This document provides instructions for removing and installing the idler gear on the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, and idler gear. The installation procedure specifies cleaning parts and aligning timing gear marks before installing the idler gear, thrust plate, and idler gear bolt. Tolerances for backlash and clearances are provided to check proper installation.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual Instant D...fijsekkdmdm2w
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar 323D L excavator. Key steps include using specific tools to remove the idler gear shaft and idler gear from the cylinder block. Tolerances for backlash and clearance measurements are provided to ensure proper installation. The instructions also describe reinstalling the idler gear, shaft, and related components.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual Instant D...zan2736ban
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. It outlines the required tools and steps to remove the idler gear, idler shaft, thrust plate, and bushing. It also describes how to measure gear backlash and end play, and install the idler gear components. A separate section provides instructions for removing the front housing of the engine.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual (PBE00001...fusjekkdmdmd2w
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear, shaft, thrust plate and washer. The installation procedure specifies cleaning parts and using a press and driver group to re-install these components, checking backlash and end play tolerances. Proper alignment of timing gear marks is emphasized.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual (PBE00001...f8uesjdkdmdm
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. It outlines the required tools and steps to remove the idler gear, idler shaft, thrust plate, and washer. It also describes how to inspect, clean, and install these parts, ensuring proper alignment of timing marks and measurement of gear backlash and end play tolerances. A separate section provides procedures for removing and installing the front housing of the engine.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual (PBE00001...8ufjsekddm8u
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear, shaft, thrust plate and washer. The installation procedure specifies cleaning parts and using a press and torque wrench to reinstall these components, checking backlash and end play tolerances. Proper alignment of timing gear marks is also emphasized.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual Instant D...fujkskemdmdm4r
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear, shaft, thrust plate and washer. The installation procedure specifies cleaning parts and using a press and torque wrench to reinstall these components, checking gear alignment and backlash. Tolerances for backlash and clearances are provided in a table.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual (PBE00001...ufjksemd8ujd
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear, shaft, thrust plate and washer. The installation procedure specifies cleaning parts and using a press and torque wrench to reinstall these components, checking gear alignment and backlash. Tolerances for backlash and clearances are provided in a table.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual (PBE00001...km7seydwuhdw
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear, shaft, thrust plate and washer. The installation procedure specifies cleaning parts and using a press and torque wrench to reinstall these components, checking backlash and end play tolerances. Proper alignment of timing gear marks is also emphasized.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual Instant D...fijsekkdmdm2w
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar 323D L excavator. Key steps include using specific tools to remove the idler gear shaft and idler gear from the cylinder block. Tolerances for backlash and clearance measurements are provided to ensure proper installation. The instructions also describe reinstalling the idler gear, shaft, and related components.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual Instant D...zan2736ban
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. It outlines the required tools and steps to remove the idler gear, idler shaft, thrust plate, and bushing. It also describes how to measure gear backlash and end play, and install the idler gear components. A separate section provides instructions for removing the front housing of the engine.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual (PBE00001...fusjekkdmdmd2w
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear, shaft, thrust plate and washer. The installation procedure specifies cleaning parts and using a press and driver group to re-install these components, checking backlash and end play tolerances. Proper alignment of timing gear marks is emphasized.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual (PBE00001...f8uesjdkdmdm
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. It outlines the required tools and steps to remove the idler gear, idler shaft, thrust plate, and washer. It also describes how to inspect, clean, and install these parts, ensuring proper alignment of timing marks and measurement of gear backlash and end play tolerances. A separate section provides procedures for removing and installing the front housing of the engine.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual (PBE00001...8ufjsekddm8u
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear, shaft, thrust plate and washer. The installation procedure specifies cleaning parts and using a press and torque wrench to reinstall these components, checking backlash and end play tolerances. Proper alignment of timing gear marks is also emphasized.
