This document provides instructions to disassemble and assemble the final drive of a 330C L excavator. It lists 34 steps to disassemble the final drive by removing gears, carriers, shafts, seals and other components. It then lists 29 steps to reassemble the final drive by reversing the disassembly steps and installing new seals, bearings and other parts as needed. Tools required are listed in a table. Cleanliness is emphasized throughout the process.
Caterpillar cat 330 c mh excavator (prefix d3c) service repair manual (d3c000...jfdskekdmme
1) The document provides disassembly and assembly instructions for a 330C excavator travel motor.
2) It describes 28 steps to disassemble the travel motor by removing components like the head, port plate, springs, brake piston, plates, and seals.
3) It then describes 13 steps for assembling the travel motor, including installing seals, bearings, springs, and securing components with bolts, pins, and retaining rings.
Caterpillar cat 329 e l excavator (prefix rld) service repair manual (rld0000...fikkskmmdm
This document provides instructions for disassembling and assembling a travel motor. It lists the required tools and gives step-by-step instructions to remove components like the head, brake piston, rotating assembly, seals and bearings. The assembly section then lists the components and provides the reverse steps to reinstall components and ensure proper alignment using tools and lubricants.
This document provides instructions for disassembling the final drive on a Caterpillar 329D2 L excavator. The process involves:
1. Removing the final drive and separating it from the track assembly and travel motor.
2. Lifting the final drive and disassembling it into components like the cover, carrier assembly, ring gears, and main housing.
3. Using tools like pins, bolts, and lifting devices to separate individual parts from each other.
4. Cleaning components and keeping alignment marks to ensure proper reassembly. The document lists over 30 individual steps and provides illustrations for each step.
Caterpillar cat 329 e excavator (prefix pty) service repair manual (pty00001 ...fkjsekksmem
The document provides instructions for removing and installing components related to the crankshaft on a Caterpillar 329E excavator engine, including:
- Removing and installing the vibration damper and pulley, which involves removing screws and installing guide studs.
- Removing and installing the crankshaft front seal using a removal/installation tool.
- Removing and installing the front cover, which requires identifying bolt positions, cleaning surfaces, and installing a new gasket.
Caterpillar cat 330 a l excavator (prefix 5 ym) service repair manual (5ym000...fjskefkemms
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Removing the fuel injection lines, exhaust manifold, and rocker shaft/pushrods before removing the cylinder head.
2. Removing the water pump elbow, inlet manifold, and air inlet pipe to access the cylinder head bolts.
3. Using a lifting device to safely remove the 95 kg cylinder head from the engine block.
4. Cleaning all parts to prevent contamination before reinstallation.
Caterpillar cat 330 c fm excavator (prefix b4n) service repair manual (b4n000...fjsjekdmmeme
This document provides instructions for servicing components of a Caterpillar 330C FM Excavator engine, including:
- Installing the cylinder head, which involves positioning a new gasket, attaching lifting tools to the head, applying anti-seize compound, and tightening bolts in a specific sequence.
- Removing and installing the camshaft, which requires removing other parts first like the rocker arm and front cover, then using hooks to position lifters and removing/installing the camshaft.
- Removing and installing the camshaft gear by first removing the camshaft, pressing it off the gear, heating the gear, and pressing it back onto the camshaft
Caterpillar cat 323 e l excavator (prefix tdw) service repair manual (tdw0000...fjskefkemms
This document provides assembly and disassembly instructions for a swing drive on excavator models 323E L, 323E LN, and 323E SA. It includes 21 steps for disassembly and 18 steps for assembly. Key steps include using retaining ring pliers and pullers to remove gears, carriers, shafts, and seals from the housing. Assembly involves pressing components back into place, applying threadlocker, and torquing bolts to specifications. The document provides detailed illustrations and lists required tools for each step.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix l5g) service r...ifse9diodkdk
This document provides instructions for disassembling the final drive of a 329D L Mobile Hydraulic Power Unit. It outlines 30 steps to fully disassemble the final drive, including removing gears, carriers, shafts, seals and other components. Various tools are required to secure, lift and remove parts. Cleanliness is important to prevent dirt from entering during disassembly.
Caterpillar cat 330 c mh excavator (prefix d3c) service repair manual (d3c000...jfdskekdmme
1) The document provides disassembly and assembly instructions for a 330C excavator travel motor.
2) It describes 28 steps to disassemble the travel motor by removing components like the head, port plate, springs, brake piston, plates, and seals.
3) It then describes 13 steps for assembling the travel motor, including installing seals, bearings, springs, and securing components with bolts, pins, and retaining rings.
Caterpillar cat 329 e l excavator (prefix rld) service repair manual (rld0000...fikkskmmdm
This document provides instructions for disassembling and assembling a travel motor. It lists the required tools and gives step-by-step instructions to remove components like the head, brake piston, rotating assembly, seals and bearings. The assembly section then lists the components and provides the reverse steps to reinstall components and ensure proper alignment using tools and lubricants.
This document provides instructions for disassembling the final drive on a Caterpillar 329D2 L excavator. The process involves:
1. Removing the final drive and separating it from the track assembly and travel motor.
2. Lifting the final drive and disassembling it into components like the cover, carrier assembly, ring gears, and main housing.
3. Using tools like pins, bolts, and lifting devices to separate individual parts from each other.
4. Cleaning components and keeping alignment marks to ensure proper reassembly. The document lists over 30 individual steps and provides illustrations for each step.
