The document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar 320D excavator engine. It describes using various tools to remove components like the muffler, bolts, and flywheel. Detailed steps are outlined for removing the flywheel using link brackets and forcing bolts. Similar steps are then provided for installing the flywheel housing, flywheel, crankshaft rear seal, and crankshaft pulley.
The document provides instructions for removing and installing the flywheel housing on a Caterpillar 320D excavator. Key steps include:
1. Using lifting equipment, remove the flywheel housing bolts and remove the housing.
2. Use tools to remove the oil seal from the housing.
3. Clean the mating surfaces, install a new gasket on the cylinder block, and re-install the housing using new bolts.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D excavator. Key steps include using lifting equipment to remove the housing, which weighs approximately 29 kg. Tools are used to remove the oil seal from the housing and install a new one. When installing, a new gasket must be used and the housing bolted back into place. The flywheel and electric starting motor must be removed and installed as part of the process.
Caterpillar Cat 320D L Excavator (Prefix JFZ) Service Repair Manual (JFZ00001...xiapokang564341
The document provides instructions for removing and installing the flywheel housing on a Caterpillar 320D excavator. Key steps include:
1. Using lifting equipment, remove the flywheel housing bolts and remove the housing.
2. Use tools to remove the oil seal from the housing.
3. Clean the mating surfaces, install a new gasket on the cylinder block, and re-install the housing using new bolts.
Caterpillar Cat 320D L Excavator (Prefix JFZ) Service Repair Manual (JFZ00001...sijipang18046
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D excavator. Key steps include using lifting equipment to remove the housing, which weighs approximately 29 kg. Tools are used to remove the oil seal from the housing and install a new one. When installing, a new gasket must be used and the housing bolted back into place. The flywheel and electric starting motor must be removed and installed as part of the process.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D excavator engine. It describes using lifting tools to remove the housing which weighs approximately 29 kg. The procedure involves removing bolts and washers, removing the oil seal with a driver group tool, cleaning the gasket surface, and installing a new gasket. Bolts and washers are then reinstalled to secure the housing on the cylinder block.
Caterpillar Cat 320D L Excavator (Prefix JFZ) Service Repair Manual (JFZ00001...hvy7sbkw8e
The document provides instructions for removing and installing the flywheel housing on a Caterpillar 320D excavator. Key steps include:
1. Using lifting equipment, remove the flywheel housing bolts and remove the housing.
2. Use tools to remove the oil seal from the housing.
3. Clean the mating surfaces, install a new gasket on the cylinder block, and re-install the housing using new bolts.
Caterpillar cat 320 d l excavator (prefix phx) service repair manual (phx0000...fjjkefkksem
The document provides instructions for removing and installing a flywheel on a Caterpillar 320D L excavator. It describes using tooling and lifting devices to remove the flywheel and install a replacement. Specific steps include removing mounting bolts and brackets, drilling holes in the rear crankshaft seal before removing it, and checking that the flywheel housing dowels are not damaged during removal and installation. Torques and tools required are listed in tables at the start.
The document provides instructions for removing and installing the flywheel housing on a Caterpillar 320D excavator. Key steps include:
1. Using lifting equipment, remove the flywheel housing bolts and remove the housing.
2. Use tools to remove the oil seal from the housing.
3. Clean the mating surfaces, install a new gasket on the cylinder block, and re-install the housing using new bolts.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D excavator. Key steps include using lifting equipment to remove the housing, which weighs approximately 29 kg. Tools are used to remove the oil seal from the housing and install a new one. When installing, a new gasket must be used and the housing bolted back into place. The flywheel and electric starting motor must be removed and installed as part of the process.
