The document provides instructions for assembling and installing the swing drive on a 320D2 excavator. It describes 22 steps to assemble components like bearings, gears, housings and seals. The final step is to install the assembled swing drive and refer to other instructions for installing the swing motor.
Caterpillar cat 323 e l excavator (prefix rap) service repair manual (rap0000...fjskefkemms
The document provides instructions for servicing the final drive of excavator models 323E L, 323E LN, and 323E SA. It includes steps to disassemble and remove the final drive components, such as the carrier assembly, ring gears, planetary gears, and seals. It also provides instructions for assembling the final drive, including pressing bearings into place, determining the correct shim thickness, installing seals and pins, and reassembling the carrier assembly. Tools required include lifting devices, presses, seal installers, and other specialized tools. Proper torque values and procedures are specified for reinstalling components.
Caterpillar cat 329 d excavator (prefix yfw) service repair manual (yfw00001 ...fkjsekksmem
This document provides instructions for disassembling and assembling the final drive of a 329D or 329D L excavator. It lists 37 steps for disassembly, removing components like gears, shafts, bearings and seals. The assembly section outlines 15 steps, including pressing bearings into place, installing seals, and using shims to set the proper bearing preload when mounting the main housing onto the motor housing. Cleanliness is emphasized throughout as important for preventing contamination.
Caterpillar cat 323 e l excavator (prefix tdw) service repair manual (tdw0000...fjskefkemms
This document provides assembly and disassembly instructions for a swing drive on excavator models 323E L, 323E LN, and 323E SA. It includes 21 steps for disassembly and 18 steps for assembly. Key steps include using retaining ring pliers and pullers to remove gears, carriers, shafts, and seals from the housing. Assembly involves pressing components back into place, applying threadlocker, and torquing bolts to specifications. The document provides detailed illustrations and lists required tools for each step.
Caterpillar cat 120 k series 2 motor grader (prefix szs) service repair manua...fjsekdmmeed
This document provides instructions for removing and installing the tandem and cover on a 120K Series 2 Motor Grader. It lists the required tools and describes the steps, which include removing drive chains, installing lifting brackets, and using a lever puller hoist to lift the tandem housing assembly and brake/wheel spindle housing. Cleanliness is emphasized when disassembling and reassembling parts.
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines:
1. The removal procedure includes using a special tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the oil pan and balancer shaft.
2. The installation procedure specifies using the same special tool to install the bearings at precise depths in the cylinder block and checking the bore size after installation.
3. Reinstalling components like the flywheel housing, balancer shaft, and oil pan completes the process.
Caterpillar cat 315 b l track type excavator (prefix 3aw) service repair manu...fjskekdmjekm
This document provides instructions for removing and installing various components of the flywheel, crankshaft, and vibration damper on a Caterpillar 3046 engine, including:
- Removing and installing the flywheel, which requires removing bolts and dowels and lifting with straps due to its 50kg weight.
- Removing and installing the crankshaft rear seal using drilling, hammer, and puller tools.
- Removing and installing the flywheel housing by removing bolts and installing a new gasket.
- Removing the vibration damper and crankshaft pulley by removing bolts and nuts, using sockets and pullers as needed, and replacing the vibration damper if
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v016...fjsekdmmeed
1) The document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304 engine.
2) It describes removing components like the fuel rack, lifters, camshaft and bearings during disassembly.
3) Reassembly instructions include installing bearings, camshaft, lifters, fuel rack, gasket and cover, and ensuring proper end play and alignment of parts.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v000...fjsekdmmeed
This document provides instructions for removing and installing various engine components on a Caterpillar 130G motor grader, including the cylinder head, spacer plate, and water directors. The removal process involves disconnecting related components like fuel lines, exhaust manifolds, and pushrods. Installation requires cleaning surfaces, applying new seals and gaskets, and torquing bolts to specified values. Precautions are outlined to prevent contamination and damage to parts.
Caterpillar cat 323 e l excavator (prefix rap) service repair manual (rap0000...fjskefkemms
The document provides instructions for servicing the final drive of excavator models 323E L, 323E LN, and 323E SA. It includes steps to disassemble and remove the final drive components, such as the carrier assembly, ring gears, planetary gears, and seals. It also provides instructions for assembling the final drive, including pressing bearings into place, determining the correct shim thickness, installing seals and pins, and reassembling the carrier assembly. Tools required include lifting devices, presses, seal installers, and other specialized tools. Proper torque values and procedures are specified for reinstalling components.
Caterpillar cat 329 d excavator (prefix yfw) service repair manual (yfw00001 ...fkjsekksmem
This document provides instructions for disassembling and assembling the final drive of a 329D or 329D L excavator. It lists 37 steps for disassembly, removing components like gears, shafts, bearings and seals. The assembly section outlines 15 steps, including pressing bearings into place, installing seals, and using shims to set the proper bearing preload when mounting the main housing onto the motor housing. Cleanliness is emphasized throughout as important for preventing contamination.
Caterpillar cat 323 e l excavator (prefix tdw) service repair manual (tdw0000...fjskefkemms
This document provides assembly and disassembly instructions for a swing drive on excavator models 323E L, 323E LN, and 323E SA. It includes 21 steps for disassembly and 18 steps for assembly. Key steps include using retaining ring pliers and pullers to remove gears, carriers, shafts, and seals from the housing. Assembly involves pressing components back into place, applying threadlocker, and torquing bolts to specifications. The document provides detailed illustrations and lists required tools for each step.
