The document provides instructions for removing and installing various powertrain components on a 745C articulated truck, including:
1) Removing and installing the torque converter, which requires using lifting tools and weighs approximately 95 kg.
2) Removing and installing the transmission scavenge pump, which involves disconnecting hoses and removing mounting bolts.
3) Removing and installing the transmission oil filter, which requires releasing system pressure and removing mounting bolts and harnesses.
Caterpillar cat 745 c articulated truck (prefix lfk) service repair manual (l...fsejfksekmmd
This document provides instructions for removing and installing the front drive shaft on a 745C articulated truck. It lists the required tools and safety precautions, and describes the following steps:
1. Stabilize the machine and raise the front axle to remove driveline torque.
2. Mark the orientation of the front drive shaft and remove its mounting bolts.
3. Inspect the shaft and install it in reverse order, aligning the keyways and torquing the bolts.
Caterpillar cat 745 c articulated truck (prefix lfk) service repair manual (l...fiksejkskeleudk
This document provides instructions for removing and installing the front drive shaft on a 745C articulated truck. It lists the required tools and safety precautions, and describes the following steps:
1. Stabilize the machine and raise the front axle to remove driveline torque.
2. Mark the orientation of the front drive shaft and remove its mounting bolts.
3. Inspect the shaft and install it in reverse order, aligning the keyways and torquing the bolts.
Caterpillar cat 745 c articulated truck (prefix lfk) service repair manual (l...fusjfjskefksmem
This document provides instructions for installing a torque converter in a 745C articulated truck. It describes:
1) Using a lifting eye and tool to install the torque converter and housing.
2) Installing new seals, plates, and rings along with the pilot and transmission.
3) The document contains illustrations showing the installation process.
The document provides instructions for removing and installing a main drive shaft on a 745C articulated truck. It describes using lifting tools to raise the front axle and release driveline torque before removing bolts and detaching hoses and tubes from the drive shaft. Proper lifting and blocking of the heavy component is emphasized for safety. The installation procedure specifies aligning the keyways and torquing bolts to the specified value when reattaching the drive shaft between the transmission and transfer gears.
The document provides instructions for removing and installing various powertrain components on a Caterpillar 745C articulated truck, including:
- Torque converter installation procedure involving lifting the converter into place and installing retaining rings.
- Removal and installation of the transmission scavenge gear pump by disconnecting hoses and removing bolts.
- Removal and installation of the transmission oil filter by releasing pressure, removing housing and filter, and ensuring proper tightening of components.
- Procedures for removing and installing the main drive shaft which include releasing driveline torque, disconnecting tubes and hoses, and lifting the shaft away from the machine.
The document provides instructions for removing and installing various powertrain components on a Caterpillar 745C articulated truck, including:
- Torque converter installation procedure involving lifting the converter into place and installing retaining rings.
- Removal and installation of the transmission scavenge gear pump by disconnecting hoses and removing bolts.
- Removal and installation of the transmission oil filter by releasing pressure, removing housing and filter, and ensuring proper tightening of components.
- Procedures for removing and installing the main drive shaft which include releasing driveline torque, disconnecting tubes and hoses, lifting the shaft out, and reinstalling with proper alignment and torque.
Caterpillar cat 740 b ejector articulated truck (prefix t4s) service repair m...ufujjdjkskemme
The document provides instructions for removing and installing various drive shafts and components on a 740B Ejector Articulated Truck. Specifically:
1) It describes how to remove and install the center drive shaft, including loosening bolts to detach it from the frame and lowering it with a lifting device.
2) Removal and installation instructions are provided for the front drive shaft, including releasing torque windup before removal by lifting the front axle.
3) Steps are outlined for removing and installing the hitch drive shaft, such as disconnecting it from the output transfer gear and through hitch drive shaft after installing a steering frame lock.
4) The process for removing and installing h
Caterpillar cat 740 b ejector articulated truck (prefix t4s) service repair m...fjsjekkdmme
This document provides instructions for removing and installing various drive shafts and components on a 740B Ejector Articulated Truck powered by a C15 engine. The instructions include:
1) Installing the torque converter and transmission, requiring lifting equipment and lubrication of components.
2) Removing and installing the center drive shaft between the cab and radiator, requiring lifting equipment.
3) Removing and installing the front drive shaft by releasing driveline torque with a lifting tool.
4) Removing and installing the hitch drive shaft by disconnecting it from other components.
Caterpillar cat 745 c articulated truck (prefix lfk) service repair manual (l...fsejfksekmmd
This document provides instructions for removing and installing the front drive shaft on a 745C articulated truck. It lists the required tools and safety precautions, and describes the following steps:
1. Stabilize the machine and raise the front axle to remove driveline torque.
2. Mark the orientation of the front drive shaft and remove its mounting bolts.
3. Inspect the shaft and install it in reverse order, aligning the keyways and torquing the bolts.
Caterpillar cat 745 c articulated truck (prefix lfk) service repair manual (l...fiksejkskeleudk
This document provides instructions for removing and installing the front drive shaft on a 745C articulated truck. It lists the required tools and safety precautions, and describes the following steps:
1. Stabilize the machine and raise the front axle to remove driveline torque.
2. Mark the orientation of the front drive shaft and remove its mounting bolts.
3. Inspect the shaft and install it in reverse order, aligning the keyways and torquing the bolts.
Caterpillar cat 745 c articulated truck (prefix lfk) service repair manual (l...fusjfjskefksmem
This document provides instructions for installing a torque converter in a 745C articulated truck. It describes:
1) Using a lifting eye and tool to install the torque converter and housing.