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This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear, shaft, thrust plate and washer. The installation procedure specifies cleaning parts and using a press and torque wrench to reinstall these components, checking gear alignment and backlash. Tolerances for backlash and clearances are provided in a table.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual (PBE00001...ufjksemd8ujd
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear, shaft, thrust plate and washer. The installation procedure specifies cleaning parts and using a press and torque wrench to reinstall these components, checking gear alignment and backlash. Tolerances for backlash and clearances are provided in a table.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual (PBE00001...km7seydwuhdw
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear, shaft, thrust plate and washer. The installation procedure specifies cleaning parts and using a press and torque wrench to reinstall these components, checking backlash and end play tolerances. Proper alignment of timing gear marks is also emphasized.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear, shaft, thrust plate and washer. The installation procedure specifies cleaning parts and using a press and driver group to re-install these components, checking backlash and end play tolerances. Proper alignment of timing gear marks is also emphasized.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual (PBE00001...jdkskmdmdm
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear, shaft, thrust plate and washer. The installation procedure specifies cleaning parts and using a press and torque wrench to reinstall these components, checking backlash and end play tolerances. Proper alignment of timing gear marks is also emphasized.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual (PBE00001...prmy389342
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear, shaft, thrust plate and washer. The installation procedure specifies cleaning parts and using a press and torque wrench to reinstall these components, checking backlash and end play tolerances. Proper alignment of timing gear marks is also emphasized.
Caterpillar cat 323 d l excavator (prefix pbe) service repair manual (pbe0000...fjjskekdmmme
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear, shaft, thrust plate and washer. The installation procedure specifies cleaning parts and using a press and driver group to re-install these components, checking backlash and end play tolerances. Proper alignment of timing gear marks is also emphasized.
Caterpillar cat 323 d l excavator (prefix pbe) service repair manual (pbe0000...fjjsekmsmmes
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing and idler shaft. The installation procedure specifies cleaning parts and using a press and driver group to re-install components in reverse order, checking backlash and end play tolerances.
Caterpillar Cat 312D L Excavator (Prefix RHL) Service Repair Manual (RHL00001...tuzhiyou2
The document provides instructions for removing and installing the idler gear of the front gear group on a Caterpillar C4.2 engine. It describes in detail:
1) Removing the idler gear by removing the bolt and washer, thrust plate, and using a puller tool to remove the idler gear and shaft.
2) Installing the idler gear by pressing in a new bushing if needed, installing the shaft, gear, thrust plate, washer and bolt, and checking backlash and end play measurements.
3) The document is part of a service manual and provides maintenance instructions for technicians working on Caterpillar engines.
The document provides instructions for removing and installing the idler gear of the front gear group on a Caterpillar C4.2 engine. It describes in detail:
1) Removing the idler gear by removing the bolt and washer, thrust plate, and using a puller tool to remove the idler gear and shaft.
2) Installing the idler gear by pressing in a new bushing if needed, installing the shaft, gear, thrust plate, washer and bolt, and checking backlash and end play measurements.
3) The document is part of a service manual and provides maintenance instructions for technicians working on Caterpillar engines.
Caterpillar Cat 312D L Excavator (Prefix RHL) Service Repair Manual (RHL00001...qfyc504378
The document provides instructions for removing and installing the idler gear and front housing on a Caterpillar C4.2 engine.
The idler gear removal procedure involves using various tools to remove the idler gear bolt, thrust plate, and idler gear from the idler gear shaft. The idler gear installation is the reverse of removal. Tolerances and specifications for components are provided.
The front housing removal requires removing several other components first, then removing bolts and separating the housing. Installation involves reversing the removal steps and checking gaskets and seals.
