This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D LN excavator with a C6.4 engine. It describes the required tools and safety precautions, and gives a step-by-step process for compressing the valve springs, removing old parts, and installing new parts in their proper positions and orientations. The document also provides specifications for inspecting valve components to ensure proper dimensions are met.
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. Key steps include:
1. Using tooling to compress the valve spring and rotate the crankshaft to allow the piston to hold the valve open while the spring is removed.
2. Removing the valve keepers and spring retainer to access the valve spring.
3. Reversing the process to install new valve springs, making sure to complete installation on pairs of cylinders before moving to the next pair.
Caterpillar cat 320 d l excavator (prefix kgf) service repair manual (kgf0000...fkjsekksmem
This document provides instructions for disassembling and assembling the travel motor of a 320D L excavator. The disassembly process includes 27 steps to remove components like the head, fittings, seals, brake piston, plates, and barrel assembly. The assembly section outlines 13 steps including installing seals, keys, cam plate, springs, and piston shoe assemblies back into the barrel assembly and body of the travel motor. Special care must be taken to align parts properly and not allow components to separate during disassembly and assembly.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix j8d) service r...ifse9diodkdk
The document provides instructions for disassembling the final drive of a 329DL Mobile Hydraulic Power Unit. It lists required tools and describes a 37 step process involving removing housing, gears, carriers, shafts, seals, and other components. Cleanliness is important to prevent dirt from entering during reassembly. Weights of removed parts are provided to assist with lifting.
The document provides assembly instructions for installing a swing gear and bearing on an excavator. It lists required tools and parts. The procedure involves cleaning the swing gear and bearing, applying lubricant and sealant, lifting it into position using links, and securing it with bolts torqued to specification. Inner and outer dust seals are installed in seal grooves before completing reassembly of the undercarriage frame.
The document provides instructions for removing and installing a fuel injection pump on a 320DL excavator with a C6.4 engine. It describes:
1) Removing components like hoses, tubes, brackets and gears to access the fuel injection pump.
2) Using identification marks and tooling to properly align gears during removal and installation.
3) Cleaning components thoroughly before installation to prevent contamination.
4) Installing the fuel injection pump by reversing the removal steps and ensuring proper torque of fasteners.
Caterpillar cat 315 c excavator (prefix cfb) service repair manual (cfb00001 ...fjsekdmmeed
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing. Assembly is the reverse of disassembly and requires determining the proper shim thickness to set the rolling torque.
3) Special tools are required and components must be cleaned and lubricated before assembly to ensure proper operation of the reassembled final drive.
Caterpillar cat 320 d lrr excavator (prefix tae) service repair manual (tae00...fjsekdmmeed
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D LRR excavator engine. It describes using special tools to compress the valve springs, rotate the crankshaft, and remove the springs and related components. The installation section gives steps for cleaning, lubricating, and reinstalling the springs and seals in the proper order. Removal and installation of valve guides is also outlined.
Caterpillar cat 330 l excavator (prefix 8fk) service repair manual (8fk00001 ...fjsjekdmmeme
This document provides instructions for removing and installing a cylinder head on a 330L excavator with a 3306 engine. The key steps are:
1. Remove components attached to the cylinder head like the exhaust manifold, fuel lines, and rocker shaft.
2. Remove the cylinder head bolts and lifting the heavy cylinder head off the engine.
3. Clean the mating surfaces and install a new gasket before reinstalling the cylinder head and torquing the bolts in the specified sequence.
4. Reinstall the removed components like the rocker shaft after installing the new cylinder head.
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. Key steps include:
1. Using tooling to compress the valve spring and rotate the crankshaft to allow the piston to hold the valve open while the spring is removed.
2. Removing the valve keepers and spring retainer to access the valve spring.
3. Reversing the process to install new valve springs, making sure to complete installation on pairs of cylinders before moving to the next pair.