2) Installing new seals, plates, and rings along with the pilot and transmission.
3) The document contains illustrations showing the installation process.
The document provides instructions for removing and installing a main drive shaft on a 745C articulated truck. It describes using lifting tools to raise the front axle and release driveline torque before removing bolts and detaching hoses and tubes from the drive shaft. Proper lifting and blocking of the heavy component is emphasized for safety. The installation procedure specifies aligning the keyways and torquing bolts to the specified value when reattaching the drive shaft between the transmission and transfer gears.
The document provides instructions for removing and installing various powertrain components on a Caterpillar 745C articulated truck, including:
- Torque converter installation procedure involving lifting the converter into place and installing retaining rings.
- Removal and installation of the transmission scavenge gear pump by disconnecting hoses and removing bolts.
- Removal and installation of the transmission oil filter by releasing pressure, removing housing and filter, and ensuring proper tightening of components.
- Procedures for removing and installing the main drive shaft which include releasing driveline torque, disconnecting tubes and hoses, and lifting the shaft away from the machine.
The document provides instructions for removing and installing various powertrain components on a Caterpillar 745C articulated truck, including:
- Torque converter installation procedure involving lifting the converter into place and installing retaining rings.
- Removal and installation of the transmission scavenge gear pump by disconnecting hoses and removing bolts.
- Removal and installation of the transmission oil filter by releasing pressure, removing housing and filter, and ensuring proper tightening of components.
- Procedures for removing and installing the main drive shaft which include releasing driveline torque, disconnecting tubes and hoses, lifting the shaft out, and reinstalling with proper alignment and torque.
Caterpillar cat 740 b ejector articulated truck (prefix t4s) service repair m...ufujjdjkskemme
The document provides instructions for removing and installing various drive shafts and components on a 740B Ejector Articulated Truck. Specifically:
1) It describes how to remove and install the center drive shaft, including loosening bolts to detach it from the frame and lowering it with a lifting device.
2) Removal and installation instructions are provided for the front drive shaft, including releasing torque windup before removal by lifting the front axle.
3) Steps are outlined for removing and installing the hitch drive shaft, such as disconnecting it from the output transfer gear and through hitch drive shaft after installing a steering frame lock.
4) The process for removing and installing h
Caterpillar cat 740 b ejector articulated truck (prefix t4s) service repair m...fjsjekkdmme
This document provides instructions for removing and installing various drive shafts and components on a 740B Ejector Articulated Truck powered by a C15 engine. The instructions include:
1) Installing the torque converter and transmission, requiring lifting equipment and lubrication of components.
2) Removing and installing the center drive shaft between the cab and radiator, requiring lifting equipment.
3) Removing and installing the front drive shaft by releasing driveline torque with a lifting tool.
4) Removing and installing the hitch drive shaft by disconnecting it from other components.
Caterpillar cat 740 b ejector articulated truck (prefix t4s) service repair m...fujskeksmemqa
This document provides instructions for removing and installing various drive shafts and components on a 740B Ejector Articulated Truck powered by a C15 engine. The instructions include:
1) Installing the torque converter and transmission, attaching various harnesses and covers.
2) Removing and installing the center drive shaft which connects the cab to the radiator and weighs approximately 60 kg.
3) Removing and installing the front drive shaft which connects to the front axle and output transfer gear.
4) Removing and installing the hitch drive shaft which connects the output transfer gear to the through hitch drive shaft.
This document provides instructions for removing and installing various drive shafts and components on a 740B Ejector Articulated Truck. The instructions include:
1) Removing the torque converter and transmission by lifting the transmission with tools and aligning the splines and bolts.
2) Removing the center drive shaft by lifting it with a device and removing bolts.
3) Removing the front drive shaft by raising the front axle with a tool to remove torque, and then removing bolts connecting it to the front axle and transfer gear.
4) Removing the hitch drive shaft by installing a steering lock, raising the front axle to remove torque, and then removing bolts connecting it to
Caterpillar cat 740 b ejector articulated truck (prefix l4f) service repair m...ufujjdjkskemme
This document provides instructions for removing and installing a flywheel housing on a Caterpillar C15 engine. It outlines the required tools and steps to:
1) Remove bolts and other components to separate the flywheel housing from the engine block.
2) Lift and remove the flywheel housing.
3) Clean and prepare components for installation.
4) Position the flywheel housing and install bolts to attach it to the engine block.
5) Tighten bolts in a specific sequence and torque.
6) Reinstall any other removed components.
Caterpillar cat 740 b ejector articulated truck (prefix l4f) service repair m...fujskeksmemqa
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 740B Ejector Articulated Truck powered by a C15 engine. It outlines the required tools and multi-step process which includes removing mounting bolts, seals and related components. Detailed illustrations accompany each step to ensure proper removal and installation of the heavy flywheel housing component. Safety notices emphasize keeping parts clean to prevent premature wear.