The document provides instructions for removing and installing the idler gear and front housing on a Caterpillar 312D excavator engine. The removal procedure for the idler gear involves using various tools to remove the idler gear bolt, thrust plate, and idler gear from the idler gear shaft. The installation procedure outlines installing the idler gear, thrust plate, washer and idler gear bolt. The removal procedure for the front housing includes removing components attached to the housing like the alternator and fuel injection pump. It also provides instructions for removing housing mounting bolts and removing the front housing from the engine.
The document provides instructions for removing and installing the idler gear and front housing on a Caterpillar 312D excavator engine. The removal procedure for the idler gear involves using various tools to remove the idler gear bolt, thrust plate, and idler gear from the idler gear shaft. The installation procedure outlines installing the idler gear, thrust plate, washer and idler gear bolt. The removal of the front housing requires removing several other engine components first then removing bolts and the housing. The installation of the front housing involves installing seals, bolts and other components.
Caterpillar Cat 312D L Excavator (Prefix RHL) Service Repair Manual (RHL00001...lituo39419496
The document provides instructions for removing and installing the idler gear and front housing on a Caterpillar 312D excavator engine. The removal procedure for the idler gear involves using various tools to remove the idler gear bolt, thrust plate, and idler gear from the idler gear shaft. The installation procedure outlines installing the idler gear, thrust plate, washer and idler gear bolt. The removal of the front housing requires removing several other engine components first then removing bolts and the housing. The installation of the front housing involves installing seals, bolts and other components.
The document provides instructions for removing and installing the idler gear and front housing on a Caterpillar 314D CR and 314D LCR excavator. The removal procedure for the idler gear requires using various tools to remove the bolt, washer, thrust plate, and gear. The installation procedure specifies aligning timing marks and checking backlash and end play tolerances. The front housing removal requires removing attached components and fasteners, while installation specifies cleaning parts and checking gaskets and seals.
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar 314D CR and 314D LCR excavator. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, and idler gear. The installation procedure outlines installing the idler gear, thrust plate, washer and idler gear bolt. Tolerances for backlash and clearance measurements are provided.
The document provides instructions for removing and installing the idler gear and front housing on a Caterpillar 314D CR and 314D LCR excavator. The removal procedure for the idler gear requires using various tools to remove the bolt, washer, thrust plate, and idler gear. The installation procedure specifies cleaning parts and provides the order and method for installing the idler gear, thrust plate, washer, and bolt. Torque specifications are also included. The front housing removal requires removing attached components and bolts, while installation specifies cleaning, checking gaskets, and installing in the reverse order of removal.
The document provides instructions for removing and installing the idler gear and front housing on a Caterpillar 314D CR and 314D LCR excavator. The removal procedure for the idler gear requires using various tools to remove the bolt, washer, thrust plate, and idler gear. The installation procedure specifies cleaning parts and aligning timing marks before reinstalling removed components. The front housing removal requires removing attached components and fasteners, while installation specifies checking gaskets and seals.
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar 314D CR and 314D LCR excavator. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, and idler gear. The installation procedure outlines installing the idler gear, thrust plate, washer and idler gear bolt. Tolerances for backlash and clearance measurements are provided.
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar 314D CR and 314D LCR excavator. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, and idler gear. The installation procedure outlines installing the idler gear, thrust plate, washer and idler gear bolt and checking backlash measurements.
Caterpillar Cat 120G Motor Grader (Prefix 4HD) Service Repair Manual Instant ...f8seodkdmdmed3
This document provides instructions for removing and installing the fuel injection pump housing and governor from a 3304B Caterpillar engine. It involves 10 steps to remove the parts, including disconnecting fuel lines and other components, and using tools to separate the housing. 8 steps are listed to disassemble the housing further. The assembly section provides 8 steps to reinstall components like bearings and seals into the housing, noting to keep parts clean from contaminants.
Caterpillar Cat 120G Motor Grader (Prefix 4HD) Service Repair Manual Instant ...ze6074xunong
This document provides instructions for removing and installing the fuel injection pump housing and governor of a 120G Motor Grader. It is a 3 part process:
1) Remove the fuel injection pump housing and governor by removing mounting bolts, nuts and other connecting components.