Caterpillar cat 320 d l excavator (prefix kgf) service repair manual (kgf0000...fkjsekksmem
This document provides instructions for disassembling and assembling the travel motor of a 320D L excavator. The disassembly process includes 27 steps to remove components like the head, fittings, seals, brake piston, plates, and barrel assembly. The assembly section outlines 13 steps including installing seals, keys, cam plate, springs, and piston shoe assemblies back into the barrel assembly and body of the travel motor. Special care must be taken to align parts properly and not allow components to separate during disassembly and assembly.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix j8d) service r...ifse9diodkdk
The document provides instructions for disassembling the final drive of a 329DL Mobile Hydraulic Power Unit. It lists required tools and describes a 37 step process involving removing housing, gears, carriers, shafts, seals, and other components. Cleanliness is important to prevent dirt from entering during reassembly. Weights of removed parts are provided to assist with lifting.
The document provides assembly instructions for installing a swing gear and bearing on an excavator. It lists required tools and parts. The procedure involves cleaning the swing gear and bearing, applying lubricant and sealant, lifting it into position using links, and securing it with bolts torqued to specification. Inner and outer dust seals are installed in seal grooves before completing reassembly of the undercarriage frame.
The document provides instructions for removing and installing a fuel injection pump on a 320DL excavator with a C6.4 engine. It describes:
1) Removing components like hoses, tubes, brackets and gears to access the fuel injection pump.
2) Using identification marks and tooling to properly align gears during removal and installation.
3) Cleaning components thoroughly before installation to prevent contamination.
4) Installing the fuel injection pump by reversing the removal steps and ensuring proper torque of fasteners.
Caterpillar cat 315 c excavator (prefix cfb) service repair manual (cfb00001 ...fjsekdmmeed
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing. Assembly is the reverse of disassembly and requires determining the proper shim thickness to set the rolling torque.
3) Special tools are required and components must be cleaned and lubricated before assembly to ensure proper operation of the reassembled final drive.
Caterpillar cat 320 d lrr excavator (prefix tae) service repair manual (tae00...fjsekdmmeed
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D LRR excavator engine. It describes using special tools to compress the valve springs, rotate the crankshaft, and remove the springs and related components. The installation section gives steps for cleaning, lubricating, and reinstalling the springs and seals in the proper order. Removal and installation of valve guides is also outlined.
Caterpillar cat 330 l excavator (prefix 8fk) service repair manual (8fk00001 ...fjsjekdmmeme
This document provides instructions for removing and installing a cylinder head on a 330L excavator with a 3306 engine. The key steps are:
1. Remove components attached to the cylinder head like the exhaust manifold, fuel lines, and rocker shaft.
2. Remove the cylinder head bolts and lifting the heavy cylinder head off the engine.
3. Clean the mating surfaces and install a new gasket before reinstalling the cylinder head and torquing the bolts in the specified sequence.
4. Reinstall the removed components like the rocker shaft after installing the new cylinder head.
Caterpillar cat 323 e l excavator (prefix yrp) service repair manual (yrp0000...fjskefkemms
This document provides instructions for servicing the final drive of excavator models 323E L, 323E LN, and 323E SA. It includes procedures for disassembling and removing components like the final drive, carrier assembly, ring gears, and seals. It also provides instructions for reassembling these components, including installing seals, bearings, and gears, and using shims to set proper bearing preload. Bolts and seals must be tightened to the specified torques.
Caterpillar cat 320 d lrr excavator (prefix hjc) service repair manual (hjc00...fjkskedmme
The document provides instructions for removing and installing valve guides and valve seat inserts on a Caterpillar C6.4 engine. It describes the required tools and multi-step procedures for removal and installation, which include removing other engine components, using specialty tools to remove the guides and seats, cleaning parts, and ensuring proper installation height or alignment. Safety notices are provided to keep parts clean and contain fluids properly during the process.
Caterpillar cat 385 c excavator (prefix kgb) service repair manual (kgb00001 ...fjkskefksmeme
This document provides the disassembly and assembly procedures for the travel motor of 385C and 385C L excavator models. The disassembly procedure involves 40 steps to dismantle the various components of the travel motor. These include removing the head, relief valves, spools, pistons, springs, seals, port plate, friction plates, barrel assembly and other internal parts. Precautions are provided to handle parts under spring tension. The assembly procedure consists of 12 steps to reinstall the components in reverse order. Cleanliness and applying a light film of oil to parts is emphasized.