Caterpillar Cat 320D L Excavator (Prefix JFZ) Service Repair Manual (JFZ00001...xiapokang564341
The document provides instructions for removing and installing the flywheel housing on a Caterpillar 320D excavator. Key steps include:
1. Using lifting equipment, remove the flywheel housing bolts and remove the housing.
2. Use tools to remove the oil seal from the housing.
3. Clean the mating surfaces, install a new gasket on the cylinder block, and re-install the housing using new bolts.
Caterpillar Cat 320D L Excavator (Prefix JFZ) Service Repair Manual (JFZ00001...sijipang18046
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D excavator. Key steps include using lifting equipment to remove the housing, which weighs approximately 29 kg. Tools are used to remove the oil seal from the housing and install a new one. When installing, a new gasket must be used and the housing bolted back into place. The flywheel and electric starting motor must be removed and installed as part of the process.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D excavator engine. It describes using lifting tools to remove the housing which weighs approximately 29 kg. The procedure involves removing bolts and washers, removing the oil seal with a driver group tool, cleaning the gasket surface, and installing a new gasket. Bolts and washers are then reinstalled to secure the housing on the cylinder block.
Caterpillar Cat 320D L Excavator (Prefix JFZ) Service Repair Manual (JFZ00001...hvy7sbkw8e
The document provides instructions for removing and installing the flywheel housing on a Caterpillar 320D excavator. Key steps include:
1. Using lifting equipment, remove the flywheel housing bolts and remove the housing.
2. Use tools to remove the oil seal from the housing.
3. Clean the mating surfaces, install a new gasket on the cylinder block, and re-install the housing using new bolts.
Caterpillar cat 320 d l excavator (prefix phx) service repair manual (phx0000...fjjkefkksem
The document provides instructions for removing and installing a flywheel on a Caterpillar 320D L excavator. It describes using tooling and lifting devices to remove the flywheel and install a replacement. Specific steps include removing mounting bolts and brackets, drilling holes in the rear crankshaft seal before removing it, and checking that the flywheel housing dowels are not damaged during removal and installation. Torques and tools required are listed in tables at the start.
This document provides instructions for removing and installing fuel lines, filters, pumps, and electronic unit injectors on a C32 industrial engine. Key steps include:
- Marking fuel lines before removal and checking for damage before reinstalling new lines, ensuring proper clearance from other components.
- Removing the fuel filter and water separator by disconnecting hoses and harness, and installing a new filter on the cleaned base assembly.
- Removing the fuel transfer pump by disconnecting hoses and bolts, and installing with a new O-ring and reconnecting hoses.
- Removing electronic unit injectors after disconnecting harnesses and bridges by prying them out, and installing by cleaning the cylinders
This document provides instructions for removing and installing various fuel system components on a Caterpillar C32 Industrial Engine, including:
- Fuel priming pump
- Fuel filter base
- Fuel lines
- Fuel transfer pump
- Fuel pressure regulator
- Exhaust cooler
The procedures describe disconnecting fuel lines and electrical connections, removing mounting hardware, and installing components in reverse order, noting specific torque specifications for fasteners. Safety precautions are provided for containing fluids and releasing spring pressure.
This document provides instructions for removing and installing various fuel system components on a Caterpillar C32 Industrial Engine BT4, including:
- The fuel priming pump, fuel filter base, fuel lines, fuel transfer pump, and fuel pressure regulator.
- Detailed steps are given for each component's removal and installation, including required tools. Safety precautions are provided, such as containing fluids and ensuring fuel system is shut off.
- Illustrations supplement the text instructions to show part locations and orientations. Torque specifications are listed for reinstallation.
The document provides instructions for removing and installing various powertrain components on a 745C articulated truck, including:
1) Removing and installing the torque converter, which requires using lifting tools and weighs approximately 95 kg.
2) Removing and installing the transmission scavenge pump, which involves disconnecting hoses and removing mounting bolts.
3) Removing and installing the transmission oil filter, which requires releasing system pressure and removing mounting bolts and harnesses.
This document provides instructions for removing and installing the front suspension frame on a 745 Articulated Truck. The removal procedure involves disconnecting hydraulic lines, removing mounting bolts, and using lifting equipment to remove the heavy frame component. The installation procedure is the reverse of removal, and includes priming bearings with grease, tightening bolts to the specified torque values, and reconnecting hydraulic lines. Safety precautions are provided regarding working under heavy components and relieving hydraulic pressure.
This document provides instructions for removing and installing various components of a Caterpillar C13 engine, including:
- Removing and installing the flywheel housing.
- Removing and installing the vibration damper and pulley.
- Removing and installing the crankshaft front seal.
- Removing and installing the front cover.
- Removing and installing the front gear group.
- Removing and installing the front housing.