Caterpillar cat 120 k series 2 motor grader (prefix szs) service repair manua...fjsekdmmeed
This document provides instructions for removing and installing the tandem and cover on a 120K Series 2 Motor Grader. It lists the required tools and describes the steps, which include removing drive chains, installing lifting brackets, and using a lever puller hoist to lift the tandem housing assembly and brake/wheel spindle housing. Cleanliness is emphasized when disassembling and reassembling parts.
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines:
1. The removal procedure includes using a special tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the oil pan and balancer shaft.
2. The installation procedure specifies using the same special tool to install the bearings at precise depths in the cylinder block and checking the bore size after installation.
3. Reinstalling components like the flywheel housing, balancer shaft, and oil pan completes the process.
Caterpillar cat 315 b l track type excavator (prefix 3aw) service repair manu...fjskekdmjekm
This document provides instructions for removing and installing various components of the flywheel, crankshaft, and vibration damper on a Caterpillar 3046 engine, including:
- Removing and installing the flywheel, which requires removing bolts and dowels and lifting with straps due to its 50kg weight.
- Removing and installing the crankshaft rear seal using drilling, hammer, and puller tools.
- Removing and installing the flywheel housing by removing bolts and installing a new gasket.
- Removing the vibration damper and crankshaft pulley by removing bolts and nuts, using sockets and pullers as needed, and replacing the vibration damper if
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v016...fjsekdmmeed
1) The document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304 engine.
2) It describes removing components like the fuel rack, lifters, camshaft and bearings during disassembly.
3) Reassembly instructions include installing bearings, camshaft, lifters, fuel rack, gasket and cover, and ensuring proper end play and alignment of parts.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v000...fjsekdmmeed
This document provides instructions for removing and installing various engine components on a Caterpillar 130G motor grader, including the cylinder head, spacer plate, and water directors. The removal process involves disconnecting related components like fuel lines, exhaust manifolds, and pushrods. Installation requires cleaning surfaces, applying new seals and gaskets, and torquing bolts to specified values. Precautions are outlined to prevent contamination and damage to parts.
Caterpillar cat 320 d lrr excavator (prefix gkl) service repair manual (gkl00...fjkskedmme
The document provides instructions for checking bearing clearances on excavator engines. It describes the required plastic gauge tools and notes that Cat does not recommend checking actual clearances due to the risk of damage or inaccurate results. It provides guidelines for using the plastic gauges including ensuring clean, dry surfaces and proper seating of bearing tabs. Technicians are instructed to insert a gauge between the crown of the bearing and cap to check clearance.
Caterpillar cat 316 f l excavator (prefix ydl) service repair manual (ydl0000...fjsekdmmeed
This document provides service and repair instructions for the final drive and related components of a 316F L excavator. It includes specifications, illustrations, removal and disassembly procedures, and assembly instructions. The procedures involve using various tools to remove, disassemble, and replace components like gears, bearings, seals, and housings. Precautions are outlined for cleaning parts and applying lubricants and sealants during assembly.
Caterpillar cat 352 f excavator (prefix ndc) service repair manual (ndc00001 ...fjsjjekdkme
This document provides instructions for disassembling and assembling the travel motor of a 352F excavator. It begins by describing how to safely remove the travel motor and various components using specialized tools. Detailed steps are provided to disassemble the motor head assembly, barrel assembly, piston assemblies, and other internal parts. Specifications and torque values are included for reassembly. The process concludes with lubricating and installing components in reverse order.
Caterpillar cat 966 c wheel loader (prefix 18b) service repair manual (18b012...fjsjjekdkme
This document provides instructions for installing a fuel injection pump housing and governor on a Caterpillar 3306 engine. The steps include:
1. Ensuring the number 1 piston is at top center position for timing.
2. Installing alignment tools in the flywheel housing.
3. Checking valve timing and turning the flywheel until the number 1 piston is at the correct position.
4. Installing the fuel injection pump housing and governor according to the assembly procedure.
Caterpillar cat 330 d mh excavator (prefix lem) service repair manual (lem000...fjjskekdmme
The document provides instructions for disassembling the final drive of a 330D MH EXCAVATOR. It lists the required tools and presents a step-by-step process involving removing over 30 individual parts in a specific sequence, including gears, shafts, housings, seals, and other components. Cleanliness is emphasized throughout the detailed disassembly procedure.
Caterpillar cat 315 c excavator (prefix ake) service repair manual (ake00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, beginning with removing the piston motor and ending by taking apart the shaft assembly. It then lists 25 steps for reassembly in reverse order, starting with pressing the inner race back onto the shaft and ending by installing the port plate. Precautions are provided regarding cleanliness, identification marks, and pressurized springs. Tools required include link brackets, a slide hammer, bearing puller, and molybdenum grease.
Caterpillar cat 319 d l excavator (prefix wbj) service repair manual (wbj0000...fjkskedmme
The document provides instructions for disassembling and assembling a final drive component of a 319D LN excavator. It includes 33 steps for disassembly, removing components like the cover, carrier assembly, ring gears, and seals. The assembly section has 13 steps, including preloading the bearings to determine the correct shim thickness, installing seals and pins, and attaching the main housing to the motor housing. Precise cleaning and use of replacement parts is emphasized throughout.
Caterpillar cat 14 l motor grader (prefix b94) service repair manual (b940000...fjsekdmmeed
The document provides instructions for removing the piston pump from a 14L motor grader. It instructs the technician to first remove the rear chassis support to access the pump. It then lists disconnecting various hoses, harness assemblies, and fittings to fully separate the pump from the vehicle. Proper fluid handling and cleaning of parts is emphasized.