2) Disassemble the fuel injection pump housing by removing the camshaft, bearings, lifters and other internal components.
3) Reassemble the fuel injection pump housing and install it along with the governor by reversing the removal process and ensuring proper timing. Special tools are required for installation.
Caterpillar Cat 120G Motor Grader (Prefix 4HD) Service Repair Manual Instant ...f8usejkdmmd8i
This document provides instructions for removing and installing the fuel injection pump housing and governor from a 3304B Caterpillar engine. It involves 10 steps to remove the parts, including disconnecting fuel lines and other components, and using tools to separate the housing from the engine. The disassembly of the housing includes 8 additional steps like removing covers, racks, bearings and camshaft. The assembly section outlines 9 steps for installing bearings, camshaft, washer and snap ring back into the housing.
The document provides instructions for removing and installing various engine components on a 325C excavator with a 3126B engine, including:
- Removing the camshaft by wiring the valve lifters away, removing retaining bolts and plate, and lifting out the camshaft.
- Installing the camshaft by ensuring timing marks are aligned, installing the retaining plate and bolts, and reinstalling the lifter group and front cover.
- Removing the camshaft gear by wrapping the camshaft, pressing it out of the gear, and removing any key if needed.
- Installing the camshaft gear by heating it, aligning the keyway, and pressing the
The document provides instructions for removing and installing the camshaft on a Caterpillar 3126B engine. It describes removing the lifter group and front cover, turning the crankshaft to top dead center, and wiring the valve lifters away from the camshaft. It then details removing the camshaft retainer plate and bolts and removing the camshaft from the cylinder block. Reinstallation is described as well.
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This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing and idler shaft. The installation procedure specifies cleaning parts and using a press and driver group to re-install components in reverse order, checking backlash and end play tolerances.
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The document provides instructions for removing and installing the idler gear of the front gear group on a Caterpillar C4.2 engine. It describes in detail:
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Caterpillar Cat 325 L EXCAVATOR (Prefix 2SL) Service Repair Manual (2SL00001 ...qme229722
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on a 325 L excavator. It begins with an overview of the required tools and safety notices. The removal procedure involves using a valve seat extractor tool to expand below the edge of the valve seat insert in order to remove it from the cylinder head. The installation procedure is not described, but refers the technician to install the new valve seat inserts using the same tools. Proper cleaning and inspection of parts is emphasized to prevent premature wear.
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on a 325 L excavator. It begins with an overview of the required tools and safety notices. The removal procedure involves using a valve seat extractor tool to expand below the edge of the valve seat insert in order to remove it from the cylinder head. The installation procedure is not described, but refers the technician to install the new valve seat inserts using the same tools. Proper cleaning and inspection of parts is emphasized to prevent premature wear.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, inlet and exhaust valves, and inlet and exhaust valve guides on a 325, 325L, 325LN excavator with a 3116 engine. The procedures include removing mounting bolts and studs, applying anti-seize compound, installing new gaskets, and tightening bolts to the specified torques. Tools required are also listed.
The document provides step-by-step instructions for disassembling and assembling a travel motor. Key steps include using various tools to remove the head, brake piston, rotating assembly, seals and other components. Assembly involves reversing the removal steps and ensuring proper installation of components like springs, seals, plates and bearing races in their correct positions and with lubrication.
Caterpillar Cat 324E L Excavator (Prefix LDG) Service Repair Manual (LDG00001...qme229722
The document provides step-by-step instructions for disassembling and assembling a travel motor. Key steps include using various tools to remove the head, brake piston, rotating assembly, seals and other components. Assembly involves reversing the removal steps and ensuring proper installation of components like springs, seals, plates and bearing races in their correct positions and with lubrication.