- Removing and installing brackets and pulleys for the accessory drive.
- Removing and installing the fumes disposal filter.
- Removing and installing the valve mechanism cover.
Step-by-step instructions are provided for each procedure, including any required tools and tightening specifications.
The document provides instructions for removing and installing various components related to the diesel exhaust fluid system for a Caterpillar 730C Ejector Articulated Truck. It includes illustrated step-by-step instructions for removing and installing items like the diesel exhaust fluid tank, pump, injector, electronic control unit, and solenoid valves. Safety notices are also provided regarding hot coolant and spilled fuel.
This document provides instructions for removing and disassembling the engine and torque converter from a Caterpillar 730C Ejector Articulated Truck. It describes disconnecting wiring harnesses, hoses, brackets, and removing bolts to detach the engine. It then outlines steps to disassemble the torque converter including removing housing, bearings, plates, and seals. The instructions are accompanied by illustrations and require the use of various tools.
The document provides instructions for removing and installing a flywheel housing on a 422E Backhoe Loader. Key steps include:
1. Removing the flywheel, bolts, and lifting the housing off the cylinder block using a lifting device.
2. Inspecting the crankshaft rear seal for leaks and cleaning the housing before installation.
3. Installing the housing onto the cylinder block using guide studs, bolts, and checking alignment with a dial indicator.
The document provides instructions for removing and installing a hydraulic tank on a 420F backhoe loader. The removal procedure involves:
1. Disconnecting hoses from the hydraulic tank assembly
2. Disconnecting clamps on hoses connected to the tank
3. Removing bolts to detach the tank from the vehicle
4. Removing additional components like a strainer and gauge from the tank. The installation procedure is the reverse of the removal steps.
Caterpillar Cat 329D L Excavator (Prefix DTZ) Service Repair Manual (DTZ00001...itj79143591
This document provides instructions for removing and installing the water temperature regulator on a Caterpillar C7 engine. It describes:
1. Draining the engine coolant below the level of the water temperature regulator.
2. Disconnecting the hose from the regulator cover by loosening the clamp.
3. Removing the bolts securing the regulator housing and removing the housing to access the internal components.
This document provides instructions for removing and installing the water temperature regulator on a Caterpillar C7 engine. It describes:
1) Draining the engine coolant below the level of the regulator.
2) Disconnecting the hose from the regulator cover and removing mounting bolts.
3) Cleaning and installing a new O-ring, then reversing the removal steps to reinstall the regulator.
Caterpillar Cat 322C FM EXCAVATOR (Prefix CAM) Service Repair Manual (CAM0000...itj79143591
The document provides instructions for removing the engine oil filter base from a 322C FM excavator with a 3126 engine. The procedure involves first removing the turbocharger. Then, using a strap wrench, loosen the oil filter base by turning it counterclockwise. Finally, clean the oil filter base mounting surface before installing the new oil filter base. The summary is provided in 3 sentences or less as requested.
Caterpillar Cat 322C FM EXCAVATOR (Prefix C3R) Service Repair Manual (C3R0000...itj79143591
1. The document provides instructions for removing and installing the unit injector hydraulic pump and turbocharger on a Caterpillar 3126B engine.
2. The unit injector hydraulic pump removal instructions include disconnecting lines and harness, removing mounting bolts, and inspecting seals. Installation is the reverse.
3. Turbocharger removal requires removing bolts and nuts connecting it to the exhaust manifold and disconnecting lines. Disassembly separates housing components. Assembly reconnects parts and installation bolts the turbocharger back into place.
Caterpillar Cat 320D L Excavator (Prefix PHX) Service Repair Manual (PHX00001...itj79143591
The document provides instructions for removing and installing a flywheel on a Caterpillar 320D L excavator. It describes using various tools to remove components like the muffler, flywheel housing, and rear crankshaft seal. Detailed illustrations and cautions are provided for each step. The process involves drilling holes in the crankshaft rear seal before removing it, cleaning and applying compounds to mating surfaces, and checking dowel pins and gaskets before reassembly.
Caterpillar Cat 320D L Excavator (Prefix KLM) Service Repair Manual (KLM00001...itj79143591
This document provides instructions for removing and installing the crankshaft front seal of a Caterpillar C6.4 engine.