Caterpillar cat 16 m motor grader (prefix b9h) service repair manual (b9h0000...fjsekdmmeed
This document provides disassembly instructions for the rear axle, differential, and final drive of a 16M motor grader in 50 steps. It lists all required tools and disassembles components such as sprockets, bearings, seals, gears, housings, and shafts. Safety notices are included to properly handle parts and avoid injury. Detailed illustrations accompany each step to ensure correct disassembly.
Caterpillar cat 140 k motor grader (prefix szl) service repair manual (szl000...fusjefjskekmem
This document provides removal and disassembly instructions for components of the power train on a 140K motor grader. It describes how to remove the tandem housing, drive sprocket, final drive, and disassemble the final drive. The final drive disassembly involves removing over a dozen individual parts in sequenced steps, including gears, shafts, bearings, seals and housings. Special tools are required and safety precautions mentioned regarding containment of fluids.
Caterpillar cat 938 g series ii wheel loader (prefix b9y) service repair manu...fjsjjekdkme
The document provides instructions for disassembling and assembling a torque converter. It lists the required tools and gives step-by-step instructions with accompanying illustrations. The instructions cover removing components like the cover, impeller and carrier assembly, stator, springs and rollers. Reassembly involves lowering component temperatures and installing components like bearings, gears, seals and rings in the reverse order of removal. Tightening torques are specified for some bolts.
Caterpillar cat 950 f wheel loader (prefix 4dj) service repair manual (4dj000...ifkkdmdmdm
This document provides step-by-step instructions for disassembling the transmission of a 950F Wheel Loader model. It lists 79 steps to remove various transmission components including the torque converter, transmission control valve, carrier assemblies, planetary gears, clutches, seals, and housing components. Detailed diagrams accompany each step to illustrate the proper procedure and required tooling.
Caterpillar cat 16 m motor grader (prefix r9h) service repair manual (r9h0000...fjsekdmmeed
This document provides disassembly instructions for a 16M motor grader rear axle, differential, and final drive. It lists 50 steps to fully disassemble these components, including removing gears, shafts, seals, housings, and other parts. Various tools are required, and weights of removed parts are provided. Detailed illustrations accompany each step to show how to position the components and which fasteners, seals, or other pieces to remove.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
This document provides instructions for removing the rear power take-off (RPTO) from a C7.1 engine. It outlines 10 steps to remove gears, hubs, adapters and other components from the flywheel housing. These include removing bolts, gears, seals and sleeve bearings from housings, gears and adapters. Special tools and marks are recommended to ensure correct reinstallation. Cleaning and inspection of removed parts is also specified.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w012...fjsekdmmeed
1. The document provides instructions for removing and installing the front gear group, front housing, and valve mechanism cover on a 120G Motor Grader with a 3304 engine.
2. The front gear group removal procedure involves removing bolts, plates, and gears to access the camshaft and fuel pump gears.
3. Removing the front housing requires first removing other components like the water pump and crankshaft seal. Bolts are then removed to lift off the housing and gasket.
Caterpillar cat 319 d l excavator (prefix kfm) service repair manual (kfm0000...fjkskedmme
The document provides instructions for disassembling and assembling a final drive component. Some key steps in the disassembly include removing the cover, carrier assembly, ring gears, and separating internal planetary gears. Assembly involves installing bearings in the main housing, determining the correct shim thickness, installing seals, and reassembling internal components along with aligning the main housing to the motor housing. The instructions are detailed with illustrations and require specialized tools.
Caterpillar cat 318 c excavator (prefix mdy) service repair manual (mdy00001 ...fjskekdmjekm
This document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists the required tools and presents 33 steps for disassembly, including removing components like the cover, carrier assembly, ring gears, and seals. It then lists 4 notes about cleanliness and applying lubricants before presenting 29 steps for assembly, reversing the disassembly process and adding components like bearings and seals.
Caterpillar cat 318 d2 l excavator (prefix xgs) service repair manual (xgs000...fjskekdmjekm
This document provides instructions to disassemble the final drive of a 318D2 L excavator. It lists the required tools and describes 33 steps to fully disassemble the final drive components. Key steps include removing the final drive assembly and mounting it to a repair stand, removing plugs and springs from the hydraulic components, and using lifting devices to remove heavier parts like the carrier assembly, ring gears, and main housing pieces. Safety notices are provided to release pressures and supports heavy parts.
The document provides assembly and disassembly instructions for components of a 320D2 excavator, including:
- Assembling the swing drive by installing bearings, seals, gears, housing and other parts in 22 steps.
- Removing the swing gear and bearing by removing grease, attaching lifting tools, removing bolts and spacers, and then removing the swing gear and bearing assembly and dust seals.
- The instructions include illustrations, lists of required tools, safety notes and step-by-step directions for assembling and disassembling specific excavator systems and components.
Caterpillar Cat 320D2 L Excavator (Prefix DNP) Service Repair Manual (DNP0000...shudun96087
The document provides installation instructions for a swing gear and bearing on excavator models 320D2 and 320D2 L. It outlines 22 steps to assemble the swing drive, including installing bearings, seals, gears, housings and fasteners in the proper order. Tools and lubricants required for the installation are listed in a table. The process involves lifting and positioning heavy components weighing up to 280 kg.
Caterpillar cat 320 d lrr excavator (prefix gkl) service repair manual (gkl00...fjkskedmme
The document provides instructions for checking bearing clearances on excavator engines. It describes the required plastic gauge tools and notes that Cat does not recommend checking actual clearances due to the risk of damage or inaccurate results. It provides guidelines for using the plastic gauges including ensuring clean, dry surfaces and proper seating of bearing tabs. Technicians are instructed to insert a gauge between the crown of the bearing and cap to check clearance.