Caterpillar Cat 324E L Excavator (Prefix KTE) Service Repair Manual (KTE00001...qme229722
The document provides instructions for disassembling and assembling a travel motor. Key steps include:
1. Removing the head, seals, springs, brake piston, plates and discs.
2. Removing races, seals and other components from the housing and shaft.
3. Reassembling the components in reverse order, ensuring proper installation of seals, springs, plates and discs. Lubrication and torque specifications are provided.
Caterpillar Cat 324E L Excavator (Prefix JCZ) Service Repair Manual (JCZ00001...qme229722
The document provides instructions for disassembling and assembling a travel motor. Key steps include:
1. Removing the head, seals, springs, brake piston, plates, and friction discs from the motor body.
2. Using pullers and pry bars to remove the rotating assembly, shafts, races, and cam plate.
3. Reassembling involves installing seals, plates, springs, shafts, races, and the head in reverse order, taking care with alignment and torque specifications.
The document provides instructions for disassembling and assembling the travel motor of 324E and 324E L excavator models. It lists the required tools and presents step-by-step instructions to remove and install various components of the travel motor including the head, brake piston, seals, bearings, and more. Detailed illustrations accompany each step to show how to position components and use specialty tools for removal and installation. Proper lubrication and alignment of parts is emphasized to ensure correct assembly.
The document provides instructions for disassembling and assembling a travel motor. Key steps include:
1. Removing the head from the motor body and disassembling internal components like pistons, plates, seals.
2. Using specialized tools to pull bearings and races from the shaft and housing.
3. Reassembling the components in reverse order, making sure to lubricate seals and mating surfaces, and aligning parts properly. Precise reinstallation of pieces is emphasized.
This document provides the disassembly and assembly procedures for a travel motor on 324D L and 324D LN Excavator models. The disassembly procedure involves 28 steps to remove components from the travel motor including the head, springs, plates, pistons, bearings, and seals. The assembly procedure reverses the disassembly steps and provides illustrations and notes for installing components back into the travel motor. Tools and torque specifications are listed that are required for the procedures.
Caterpillar Cat 324D L Excavator (Prefix T2D) Service Repair Manual (T2D00001...qme229722
The document provides instructions for disassembling a final drive assembly. It lists required tools and outlines 33 steps to disassemble the various components of the final drive. Key steps include removing the cover, carrier assembly, ring gears, and other internal parts. Cleanliness is important to prevent dirt from entering during disassembly.
Caterpillar Cat 324D L Excavator (Prefix PYT) Service Repair Manual (PYT00001...qme229722
This document provides assembly instructions for a final drive on an excavator. It lists the required tools and parts. The instructions describe how to install bearings and seals into housings using presses and special tools. Shims are used to preload the bearings and are sized based on measurements taken with micrometers. Cleanliness is emphasized throughout the assembly process.
Caterpillar Cat 324D L Excavator (Prefix MND) Service Repair Manual (MND00001...qme229722
The document provides instructions for disassembling a final drive assembly. Key steps include:
1. Marking parts for alignment and securing the assembly to a repair stand using brackets.
2. Removing bolts and covers, lifting off heavy parts like the cover using lifting devices.
3. Dismantling internal components such as gears, plates, and plugs from the housing and covers.
Cleanliness is emphasized to prevent dirt from entering during reassembly.
Caterpillar Cat 324D L Excavator (Prefix JJG) Service Repair Manual (JJG00001...qme229722
The document provides instructions for disassembling the final drive of a 324D L Excavator. It lists required tools and outlines 33 steps to remove components such as the cover, carrier assembly, ring gears, and seals. Parts are to be removed using tools like lifting devices, hammers, punches, and retaining ring pliers. Cleanliness is important to prevent dirt from entering during disassembly.