Caterpillar cat 329 e excavator (prefix pty) service repair manual (pty00001 ...fkjsekksmem
The document provides instructions for removing and installing components related to the crankshaft on a Caterpillar 329E excavator engine, including:
- Removing and installing the vibration damper and pulley, which involves removing screws and installing guide studs.
- Removing and installing the crankshaft front seal using a removal/installation tool.
- Removing and installing the front cover, which requires identifying bolt positions, cleaning surfaces, and installing a new gasket.
Caterpillar cat 330 a l excavator (prefix 5 ym) service repair manual (5ym000...fjskefkemms
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Removing the fuel injection lines, exhaust manifold, and rocker shaft/pushrods before removing the cylinder head.
2. Removing the water pump elbow, inlet manifold, and air inlet pipe to access the cylinder head bolts.
3. Using a lifting device to safely remove the 95 kg cylinder head from the engine block.
4. Cleaning all parts to prevent contamination before reinstallation.
Caterpillar cat 330 c fm excavator (prefix b4n) service repair manual (b4n000...fjsjekdmmeme
This document provides instructions for servicing components of a Caterpillar 330C FM Excavator engine, including:
- Installing the cylinder head, which involves positioning a new gasket, attaching lifting tools to the head, applying anti-seize compound, and tightening bolts in a specific sequence.
- Removing and installing the camshaft, which requires removing other parts first like the rocker arm and front cover, then using hooks to position lifters and removing/installing the camshaft.
- Removing and installing the camshaft gear by first removing the camshaft, pressing it off the gear, heating the gear, and pressing it back onto the camshaft
Caterpillar cat 323 e l excavator (prefix tdw) service repair manual (tdw0000...fjskefkemms
This document provides assembly and disassembly instructions for a swing drive on excavator models 323E L, 323E LN, and 323E SA. It includes 21 steps for disassembly and 18 steps for assembly. Key steps include using retaining ring pliers and pullers to remove gears, carriers, shafts, and seals from the housing. Assembly involves pressing components back into place, applying threadlocker, and torquing bolts to specifications. The document provides detailed illustrations and lists required tools for each step.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix l5g) service r...ifse9diodkdk
This document provides instructions for disassembling the final drive of a 329D L Mobile Hydraulic Power Unit. It outlines 30 steps to fully disassemble the final drive, including removing gears, carriers, shafts, seals and other components. Various tools are required to secure, lift and remove parts. Cleanliness is important to prevent dirt from entering during disassembly.
Caterpillar cat 330 c fm excavator (prefix b2l) service repair manual (b2l000...fjsjekdmmeme
This document provides instructions for removing and installing the cylinder head and camshaft on a Caterpillar 330C FM excavator equipped with a C-9 engine. The removal procedure involves draining coolant, removing various components attached to the cylinder head like the alternator and valve cover, then using lifting tools to remove the cylinder head and gasket. The installation procedure outlines reinstalling the gasket and cylinder head, reattaching all components and refilling the cooling system. Similarly, the camshaft removal involves setting piston timing, removing gears and thrust plate, while installation requires lubricating and inserting the camshaft ensuring proper timing of gears.
Caterpillar cat 16 h na motor grader (prefix 6zj) service repair manual (6zj0...fjskefkemms
This document provides instructions for removing and installing various engine components on a 16H NA Motor Grader with a 3406C engine, including:
1. Timing gears and plate removal and installation.
2. Camshaft removal and installation.
3. Camshaft bearing removal and installation.
4. Connecting rod bearing removal and installation.
5. Crankshaft main bearing removal and installation.
The instructions describe the individual steps for removing and installing each component, including the use of any necessary tools. Safety notices and additional notes are also provided throughout.
This document provides instructions for removing and installing various engine components on a Caterpillar 330 L excavator, including:
1. The cylinder head removal procedure involves removing fuel injection lines, exhaust manifold, rocker shaft and pushrods, and bolts holding the head to the cylinder block.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts, adjusting valves, and reinstalling other removed components.
3. Removal of the spacer plate requires removing seals and installing a new gasket, while installation requires cleaning and installing the plate with new seals.
Caterpillar cat 329 e l excavator (prefix zcd) service repair manual (zcd0000...fikkskmmdm
This document provides instructions for disassembling and assembling the travel motor of a 329E L excavator. It lists the required tools and parts and provides step-by-step instructions and illustrations for each part removal and installation. The process involves removing 28 different components including seals, springs, plates, pistons, and bearings. Proper alignment and lubrication of parts is emphasized during assembly to ensure correct functioning of the travel motor.
Caterpillar cat 330 track type excavator (prefix 6 wj) service repair manual ...fjskefkemms
This document provides instructions for removing and installing travel motors on 330 and 330L excavator models. It describes:
- Releasing hydraulic pressure before removing components
- Removing covers, clamps, hoses and tubes to access the travel motor
- Using a tool and hoist to remove the travel motor, which weighs 120kg
- Cleaning mating surfaces, checking seals and reinstalling components in reverse order
It then details disassembling and assembling the travel motor, including removing the head assembly, brake piston, cylinder assembly parts and seals. Precautions are given to prevent damage and clean/oil parts during reassembly.
Caterpillar cat 311 c excavator (prefix pad) service repair manual (pad00001 ...fjskefkemms
The document provides disassembly instructions for the final drive, travel motor, travel brake valve, and traction control valve of an excavator model 311C. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing components like gears, plates, pistons, springs, and seals from each assembly. Safety warnings are included to take precautions for released spring forces during disassembly.