Caterpillar cat 316 f l excavator (prefix ydl) service repair manual (ydl0000...fjsekdmmeed
This document provides service and repair instructions for the final drive and related components of a 316F L excavator. It includes specifications, illustrations, removal and disassembly procedures, and assembly instructions. The procedures involve using various tools to remove, disassemble, and replace components like gears, bearings, seals, and housings. Precautions are outlined for cleaning parts and applying lubricants and sealants during assembly.
Caterpillar cat 352 f excavator (prefix ndc) service repair manual (ndc00001 ...fjsjjekdkme
This document provides instructions for disassembling and assembling the travel motor of a 352F excavator. It begins by describing how to safely remove the travel motor and various components using specialized tools. Detailed steps are provided to disassemble the motor head assembly, barrel assembly, piston assemblies, and other internal parts. Specifications and torque values are included for reassembly. The process concludes with lubricating and installing components in reverse order.
Caterpillar cat 966 c wheel loader (prefix 18b) service repair manual (18b012...fjsjjekdkme
This document provides instructions for installing a fuel injection pump housing and governor on a Caterpillar 3306 engine. The steps include:
1. Ensuring the number 1 piston is at top center position for timing.
2. Installing alignment tools in the flywheel housing.
3. Checking valve timing and turning the flywheel until the number 1 piston is at the correct position.
4. Installing the fuel injection pump housing and governor according to the assembly procedure.
Caterpillar cat 330 d mh excavator (prefix lem) service repair manual (lem000...fjjskekdmme
The document provides instructions for disassembling the final drive of a 330D MH EXCAVATOR. It lists the required tools and presents a step-by-step process involving removing over 30 individual parts in a specific sequence, including gears, shafts, housings, seals, and other components. Cleanliness is emphasized throughout the detailed disassembly procedure.
Caterpillar cat 315 c excavator (prefix ake) service repair manual (ake00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, beginning with removing the piston motor and ending by taking apart the shaft assembly. It then lists 25 steps for reassembly in reverse order, starting with pressing the inner race back onto the shaft and ending by installing the port plate. Precautions are provided regarding cleanliness, identification marks, and pressurized springs. Tools required include link brackets, a slide hammer, bearing puller, and molybdenum grease.
Caterpillar cat 319 d l excavator (prefix wbj) service repair manual (wbj0000...fjkskedmme
The document provides instructions for disassembling and assembling a final drive component of a 319D LN excavator. It includes 33 steps for disassembly, removing components like the cover, carrier assembly, ring gears, and seals. The assembly section has 13 steps, including preloading the bearings to determine the correct shim thickness, installing seals and pins, and attaching the main housing to the motor housing. Precise cleaning and use of replacement parts is emphasized throughout.
Caterpillar cat 14 l motor grader (prefix b94) service repair manual (b940000...fjsekdmmeed
The document provides instructions for removing the piston pump from a 14L motor grader. It instructs the technician to first remove the rear chassis support to access the pump. It then lists disconnecting various hoses, harness assemblies, and fittings to fully separate the pump from the vehicle. Proper fluid handling and cleaning of parts is emphasized.
Caterpillar cat 16 m motor grader (prefix b9h) service repair manual (b9h0000...fjsekdmmeed
This document provides disassembly instructions for the rear axle, differential, and final drive of a 16M motor grader in 50 steps. It lists all required tools and disassembles components such as sprockets, bearings, seals, gears, housings, and shafts. Safety notices are included to properly handle parts and avoid injury. Detailed illustrations accompany each step to ensure correct disassembly.
Caterpillar cat 140 k motor grader (prefix szl) service repair manual (szl000...fusjefjskekmem
This document provides removal and disassembly instructions for components of the power train on a 140K motor grader. It describes how to remove the tandem housing, drive sprocket, final drive, and disassemble the final drive. The final drive disassembly involves removing over a dozen individual parts in sequenced steps, including gears, shafts, bearings, seals and housings. Special tools are required and safety precautions mentioned regarding containment of fluids.
Caterpillar cat 938 g series ii wheel loader (prefix b9y) service repair manu...fjsjjekdkme
The document provides instructions for disassembling and assembling a torque converter. It lists the required tools and gives step-by-step instructions with accompanying illustrations. The instructions cover removing components like the cover, impeller and carrier assembly, stator, springs and rollers. Reassembly involves lowering component temperatures and installing components like bearings, gears, seals and rings in the reverse order of removal. Tightening torques are specified for some bolts.
Caterpillar cat 950 f wheel loader (prefix 4dj) service repair manual (4dj000...ifkkdmdmdm
This document provides step-by-step instructions for disassembling the transmission of a 950F Wheel Loader model. It lists 79 steps to remove various transmission components including the torque converter, transmission control valve, carrier assemblies, planetary gears, clutches, seals, and housing components. Detailed diagrams accompany each step to illustrate the proper procedure and required tooling.
Caterpillar cat 16 m motor grader (prefix r9h) service repair manual (r9h0000...fjsekdmmeed
This document provides disassembly instructions for a 16M motor grader rear axle, differential, and final drive. It lists 50 steps to fully disassemble these components, including removing gears, shafts, seals, housings, and other parts. Various tools are required, and weights of removed parts are provided. Detailed illustrations accompany each step to show how to position the components and which fasteners, seals, or other pieces to remove.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
This document provides instructions for removing the rear power take-off (RPTO) from a C7.1 engine. It outlines 10 steps to remove gears, hubs, adapters and other components from the flywheel housing. These include removing bolts, gears, seals and sleeve bearings from housings, gears and adapters. Special tools and marks are recommended to ensure correct reinstallation. Cleaning and inspection of removed parts is also specified.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w012...fjsekdmmeed
1. The document provides instructions for removing and installing the front gear group, front housing, and valve mechanism cover on a 120G Motor Grader with a 3304 engine.