This document provides instructions for installing a flywheel and removing and installing a wet back end flywheel housing on a Caterpillar 320 GC excavator. It describes using guide studs and lifting devices to position the heavy flywheel and housing. Torque specifications and tightening sequences are given for installing mounting bolts. Replacing seals, gaskets and dowels is also covered.
Caterpillar cat 320 d lrr excavator (prefix fxk) service repair manual (fxk00...fjkskedmme
This document provides instructions for removing and installing the crankshaft and crankshaft gear on Caterpillar 3064 and 3066 engines. It outlines the required tools and step-by-step procedures for removing components like the main bearings, connecting rod caps, and crankshaft. Instructions are provided for checking clearances and installing each part in reverse order. Proper cleaning and lubrication of parts is emphasized to prevent premature wear.
This document provides a 27-step procedure for disassembling and assembling an excavator travel motor. It includes removing components like the travel motor head, check valves, fittings, brake piston, barrel assembly, cam plate and shaft assembly. Detailed illustrations are provided to show how to remove seals, springs and other parts. Special care must be taken to mark components and reinstall them in their original positions and locations.
Caterpillar cat m316 d wheeled excavator (prefix w6a) service repair manual (...fujsjefjwerkskemm
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 engine. It describes the required tools and steps to:
1) Lock the camshaft and crankshaft in position, remove bolts, and remove the standard or heavy-duty idler gear.
2) Clean and inspect the idler gear components, install the idler gear while aligning timing marks, install bolts, and check end play and backlash.
3) Ensure the number one piston is at top dead center before installing the idler gear in the correct position and alignment.
Caterpillar cat 329 e l excavator (prefix rld) service repair manual (rld0000...fikkskmmdm
This document provides instructions for disassembling and assembling a travel motor. It lists the required tools and gives step-by-step instructions to remove components like the head, brake piston, rotating assembly, seals and bearings. The assembly section then lists the components and provides the reverse steps to reinstall components and ensure proper alignment using tools and lubricants.
The document provides instructions for removing and installing various engine components on a Caterpillar 330D2 excavator, including the engine oil pump, water pump, water temperature regulator, and flywheel. The procedures note required tools and safety precautions. Components must be clean and free of damage, with replacement of worn parts. Proper torque values are specified for reinstallation of components.
Caterpillar cat 323 e l excavator (prefix rap) service repair manual (rap0000...fjskefkemms
The document provides instructions for servicing the final drive of excavator models 323E L, 323E LN, and 323E SA. It includes steps to disassemble and remove the final drive components, such as the carrier assembly, ring gears, planetary gears, and seals. It also provides instructions for assembling the final drive, including pressing bearings into place, determining the correct shim thickness, installing seals and pins, and reassembling the carrier assembly. Tools required include lifting devices, presses, seal installers, and other specialized tools. Proper torque values and procedures are specified for reinstalling components.
Caterpillar cat 215 d excavator (prefix 9tf) service repair manual (9tf00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304B engine. The disassembly process involves removing various parts like the fuel rack, lifters, camshaft and bearings. The assembly process details installing these parts in reverse order and setting proper clearances and positions. Tools required include retaining ring pliers and a driver group. Precautions are given to keep parts clean and apply oil before assembly.
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines:
1. The removal procedure includes using a special tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the oil pan and balancer shaft.
2. The installation procedure specifies using the same special tool to install the bearings at precise depths in the cylinder block and checking the bore size after installation.
3. Reinstalling components like the flywheel housing, balancer shaft, and oil pan completes the process.
Caterpillar cat 336 e hvg excavator (prefix rbs) service repair manual (rbs00...f8isoeidkdk
The document provides instructions for installing a rear power take-off (RPTO) on a C9.3 engine. The procedure involves installing various components like a bearing, thrust washer, dowels, adapter assembly, idler gear and shaft. Tools like guide studs and driver groups are required. Torque specifications and the correct sequence are important to properly install the RPTO.