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines:
1. The removal procedure includes using a special tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the oil pan and balancer shaft.
2. The installation procedure specifies using the same special tool to install the bearings at precise depths in the cylinder block and checking the bore size after installation.
3. Reinstalling components like the flywheel housing, balancer shaft, and oil pan completes the process.
Caterpillar cat 311 d lrr excavator (prefix dwr) service repair manual (dwr00...fjsekdmmeed
This document provides instructions for removing and installing pistons, connecting rods, connecting rod bearings, and the crankshaft on a Caterpillar C4.2 engine. It outlines the required tools and steps to take the components out and put them back in. Key steps include using a piston ring compressor and socket wrench, cleaning and lubricating parts, aligning marks, and torquing connecting rod nuts. The crankshaft removal involves taking off the oil supply tube, installing a nut, and removing main bearing caps.
The document provides instructions for removing and installing a fuel injection pump on a 320DL excavator with a C6.4 engine. It describes:
1) Removing components like hoses, tubes, brackets and gears to access the fuel injection pump.
2) Using identification marks and tooling to properly align gears during removal and installation.
3) Cleaning components thoroughly before installation to prevent contamination.
4) Installing the fuel injection pump by reversing the removal steps and ensuring proper torque of fasteners.
Caterpillar cat 330 a l excavator (prefix 9 ml) service repair manual (9ml000...fjskefkemms
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
Caterpillar cat 318 b l excavator (prefix 7kz) service repair manual (7kz0000...fjskefkemms
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and installing the flywheel back on with bolts.
- Removing the flywheel housing by removing bolts with a lifting strap and tool, and installing a new gasket and housing.
- Removing the vibration damper and pulley by removing bolts and nuts with sockets and a puller tool if needed.
Caterpillar cat 323 e l excavator (prefix yrp) service repair manual (yrp0000...fjskefkemms
This document provides instructions for servicing the final drive of excavator models 323E L, 323E LN, and 323E SA. It includes procedures for disassembling and removing components like the final drive, carrier assembly, ring gears, and seals. It also provides instructions for reassembling these components, including installing seals, bearings, and gears, and using shims to set proper bearing preload. Bolts and seals must be tightened to the specified torques.
Caterpillar cat 325 d mobile hyd power unit (prefix c3n) service repair manua...fikkskmmdm
The document provides instructions for removing and installing an alternator from an engine that is still installed in a machine. The procedure involves:
1. Disconnecting the positive battery terminal to prevent wiring damage.
2. Removing the belt from the alternator pulley.
3. Removing bolts securing the alternator and removing it from the engine.
4. Installing the new alternator using the securing bolts and adjusting the belt tension.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjskefkemms
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves removing over 30 individual parts including the carrier assembly, ring gears, sun gear, planetary gears, and seals. The assembly process reverses the disassembly steps and provides details on installing new seals, bearings, and determining the correct shim thickness. Proper cleaning and use of installation tools are emphasized throughout.
Caterpillar cat 330 track type excavator (prefix 6 wj) service repair manual ...udjdkkmdmdm
This document provides instructions for removing and installing travel motors on 330 and 330L excavator models. It describes removing the travel motor by draining oil, releasing hydraulic pressure, removing attachment bolts and hoses, and using a hoist. It then describes disassembling and cleaning the travel motor components like the head assembly, valves, cylinders, and seals. The installation and reassembly process is described in reverse order.
Caterpillar cat 330 track type excavator (prefix 6 sk) service repair manual ...udjdkkmdmdm
The document provides instructions for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, and the engine oil filter base on a Caterpillar 330L excavator engine. The procedures include using various tools to compress springs, extract components, and install new parts. Technicians are advised to keep components clean and properly dispose of fluids.
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines. The removal procedure involves using a camshaft bearing tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the engine oil pan and balancer shaft. The installation procedure specifies using the camshaft bearing tool to install the bearings at precise depths and checking the bore size after installation. End steps include reinstalling components like the flywheel housing, balancer shaft, and engine oil pan.
Caterpillar cat 330 l forest swing machines (prefix 8 fk) service repair manu...udjdkkmdmdm
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines:
1) The removal procedure includes using a special tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the oil pan and balancer shaft.
2) The installation procedure specifies using the same special tool to install the front, center, and rear balancer shaft bearings at precise depth measurements in the cylinder block.
3) Additional steps include installing the flywheel housing, balancer shaft, and oil pan after checking that the bearing bores are within specification.
Caterpillar cat 330 l excavator (prefix 2 el) service repair manual (2el00001...udjdkkmdmdm
This document provides instructions for removing and installing various engine components on a Caterpillar 330 L excavator, including:
1. The cylinder head removal procedure involves removing fuel injection lines, exhaust manifold, rocker shaft and pushrods, and bolts holding the head to the cylinder block.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts, adjusting valves, and reinstalling other removed components.
3. Removing the spacer plate requires removing seals and installing a new gasket when reinstalling.
4. Water directors are removed from the spacer plate and reinstalled at a specified depth in the cylinder head.
5. Lifter group removal involves
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines. The removal procedure involves using a camshaft bearing tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the engine oil pan and balancer shaft. The installation procedure specifies using the same tool to install the bearings at precise depth measurements and ensuring their holes are aligned before reinstalling removed components.