2. The front gear group removal procedure involves removing bolts, plates, and gears to access the camshaft and fuel pump gears.
3. Removing the front housing requires first removing other components like the water pump and crankshaft seal. Bolts are then removed to lift off the housing and gasket.
Caterpillar cat 319 d l excavator (prefix kfm) service repair manual (kfm0000...fjkskedmme
The document provides instructions for disassembling and assembling a final drive component. Some key steps in the disassembly include removing the cover, carrier assembly, ring gears, and separating internal planetary gears. Assembly involves installing bearings in the main housing, determining the correct shim thickness, installing seals, and reassembling internal components along with aligning the main housing to the motor housing. The instructions are detailed with illustrations and require specialized tools.
Caterpillar cat 318 c excavator (prefix mdy) service repair manual (mdy00001 ...fjskekdmjekm
This document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists the required tools and presents 33 steps for disassembly, including removing components like the cover, carrier assembly, ring gears, and seals. It then lists 4 notes about cleanliness and applying lubricants before presenting 29 steps for assembly, reversing the disassembly process and adding components like bearings and seals.
Caterpillar cat 318 d2 l excavator (prefix xgs) service repair manual (xgs000...fjskekdmjekm
This document provides instructions to disassemble the final drive of a 318D2 L excavator. It lists the required tools and describes 33 steps to fully disassemble the final drive components. Key steps include removing the final drive assembly and mounting it to a repair stand, removing plugs and springs from the hydraulic components, and using lifting devices to remove heavier parts like the carrier assembly, ring gears, and main housing pieces. Safety notices are provided to release pressures and supports heavy parts.
The document provides assembly and disassembly instructions for components of a 320D2 excavator, including:
- Assembling the swing drive by installing bearings, seals, gears, housing and other parts in 22 steps.
- Removing the swing gear and bearing by removing grease, attaching lifting tools, removing bolts and spacers, and then removing the swing gear and bearing assembly and dust seals.
- The instructions include illustrations, lists of required tools, safety notes and step-by-step directions for assembling and disassembling specific excavator systems and components.
Caterpillar Cat 320D2 L Excavator (Prefix DNP) Service Repair Manual (DNP0000...shudun96087
The document provides installation instructions for a swing gear and bearing on excavator models 320D2 and 320D2 L. It outlines 22 steps to assemble the swing drive, including installing bearings, seals, gears, housings and fasteners in the proper order. Tools and lubricants required for the installation are listed in a table. The process involves lifting and positioning heavy components weighing up to 280 kg.
The document provides installation instructions for a swing gear and bearing on excavator models 320D2 and 320D2 L. It outlines 22 steps to assemble the swing drive, including installing bearings, seals, gears, housings and fasteners in the proper order. Tools and lubricants required for the installation are listed in a table. The process involves lifting and positioning heavy components weighing up to 280 kg.
Caterpillar Cat 320D2 L Excavator (Prefix DNP) Service Repair Manual (DNP0000...jse7039222
The document provides assembly and disassembly instructions for components of a 320D2 excavator, including:
- Assembling the swing drive by installing bearings, seals, gears, and housings in 22 steps.
- Removing the swing gear and bearing by lifting it from the undercarriage frame after removing bolts and seals in 6 steps.
- Providing tools, illustrations and safety notes for the procedures.
Caterpillar Cat 320D2 L Excavator (Prefix DNP) Service Repair Manual (DNP0000...kesi7153062
The document provides installation instructions for a swing gear and bearing on excavator models 320D2 and 320D2 L. It lists required tools and parts. The procedure involves installing new inner and outer dust seals on the swing gear and bearing, lifting it into position using link brackets, and securing it with bolts and spacers using a hydraulic torque wrench. Lubricant, sealant, and anti-seize compound should be applied as specified.
The document provides assembly and disassembly instructions for components of a 320D2 excavator, including:
- Assembling the swing drive by installing bearings, seals, gears, housing and other parts in 22 steps.
- Removing the swing gear and bearing by removing grease, attaching lifting tools, removing bolts and spacers, and then removing the swing gear and bearing assembly and dust seals.
- The instructions include illustrations, lists of required tools, safety notes and step-by-step directions for assembling and disassembling specific excavator systems and components.
The document provides assembly instructions for final drive carriers, hubs, and brakes on the front axle of a M318D wheeled excavator. It lists 27 steps to assemble components like bearing cones and cups, seals, gears, discs, housing and carriers. It also provides details on measuring clearances and end play to ensure proper assembly.
Caterpillar cat m318 d wheeled excavator (prefix d8w) service repair manual (...9fsoeodkkd
This document provides instructions for disassembling and assembling the rear axle of a M318D Wheeled Excavator. It lists the required tools and gives step-by-step instructions to remove components like the carrier housing, planetary gears, and brake discs. It then describes the reverse process to assemble the components, noting specifics like torque values and clearances to check. The goal is to provide technicians with a procedure to properly service the rear axle.
Caterpillar cat m318 d wheeled excavator (prefix d8w) service repair manual (...kfm8se9idid
This document provides instructions for disassembling and assembling the rear axle of a M318D Wheeled Excavator. It lists the required tools and gives step-by-step instructions to remove components like the carrier housing, planetary gears, and brake discs. It then describes the reverse process to assemble the components, noting specifics like torque values and clearances to check. The goal is to provide technicians with a procedure to properly service the rear axle.