Caterpillar Cat 324D L Excavator (Prefix DFP) Service Repair Manual (DFP00001...qme229722
This service repair manual provides instructions for disassembling and assembling various components of a Caterpillar 324D and 324D L excavator engine, including:
- Removing and installing the front housing
- Removing and installing the camshaft idler gear
- Removing and installing the valve mechanism cover and valve mechanism cover base
- Removing the rocker shaft and pushrods
Detailed step-by-step instructions are provided for each procedure, along with illustrations to identify the specific components and torque specifications for fasteners. Technicians are advised to keep components clean and free of contaminants during disassembly and assembly.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D L EXCAVATOR PBE
Configuration: 323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742863
Gear Group (Front) - Remove - Idler Gear Only
SMCS - 1206-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6148 Idler Shaft Puller 1
B 1P-0510 Driver Group 1
Start By:
a. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
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3. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01374732
(1) Fuel injection pump drive gear
(2) Idler gear
(3) Camshaft gear
(4) Crankshaft gear
Note: The No. 1 cylinder is at the top center position when these marks are in alignment.
Note: Ensure that the marks on the timing gears are in alignment.
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5. Illustration 2 g01374789
1. Remove idler gear bolt (5) and the washer from the idler gear shaft .
2. Remove thrust plate (6) from the idler gear shaft.
Illustration 3 g01374793
3. Remove idler gear (2) from the idler gear shaft.
Illustration 4 g01374804
4. If necessary, use Tooling (B) and a suitable press in order to remove bushing (7) (not
shown) from idler gear (2).
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6. Illustration 5 g01374810
Illustration 6 g01374811
5. The following items are components of Tooling (A).
◦ 9U-6147 Stud (9)
◦ 6V-8231 Nut (10)
◦ 9U-6146 Sleeve Assembly (11)
◦ 8T-4244 Nut (12)
6. Use Tooling (A) in order to remove idler shaft (8) (not shown) from the cylinder block.
Check idler shaft (8) for wear and damage. Replace idler shaft (8), if necessary.
Note: See the following list for the removal of the other gears in the front gear group.
◦ In order to remove camshaft gear (3), refer to Disassembly and Assembly, "Camshaft
- Remove".
◦ In order to remove fuel injection pump gear (1), refer to Disassembly and Assembly,
"Fuel Injection Pump - Remove".
◦ In order to remove the gear from the engine oil pump, refer to Disassembly and
Assembly, "Engine Oil Pump - Remove".
◦ In order to remove crankshaft gear (4), refer to Disassembly and Assembly,
"Crankshaft Gear - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Aug 30 16:54:48 UTC+0800 2020
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7. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D L EXCAVATOR PBE
Configuration: 323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02879402
Gear Group (Front) - Install - Idler Gear Only
SMCS - 1206-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
a 1p-0510 Driver Gp 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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8. Illustration 1 g01374804
1. Use Tooling (A) and a suitable press in order to install a new bushing (7) (not shown), if the
bushing was removed.
Illustration 2 g01374810
2. Lower the temperature of idler shaft (8) . Install idler shaft (8) (not shown) onto the cylinder
block.
Note: When idler shaft (8) is installed, ensure that the oil hole of idler shaft (8) is up.
Illustration 3 g01374827
3. Install idler gear (2) onto idler shaft (8) .
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9. Illustration 4 g01374732
(1) Fuel injection pump drive gear
(2) Idler gear
(3) Camshaft gear
(4) Crankshaft gear
Note: The No. 1 cylinder is at the top center position when these marks are in alignment.
Note: Ensure that the marks on the timing gears are in alignment.
Illustration 5 g01374789
4. Install thrust plate (6) onto the idler shaft.
5. Install the washer and idler gear bolt (5) onto thrust plate (6) . Tighten idler gear bolt (5) to a
torque of 34 ± 5 N·m (25 ± 4 lb ft).
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10. Note: See the following list for the installation of the other gears in the front gear group.
◦ In order to install the camshaft gear, refer to Disassembly and Assembly, "Camshaft -
Install".
◦ In order to install the fuel injection pump gear, refer to Disassembly and Assembly,
"Fuel Injection Pump - Install".