The document provides instructions for installing a fuel injection pump on a Caterpillar 330 excavator engine:
1. Install alignment tools and spacers to hold the fuel injection pump and rack in position.
2. Install the fuel injection pump, O-ring seal, and bushing, and tighten to the specified torque.
3. Use a measurement tool to check that the rack has the correct travel of 15.70 mm after installation.
This document provides instructions for removing and installing a cylinder head on a 330L excavator with a 3306 engine. The key steps are:
1. Remove components attached to the cylinder head like the exhaust manifold, fuel lines, and rocker assembly.
2. Remove bolts securing the cylinder head and lift it off using a lifting device.
3. To install, place a new gasket and bolt the clean cylinder head to the engine block. Reinstall attached components and adjust valve lash.
Caterpillar cat 330 c fm excavator (prefix b2l) service repair manual (b2l000...fjsjekdmmeme
This document provides instructions for removing and installing the cylinder head and camshaft on a Caterpillar 330C FM excavator equipped with a C-9 engine. The removal procedure involves draining coolant, removing various components attached to the cylinder head like the alternator and valve cover, then using lifting tools to remove the cylinder head and gasket. The installation procedure outlines reinstalling the gasket and cylinder head, reattaching all components and refilling the cooling system. Similarly, the camshaft removal involves setting piston timing, removing gears and thrust plate, while installation requires lubricating and inserting the camshaft ensuring proper timing of gears.
Caterpillar cat 16 h na motor grader (prefix 6zj) service repair manual (6zj0...fjskefkemms
This document provides instructions for removing and installing various engine components on a 16H NA Motor Grader with a 3406C engine, including:
1. Timing gears and plate removal and installation.
2. Camshaft removal and installation.
3. Camshaft bearing removal and installation.
4. Connecting rod bearing removal and installation.
5. Crankshaft main bearing removal and installation.
The instructions describe the individual steps for removing and installing each component, including the use of any necessary tools. Safety notices and additional notes are also provided throughout.
This document provides instructions for removing and installing various engine components on a Caterpillar 330 L excavator, including:
1. The cylinder head removal procedure involves removing fuel injection lines, exhaust manifold, rocker shaft and pushrods, and bolts holding the head to the cylinder block.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts, adjusting valves, and reinstalling other removed components.
3. Removal of the spacer plate requires removing seals and installing a new gasket, while installation requires cleaning and installing the plate with new seals.
Caterpillar cat 329 e l excavator (prefix zcd) service repair manual (zcd0000...fikkskmmdm
This document provides instructions for disassembling and assembling the travel motor of a 329E L excavator. It lists the required tools and parts and provides step-by-step instructions and illustrations for each part removal and installation. The process involves removing 28 different components including seals, springs, plates, pistons, and bearings. Proper alignment and lubrication of parts is emphasized during assembly to ensure correct functioning of the travel motor.
Caterpillar cat 330 track type excavator (prefix 6 wj) service repair manual ...fjskefkemms
This document provides instructions for removing and installing travel motors on 330 and 330L excavator models. It describes:
- Releasing hydraulic pressure before removing components
- Removing covers, clamps, hoses and tubes to access the travel motor
- Using a tool and hoist to remove the travel motor, which weighs 120kg
- Cleaning mating surfaces, checking seals and reinstalling components in reverse order
It then details disassembling and assembling the travel motor, including removing the head assembly, brake piston, cylinder assembly parts and seals. Precautions are given to prevent damage and clean/oil parts during reassembly.
Caterpillar cat 311 c excavator (prefix pad) service repair manual (pad00001 ...fjskefkemms
The document provides disassembly instructions for the final drive, travel motor, travel brake valve, and traction control valve of an excavator model 311C. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing components like gears, plates, pistons, springs, and seals from each assembly. Safety warnings are included to take precautions for released spring forces during disassembly.
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines:
1. The removal procedure includes using a special tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the oil pan and balancer shaft.
2. The installation procedure specifies using the same special tool to install the bearings at precise depths in the cylinder block and checking the bore size after installation.
3. Reinstalling components like the flywheel housing, balancer shaft, and oil pan completes the process.
Caterpillar cat 311 d lrr excavator (prefix dwr) service repair manual (dwr00...fjsekdmmeed
This document provides instructions for removing and installing pistons, connecting rods, connecting rod bearings, and the crankshaft on a Caterpillar C4.2 engine. It outlines the required tools and steps to take the components out and put them back in. Key steps include using a piston ring compressor and socket wrench, cleaning and lubricating parts, aligning marks, and torquing connecting rod nuts. The crankshaft removal involves taking off the oil supply tube, installing a nut, and removing main bearing caps.
The document provides instructions for removing and installing a fuel injection pump on a 320DL excavator with a C6.4 engine. It describes:
1) Removing components like hoses, tubes, brackets and gears to access the fuel injection pump.
2) Using identification marks and tooling to properly align gears during removal and installation.
3) Cleaning components thoroughly before installation to prevent contamination.
4) Installing the fuel injection pump by reversing the removal steps and ensuring proper torque of fasteners.
Caterpillar cat 330 a l excavator (prefix 9 ml) service repair manual (9ml000...fjskefkemms
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
Caterpillar cat 318 b l excavator (prefix 7kz) service repair manual (7kz0000...fjskefkemms
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and installing the flywheel back on with bolts.
- Removing the flywheel housing by removing bolts with a lifting strap and tool, and installing a new gasket and housing.
- Removing the vibration damper and pulley by removing bolts and nuts with sockets and a puller tool if needed.