Caterpillar cat 330 c l excavator (prefix jnk) service repair manual (jnk0000...hhjsekmdmm
The document provides installation instructions for a gear pump used in the fan drive of an excavator. It outlines 20 steps to assemble the piston motor that drives the hydraulic fan. These include pressing bearings onto shafts, installing springs, O-rings, seals, and housing components in the proper order and orientation. Precautions are given to ensure cleanliness and prevent injury from parts under pressure.
This document provides instructions for removing and installing various engine components on a Caterpillar 330 L excavator, including:
1. The cylinder head removal procedure involves removing fuel injection lines, exhaust manifold, rocker shaft and pushrods, and bolts holding the head to the cylinder block.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts, adjusting valves, and reinstalling other removed components.
3. Removal of the spacer plate requires removing seals and installing a new gasket, while installation requires cleaning and installing the plate with new seals.
Caterpillar cat 318 e l excavator (prefix dzf) service repair manual (dzf0000...fjskekdmjekm
The document provides instructions for removing and installing a crankshaft timing ring on a C4.4 engine. It describes:
1) Removing the crankshaft first according to a separate procedure.
2) Cleaning the crankshaft timing ring and inspecting it for wear or damage, replacing if needed.
3) Lubricating and installing the timing ring on the crankshaft, ensuring it is seated properly.
Caterpillar cat 318 d2 l excavator (prefix dpj) service repair manual (dpj000...fjskekdmjekm
This document provides instructions to disassemble the final drive on a 318D2 L excavator. It lists the required tools and gives step-by-step directions to remove each component. Key steps include using lifting devices and tools to remove the cover, carrier assembly, ring gears, and housing pieces. Proper cleaning and safety precautions are noted throughout. The goal is to fully separate all parts of the final drive for maintenance or repair.
Hyundai r140 w 9 wheel excavator service repair manualfksjksmmde
1) The document provides instructions for removing and assembling various components of a front axle, including the planetary reduction and axle shaft, braking unit, and steering case.
2) Detailed steps are given for removing parts like the planetary carrier cover, crown flange, hub, bearings, and pistons. Assembly instructions include pressing in thrust blocks and installing seals, bearings, and other components.
3) Safety precautions and notes are provided throughout, such as ensuring parts are correctly oriented during assembly and noting the order of disks for reinstallation. Tightening torques are specified for fasteners.
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. The key steps are:
1. Use special tools to compress the valve spring and rotate the crankshaft to allow the piston to hold the valve open while the spring is removed.
2. Remove the valve keepers and spring retainer to access the valve spring.
3. Installation is the reverse of removal, ensuring parts are clean and lubricated before reassembly.
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. The procedure involves using specialty tools to compress the valve springs so that the valves, springs, and related components can be safely accessed and removed or installed one piston at a time. Proper tool use and safety precautions are emphasized to avoid injury from released spring forces.
Caterpillar cat 320 d lrr excavator (prefix tae) service repair manual (tae00...fjjsekkdmme
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D LRR excavator engine. The procedure involves using specialty tools to compress the valve springs so that the valves, springs, and related components can be safely accessed and removed or installed one at a time. Safety precautions are outlined to prevent injury from parts under spring pressure.
Caterpillar cat 320 d l excavator (prefix gdp) service repair manual (gdp0000...fujsekfsmemm
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator. The key steps are:
1. Use valve spring compressor tools to compress the valve spring and remove/install valve keepers and springs while ensuring the piston is at top dead center.
2. Clean and inspect all cylinder head components before installation and replace any worn or damaged parts.
3. Lubricate valve stems before installing valves, springs, retainers and seals in the proper order and orientation using tools as needed.
Caterpillar cat 323 e l excavator (prefix yrp) service repair manual (yrp0000...fjskefkemms
This document provides instructions for servicing the final drive of excavator models 323E L, 323E LN, and 323E SA. It includes procedures for disassembling and removing components like the final drive, carrier assembly, ring gears, and seals. It also provides instructions for reassembling these components, including installing seals, bearings, and gears, and using shims to set proper bearing preload. Bolts and seals must be tightened to the specified torques.