◦ In order to install the gear to the engine oil pump, refer to Disassembly and
Assembly, "Engine Oil Pump - Install".
◦ In order to install the crankshaft front gear, refer to Disassembly and Assembly,
"Crankshaft Gear - Remove and Install".
Illustration 6 g01374841
6. Install a dial indicator and rotate idler gear (2) back and forth in order to measure backlash.
Refer to Table 3.
Table 2
Item Standard at Assembly Service Limit
Backlash of crankshaft gear and
idler gear
0.510 to 0.157 mm (0.0201 to
0.0062 inch)
0.250 mm (0.0098
inch)
Backlash of camshaft gear and
idler gear
0.520 to 0.158 mm (0.0205 to
0.0062 inch)
0.250 mm (0.0098
inch)
Backlash of fuel injection pump
gear and idler gear
0.0560 to 0.205 mm (0.0022 to
0.0081 inch)
0.250 mm (0.0098
inch)
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11. End play of idler gear
0.050 to 0.200 mm (0.0020 to
0.0079 inch)
0.350 mm (0.0138
inch)
Clearance between idler gear
bushing and shaft
0.009 to 0.050 mm (0.0004 to
0.0020 inch)
0.100 mm (0.0039
inch)
Illustration 7 g01374874
7. Measure the end play of idler gear (2) with a feeler gauge. Refer to Table 3.
End By: Install the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D L EXCAVATOR PBE
Configuration: 323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02743335
Housing (Front) - Remove
SMCS - 1151-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
Start By:
a. Remove the alternator. Refer to Disassembly and Assembly, "Alternator - Remove and
Install".
b. Remove the water pump. Refer to Disassembly and Assembly, "Water Pump - Remove".
c. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
d. Remove the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection Pump
- Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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13. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01374908
1. Loosen hose clamp (1) that secures hose (2) to the front housing.
2. Disconnect hose (2) from the front housing.
Illustration 2 g00605985
3. Remove bolts (3) and the washers that hold front housing (4) to the plate and the cylinder
block.
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14. 4. Remove six bolts (5) (not shown) and the washers that mount front housing (4) to the oil
pan.
Illustration 3 g00606002
5. Remove bolts (6) and the washers that mount front housing (4) to front plate (8) and the
cylinder block.
6. Use two people in order to remove front housing (4) from the cylinder block and front plate
(8). The weight of front housing (4) is approximately 20 kg (45 lb).
Note: Check the condition of gasket (7) (not shown) for the engine oil pan. If gasket (7) is
damaged, it may be necessary to replace gasket (7). Refer to Disassembly and Assembly,
"Engine Oil Pan - Remove and Install" for replacement of gasket (7) for the engine oil pan.
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15. Illustration 4 g01377884
7. Remove baffle plate (9).
Illustration 5 g01377894
8. Use Tooling (A) in order to remove crankshaft front seal (10) (not shown) from front
housing (4), if necessary.
9. Check the teeth of the timing gears for the following items: wear, nicks, chips and uneven
contact. Check the keyway for wear or damage.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Aug 30 16:56:47 UTC+0800 2020
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16. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D L EXCAVATOR PBE
Configuration: 323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02879387
Housing (Front) - Install
SMCS - 1151-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Check the gaskets, and the seals for wear or for damage. Replace the components, if
necessary.
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17. Illustration 1 g00836619
Alignment marks for timing gears
1. Check the alignment of the timing gears.
Note: Ensure that the marks on the timing gears are in alignment. Align the "3" mark on the
fuel injection pump drive gear with the "33" mark on the idler gear. Make an alignment of
the "2" mark on the idler gear with the "22" mark on the camshaft gear. Align the "1" mark
on the crankshaft gear with the "11" mark on the idler gear. The No. 1 cylinder is at the top
center position when the timing marks are in alignment.