Caterpillar cat 323 e l excavator (prefix yrp) service repair manual (yrp0000...fjskefkemms
This document provides instructions for servicing the final drive of excavator models 323E L, 323E LN, and 323E SA. It includes procedures for disassembling and removing components like the final drive, carrier assembly, ring gears, and seals. It also provides instructions for reassembling these components, including installing seals, bearings, and gears, and using shims to set proper bearing preload. Bolts and seals must be tightened to the specified torques.
Caterpillar cat 325 d mobile hyd power unit (prefix c3n) service repair manua...fikkskmmdm
The document provides instructions for removing and installing an alternator from an engine that is still installed in a machine. The procedure involves:
1. Disconnecting the positive battery terminal to prevent wiring damage.
2. Removing the belt from the alternator pulley.
3. Removing bolts securing the alternator and removing it from the engine.
4. Installing the new alternator using the securing bolts and adjusting the belt tension.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjskefkemms
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves removing over 30 individual parts including the carrier assembly, ring gears, sun gear, planetary gears, and seals. The assembly process reverses the disassembly steps and provides details on installing new seals, bearings, and determining the correct shim thickness. Proper cleaning and use of installation tools are emphasized throughout.
Caterpillar cat 330 track type excavator (prefix 6 wj) service repair manual ...udjdkkmdmdm
This document provides instructions for removing and installing travel motors on 330 and 330L excavator models. It describes removing the travel motor by draining oil, releasing hydraulic pressure, removing attachment bolts and hoses, and using a hoist. It then describes disassembling and cleaning the travel motor components like the head assembly, valves, cylinders, and seals. The installation and reassembly process is described in reverse order.
Caterpillar cat 330 track type excavator (prefix 6 sk) service repair manual ...udjdkkmdmdm
The document provides instructions for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, and the engine oil filter base on a Caterpillar 330L excavator engine. The procedures include using various tools to compress springs, extract components, and install new parts. Technicians are advised to keep components clean and properly dispose of fluids.
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines. The removal procedure involves using a camshaft bearing tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the engine oil pan and balancer shaft. The installation procedure specifies using the camshaft bearing tool to install the bearings at precise depths and checking the bore size after installation. End steps include reinstalling components like the flywheel housing, balancer shaft, and engine oil pan.
Caterpillar cat 330 l forest swing machines (prefix 8 fk) service repair manu...udjdkkmdmdm
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines:
1) The removal procedure includes using a special tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the oil pan and balancer shaft.
2) The installation procedure specifies using the same special tool to install the front, center, and rear balancer shaft bearings at precise depth measurements in the cylinder block.
3) Additional steps include installing the flywheel housing, balancer shaft, and oil pan after checking that the bearing bores are within specification.
Caterpillar cat 330 l excavator (prefix 2 el) service repair manual (2el00001...udjdkkmdmdm
This document provides instructions for removing and installing various engine components on a Caterpillar 330 L excavator, including:
1. The cylinder head removal procedure involves removing fuel injection lines, exhaust manifold, rocker shaft and pushrods, and bolts holding the head to the cylinder block.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts, adjusting valves, and reinstalling other removed components.
3. Removing the spacer plate requires removing seals and installing a new gasket when reinstalling.
4. Water directors are removed from the spacer plate and reinstalled at a specified depth in the cylinder head.
5. Lifter group removal involves
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines. The removal procedure involves using a camshaft bearing tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the engine oil pan and balancer shaft. The installation procedure specifies using the same tool to install the bearings at precise depth measurements and ensuring their holes are aligned before reinstalling removed components.
The document provides instructions for installing a fuel injection pump on a Caterpillar 330 excavator engine:
1. Install alignment tools and spacers to hold the fuel injection pump and rack in position.
2. Install the fuel injection pump, O-ring seal, and bushing, and tighten to the specified torque.
3. Use a measurement tool to check that the rack has the correct travel of 15.70 mm after installation.
This document provides instructions for removing and installing a cylinder head on a 330L excavator with a 3306 engine. The key steps are:
1. Remove components attached to the cylinder head like the exhaust manifold, fuel lines, and rocker assembly.
2. Remove bolts securing the cylinder head and lift it off using a lifting device.
3. To install, place a new gasket and bolt the clean cylinder head to the engine block. Reinstall attached components and adjust valve lash.
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Cleaning the cylinder head and ensuring it is free of contaminants before installation.
2. Attaching the cylinder head to the cylinder block using bolts in the specified tightening sequence and torque.
3. Reinstalling related components like the exhaust manifold, fuel injection lines, and valve train once the cylinder head is secured.
The summary highlights the key steps of cleaning the cylinder head, attaching it to the engine block, and reinstalling additional parts. It is provided in 3 sentences as requested.
This document provides instructions for removing and installing the cylinder head and spacer plate on Caterpillar 330, 330L, and 330LN excavator models. The removal process involves disconnecting various lines and components before removing bolts and lifting the cylinder head off. Installation requires cleaning surfaces, installing gaskets and seals, bolting the head and plate back into place, and reconnecting lines while maintaining proper torque specifications.
Caterpillar cat 329 f l excavator (prefix erl) service repair manual (erl0000...udjdkkmdmdm
1. The document provides removal and installation instructions for inlet and exhaust valves on a Caterpillar 329F L Excavator with a C7.1 engine.
2. The procedure involves using special tools to compress the valve springs to remove the valve keepers and other components, and then reversing the process to install new components.
3. Technicians are instructed to clean and inspect all parts, lubricate the valves, and ensure proper valve depth before installing and securing the valve assembly components.