Caterpillar cat m316 c wheeled excavator (prefix h2c) service repair manual (...fujsjfjskekmem
This document provides instructions for disassembling and assembling the rear axle of a M316C Wheeled Excavator. It lists the required tools and gives step-by-step instructions for removing components like the carrier housing, planetary gears, and brake discs. It also describes how to reassemble the components, noting specifics like torque specifications and clearances that must be achieved. The purpose is to provide technicians with a guide for servicing the rear axle of this excavator model.
Caterpillar cat m316 c wheeled excavator (prefix h2c) service repair manual (...fsjjefjskkememaq
This document provides instructions for disassembling and assembling the rear axle of a M316C Wheeled Excavator. It lists the required tools and gives step-by-step directions for removing and installing components such as the carrier housing, planetary gears, brake discs, bearings, seals, and hub. Clearances for the brake discs are checked and adjusted as needed during assembly.
Similar to Caterpillar cat 320 d2 l excavator (prefix dnp) service repair manual (dnp00001 and up) (11)
Caterpillar cat 320 n track type excavator (prefix 2dl) service repair manual...ddkkddm
This document provides instructions for removing and installing valve stem seals on Caterpillar 320, 320L, and 320N track-type excavators. The procedure involves using a seal pick tool to remove the old seals from the valve guides and install new seals. Technicians are instructed to keep all parts clean and coat the new seals with engine oil during installation.
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Caterpillar cat 320 l track type excavator (prefix 2dl) service repair manual...ddkkddm
This document provides instructions for installing and removing various engine components on Caterpillar 320, 320L, and 320N track-type excavators, including:
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Caterpillar cat 320 d2 l excavator (prefix gba) service repair manual (gba000...ddkkddm
This document provides instructions for removing the fuel injector from a Caterpillar 320D2 excavator engine. It lists the required tools which include a fuel injector puller and capping kit. The procedure involves disconnecting fuel lines from the injector, plugging the injector, removing mounting bolts and clamps, and using a puller tool to remove the fuel injector from the engine. Care must be taken to contain any fluids and ensure all parts are clean.
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Caterpillar cat 320 d ln excavator (prefix wbn) service repair manual (wbn000...ddkkddm
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Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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3. S/N - TMF1-UP
S/N - WDJ1-UP
S/N - XAN1-UP
S/N - XBB1-UP
S/N - XCC1-UP
S/N - YEA1-UP
S/N - ZBD1-UP
S/N - ZCS1-UP
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-1863 Retaining Ring Pliers 1
B 138-7575 Link Brackets 2
D 138-7573 Link Brackets 2
E FT-3023 Sleeve 1
G 1P-0520 Driver Gp 1
H 5P-3931 Anti-Seize Compound 1
J 8M-4856 (1)
Sleeve 1
K -
Guide Stud
M16 - 2.00 by 140mm
2
L 1U-8846 Gasket Sealant 1
(1)
This part is being discontinued. Replace with 367-6742 Sleeve .
Note: Cleanliness is an important factor. Before assembly, clean all parts in cleaning fluid. Allow
the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited
on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use
new parts for replacement.
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4. Illustration 1 g01339794
Illustration 2 g01339807
1. Use a suitable press and Tooling (G) in order to install lip seal (35) into cage (33).
2. Use two people to place shaft (32) in a suitable press. The weight of shaft (32) is
approximately 30 kg (65 lb). Install cage (33). Install O-ring seal (34).
Illustration 3 g01339812
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5. Illustration 4 g01339149
3. Apply Tooling (H) to inner diameter of the bearing and the shaft. Use a suitable press and
Tooling (J) in order to install bearing (30). Install spacer (31). The bevel of the spacer must
face upward.
4. Install bearing (30).
Illustration 5 g01339824
Illustration 6 g01339903
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6. 5. Attach a suitable lifting device to shaft assembly (29). Use Tooling (A) in order to install
retaining ring (19). Install shaft assembly (29) onto Tooling (E). Remove the suitable lifting
device.
6. Attach Tooling (B) and a suitable lifting device to housing (28). Install housing (28) on the
shaft assembly. Position the shaft assembly to the side by 90 degrees. Remove tooling (E).
Illustration 7 g01339732
7. Install bolts (27).
Illustration 8 g00703698
8. Assemble the gear assembly, as follows: washer (22), bearing (23), gear (24), bearing (25),
and washer (26).
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7. Illustration 9 g00702640
Illustration 10 g00703700
9. Use a deburring tool in order to remove the metal burr from the openings in the carrier.
Install shaft (21) and the gear assembly into the carrier assembly. Drive roll pin (20) into
shaft (21). Orient the split in roll pin (20) vertically to the carrier. Align the split in the roll
pin to the top or to the bottom. Make a stake mark on each side of the roll pin hole in the
carrier. Each stake mark should be approximately 2.25 ± 0.75 mm (0.090 ± 0.030 inch)
from the outside diameter of the roll pin hole.
10. Repeat Step 8 through Step 9 for the remaining gear assemblies.
Illustration 11 g01338951
11. Install carrier assembly (18) into the housing. The weight of carrier assembly (18) is
approximately 25 kg (55 lb).
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8. Illustration 12 g00702596
12. Use Tooling (A) to install retaining ring (19).
Illustration 13 g00702584
13. Install spacer (17) into carrier assembly (18).
Illustration 14 g01340279
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9. Illustration 15 g00702583
14. Apply Tooling (L) to the face of housing (16). Install Tooling (K) in order to help align the
housing and the ring gear. Use two people in order to install ring gear (15) onto housing
(16). The weight of ring gear (15) is approximately 29 kg (65 lb).