Caterpillar cat 320 d lrr excavator (prefix hjc) service repair manual (hjc00...fjkskedmme
The document provides instructions for removing and installing valve guides and valve seat inserts on a Caterpillar C6.4 engine. It describes the required tools and multi-step procedures for removal and installation, which include removing other engine components, using specialty tools to remove the guides and seats, cleaning parts, and ensuring proper installation height or alignment. Safety notices are provided to keep parts clean and contain fluids properly during the process.
Caterpillar cat 385 c excavator (prefix kgb) service repair manual (kgb00001 ...fjkskefksmeme
This document provides the disassembly and assembly procedures for the travel motor of 385C and 385C L excavator models. The disassembly procedure involves 40 steps to dismantle the various components of the travel motor. These include removing the head, relief valves, spools, pistons, springs, seals, port plate, friction plates, barrel assembly and other internal parts. Precautions are provided to handle parts under spring tension. The assembly procedure consists of 12 steps to reinstall the components in reverse order. Cleanliness and applying a light film of oil to parts is emphasized.
This document provides instructions for installing a flywheel and removing and installing a wet back end flywheel housing on a Caterpillar 320 GC excavator. It describes using guide studs and lifting devices to position the heavy flywheel and housing. Torque specifications and tightening sequences are given for installing mounting bolts. Replacing seals, gaskets and dowels is also covered.
Caterpillar cat 320 d lrr excavator (prefix fxk) service repair manual (fxk00...fjkskedmme
This document provides instructions for removing and installing the crankshaft and crankshaft gear on Caterpillar 3064 and 3066 engines. It outlines the required tools and step-by-step procedures for removing components like the main bearings, connecting rod caps, and crankshaft. Instructions are provided for checking clearances and installing each part in reverse order. Proper cleaning and lubrication of parts is emphasized to prevent premature wear.
This document provides a 27-step procedure for disassembling and assembling an excavator travel motor. It includes removing components like the travel motor head, check valves, fittings, brake piston, barrel assembly, cam plate and shaft assembly. Detailed illustrations are provided to show how to remove seals, springs and other parts. Special care must be taken to mark components and reinstall them in their original positions and locations.
Caterpillar cat m316 d wheeled excavator (prefix w6a) service repair manual (...fujsjefjwerkskemm
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 engine. It describes the required tools and steps to:
1) Lock the camshaft and crankshaft in position, remove bolts, and remove the standard or heavy-duty idler gear.
2) Clean and inspect the idler gear components, install the idler gear while aligning timing marks, install bolts, and check end play and backlash.
3) Ensure the number one piston is at top dead center before installing the idler gear in the correct position and alignment.
Caterpillar cat 329 e l excavator (prefix rld) service repair manual (rld0000...fikkskmmdm
This document provides instructions for disassembling and assembling a travel motor. It lists the required tools and gives step-by-step instructions to remove components like the head, brake piston, rotating assembly, seals and bearings. The assembly section then lists the components and provides the reverse steps to reinstall components and ensure proper alignment using tools and lubricants.
The document provides instructions for removing and installing various engine components on a Caterpillar 330D2 excavator, including the engine oil pump, water pump, water temperature regulator, and flywheel. The procedures note required tools and safety precautions. Components must be clean and free of damage, with replacement of worn parts. Proper torque values are specified for reinstallation of components.
Caterpillar cat 323 e l excavator (prefix rap) service repair manual (rap0000...fjskefkemms
The document provides instructions for servicing the final drive of excavator models 323E L, 323E LN, and 323E SA. It includes steps to disassemble and remove the final drive components, such as the carrier assembly, ring gears, planetary gears, and seals. It also provides instructions for assembling the final drive, including pressing bearings into place, determining the correct shim thickness, installing seals and pins, and reassembling the carrier assembly. Tools required include lifting devices, presses, seal installers, and other specialized tools. Proper torque values and procedures are specified for reinstalling components.
Caterpillar cat 215 d excavator (prefix 9tf) service repair manual (9tf00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304B engine. The disassembly process involves removing various parts like the fuel rack, lifters, camshaft and bearings. The assembly process details installing these parts in reverse order and setting proper clearances and positions. Tools required include retaining ring pliers and a driver group. Precautions are given to keep parts clean and apply oil before assembly.