The removal procedure instructs to drill holes in the existing seal and use a slide hammer puller to remove it. For installation, a front seal installer tool is used to carefully push the new seal onto the crankshaft flange. Proper cleaning of parts and use of retaining compound is emphasized.
Caterpillar Cat 320D L Excavator (Prefix JFZ) Service Repair Manual (JFZ00001...itj79143591
The document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar 320D excavator engine. It describes using various tools to remove components like the muffler, flywheel, flywheel bolts, and flywheel housing bolts. Detailed illustrations show each step, like installing a lifting bracket and bolts to remove the flywheel. Precautions are provided to keep parts clean and contain fluids.
The document provides instructions for removing and installing a flywheel on a Caterpillar 320D L excavator. It describes using various tools to remove components like the muffler, flywheel housing, and rear crankshaft seal. Detailed illustrations and cautions are provided for each step. The process involves drilling holes in the crankshaft rear seal before removing it, cleaning and applying compounds to mating surfaces, and checking dowel pins and gaskets before reassembly.
This document provides instructions for removing and installing the crankshaft front seal of a Caterpillar C6.4 engine.
The removal procedure involves using a slide hammer puller to remove the existing seal after drilling holes in it. For installation, a front seal installer tool is used to carefully push the new seal onto the crankshaft flange. Proper cleaning and containment of fluids is emphasized.
The documents provide instructions for servicing the travel motor of a 320C excavator, including removing and installing the counterbalance valve, removing and disassembling the travel motor, and assembling the travel motor. The documents describe each step in detail and include illustrations to identify the relevant components. Proper cleaning, installation of new seals, and torque specifications are emphasized to ensure correct assembly.
This document provides instructions for removing and installing fuel lines, filters, pumps, and electronic unit injectors on a C32 industrial engine. Key steps include:
- Marking fuel lines before removal and checking for damage before reinstalling new lines, ensuring proper clearance from other components.
- Removing the fuel filter and water separator by disconnecting hoses and harness, and installing a new filter on the cleaned base assembly.
- Removing the fuel transfer pump by disconnecting hoses and bolts, and installing with a new O-ring and reconnecting hoses.
- Removing electronic unit injectors after disconnecting harnesses and bridges by prying them out, and installing by cleaning the cylinders
This document provides instructions for removing and installing various fuel system components on a Caterpillar C32 Industrial Engine, including:
- Fuel priming pump
- Fuel filter base
- Fuel lines
- Fuel transfer pump
- Fuel pressure regulator
- Exhaust cooler
The procedures describe disconnecting fuel lines and electrical connections, removing mounting hardware, and installing components in reverse order, noting specific torque specifications for fasteners. Safety precautions are provided for containing fluids and releasing spring pressure.
This document provides instructions for removing and installing various fuel system components on a Caterpillar C32 Industrial Engine BT4, including:
- The fuel priming pump, fuel filter base, fuel lines, fuel transfer pump, and fuel pressure regulator.
- Detailed steps are given for each component's removal and installation, including required tools. Safety precautions are provided, such as containing fluids and ensuring fuel system is shut off.
- Illustrations supplement the text instructions to show part locations and orientations. Torque specifications are listed for reinstallation.
The document provides instructions for removing and installing various powertrain components on a 745C articulated truck, including:
1) Removing and installing the torque converter, which requires using lifting tools and weighs approximately 95 kg.
2) Removing and installing the transmission scavenge pump, which involves disconnecting hoses and removing mounting bolts.
3) Removing and installing the transmission oil filter, which requires releasing system pressure and removing mounting bolts and harnesses.
This document provides instructions for removing and installing the front suspension frame on a 745 Articulated Truck. The removal procedure involves disconnecting hydraulic lines, removing mounting bolts, and using lifting equipment to remove the heavy frame component. The installation procedure is the reverse of removal, and includes priming bearings with grease, tightening bolts to the specified torque values, and reconnecting hydraulic lines. Safety precautions are provided regarding working under heavy components and relieving hydraulic pressure.
This document provides instructions for removing and installing various components of a Caterpillar C13 engine, including:
- Removing and installing the flywheel housing.
- Removing and installing the vibration damper and pulley.
- Removing and installing the crankshaft front seal.