Caterpillar cat 329 el excavator (prefix pty) service repair manual (pty00001...udjdkkmdmdm
The document provides instructions for removing and installing various components of a Caterpillar C7.1 engine, including the vibration damper and pulley, crankshaft front seal, and front cover. The removal procedures involve using various tools to remove screws, bolts, seals and other parts. The installation procedures specify cleaning components, installing new seals and gaskets, and tightening bolts to the specified torques.
Caterpillar cat 329 e ln excavator (prefix rld) service repair manual (rld000...udjdkkmdmdm
The document provides instructions for disassembling and assembling a travel motor. It lists 28 steps for disassembly that include removing the motor head, brake components, rotating assembly, seals and other parts. It then lists 12 steps for assembly that include installing seals, piston assemblies, cam plate and other components in the reverse order of disassembly. Precautions are provided regarding spring loaded parts and proper positioning of marked components. Required tools are listed.
Caterpillar cat 329 e l excavator (prefix zcd) service repair manual (zcd0000...udjdkkmdmdm
This document provides instructions for disassembling and assembling the travel motor of a 329E L Excavator. It lists the required tools and presents 28 steps to fully disassemble the travel motor by removing components like the head, brake piston, plates, seals, bearings and housing covers. The 28 steps of assembly are then described to reinstall these components in reverse order using the appropriate tools, lubricants, and torque specifications.
Caterpillar cat 329 e l excavator (prefix rld) service repair manual (rld0000...udjdkkmdmdm
The document provides instructions for disassembling and assembling a travel motor. It lists 28 steps for disassembly that include removing the motor head, brake components, rotating assembly, seals and other parts. It then lists 12 steps for assembly that include installing seals, piston assemblies, cam plate and other components in the reverse order of disassembly. Precautions are provided regarding spring loaded parts and proper positioning of marked components. Required tools are listed.
Caterpillar cat 329 e excavator (prefix pty) service repair manual (pty00001 ...udjdkkmdmdm
The document provides instructions for removing and installing the front cover on a Caterpillar 329E excavator engine. The removal procedure involves taking out the crankshaft pulley, fan if equipped, and front seal before removing bolts to take off the front cover. The installation procedure specifies cleaning surfaces, installing a new gasket on guide studs, placing the front cover on with bolts, and using a front cover alignment tool.
Caterpillar cat 329 e excavator (prefix k2l) service repair manual (k2l00001 ...udjdkkmdmdm
This document provides instructions for disassembling and assembling the travel motor of a 329E Mobile Hydraulic Power Unit. It lists 28 steps for disassembly, removing components like the head, brake piston, rotating assembly, and seals. It then lists 23 steps for assembly, reinstalling those components in reverse order while noting proper lubrication and alignment of parts. Tools required are also listed.
This document provides instructions for removing the engine oil filter base and oil cooler from a Caterpillar 329D LN excavator. The key steps are:
1. Drain engine oil and coolant from the systems before removal to contain fluids.
2. For a remote-mounted filter base, use a strap wrench to remove the oil filter, then remove bolts and the filter base.
3. For an engine-mounted base, drain the cooling system, then remove hoses and bolts to separate the oil cooler from the engine.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix l5h) service r...udjdkkmdmdm
This service repair manual provides instructions for removing and installing various engine components on a Caterpillar 329D L MOBILE HYD POWER UNIT, including:
- Removing and installing inlet and exhaust valve guides from the cylinder head.
- Removing and installing inlet and exhaust valve seat inserts in the cylinder head.
- Removing the engine oil filter base and oil cooler.
- Disassembling the remote or engine mounted engine oil filter base.
The document provides detailed step-by-step instructions, diagrams and safety notices for completing each procedure. Required tools are listed for each job.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix l5g) service r...udjdkkmdmdm
This document provides instructions for disassembling and assembling the final drive of a 329DL Mobile Hydraulic Power Unit. It lists the required tools and presents 36 steps for disassembly, including removing gears, carriers, seals, and housing components. The final drive assembly weighs approximately 550 kg and its individual parts require lifting devices due to their weights ranging from 32 to 254 kg.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
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Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330C L EXCAVATOR CAP
Configuration: 330C L & 330C LN Excavators CAP00001-UP (MACHINE) POWERED BY C-9 Engine
Disassembly and Assembly
330C Excavator Machine Systems
Media Number -RENR5438-14 Publication Date -01/04/2010 Date Updated -13/04/2010
i02298121
Final Drive - Disassemble
SMCS - 4050-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7573 Link Bracket 2
C 1P-1863 Retaining Ring Pliers 1
D 138-7575 Link Bracket 3
E 208-6033 Spanner Socket As 1
F 138-7574 Link Bracket 2
G
5F-7366 Forcing Screw 1
1P-5546 Crossblock 1
1U-9889 Crossblock 1
1P-0520 Driver Group 1
6V-7888 Puller Leg 2
1H-3112 Puller Assembly 1
1P-5551 Adjustable Screw Assembly 1
H 138-7576 Link Bracket 3
J 1U-7600 Slide Hammer Puller Gp 1
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3. 8T-0266 Bolt 1
Start By:
A. Remove the final drive. Refer to Disassembly and Assembly, "Final Drive - Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of
the component should be thoroughly cleaned. This will prevent dirt from entering the
internal mechanism.
1. Put an alignment mark across the sections of the final drive for assembly purposes. The
parts must be reinstalled in the part's original locations.