Caterpillar cat 740 b ejector articulated truck (prefix l4f) service repair m...fjsjekkdmme
This document provides instructions for removing and installing a flywheel housing on a Caterpillar C15 engine. It outlines the required tools and steps to:
1) Remove bolts and the flywheel housing.
2) Lift and remove the flywheel housing using lifting tools.
3) Clean and prepare surfaces before installing a new gasket and flywheel housing.
4) Replace bolts and tighten them in a specific sequence and torque.
The document provides instructions for disassembling a gear pump used in Caterpillar 740 articulated trucks. The disassembly procedure involves:
1. Removing fittings from the pump body and O-rings from the fittings.
2. Removing bolts securing a flange to the pump body and an O-ring from the flange.
3. Using retaining ring pliers to remove two rings from the flange and a lip seal from the flange.
The document provides instructions for disassembling a gear pump used in Caterpillar 740 articulated trucks. The disassembly procedure involves:
1. Removing fittings from the pump body and O-rings from the fittings.
2. Removing bolts securing a flange to the pump body and an O-ring from the flange.
3. Using retaining ring pliers to remove two rings from the flange and a lip seal from the flange.
The document provides instructions for disassembling a gear pump used in Caterpillar 740 articulated trucks. The disassembly procedure involves:
1. Removing fittings from the pump body and O-rings from the fittings.
2. Removing bolts securing a flange to the pump body and an O-ring from the flange.
3. Using retaining ring pliers to remove two rings from the flange and a lip seal from the flange.
The document provides instructions for disassembling and assembling the gear pump used for the hydraulic fan on a 740 Articulated Truck, including removing fittings and seals from the pump body, separating the flange from the body, and removing the shaft and gears from within the body. Tools required include retaining ring pliers. The pump is located on the piston pump for the steering system underneath the cab.
This document provides instructions for removing and installing fuel lines, filters, pumps, and electronic unit injectors on a C32 industrial engine. Key steps include:
- Marking fuel lines before removal and checking for damage before reinstalling new lines, ensuring proper clearance from other components.
- Removing the fuel filter and water separator by disconnecting hoses and harness, and installing a new filter on the cleaned base assembly.
- Removing the fuel transfer pump by disconnecting hoses and bolts, and installing with a new O-ring and reconnecting hoses.
- Removing electronic unit injectors after disconnecting harnesses and bridges by prying them out, and installing by cleaning the cylinders
This document provides instructions for removing and installing various fuel system components on a Caterpillar C32 Industrial Engine, including:
- Fuel priming pump
- Fuel filter base
- Fuel lines
- Fuel transfer pump
- Fuel pressure regulator
- Exhaust cooler
The procedures describe disconnecting fuel lines and electrical connections, removing mounting hardware, and installing components in reverse order, noting specific torque specifications for fasteners. Safety precautions are provided for containing fluids and releasing spring pressure.
This document provides instructions for removing and installing various fuel system components on a Caterpillar C32 Industrial Engine BT4, including:
- The fuel priming pump, fuel filter base, fuel lines, fuel transfer pump, and fuel pressure regulator.
- Detailed steps are given for each component's removal and installation, including required tools. Safety precautions are provided, such as containing fluids and ensuring fuel system is shut off.
- Illustrations supplement the text instructions to show part locations and orientations. Torque specifications are listed for reinstallation.
This document provides instructions for removing and installing the front suspension frame on a 745 Articulated Truck. The removal procedure involves disconnecting hydraulic lines, removing mounting bolts, and using lifting equipment to remove the heavy frame component. The installation procedure is the reverse of removal, and includes priming bearings with grease, tightening bolts to the specified torque values, and reconnecting hydraulic lines. Safety precautions are provided regarding working under heavy components and relieving hydraulic pressure.
This document provides instructions for removing and installing various components of a Caterpillar C13 engine, including:
- Removing and installing the flywheel housing.
- Removing and installing the vibration damper and pulley.
- Removing and installing the crankshaft front seal.
- Removing and installing the front cover.
- Removing and installing the front gear group.
- Removing and installing the front housing.
- Removing and installing brackets and pulleys for the accessory drive.
- Removing and installing the fumes disposal filter.
- Removing and installing the valve mechanism cover.
Step-by-step instructions are provided for each procedure, including any required tools and tightening specifications.
The document provides instructions for removing and installing various components related to the diesel exhaust fluid system for a Caterpillar 730C Ejector Articulated Truck. It includes illustrated step-by-step instructions for removing and installing items like the diesel exhaust fluid tank, pump, injector, electronic control unit, and solenoid valves. Safety notices are also provided regarding hot coolant and spilled fuel.
This document provides instructions for removing and disassembling the engine and torque converter from a Caterpillar 730C Ejector Articulated Truck. It describes disconnecting wiring harnesses, hoses, brackets, and removing bolts to detach the engine. It then outlines steps to disassemble the torque converter including removing housing, bearings, plates, and seals. The instructions are accompanied by illustrations and require the use of various tools.