Illustration 16 g00702459
15. Install retaining ring (14) into the sun gear.
Illustration 17 g00702457
16. Install carrier (13) into the sun gear. Install retaining ring (11) into sun gear (12).
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10. Illustration 18 g00703707
17. Assemble the gear assembly, as follows: washer (7), gear (8), bearing (9), and washer (10)
Illustration 19 g00702452
Illustration 20 g00703700
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11. 18. Use a deburring tool in order to remove the metal burr from the openings in the carrier.
Install shaft (6) and the gear assembly into the carrier assembly. Drive roll pin (5) into shaft
(6). Orient the split in roll pin (5) vertically to the carrier. Align the split in the roll pin to the
top or to the bottom. Make a stake mark on each side of the roll pin hole in the carrier. Each
stake mark should be approximately 2.25 ± 0.75 mm (0.090 ± 0.030 inch) from the outside
diameter of the roll pin hole.
19. Repeat Step 17 through Step 18 for the remaining gear assemblies.
Illustration 21 g00702451
20. Install carrier assembly (2) into ring gear (4).
Illustration 22 g00702450
21. Install spacer (3).
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12. Illustration 23 g00702449
22. Install sun gear (1) into carrier assembly (2).
End By:
a. Install the swing motor and swing drive. Refer to Disassembly and Assembly, "Swing
Motor and Swing Drive - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Feb 26 00:25:42 UTC+0800 2020
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14. S/N - TMF1-UP
S/N - WDJ1-UP
S/N - XAN1-UP
S/N - XBB1-UP
S/N - XCC1-UP
S/N - YEA1-UP
S/N - ZBD1-UP
S/N - ZCS1-UP
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7576 Link Bracket 4
B
132-8223 Hydraulic Pump and Motor (115 V 50/60 Hz Single Phase)(1)
1
1U-6221 Hydraulic Torque Wrench 1
132-8143 36 mm Hex Link 1
(1)
132-8231 Hydraulic Pump and Motor (220 V 50/60 Hz Single Phase) is also available.
Start By:
a. Remove the undercarriage frame. Refer to Disassembly and Assembly, "Upper Frame and
Undercarriage Frame - Separate".
1. Remove all of the grease from the swing gear and bearing. Put the grease in a suitable
container for storage or disposal.
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15. Illustration 1 g00520664
2. Put an alignment mark on swing gear and bearing (1) and on the undercarriage frame
assembly for assembly purposes. Attach Tooling (A) and a suitable lifting device to swing
gear and bearing (1), as shown. Apply slight lifting tension to the swing gear and bearing.
Illustration 2 g00520670
3. Use Tooling (B) in order to remove bolts (2) and the spacers that hold swing gear and
bearing (1) to the undercarriage frame.
4. Remove swing gear and bearing (1). The weight of the swing gear and bearing (1) is
approximately 280 kg (615 lb).
Illustration 3 g00721855
Note: Inner dust seal (3) and outer dust seal (4) may have been installed dry in the swing
gear and bearing or inner dust seal (3) and outer dust seal (4) may have been bonded to the
swing gear and bearing.
5. Remove inner dust seal (3) and outer dust seal (4) from the swing gear and bearing.
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16. 6. Clean the seal grooves of the inner dust seal and the outer dust seal with a fine grit
sandpaper. Use a cleaning solvent to clean the sealing grooves. Make sure that the seal
grooves are thoroughly clean and dry prior to installing the new dust seals.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Feb 26 00:26:37 UTC+0800 2020
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18. S/N - XBB1-UP
S/N - XCC1-UP
S/N - YEA1-UP
S/N - ZBD1-UP
S/N - ZCS1-UP
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7576 Link Bracket 4
B
132-8223 Hydraulic Pump and Motor (115 V 50/60 Hz Single Phase)(1)
1
1U-6221 Hydraulic Torque Wrench 1
132-8143 36 mm Hex Link 1
C - Loctite 435 -
D 2P-9066 Lubricant 1
E 1U-8846 Gasket Sealant 1
F 4C-5599 Anti-Seize Compound 1
(1)
132-8231 Hydraulic Pump and Motor (220 V 50/60 Hz Single Phase) is also available.
Note: If the inner dust seal (3) and the outer dust seal (4) were installed dry, the new dust seals
should be installed dry in the swing gear and bearing.
Note: If the dust seal were bonded to the swing gear and bearing, the new dust seals should be
bonded to the swing gear and bearing.
Note: Perform Steps 1.a through 1.j to install the new dry dust seals.
Note: Perform Steps 2.a through 2.p to install the new dust seals that are bonded to the swing gear
and bearing.
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19. Illustration 1 g06320672
1. If inner dust seal (3) and outer dust seal (4) were installed dry, use the following procedure to install
the new dust seals:
a. Use a wire brushto clean the grooves for the dust seal of the swing gear and bearing. Make
sure that all the dirt and foreign material has been removed.
b. Wash the grooves for the dust seal in a suitable solvent that will not leave an oily residue.
c. Ensure that the grooves for the dust seal in the swing gear and bearing are clean and dry prior
to installation of the dust seals.
d. Cut one end of inner dust seal (3) at a 90 degree angle. Use a blunt tool to install the inner dust
seal in the seal groove of the swing gear and bearing.
e. Install the seal so that the lip of the seal is facing in the direction that is shown. Refer to
Illustration 1.
f. After the inner dust seal is installed in the seal groove, measure the seal and cut the remaining
end of the inner dust seal at a 90 degree angle. Install the remaining end of the inner dust seal
in the seal groove.
g. Make sure that the inner dust seal is seated properly in the seal groove, all the way around the
swing gear and bearing. Also, make sure that there is no gap between the ends of the inner dust
seal.
h. Pull each end of the inner dust seal out of the seal groove of the swing gear and bearing
approximately 50.8 mm (2.00 inch). Apply Tooling (C) to each end of the inner dust seal to
bond the seals together.
i. Immediately reinstall the inner dust seal in the seal groove of the swing gear and bearing.