Illustration 1 g00892878
2. Use Tooling (H) and a suitable lifting device to position the final drive on Tooling (A). The
combined weight of the final drive assembly is approximately 550 kg (1200 lb).
3. Remove bolts (1) .
Illustration 2 g00892883
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4. 4. Use Tooling (B) and a suitable lifting device to remove cover (2). The weight of cover (2) is
approximately 32 kg (70 lb).
Illustration 3 g00892888
5. Remove bolts (3) and gear (4). Check plate (6). Replace plate (6) if plate (6) is worn.
Remove plugs (5) from cover (2) .
Illustration 4 g00892906
6. Remove O-ring seals (7) from plugs (5) .
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5. Illustration 5 g00892930
7. Remove gear (8) and spacer (9) .
Illustration 6 g00892965
8. Use Tooling (C) to remove retaining ring (10). Remove washer (11) and gear (12). Remove
bearing assembly (13) and washer (14) .
9. Repeat Step 8 for the other two gear assemblies.
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7. Illustration 10 g00892997
13. Use Tooling (D) and a suitable lifting device to remove planetary carrier (19). The weight of
planetary carrier (19) is approximately 48 kg (105 lb).
Illustration 11 g00893019
14. Remove retainer ring (21). Lift planetary carrier (19) off sun gear (20) .
Illustration 12 g00896860
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8. 15. Drive spring pin (23) into planetary shaft (22) .
Illustration 13 g00893043
16. Remove planetary shaft (22). Use a suitable punch to remove spring pin (23) from planetary
shaft (22) .
Illustration 14 g00896863
17. Remove washers (24) and bearing (25) from planetary gear (26) .
18. Repeat Steps 15 through 17 for the other two planetary gears.
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9. Illustration 15 g00897431
19. Remove spacer (27) .
20. Use two people to remove carrier assembly (28). The weight of carrier assembly (28) is
approximately 38 kg (85 lb).
Illustration 16 g00893652
21. Drive spring pin (30) into shaft (29) .
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10. Illustration 17 g00893658
22. Remove shaft (29). Use a suitable punch to remove spring pin (30) from shaft (29) .
Illustration 18 g00893674
23. Remove washers (31) and bearings (32) from planetary gear (33) .
24. Repeat Steps 21 through 23 for the other three planetary gears.
Illustration 19 g00893683
25. Use two people to remove gear (34). The weight of gear (34) is approximately 41 kg (90 lb).
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11. Illustration 20 g00893694
26. Remove O-ring seal (35) .
Illustration 21 g01150936
27. Remove bolt (36A) and plate (36B) from both sides of stopper plate (36) .
Illustration 22 g01150945
Typical example
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12. 28. Use Tooling (J) to remove dowels (36C) .
Illustration 23 g00893837
29. Secure the spanner socket from Tooling (E) to stopper plate (36). Use Tooling (E) to
remove stopper plate (36) .
Illustration 24 g00893850
30. Use Tooling (F) and a suitable lifting device to remove sprocket housing (38) from housing
(37). The weight of sprocket housing (38) is approximately 385 kg (850 lb).
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13. Illustration 25 g00893858
31. Remove Duo-Cone seal (39) from housing (37) .
32. Rotate sprocket housing (38) .
Illustration 26 g00893865
33. Remove Duo-Cone seal (40) .
Illustration 27 g00893872
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14. 34. Use Tooling (G) in order to remove bearings (41) and (42) from sprocket housing (38) .
35. If necessary, remove the final drive sprocket from the sprocket housing. Refer to
Disassembly and Assembly, "Final Drive Sprocket - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Sep 7 20:05:07 UTC+0800 2020
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330C L EXCAVATOR CAP
Configuration: 330C L & 330C LN Excavators CAP00001-UP (MACHINE) POWERED BY C-9 Engine
Disassembly and Assembly
330C Excavator Machine Systems
Media Number -RENR5438-14 Publication Date -01/04/2010 Date Updated -13/04/2010
i03146820
Final Drive - Assemble
SMCS - 4050-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7573 Link Bracket 2
C 1P-1863 Retaining Ring Pliers 1
D 138-7575 Link Bracket 3
E 208-6033 Spanner Socket As 1
F 138-7574 Link Bracket 2
H 138-7576 Link Bracket 3
K
8T-9206 Duo-Cone Seal Installer As 1
169-0503 Installation Kit 1
L 1U-6396 O-Ring Assembly Compound 1
M 5P-3931 Anti-Seize Compound 1
N 1U-8846 Gasket Sealant 1
P 6V-7030 Micrometer Depth Gauge Gp 1
Q 235-4848 Drill Fixture Gp 1
R 9S-3263 Thread Lock Compound 1
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16. S 1U-8846 Gasket Sealant 1
T FT-2770 Leak Down Test Tool 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly
cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be
used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect
all parts. If any parts are worn or damaged, use new parts for replacement. All disassembly
and all assembly procedures must be performed on a clean work surface and in a clean
hydraulic area. Keep cleaned parts covered and protected at all times.
Note: O-rings, gaskets, and seals should always be replaced. A used O-ring may not have
the same sealing properties as a new O-ring. Use Tooling (L) during the assembly
procedure.
Note: Some of the images that are in this procedure do not show the sprocket assembly that
is attached to the final drive housing. If necessary, the weights that are given include the
weight of the sprocket assembly.
Note: Apply a light film of hydraulic oil to all components before assembly.
1. Install the final drive sprocket if the sprocket was removed from the main housing. Refer to
Disassembly and Assembly, "Final Drive Sprocket - Remove and Install".