The document provides instructions for removing and installing a flywheel housing on a 422E Backhoe Loader. Key steps include:
1. Removing the flywheel, bolts, and lifting the housing off the cylinder block using a lifting device.
2. Inspecting the crankshaft rear seal for leaks and cleaning the housing before installation.
3. Installing the housing onto the cylinder block using guide studs, bolts, and checking alignment with a dial indicator.
The document provides instructions for removing and installing a hydraulic tank on a 420F backhoe loader. The removal procedure involves:
1. Disconnecting hoses from the hydraulic tank assembly
2. Disconnecting clamps on hoses connected to the tank
3. Removing bolts to detach the tank from the vehicle
4. Removing additional components like a strainer and gauge from the tank. The installation procedure is the reverse of the removal steps.
Caterpillar Cat 329D L Excavator (Prefix DTZ) Service Repair Manual (DTZ00001...itj79143591
This document provides instructions for removing and installing the water temperature regulator on a Caterpillar C7 engine. It describes:
1. Draining the engine coolant below the level of the water temperature regulator.
2. Disconnecting the hose from the regulator cover by loosening the clamp.
3. Removing the bolts securing the regulator housing and removing the housing to access the internal components.
This document provides instructions for removing and installing the water temperature regulator on a Caterpillar C7 engine. It describes:
1) Draining the engine coolant below the level of the regulator.
2) Disconnecting the hose from the regulator cover and removing mounting bolts.
3) Cleaning and installing a new O-ring, then reversing the removal steps to reinstall the regulator.
Caterpillar Cat 322C FM EXCAVATOR (Prefix CAM) Service Repair Manual (CAM0000...itj79143591
The document provides instructions for removing the engine oil filter base from a 322C FM excavator with a 3126 engine. The procedure involves first removing the turbocharger. Then, using a strap wrench, loosen the oil filter base by turning it counterclockwise. Finally, clean the oil filter base mounting surface before installing the new oil filter base. The summary is provided in 3 sentences or less as requested.
More Related Content
Similar to Caterpillar Cat 745C Articulated Truck (Prefix LFK) Service Repair Manual (LFK00001 and up).pdf
Caterpillar cat 740 b ejector articulated truck (prefix t4s) service repair m...fujskeksmemqa
This document provides instructions for removing and installing various drive shafts and components on a 740B Ejector Articulated Truck powered by a C15 engine. The instructions include:
1) Installing the torque converter and transmission, attaching various harnesses and covers.
2) Removing and installing the center drive shaft which connects the cab to the radiator and weighs approximately 60 kg.
3) Removing and installing the front drive shaft which connects to the front axle and output transfer gear.
4) Removing and installing the hitch drive shaft which connects the output transfer gear to the through hitch drive shaft.
This document provides instructions for removing and installing various drive shafts and components on a 740B Ejector Articulated Truck. The instructions include:
1) Removing the torque converter and transmission by lifting the transmission with tools and aligning the splines and bolts.
2) Removing the center drive shaft by lifting it with a device and removing bolts.
3) Removing the front drive shaft by raising the front axle with a tool to remove torque, and then removing bolts connecting it to the front axle and transfer gear.
4) Removing the hitch drive shaft by installing a steering lock, raising the front axle to remove torque, and then removing bolts connecting it to
Caterpillar cat 740 b ejector articulated truck (prefix l4f) service repair m...ufujjdjkskemme
This document provides instructions for removing and installing a flywheel housing on a Caterpillar C15 engine. It outlines the required tools and steps to:
1) Remove bolts and other components to separate the flywheel housing from the engine block.
2) Lift and remove the flywheel housing.
3) Clean and prepare components for installation.
4) Position the flywheel housing and install bolts to attach it to the engine block.
5) Tighten bolts in a specific sequence and torque.
6) Reinstall any other removed components.
Caterpillar cat 740 b ejector articulated truck (prefix l4f) service repair m...fujskeksmemqa
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 740B Ejector Articulated Truck powered by a C15 engine. It outlines the required tools and multi-step process which includes removing mounting bolts, seals and related components. Detailed illustrations accompany each step to ensure proper removal and installation of the heavy flywheel housing component. Safety notices emphasize keeping parts clean to prevent premature wear.
Caterpillar cat 740 b ejector articulated truck (prefix l4f) service repair m...fjsjekkdmme
This document provides instructions for removing and installing a flywheel housing on a Caterpillar C15 engine. It outlines the required tools and steps to:
1) Remove bolts and the flywheel housing.
2) Lift and remove the flywheel housing using lifting tools.
3) Clean and prepare surfaces before installing a new gasket and flywheel housing.
4) Replace bolts and tighten them in a specific sequence and torque.