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines:
1. The removal procedure includes using a special tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the oil pan and balancer shaft.
2. The installation procedure specifies using the same special tool to install the bearings at precise depths in the cylinder block and checking the bore size after installation.
3. Reinstalling components like the flywheel housing, balancer shaft, and oil pan completes the process.
Caterpillar cat 336 e hvg excavator (prefix rbs) service repair manual (rbs00...f8isoeidkdk
The document provides instructions for installing a rear power take-off (RPTO) on a C9.3 engine. The procedure involves installing various components like a bearing, thrust washer, dowels, adapter assembly, idler gear and shaft. Tools like guide studs and driver groups are required. Torque specifications and the correct sequence are important to properly install the RPTO.
Caterpillar cat 330 c l excavator (prefix jnk) service repair manual (jnk0000...hhjsekmdmm
The document provides installation instructions for a gear pump used in the fan drive of an excavator. It outlines 20 steps to assemble the piston motor that drives the hydraulic fan. These include pressing bearings onto shafts, installing springs, O-rings, seals, and housing components in the proper order and orientation. Precautions are given to ensure cleanliness and prevent injury from parts under pressure.
This document provides instructions for removing and installing various engine components on a Caterpillar 330 L excavator, including:
1. The cylinder head removal procedure involves removing fuel injection lines, exhaust manifold, rocker shaft and pushrods, and bolts holding the head to the cylinder block.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts, adjusting valves, and reinstalling other removed components.
3. Removal of the spacer plate requires removing seals and installing a new gasket, while installation requires cleaning and installing the plate with new seals.
Caterpillar cat 318 e l excavator (prefix dzf) service repair manual (dzf0000...fjskekdmjekm
The document provides instructions for removing and installing a crankshaft timing ring on a C4.4 engine. It describes:
1) Removing the crankshaft first according to a separate procedure.
2) Cleaning the crankshaft timing ring and inspecting it for wear or damage, replacing if needed.
3) Lubricating and installing the timing ring on the crankshaft, ensuring it is seated properly.
Caterpillar cat 318 d2 l excavator (prefix dpj) service repair manual (dpj000...fjskekdmjekm
This document provides instructions to disassemble the final drive on a 318D2 L excavator. It lists the required tools and gives step-by-step directions to remove each component. Key steps include using lifting devices and tools to remove the cover, carrier assembly, ring gears, and housing pieces. Proper cleaning and safety precautions are noted throughout. The goal is to fully separate all parts of the final drive for maintenance or repair.
Hyundai r140 w 9 wheel excavator service repair manualfksjksmmde
1) The document provides instructions for removing and assembling various components of a front axle, including the planetary reduction and axle shaft, braking unit, and steering case.
2) Detailed steps are given for removing parts like the planetary carrier cover, crown flange, hub, bearings, and pistons. Assembly instructions include pressing in thrust blocks and installing seals, bearings, and other components.
3) Safety precautions and notes are provided throughout, such as ensuring parts are correctly oriented during assembly and noting the order of disks for reinstallation. Tightening torques are specified for fasteners.
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. The key steps are:
1. Use special tools to compress the valve spring and rotate the crankshaft to allow the piston to hold the valve open while the spring is removed.
2. Remove the valve keepers and spring retainer to access the valve spring.
3. Installation is the reverse of removal, ensuring parts are clean and lubricated before reassembly.
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. The procedure involves using specialty tools to compress the valve springs so that the valves, springs, and related components can be safely accessed and removed or installed one piston at a time. Proper tool use and safety precautions are emphasized to avoid injury from released spring forces.
Caterpillar cat 320 d lrr excavator (prefix tae) service repair manual (tae00...fjjsekkdmme
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D LRR excavator engine. The procedure involves using specialty tools to compress the valve springs so that the valves, springs, and related components can be safely accessed and removed or installed one at a time. Safety precautions are outlined to prevent injury from parts under spring pressure.
Caterpillar cat 320 d l excavator (prefix gdp) service repair manual (gdp0000...fujsekfsmemm
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator. The key steps are:
1. Use valve spring compressor tools to compress the valve spring and remove/install valve keepers and springs while ensuring the piston is at top dead center.