Illustration 2 g00606022
2. Ensure that the old gasket material (9) is removed from the mating surface of front housing
(4) and the timing gear plate. Install a new gasket (9) .
3. If the crankshaft front seal (10) (not shown) was removed, use Tooling (A) in order to
install a new crankshaft front seal (10) .
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18. Illustration 3 g00606002
4. Before installation of front housing (4) , check gasket (7) (not shown) for the oil pan for
damage. Replace gasket (7) , if necessary. Refer to Disassembly and Assembly, "Engine Oil
Pan - Remove and Install" for replacement of gasket (7) for the engine oil pan.
5. Use two people in order to install front housing (4) onto front plate (8) and the cylinder
block. The weight of front housing (4) is approximately 20 kg (45 lb).
6. Install bolts (6) in order to fasten front housing (4) onto the cylinder block and front plate
(8) .
Illustration 4 g00605985
7. Install the washers and six bolts (5) (not shown) in order to secure front housing (4) onto
engine oil pan.
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19. 8. Install bolts (3) and washers that secure front housing (4) to the front plate and the cylinder
block.
Illustration 5 g01374908
9. Connect hose (2) to the front housing.
10. Tighten hose clamp (1) in order to secure hose (2) to the front housing.
End By:
a. Install the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection Pump -
Install".
b. Install the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
c. Install the water pump. Refer to Disassembly and Assembly, "Water Pump - Install".
d. Install the alternator. Refer to Disassembly and Assembly, "Alternator - Remove and
Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Aug 30 16:57:46 UTC+0800 2020
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20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D L EXCAVATOR PBE
Configuration: 323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i01615486
Front Plate - Remove
SMCS - 1163-011
Removal Procedure
Start By:
a. Remove the idler gear. Refer to Disassembly and Assembly, "Gear Group (Front) -
Remove".
b. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove".
c. Remove the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection Pump
- Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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21. Illustration 1 g00611711
1. Remove one bolt (1) and the washer from the front plate (2).
2. Remove front plate (2) from the engine.
3. Remove gasket (3) (not shown) from the engine or from the front plate (2).
Note: Ensure that all mating surfaces are clear of old gaskets.
Note: Check the cylinder block for the following conditions: scale buildup, corrosion and
other damage.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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22. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D L EXCAVATOR PBE
Configuration: 323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i01576831
Front Plate - Install
SMCS - 1163-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00611711
1. Place gasket (3) (not shown) in position on the engine.
Note: Ensure that all mating surfaces are clear of old gaskets.
2. Place front plate (2) in position on the engine.
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23. 3. Install one bolt (1) and the washer in order to secure front plate (2) to the engine. Tighten
the bolt to a torque of 35 ± 5 N·m (26 ± 4 lb ft).
End By:
a. Install the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection Pump -
Install".
b. Install the camshaft. Refer to Disassembly and Assembly, "Camshaft - Install".
c. Install the idler gear. Refer to Disassembly and Assembly, "Gear Group (Front) - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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24. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D L EXCAVATOR PBE
Configuration: 323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02879389
Crankcase Breather - Remove and Install
SMCS - 1317-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
26. Illustration 1 g01374569
1. Loosen clamps (3) and remove hose (2) .
2. Remove breather assembly (1) .
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g01374569
1. Install new breather assembly (1) .
2. Install hose (2) and tighten hose clamps (3) .
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27. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D L EXCAVATOR PBE
Configuration: 323D L Excavator PBE00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742668
Valve Mechanism Cover - Remove and Install
SMCS - 1107-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01374565
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28. 1. Loosen clamp (2) and disconnect hose (1).
2. Remove bolts (4) and remove valve mechanism cover (3) and the O-ring seal.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g01374565
1. Position valve mechanism cover (3) and the O-ring seal. Install bolts (4). Tighten bolts (4)
to a torque of 18 ± 2 N·m (13 ± 1 lb ft).
2. Connect hose (1) and tighten clamp (2).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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