The document provides instructions for disassembling a gear pump used in Caterpillar 740 articulated trucks. The disassembly procedure involves:
1. Removing fittings from the pump body and O-rings from the fittings.
2. Removing bolts securing a flange to the pump body and an O-ring from the flange.
3. Using retaining ring pliers to remove two rings from the flange and a lip seal from the flange.
The document provides instructions for disassembling a gear pump used in Caterpillar 740 articulated trucks. The disassembly procedure involves:
1. Removing fittings from the pump body and O-rings from the fittings.
2. Removing bolts securing a flange to the pump body and an O-ring from the flange.
3. Using retaining ring pliers to remove two rings from the flange and a lip seal from the flange.
The document provides instructions for disassembling a gear pump used in Caterpillar 740 articulated trucks. The disassembly procedure involves:
1. Removing fittings from the pump body and O-rings from the fittings.
2. Removing bolts securing a flange to the pump body and an O-ring from the flange.
3. Using retaining ring pliers to remove two rings from the flange and a lip seal from the flange.
The document provides instructions for disassembling and assembling the gear pump used for the hydraulic fan on a 740 Articulated Truck, including removing fittings and seals from the pump body, separating the flange from the body, and removing the shaft and gears from within the body. Tools required include retaining ring pliers. The pump is located on the piston pump for the steering system underneath the cab.
Similar to Caterpillar Cat 745C Articulated Truck (Prefix LFK) Service Repair Manual (LFK00001 and up).pdf (9)
This document provides instructions for removing and installing fuel lines, filters, pumps, and electronic unit injectors on a C32 industrial engine. Key steps include:
- Marking fuel lines before removal and checking for damage before reinstalling new lines, ensuring proper clearance from other components.
- Removing the fuel filter and water separator by disconnecting hoses and harness, and installing a new filter on the cleaned base assembly.
- Removing the fuel transfer pump by disconnecting hoses and bolts, and installing with a new O-ring and reconnecting hoses.
- Removing electronic unit injectors after disconnecting harnesses and bridges by prying them out, and installing by cleaning the cylinders
This document provides instructions for removing and installing various fuel system components on a Caterpillar C32 Industrial Engine, including:
- Fuel priming pump
- Fuel filter base
- Fuel lines
- Fuel transfer pump
- Fuel pressure regulator
- Exhaust cooler
The procedures describe disconnecting fuel lines and electrical connections, removing mounting hardware, and installing components in reverse order, noting specific torque specifications for fasteners. Safety precautions are provided for containing fluids and releasing spring pressure.
This document provides instructions for removing and installing various fuel system components on a Caterpillar C32 Industrial Engine BT4, including:
- The fuel priming pump, fuel filter base, fuel lines, fuel transfer pump, and fuel pressure regulator.
- Detailed steps are given for each component's removal and installation, including required tools. Safety precautions are provided, such as containing fluids and ensuring fuel system is shut off.
- Illustrations supplement the text instructions to show part locations and orientations. Torque specifications are listed for reinstallation.
This document provides instructions for removing and installing the front suspension frame on a 745 Articulated Truck. The removal procedure involves disconnecting hydraulic lines, removing mounting bolts, and using lifting equipment to remove the heavy frame component. The installation procedure is the reverse of removal, and includes priming bearings with grease, tightening bolts to the specified torque values, and reconnecting hydraulic lines. Safety precautions are provided regarding working under heavy components and relieving hydraulic pressure.
This document provides instructions for removing and installing various components of a Caterpillar C13 engine, including:
- Removing and installing the flywheel housing.
- Removing and installing the vibration damper and pulley.
- Removing and installing the crankshaft front seal.
- Removing and installing the front cover.
- Removing and installing the front gear group.
- Removing and installing the front housing.
- Removing and installing brackets and pulleys for the accessory drive.
- Removing and installing the fumes disposal filter.
- Removing and installing the valve mechanism cover.
Step-by-step instructions are provided for each procedure, including any required tools and tightening specifications.
The document provides instructions for removing and installing various components related to the diesel exhaust fluid system for a Caterpillar 730C Ejector Articulated Truck. It includes illustrated step-by-step instructions for removing and installing items like the diesel exhaust fluid tank, pump, injector, electronic control unit, and solenoid valves. Safety notices are also provided regarding hot coolant and spilled fuel.
This document provides instructions for removing and disassembling the engine and torque converter from a Caterpillar 730C Ejector Articulated Truck. It describes disconnecting wiring harnesses, hoses, brackets, and removing bolts to detach the engine. It then outlines steps to disassemble the torque converter including removing housing, bearings, plates, and seals. The instructions are accompanied by illustrations and require the use of various tools.
The document provides instructions for removing and installing a flywheel housing on a 422E Backhoe Loader. Key steps include:
1. Removing the flywheel, bolts, and lifting the housing off the cylinder block using a lifting device.
2. Inspecting the crankshaft rear seal for leaks and cleaning the housing before installation.
3. Installing the housing onto the cylinder block using guide studs, bolts, and checking alignment with a dial indicator.
The document provides instructions for removing and installing a hydraulic tank on a 420F backhoe loader. The removal procedure involves:
1. Disconnecting hoses from the hydraulic tank assembly
2. Disconnecting clamps on hoses connected to the tank
3. Removing bolts to detach the tank from the vehicle
4. Removing additional components like a strainer and gauge from the tank. The installation procedure is the reverse of the removal steps.
