58 g00394017
75. Remove retaining ring (94) from the bottom of the transmission.
Illustration 59 g00395017
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27. 76. Use Tooling (C), a hoist and a suitable lifting chain to remove planetary carrier (95) and the
connected components. The combined weight of the carrier and of the components is 186 kg
(410 lb).
Illustration 60 g00395018
77. Turn the carrier onto the opposite end. Put the carrier on wood blocks, as shown. Remove
twelve bolts (96) and the washers from No. 5 clutch housing (97) .
Illustration 61 g00395023
78. Use Tooling (F) to hold clutch piston (98) in clutch housing (97). Use Tooling (C) to
remove the clutch housing and the clutch piston. The combined weight of the clutch housing
and the clutch piston is 61 kg (135 lb).
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28. Illustration 62 g00395024
79. Remove clutch piston (98) from clutch housing (97). The weight of the clutch housing is 41
kg (90 lb).
Illustration 63 g00395028
80. Remove two seal rings (99) from clutch piston (98) .
Illustration 64 g00395197
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29. 81. Remove two plugs (100) and two dowels (101) from clutch housing (97) .
Illustration 65 g00395198
82. Turn the clutch housing onto the opposite side. Remove dowel (103) from clutch housing
(97). Remove two seal rings (104) from ring (102). Remove ring (102) from clutch housing
(97) .
Illustration 66 g00395218
83. Remove six pins (105), twelve springs (106) and the pins.
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30. Illustration 67 g00395299
84. Remove five clutch discs (107) and four clutch plates (108) .
Illustration 68 g00395300
85. Turn the carrier onto the opposite end. Use Tooling (D) to remove retaining ring (110) from
the output shaft. Remove sun gear (109) from the output shaft.
Illustration 69 g00395339
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31. 86. Remove ring seal (111) from sun gear (109) .
Illustration 70 g00395478
87. Use Tooling (C), a hoist and a suitable lifting chain to remove planetary carrier (95) from
output shaft assembly (112). The weight of the planetary carrier is 52 kg (115 lb).
Illustration 71 g00395479
88. Remove sun gear (113) from output shaft assembly (112) .
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32. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
GET MORE OTHER MANUALS https://www.aservicemanualpdf.com/
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33. Illustration 72 g00395480
89. Remove hub (114) from output shaft assembly (112). The weight of the hub is 20 kg (45 lb).
Illustration 73 g00395481
90. Remove dowel (115) from output shaft assembly (112). Remove one bearing sleeve (116)
from each end of output shaft assembly (112). The weight of the output shaft assembly is 27
kg (60 lb).
Illustration 74 g00395484
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34. 91. Use Tooling (G) to remove retaining ring (117) from planetary carrier (95) .
Illustration 75 g00395597
92. Use Tooling (E) to remove ball bearing (118) from planetary carrier (95) .
Illustration 76 g00395617
93. Use a punch to push spring pin (119) inside planetary shaft assembly (120). Tap planetary
shaft assembly (120) from carrier (95) .
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35. Illustration 77 g00395618
94. Remove two thrust discs (121), planetary gear (122), roller bearing (123) and spring pin
(119) from planetary shaft assembly (120) .
95. Repeat Steps 93 and 94 for the other three planetary gears (122) .
Illustration 78 g00395621
96. Remove three O-ring seals (124) from housing assembly (125) .
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