Again, make sure that the entire inner dust seal is properly seated in the seal groove of the
swing gear and bearing. No gap should exist between the ends of the inner dust seal.
j. To ensure that the lip of inner dust seal has not adhered to the top of the bearing at the seal
joint, run a dull putty knife between the lip of the seal and the bearing at the seal joint.
k. Follow the procedure in Steps 1.a through 1.j to install outer dust seal (4) in the swing gear and
bearing. Refer to Illustration 1 for proper seal orientation in the swing gear and bearing.
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20. 2. If inner dust seal (3) and outer dust seal (4) were bonded in the swing gear and bearing, use the
following procedure to install the new dust seals:
a. Thoroughly clean all the dirt and foreign material from the grooves for the dust seal in the
swing gear and bearing with a wire brush.
b. Wash the grooves for the dust seal in a suitable solvent that will not leave an oily residue.
c. Make sure that the grooves for the dust seals in the swing gear and bearing are thoroughly
clean and dry prior to installation of the dust seals.
Note: Install inner dust seal (3) and outer dust seal (4) in the swing gear and bearing in small
increments, because Tooling (C) cures quickly.
d. Cut one end of inner dust seal (3) at a 90 degree angle.
e. Start applying Tooling (C) 50.8 mm (2.00 inch) from the cut end of the seal. Apply Tooling
(C) to the seal in 152.4 mm (6.00 inch) increments.
f. Immediately use a blunt tool to install only the bonded portion of the inner dust seal in the seal
groove of the swing gear and bearing. Make sure that the dust seal is seated properly in the
seal groove.
g. Install the seal so that the lip of the seal is facing in the direction that is shown. Refer to
Illustration 1.
h. To ensure that the inner dust seal has not adhered to the bearing, run a dull putty knife between
the lip of the seal and the bearing.
i. Apply Tooling (C) to the next 152.4 mm (6.00 inch) of the seal. Immediately use a blunt tool
to install only the bonded portion of the inner dust seal in the seal groove of the swing gear and
bearing.
j. Make sure that the inner dust seal is seated properly in the seal groove. To ensure that the inner
dust seal has not adhered to the bearing, run a dull putty knife between the lip of the seal and
the bearing.
k. Repeat Step 2.i and Step 2.j to install the entire length of the dust seal. Do not install the last
152.4 mm (6.00 inch) of the inner dust seal.
l. Measure the inner dust seal and cut the remaining end of inner dust seal (3) at a 90 degree
angle. Install the last 152.4 mm (6.00 inch) of seal in the seal groove dry.
m. Make sure that the inner dust seal is properly seated in the seal groove and that there is no gap
between the seal ends. Carefully remove both loose ends of the inner dust seal out of the seal
groove.
n. Apply Tooling (C) to the loose ends of the seal.
o. Immediately use a blunt tool to reinstall the seal ends in the seal groove. Again, make sure that
the inner dust seal is properly seated in the seal groove. Make sure that no gap existed between
the ends of the seal.
p. To ensure that the inner dust seal has not adhered to the top of the bearing, run a dull putty
knife around the seal.
q. Follow the procedure in Steps 2.a through 2.p to install outer dust seal (4) in the swing gear
and bearing. Refer to Illustration 1 for proper seal orientation in the swing gear and bearing.
3. Lubricate the swing gear and bearing with grease.
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21. Illustration 2 g00520664
Illustration 3 g00520674
Note: Clean the mating surface for the swing gear and bearing on the undercarriage frame assembly.
4. Apply Tooling (E) on the mating surface for the swing gear and bearing of the undercarriage frame
assembly.
5. Fasten Tooling (A) and a suitable lifting device to swing gear and bearing (1), as shown. Refer to
Illustration 2. The weight of swing gear and bearing (1) is 495 kg (1091 lb).
6. Place the swing gear and bearing into the original positions on the undercarriage frame assembly.
7. Make sure that the Stamp "S" on the inner race is in the position that is shown, relative to the
undercarriage frame assembly and the stopper on the outer race. Refer to Illustration 3.
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23. Illustration 4 g00520670
8. Apply a thin coat of Tooling (F) on the threads of bolts (2). Install the spacers and bolts (2) that
secure the swing gear and bearing to the undercarriage frame assembly.
Note: Some machines use bolts that are plated with Dacromet. Dacromet bolts appear silver, gray in
color. Do not apply Tooling (F) to the threads of Dacromet bolts. Make sure that the bolt holes are
clean and dry when Dacromet bolts are used.
9. Use Tooling (B) to tighten bolts (2) to a torque of 568 ± 59 N·m (419 ± 44 lb ft).
NOTICE
Improper lubrication can cause damage to machine components.
To avoid damage, make sure that the proper amount of grease is
applied to the swing drive.
When the amount of grease in the compartment becomes too large, the
agitation loss becomes large, thereby accelerating grease deterioration.
Grease deterioration can cause damage to the pinion gear of the swing
drive and swing internal gear.
Not enough grease will result in poor gear lubrication.
10. Add Tooling (D) to the swing gear and bearing after the installation . Refer to Operation and
Maintenance Manual, "Swing Gear - Lubricate" and Operation and Maintenance Manual, "Swing
Bearing - Lubricate"for lubricating the swing gear and bearing.
End By:
a. Install the undercarriage frame assembly. Refer to Disassembly and Assembly, "Undercarriage
Frame - Install".
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All Rights Reserved.
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Wed Feb 26 00:27:33 UTC+0800 2020
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