Caterpillar Cat 329D L Excavator (Prefix DTZ) Service Repair Manual (DTZ00001...itj79143591
This document provides instructions for removing and installing the water temperature regulator on a Caterpillar C7 engine. It describes:
1. Draining the engine coolant below the level of the water temperature regulator.
2. Disconnecting the hose from the regulator cover by loosening the clamp.
3. Removing the bolts securing the regulator housing and removing the housing to access the internal components.
This document provides instructions for removing and installing the water temperature regulator on a Caterpillar C7 engine. It describes:
1) Draining the engine coolant below the level of the regulator.
2) Disconnecting the hose from the regulator cover and removing mounting bolts.
3) Cleaning and installing a new O-ring, then reversing the removal steps to reinstall the regulator.
Caterpillar Cat 322C FM EXCAVATOR (Prefix CAM) Service Repair Manual (CAM0000...itj79143591
The document provides instructions for removing the engine oil filter base from a 322C FM excavator with a 3126 engine. The procedure involves first removing the turbocharger. Then, using a strap wrench, loosen the oil filter base by turning it counterclockwise. Finally, clean the oil filter base mounting surface before installing the new oil filter base. The summary is provided in 3 sentences or less as requested.
Caterpillar Cat 322C FM EXCAVATOR (Prefix C3R) Service Repair Manual (C3R0000...itj79143591
1. The document provides instructions for removing and installing the unit injector hydraulic pump and turbocharger on a Caterpillar 3126B engine.
2. The unit injector hydraulic pump removal instructions include disconnecting lines and harness, removing mounting bolts, and inspecting seals. Installation is the reverse.
3. Turbocharger removal requires removing bolts and nuts connecting it to the exhaust manifold and disconnecting lines. Disassembly separates housing components. Assembly reconnects parts and installation bolts the turbocharger back into place.
Caterpillar Cat 320D L Excavator (Prefix PHX) Service Repair Manual (PHX00001...itj79143591
The document provides instructions for removing and installing a flywheel on a Caterpillar 320D L excavator. It describes using various tools to remove components like the muffler, flywheel housing, and rear crankshaft seal. Detailed illustrations and cautions are provided for each step. The process involves drilling holes in the crankshaft rear seal before removing it, cleaning and applying compounds to mating surfaces, and checking dowel pins and gaskets before reassembly.
Caterpillar Cat 320D L Excavator (Prefix KLM) Service Repair Manual (KLM00001...itj79143591
This document provides instructions for removing and installing the crankshaft front seal of a Caterpillar C6.4 engine.
The removal procedure instructs to drill holes in the existing seal and use a slide hammer puller to remove it. For installation, a front seal installer tool is used to carefully push the new seal onto the crankshaft flange. Proper cleaning of parts and use of retaining compound is emphasized.
Caterpillar Cat 320D L Excavator (Prefix JFZ) Service Repair Manual (JFZ00001...itj79143591
The document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar 320D excavator engine. It describes using various tools to remove components like the muffler, flywheel, flywheel bolts, and flywheel housing bolts. Detailed illustrations show each step, like installing a lifting bracket and bolts to remove the flywheel. Precautions are provided to keep parts clean and contain fluids.
The document provides instructions for removing and installing a flywheel on a Caterpillar 320D L excavator. It describes using various tools to remove components like the muffler, flywheel housing, and rear crankshaft seal. Detailed illustrations and cautions are provided for each step. The process involves drilling holes in the crankshaft rear seal before removing it, cleaning and applying compounds to mating surfaces, and checking dowel pins and gaskets before reassembly.
This document provides instructions for removing and installing the crankshaft front seal of a Caterpillar C6.4 engine.
The removal procedure involves using a slide hammer puller to remove the existing seal after drilling holes in it. For installation, a front seal installer tool is used to carefully push the new seal onto the crankshaft flange. Proper cleaning and containment of fluids is emphasized.
The document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar 320D excavator engine. It describes using various tools to remove components like the muffler, bolts, and flywheel. Detailed steps are outlined for removing the flywheel using link brackets and forcing bolts. Similar steps are then provided for installing the flywheel housing, flywheel, crankshaft rear seal, and crankshaft pulley.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
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Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
2. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 745C ARTICULATED TRUCK LFK
Configuration: 745C Articulated Truck LFK00001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
735C, 740C EJECTOR and 745C Articulated Trucks Power Train
Media Number -UENR4227-04 Publication Date -01/09/2015 Date Updated -02/07/2018
i06530696
Torque Converter - Install
SMCS - 3101-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 422-5472 Lifting Eye Assembly 2
B FT-3307 Installation Tool 1
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
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3. Illustration 1 g03862127
Note: Note the position of the wiring harness clips.
1. If necessary, remove housing (6).
Illustration 2 g03861587
2. Install Tooling (A) and a suitable lifting device to torque converter (5). The weight of torque
converter (5) is approximately 95 kg (209 lb).
Note: The torque converter needs to make three spline connections and spin freely to be
properly seated.
3. Install torque converter (5) Remove the suitable lifting device and Tooling (A).
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4. Illustration 3 g03862114
4. Position a new gasket and install housing (6). Install bolts (7) the washers and the clips.
Illustration 4 g03817171
Note: Install a new retaining ring (3) Do not reuse old retaining ring (3).
5. Install plate (4). Install retaining ring (3).
Illustration 5 g03817170
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5. Illustration 6 g06073935
6. Using tooling (A), install the O-ring seals onto pilot (2) and install pilot (2). Install retaining
ring (1).