- Removing and installing the front cover.
- Removing and installing the front gear group.
- Removing and installing the front housing.
- Removing and installing brackets and pulleys for the accessory drive.
- Removing and installing the fumes disposal filter.
- Removing and installing the valve mechanism cover.
Step-by-step instructions are provided for each procedure, including any required tools and tightening specifications.
The document provides instructions for removing and installing various components related to the diesel exhaust fluid system for a Caterpillar 730C Ejector Articulated Truck. It includes illustrated step-by-step instructions for removing and installing items like the diesel exhaust fluid tank, pump, injector, electronic control unit, and solenoid valves. Safety notices are also provided regarding hot coolant and spilled fuel.
This document provides instructions for removing and disassembling the engine and torque converter from a Caterpillar 730C Ejector Articulated Truck. It describes disconnecting wiring harnesses, hoses, brackets, and removing bolts to detach the engine. It then outlines steps to disassemble the torque converter including removing housing, bearings, plates, and seals. The instructions are accompanied by illustrations and require the use of various tools.
The document provides instructions for removing and installing a flywheel housing on a 422E Backhoe Loader. Key steps include:
1. Removing the flywheel, bolts, and lifting the housing off the cylinder block using a lifting device.
2. Inspecting the crankshaft rear seal for leaks and cleaning the housing before installation.
3. Installing the housing onto the cylinder block using guide studs, bolts, and checking alignment with a dial indicator.
The document provides instructions for removing and installing a hydraulic tank on a 420F backhoe loader. The removal procedure involves:
1. Disconnecting hoses from the hydraulic tank assembly
2. Disconnecting clamps on hoses connected to the tank
3. Removing bolts to detach the tank from the vehicle
4. Removing additional components like a strainer and gauge from the tank. The installation procedure is the reverse of the removal steps.
Caterpillar Cat 329D L Excavator (Prefix DTZ) Service Repair Manual (DTZ00001...itj79143591
This document provides instructions for removing and installing the water temperature regulator on a Caterpillar C7 engine. It describes:
1. Draining the engine coolant below the level of the water temperature regulator.
2. Disconnecting the hose from the regulator cover by loosening the clamp.
3. Removing the bolts securing the regulator housing and removing the housing to access the internal components.
This document provides instructions for removing and installing the water temperature regulator on a Caterpillar C7 engine. It describes:
1) Draining the engine coolant below the level of the regulator.
2) Disconnecting the hose from the regulator cover and removing mounting bolts.
3) Cleaning and installing a new O-ring, then reversing the removal steps to reinstall the regulator.
Caterpillar Cat 322C FM EXCAVATOR (Prefix CAM) Service Repair Manual (CAM0000...itj79143591
The document provides instructions for removing the engine oil filter base from a 322C FM excavator with a 3126 engine. The procedure involves first removing the turbocharger. Then, using a strap wrench, loosen the oil filter base by turning it counterclockwise. Finally, clean the oil filter base mounting surface before installing the new oil filter base. The summary is provided in 3 sentences or less as requested.
Caterpillar Cat 322C FM EXCAVATOR (Prefix C3R) Service Repair Manual (C3R0000...itj79143591
1. The document provides instructions for removing and installing the unit injector hydraulic pump and turbocharger on a Caterpillar 3126B engine.
2. The unit injector hydraulic pump removal instructions include disconnecting lines and harness, removing mounting bolts, and inspecting seals. Installation is the reverse.
3. Turbocharger removal requires removing bolts and nuts connecting it to the exhaust manifold and disconnecting lines. Disassembly separates housing components. Assembly reconnects parts and installation bolts the turbocharger back into place.
Caterpillar Cat 320D L Excavator (Prefix PHX) Service Repair Manual (PHX00001...itj79143591
The document provides instructions for removing and installing a flywheel on a Caterpillar 320D L excavator. It describes using various tools to remove components like the muffler, flywheel housing, and rear crankshaft seal. Detailed illustrations and cautions are provided for each step. The process involves drilling holes in the crankshaft rear seal before removing it, cleaning and applying compounds to mating surfaces, and checking dowel pins and gaskets before reassembly.