2. Clean and inspect all cylinder head components before installation and replace any worn or damaged parts.
3. Lubricate valve stems before installing valves, springs, retainers and seals in the proper order and orientation using tools as needed.
Caterpillar cat 320 d l excavator (prefix gdp) service repair manual (gdp0000...fjkskekdmmenm
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator. The summary is:
1. The procedure describes using special tools to compress the valve springs so that the valves, spring retainers, and valve keepers can be safely removed and installed.
2. The process involves rotating the crankshaft to position the piston at top dead center before removing each valve spring to prevent the valve from falling into the cylinder.
3. Reinstallation requires cleaning and inspecting components, lubricating the valves, and using tools to carefully compress the springs squarely during assembly.
Caterpillar cat 320 d ln excavator (prefix gdp) service repair manual (gdp000...fujsekfsmemm
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator. The key steps are:
1. Use valve spring compressor and crankshaft turning tools to compress the valve spring and rotate the piston to access the valve spring.
2. Remove the valve keepers and spring retainer to take off the valve spring.
3. To install, lubricate the valve stem and place the spring and retainer on the cylinder head. Use the compressor to apply pressure and install the keepers.
Caterpillar cat 320 d ln excavator (prefix gdp) service repair manual (gdp000...fjkskekdmmenm
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator. Key steps include:
1. Ensuring the piston is at top dead center to prevent the valve from dropping into the cylinder bore. Compressing the valve spring using a tool and rotating the crankshaft.
2. Removing the valve keepers and spring retainer to access the valve spring. Slowly releasing pressure to remove the spring.
3. Cleaning and lubricating components before installation. Compressing the new spring using a tool and installing the keepers and retainer.
Similar to Caterpillar cat 320 d ln excavator (prefix wbn) service repair manual (wbn00001 and up) (7)
Caterpillar cat 320 n track type excavator (prefix 2dl) service repair manual...ddkkddm
This document provides instructions for removing and installing valve stem seals on Caterpillar 320, 320L, and 320N track-type excavators. The procedure involves using a seal pick tool to remove the old seals from the valve guides and install new seals. Technicians are instructed to keep all parts clean and coat the new seals with engine oil during installation.
The document provides instructions for removing the fuel injection pump from a Caterpillar 320D L excavator with a C6.4 engine. It lists the required tools and safety notices, then gives a step-by-step procedure involving disconnecting fuel lines and harness assemblies, removing mounting hardware, and taking off the pump while keeping identification marks aligned for installation. Cleanliness is emphasized throughout to prevent contaminants from entering the system.
Caterpillar cat 320 l track type excavator (prefix 2dl) service repair manual...ddkkddm
This document provides instructions for installing and removing various engine components on Caterpillar 320, 320L, and 320N track-type excavators, including:
- Removing and installing inlet and exhaust valve seals
- Removing the engine oil filter base
- Installing the engine oil filter base
- Removing the engine oil cooler
- Disassembling the engine oil cooler
- Reassembling the engine oil cooler
- Installing the engine oil cooler
The summaries provide the main steps and components involved in each procedure.
This document provides instructions for connecting a separated track on a 320D LN excavator. It describes using hydraulic tools and pins to lift the track into position and connect the master pin. Cleanliness is important to prevent dirt from entering during reassembly. The track must be positioned correctly and tools are needed if the pin cannot be manually installed.
Caterpillar cat 320 d2 l excavator (prefix gba) service repair manual (gba000...ddkkddm
This document provides instructions for removing the fuel injector from a Caterpillar 320D2 excavator engine. It lists the required tools which include a fuel injector puller and capping kit. The procedure involves disconnecting fuel lines from the injector, plugging the injector, removing mounting bolts and clamps, and using a puller tool to remove the fuel injector from the engine. Care must be taken to contain any fluids and ensure all parts are clean.
Caterpillar cat 320 d2 l excavator (prefix dnp) service repair manual (dnp000...ddkkddm
The document provides instructions for assembling and installing the swing drive on a 320D2 excavator. It describes 22 steps to assemble components like bearings, gears, housings and seals. The final step is to install the assembled swing drive and refer to other instructions for installing the swing motor.