End By:
a. Install the transmission.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Jan 2 10:22:30 UTC+0800 2020
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6. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 745C ARTICULATED TRUCK LFK
Configuration: 745C Articulated Truck LFK00001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
735C, 740C EJECTOR and 745C Articulated Trucks Power Train
Media Number -UENR4227-04 Publication Date -01/09/2015 Date Updated -02/07/2018
i06668607
Gear Pump (Transmission Scavenge) - Remove and Install
SMCS - 3066-010; 3115-010
Removal Procedure
Start By:
a. Release the system pressure.
b. Install the steering frame lock.
1. Tilt the cab. Refer to the Operations and Maintenance Manual, "Cab - Tilt" for the correct
procedure.
Illustration 1 g03859832
2. Disconnect hose assembly (1) and tube (2).
3. Remove bolts (3) and the washers. Remove transmission pump (4) and the O-ring seal.
Installation Procedure
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7. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 745C ARTICULATED TRUCK LFK
Configuration: 745C Articulated Truck LFK00001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
735C, 740C EJECTOR and 745C Articulated Trucks Power Train
Media Number -UENR4227-04 Publication Date -01/09/2015 Date Updated -02/07/2018
i06219270
Transmission Oil Filter - Remove and Install
SMCS - 3067-010
Removal Procedure
Start By:
a. Release the system pressure.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
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8. Illustration 1 g03859769
1. Removing housing (5) and the O-ring seal. Remove the filter.
2. To remove the transmission oil filter base, complete the following steps.
3. Disconnect three hose assemblies (2). Disconnect harness assemblies (1) and (4).
4. Remove bolts (3) and the oil filter base.
Illustration 2 g03859787
5. Remove harness assembly (6).
Installation Procedure
1. Install the transmission oil filter in the reverse order of removal.
a. If the transmission oil filter base was removed. Tighten harness assembly (6) to a
torque of 15 ± 3 N·m (133 ± 27 lb in).
b. Tighten housing (5) to a minimum torque of 50 N·m (37 lb ft) to a maximum torque
of 100 N·m (74 lb ft). Tighten housing (5) with 1-1/2 inch socket or box end wrench.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Jan 2 10:24:22 UTC+0800 2020
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9. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 745C ARTICULATED TRUCK LFK
Configuration: 745C Articulated Truck LFK00001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
735C, 740C EJECTOR and 745C Articulated Trucks Power Train
Media Number -UENR4227-04 Publication Date -01/09/2015 Date Updated -02/07/2018
i06219401
Main Drive Shaft - Remove and Install
SMCS - 3175-010; 3253-010-MV
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8S-7610 Base 1
396-9840 Cylinder 1
350-7768 Electric Hydraulic Pump115V
1
350-7769 Electric Hydraulic Pump Gp230V
1
8S-7615 Pin 1
B 155-3597 Wheel Chock 2
Start By:
a. Remove the cooling package.
Personal injury or death can result from improper lifting or blocking.
When a hoist or jack is used to lift any part or component, stand clear of
the area. Be sure the hoist or jack has the correct capacity to lift a
component. Install blocks or stands before performance of any work
under a heavy component.
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10. Approximate weights of the components are shown. Clean all surfaces
where parts are to be installed.
Personal injury can result from driveline torque windup under load.
Unequal wheel speed can result in driveline torque windup which can
cause driveline components to be under load during disassembly.
Relieve the driveline torque windup before disassembly.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
1. Install Tooling (B) to stabilize the machine.
Illustration 1 g00763004
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11. 2. Use Tooling (A) in order to raise the front axle until one of the wheels clears the ground.
This will release the driveline torque windup in the drive train. Lower the machine and
remove Tooling (A).
Illustration 2 g03859869
3. Disconnect and set tube (2) to the side. Set hose assembly (1) to the side.
Illustration 3 g03859897
Illustration 4 g03860089
Main drive shaft connection at the transfer gears.
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12. Illustration 5 g03860100
Main drive shaft connection at the transmission.
4. Attach a suitable lifting device to main drive shaft (3). The weight of main drive shaft (3) is
approximately 65 kg (143 lb).
5. Remove four bolts (4) and (5).
6. Remove main drive shaft (3) from the machine.
Installation Procedure
1. Install main drive shaft (3) in the reverse order of removal.
a. Inspect the drive shaft and replace any parts as needed.
b. Install the slip shaft with the female end toward the transmission.
c. Position main drive shaft (3) and align the keyways. Tighten bolts (4) and (5) to a
torque of 135 ± 20 N·m (100 ± 15 lb ft).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Jan 2 10:25:17 UTC+0800 2020
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13. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 745C ARTICULATED TRUCK LFK
Configuration: 745C Articulated Truck LFK00001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
735C, 740C EJECTOR and 745C Articulated Trucks Power Train
Media Number -UENR4227-04 Publication Date -01/09/2015 Date Updated -02/07/2018
i06220256
Front Drive Shaft - Remove and Install
SMCS - 3253-010-FR
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8S-7610 Base 1
396-9840 Cylinder 1
350-7768 Electric Hydraulic Pump (115V) 1
350-7769 Electric Hydraulic Pump Gp (230V) 1
8S-7615 Pin 1
B 155-3597 Wheel Chock 2
Start By:
a. Install the steering frame lock.