Caterpillar Cat 320D L Excavator (Prefix KLM) Service Repair Manual (KLM00001...itj79143591
This document provides instructions for removing and installing the crankshaft front seal of a Caterpillar C6.4 engine.
The removal procedure instructs to drill holes in the existing seal and use a slide hammer puller to remove it. For installation, a front seal installer tool is used to carefully push the new seal onto the crankshaft flange. Proper cleaning of parts and use of retaining compound is emphasized.
Caterpillar Cat 320D L Excavator (Prefix JFZ) Service Repair Manual (JFZ00001...itj79143591
The document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar 320D excavator engine. It describes using various tools to remove components like the muffler, flywheel, flywheel bolts, and flywheel housing bolts. Detailed illustrations show each step, like installing a lifting bracket and bolts to remove the flywheel. Precautions are provided to keep parts clean and contain fluids.
The document provides instructions for removing and installing a flywheel on a Caterpillar 320D L excavator. It describes using various tools to remove components like the muffler, flywheel housing, and rear crankshaft seal. Detailed illustrations and cautions are provided for each step. The process involves drilling holes in the crankshaft rear seal before removing it, cleaning and applying compounds to mating surfaces, and checking dowel pins and gaskets before reassembly.
This document provides instructions for removing and installing the crankshaft front seal of a Caterpillar C6.4 engine.
The removal procedure involves using a slide hammer puller to remove the existing seal after drilling holes in it. For installation, a front seal installer tool is used to carefully push the new seal onto the crankshaft flange. Proper cleaning and containment of fluids is emphasized.
The documents provide instructions for servicing the travel motor of a 320C excavator, including removing and installing the counterbalance valve, removing and disassembling the travel motor, and assembling the travel motor. The documents describe each step in detail and include illustrations to identify the relevant components. Proper cleaning, installation of new seals, and torque specifications are emphasized to ensure correct assembly.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR JFZ
Configuration: 320D & 320D L Excavators JFZ00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02743771
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B Forcing bolts M16 - 2 by 120 mm 2
Start By:
a. Remove the crankshaft position sensor. Refer to Disassembly and Assembly, "Crankshaft
Position Sensor - Remove and Install".
b. Remove the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g01374966
1. Remove muffler brackets (1).
Illustration 2 g01374968
Illustration 3 g01374970
2. Remove bolts (2).
3. Install Tooling (A) and a suitable lifting device onto flywheel (3).
4. Use Tooling (B) in order to remove flywheel (3) out of the housing. The weight of flywheel
(3) is approximately 50 kg (110 lb).
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4. 5. Perform the following procedure in order to remove the flywheel ring gear.
Illustration 4 g01374977
Typical Example
a. Place flywheel (3) and ring gear (4) on suitable cribbing.
Note: Mark the orientation of ring gear (4) on flywheel (3) for assembly purposes.
Always wear protective gloves when handling parts that have been
heated.
b. Raise the temperature of ring gear (4) uniformly.
c. Remove the ring gear (4) by tapping ring gear (4) all the way around flywheel (3).
d. Reposition flywheel (3) in order to remove ring gear (4).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Nov 29 21:59:29 UTC+0800 2019
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5. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR JFZ
Configuration: 320D & 320D L Excavators JFZ00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02744399
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Always wear protective gloves when handling parts that have been
heated.
1. Perform the following procedure, if the ring gear was removed from the flywheel:
a. Raise the temperature of the ring gear 149 °C (300 °F).
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6. b. Use a suitable press in order to install the ring gear onto the flywheel.
Note: Prior to the installation of the flywheel, refer to Specifications, "Flywheel" for
information on checking the flywheel assembly for flatness.
Illustration 1 g01374993
2. Install Tooling (A) and a suitable lifting device onto flywheel (3).
3. Install flywheel (3). The weight of flywheel (3) is approximately 50 kg (110 lb).
Illustration 2 g01374968
4. Install bolts (2) in order to secure flywheel (3) onto the crankshaft. Tighten bolts (2) to a
torque of 83 ± 5 N·m (61 ± 4 lb ft).
5. Remove Tooling (A) from flywheel (3).
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7. Illustration 3 g01374966
6. Install muffler brackets (1).
7. Check the flywheel runout. Refer to Testing and Adjusting, "Flywheel Housing - Inspect"
for more information on flywheel runout.