Illustration 1 g00893865
2. Apply Tooling (M) to the outer diameter of bearings (41) and (42) .
3. Use a suitable press to install bearings (41) and (42) in the original locations in sprocket
housing (38) .
4. Make sure that bearings (41) and (42) contact the counterbore in sprocket housing (38) .
5. Use Tooling (K) to install Duo-Cone seal (40) .
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17. Illustration 2 g01151065
Illustration 3 g00893858
6. Use Tooling (K) to install Duo-Cone seal (39) .
Illustration 4 g00893850
7. Use Tooling (F) and a suitable lifting device to position sprocket housing (38) on housing
(37) . The weight of sprocket housing (38) is approximately 295 kg (650 lb).
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18. 8. Remove Tooling (F) from sprocket housing (38) .
Illustration 5 g00894301
Note: A new stopper plate (36) should be used.
9. Install stopper plate (36) . Do not tighten stopper plate (36) at this time.
Note: Stopper plate (36) will secure housing (37) to sprocket housing (38) .
10. Use Tooling (F) and a suitable lifting device to position housing (37) and sprocket housing
(38) into a suitable press. The combined weight of housing (37) and sprocket housing (38) is
approximately 385 kg (850 lb).
11. Remove stopper plate (36) .
Illustration 6 g01150992
12. Assemble Tooling (E) , as shown.
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19. Illustration 7 g01150993
13. Install Tooling (E) into sprocket housing (38) , as shown.
14. Apply a force of 4000 kg (8820 lb) to the top of Tooling (E) . Rotate sprocket housing (38)
in order to seat the bearings.
15. Reduce the force on the top of Tooling (E) to 3000 kg (6600 lb).
Illustration 8 g01150994
16. Use Tooling (P) to take a measurement in three locations. Average the three measurements
and record this figure as Dimension (W) .
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20. Illustration 9 g01150996
17. Remove Tooling (E) .
18. Separate Tooling (E) .
19. Use a micrometer in order to measure the thickness at three locations of the spacer from
Tooling (E) . Record the average measurement as Dimension (X) .
Illustration 10 g01150997
20. Use a micrometer in order to measure the thickness at three locations of stopper plate (36) .
Record the average measurement as Dimension (Y) .
21. Subtract Dimension (X) from Dimension (Y) and record this figure as Dimension (Z) .
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21. Illustration 11 g01151019
22. Install stopper plate (36) onto housing (37) . Do not tighten the stopper plate at this time.
Note: Stopper plate (36) will secure the final drive assembly while the final drive assembly
is repositioned onto Tooling (A) .
23. Use Tooling (F) and a suitable lifting device to reposition the final drive assembly onto
Tooling (A) . The combined weight of housing (37) and sprocket housing (38) is
approximately 385 kg (850 lb).
24. Secure the final drive assembly to Tooling (A) .
Illustration 12 g01150998
25. Secure the spanner socket from Tooling (E) to stopper plate (36) .
26. In order to determine the final bearing preload, add Dimension (W) to Dimension (Z) and
record this figure as Dimension (V) .
27. Use Tooling (P) to measure the distance in three locations.
28. Tighten stopper plate (36) until the average of the measurements is equal to Dimension (V) .
29. Remove Tooling (E) .
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22. Illustration 13 g01150999
Typical Example
30. Align Tooling (Q) in the notch on stopper plate (36) . Secure Tooling (Q) to stopper plate
(36) and fasten a suitable vacuum to Tooling (Q) .
Illustration 14 g01151000
Typical Example
31. Use a suitable drill and Tooling (Q) in order to drill a hole to the depth of 15 mm (0.6 inch)
in stopper plate (36) and housing (37) .
32. Remove Tooling (Q) .
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23. Illustration 15 g01151054
33. Install dowel (36C) .
Illustration 16 g01150936
34. Apply Tooling (R) to bolt (36A) . Install plate (36B) and bolt (36A) into stopper plate (36) .
35. Repeat Steps 30 through 34 for the other side of stopper plate (36) .
Illustration 17 g00893694
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24. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
25. 36. Install O-ring seal (35) .
Illustration 18 g00893683
37. Use two people to install gear (34) . The weight of gear (34) is approximately 41 kg (90 lb).
Illustration 19 g00894968
38. Assemble carrier assembly (28) , as follows.
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26. Illustration 20 g00893674
a. Install bearings (32) in planetary gear (33) .
b. Install thrust washers (31) and planetary gear (33) in the carrier assembly.
c. Use a deburring tool in order to remove the metal burr from the openings in the
carrier. Install planetary shaft (29) in the carrier assembly.
d. Drive spring pin (30) into planetary shaft (29) .
Illustration 21 g00941047
The stake mark is at position (S) .
e. Orient the split in spring pin (30) vertically to the carrier. Align the split in the spring
pin to the top or to the bottom. Make a stake mark on each side of the spring pin hole
in the carrier. Each stake mark should be approximately 1.5 mm (0.06 inch) from the
outside diameter of the spring pin hole.
39. Repeat Steps 38.a through 38.e in order to install the remaining two planetary gears in the
carrier assembly.
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27. Illustration 22 g00897431
40. Use two people to install carrier assembly (28) . The weight of carrier assembly (28) is
approximately 38 kg (85 lb).
41. Install spacer (27) .
Illustration 23 g00897548
42. Assemble planetary carrier (19) , as follows.
Illustration 24 g00896863
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