Personal injury or death can result from improper lifting or blocking.
When a hoist or jack is used to lift any part or component, stand clear of
the area. Be sure the hoist or jack has the correct capacity to lift a
component. Install blocks or stands before performance of any work
under a heavy component.
1/3
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14. Approximate weights of the components are shown. Clean all surfaces
where parts are to be installed.
Personal injury can result from driveline torque windup under load.
Unequal wheel speed can result in driveline torque windup which can
cause driveline components to be under load during disassembly.
Relieve the driveline torque windup before disassembly.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
1. Install Tooling (B) to stabilize the machine.
Illustration 1 g00763121
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15. 2. Use tooling (A) in order to raise the front axle until one of the wheels clears the ground.
This will release the driveline torque windup in the drive train. Lower the front axle and
remove Tooling (A).
Illustration 2 g03860120
3. Mark the orientation of front drive shaft (2). The weight of front drive shaft (2) is
approximately 32 kg (70 lb). Remove eight bolts (1). Use two people and remove front
drive shaft (2).
Installation Procedure
1. Install front drive shaft (2) in the reverse order of removal.
a. Inspect front drive shaft (2) for damage and replace any parts as needed.
b. Position front drive shaft (2) and align keyways. Tighten eight bolts (1) to a torque of
135 ± 20 N·m (100 ± 15 lb ft).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Jan 2 10:26:13 UTC+0800 2020
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16. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 745C ARTICULATED TRUCK LFK
Configuration: 745C Articulated Truck LFK00001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
735C, 740C EJECTOR and 745C Articulated Trucks Power Train
Media Number -UENR4227-04 Publication Date -01/09/2015 Date Updated -02/07/2018
i06220267
Hitch Drive Shaft - Remove and Install
SMCS - 3253-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8S-7610 Base 1
396-9840 Cylinder 1
350-7768 Electric Hydraulic Pump (115V) 1
350-7769 Electric Hydraulic Pump Gp (230V) 1
8S-7615 Pin 1
B 155-3597 Wheel Chock 2
Start By:
a. Install the steering frame lock.
Personal injury or death can result from machine articulation or
movement.
Machine frames can move and a person can be crushed.
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17. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
18. Connect the steering frame lock link between the front and rear frames
before working on machine.
Do not disconnect the lock link until the machine is made operational
and the commissioning procedure is completed.
Personal injury can result from driveline torque windup under load.
Unequal wheel speed can result in driveline torque windup which can
cause driveline components to be under load during disassembly.
Relieve the driveline torque windup before disassembly.
1. Use Tooling (B) in order to stabilize the machine.
Illustration 1 g00763121
2. Use Tooling (A) in order to raise the front axle until one of the wheels clears the ground.
This releases driveline torque windup in the front axle. Lower the front axle and remove
Tooling (A).
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19. Illustration 2 g03860143
3. The weight of hitch drive shaft (2) is approximately 37 kg (81 lb).
4. Mark orientation and remove eight bolts (1) and from hitch drive shaft (2).
5. Use two people in order to remove hitch drive shaft (2) from the machine.
Installation Procedure
1. Install hitch drive shaft (2) in the reverse order of removal.
a. Inspect hitch drive shaft (2) for damage and replace any parts as needed.
b. Align the keyways and install bolts (1) in order to connect hitch drive shaft (2).
c. Tighten bolts (1) to a torque of 105 ± 20 N·m (77 ± 15 lb ft).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Jan 2 10:27:09 UTC+0800 2020
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20. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 745C ARTICULATED TRUCK LFK
Configuration: 745C Articulated Truck LFK00001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
735C, 740C EJECTOR and 745C Articulated Trucks Power Train
Media Number -UENR4227-04 Publication Date -01/09/2015 Date Updated -02/07/2018
i06222300
Hitch Drive Shaft Bearings - Remove
SMCS - 3253-011-BD
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 154-6182 Forcing Bolt 2
B 136-1452 Internal Tip Pliers 1
C 8B-7551 Bearing Puller Gp 1
D 154-6181 Forcing Bolt 2
E 4C-3085 Two Jaw Puller 1
Start By:
a. Remove the center drive shaft.
b. Remove the hitch drive shaft.
Personal injury or death can result from machine articulation or
movement.
Machine frames can move and a person can be crushed.
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21. Connect the steering frame lock link between the front and rear frames
before working on machine.
Do not disconnect the lock link until the machine is made operational
and the commissioning procedure is completed.
Illustration 1 g03861533
Typical Example
View from the underside of the rear frame.
1. Remove bolts (1) in order to remove locking plate (2) from thrust flange (3) and bearing
carrier (4).
Illustration 2 g03861537
Typical Example
2. Turn over locking plate (2) and position the dowels on locking plate (2) into the holes in
thrust flange (3). Insert a suitable 3/4 inch breaker bar into the locking plate in order to turn
the thrust flange counterclockwise and remove thrust flange (3) from bearing carrier (4).
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