End By:
a. Install the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
b. Install the crankshaft position sensor. Refer to Disassembly and Assembly, "Crankshaft
Position Sensor - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Nov 29 22:00:25 UTC+0800 2019
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR JFZ
Configuration: 320D & 320D L Excavators JFZ00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i01135944
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
B
5P-7312 Seal Distorter 1
5P-7338 Distorter Ring 2
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
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9. of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00604840
Note: If the oil seal shows a sign of oil leaks, remove the wear sleeve and the oil seal.
1. Drill three evenly spaced 3 mm (0.12 inch) holes in crankshaft rear seal (1).
2. Use Tool (A) to remove the crankshaft rear seal.
Illustration 2 g00604844
3. Use Tool (B) to remove the wear sleeve (2) (not shown) from the rear of the crankshaft.
Note: When you are removing the wear sleeve, take extreme care not to damage the
crankshaft.
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR JFZ
Configuration: 320D & 320D L Excavators JFZ00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i01615317
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
9U-6169 Installer 1
9U-6171 Locator 1
9U-6172 Bolt 2
5P-8247 Hard Washer 1
6V-3303 Bolt 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. To install a new wear sleeve that is complete with a seal, use 169-5464 Quick Cure Primer
to clean the outer diameter of the crankshaft and the inside diameter of the wear sleeve.
Apply 4C-9507 Retaining Compound to the faces of all the mating parts.
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11. Illustration 1 g00604874
2. Install a new wear sleeve that is complete with a seal (1) (not shown) with Tool (A), as
follows:
Illustration 2 g00604875
a. Install 9U-6171 Locator (3) onto the crankshaft with 9U-6172 Bolt (4).
b. Put the new wear sleeve that is complete with a seal in 9U-6169 Installer (2).
c. Put 6V-3303 Bolt (6) through 5P-8247 Hard Washer (5) and 9U-6169 Installer (2)
and thread into 9U-6171 Locator (3).
d. Push the wear sleeve that is complete with a seal onto the crankshaft until 9U-6169
Installer (2) bottoms out.
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12. Illustration 3 g00604874
e. Remove Tool (A) and check crankshaft rear seal (1) (not shown) for correct
installation.
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Nov 29 22:02:17 UTC+0800 2019
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR JFZ
Configuration: 320D & 320D L Excavators JFZ00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742697
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
b. Remove the flywheel and ring gear. Refer to Disassembly and Assembly, "Flywheel -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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14. Illustration 1 g01374571
1. Install Tooling (A), and a suitable lifting device onto flywheel housing (3).
2. Remove bolts (2) and the washers that secure flywheel housing (3) to the cylinder block.
3. Remove flywheel housing (3). The weight of flywheel (3) is approximately 29 kg (65 lb).
4. Remove gasket (1) (not shown).
Illustration 2 g01374572
5. Use Tooling (B) in order to remove the oil seal (4) (not shown).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
NOTICE
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15. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
16. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 3 g01374614
1. Use Tooling (B) in order to install the oil seal (4) (not shown).
Illustration 4 g01374571
2. Check the condition of two dowels (not shown). If dowels are damaged, use new parts for
replacement.
3. Clean old gasket (1) (not shown) from the mating surfaces of the cylinder block and the
flywheel housing. Install a new gasket on the cylinder block.
4. Place flywheel housing (3) in position on the cylinder block.
5. Install the washers and bolts (2) in order to secure flywheel housing (3) to the cylinder
block.
6. Remove Tooling (A).
End By:
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17. a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
b. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Nov 29 22:03:13 UTC+0800 2019
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18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR JFZ
Configuration: 320D & 320D L Excavators JFZ00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i06790404
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2321 Combination Puller 1
B 6V-9120 Socket(1)
1
(1)
Tooling (B) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Remove the belt. Refer to Operation and Maintenance Manual, "Belt -
Inspect/Adjust/Replace".
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19. Illustration 1 g00604778
2. Use Tooling (B) in order to remove nut (1) and washer (2) from the threaded end of the
crankshaft.
Illustration 2 g00604784
3. Use Tooling (A) in order to remove crankshaft pulley (3) from the engine.
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