This document provides instructions for removing the fuel injector from a Caterpillar 320D2 excavator engine. It lists the required tools which include a fuel injector puller and capping kit. The procedure involves disconnecting fuel lines from the injector, plugging the injector, removing mounting bolts and clamps, and using a puller tool to remove the fuel injector from the engine. Care must be taken to contain any fluids and ensure all parts are clean.
The document provides instructions for assembling and installing the swing drive on a 320D2 excavator. It describes 22 steps to assemble components like bearings, gears, housings and seals. The final step is to install the assembled swing drive and refer to other instructions for installing the swing motor.
Caterpillar cat 320 d l excavator (prefix kgf) service repair manual (kgf0000...ddkkddm
This document provides instructions for disassembling and assembling the travel motor of a 320D L excavator. The disassembly process includes 27 steps to remove components like the head, fittings, seals, brake piston, plates, and barrel assembly. The assembly section outlines 13 steps including installing seals, keys, cam plate, springs, and piston shoe assemblies back into the barrel assembly and body of the travel motor. Special notices are provided regarding alignment marks, pressing components, and engaging the cam plate during assembly.
Caterpillar cat 320 d l excavator (prefix dhk) service repair manual (dhk0000...ddkkddm
This document provides instructions for removing and installing a boom cylinder on a 320D excavator. It includes:
1) Detailed steps to remove the boom cylinder such as releasing hydraulic pressure, removing mounting bolts and pins, and lifting the cylinder off the machine.
2) Information on required tools and torque specifications for reassembly.
3) The installation procedure which reverses the removal steps such as lifting the cylinder back into place, reinstalling pins and bolts, and reconnecting hydraulic lines.
Safety precautions are provided to relieve hydraulic pressure before disassembling cylinders. Torque specifications are included for correct reassembly.
Caterpillar cat 320 d l excavator (prefix a9f) service repair manual (a9f0000...ddkkddm
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. The procedure involves using specialty tools to compress the valve springs so that the valves, springs, and related components can be safely accessed and removed or installed one at a time. Proper cleaning and inspection of parts is emphasized to prevent premature wear. The work must be done with the pistons positioned correctly to avoid parts falling into the cylinders.
Caterpillar cat 320 d excavator (prefix kgf) service repair manual (kgf00001 ...ddkkddm
This document provides instructions for disassembling and assembling the travel motor of a 320D L Excavator. The disassembly process includes 27 steps to remove components like the head, fittings, seals, brake piston, plates, and barrel assembly. The assembly section outlines 13 steps including installing seals, keys, cam plate, springs, and piston shoe assemblies back into the barrel assembly and travel motor body. Special care must be taken to align parts and not allow components to separate during disassembly and assembly.
Caterpillar cat 320 d excavator (prefix dhk) service repair manual (dhk00001 ...ddkkddm
This document provides instructions for removing and installing the boom cylinder on a 320D and 320D L excavator. The procedure involves releasing hydraulic pressure, removing attachment points, and using lifting devices to maneuver the heavy cylinder. Special tools are required to remove pins connecting the cylinder. Torque specifications are provided for reinstallation. Safety precautions are described, such as relieving pressure before disassembly to avoid injury.
Caterpillar cat 320 track type excavator (prefix 2 dl) service repair manual ...ddkkddm
This document provides instructions for removing and installing valve stem seals on Caterpillar 320, 320L, and 320N track-type excavators. The procedure involves using a seal pick tool to remove the old seals from the valve guides and install new seals. Technicians are instructed to keep all parts clean and coat the new seals with engine oil during installation.
Caterpillar cat 320 s excavator (prefix 4 zj) service repair manual (4zj00460...ddkkddm
1. The document provides instructions for removing and installing final drives on 320-series excavators. It describes disconnecting hydraulic lines, removing mounting bolts, and using lifting tools to remove the final drives from the excavator.
2. Detailed steps are given for disassembling the final drives, including removing gears, carriers, seals, and other components. Alignment marks should be made for reassembly.
3. Reassembly involves cleaning parts, applying threadlock and lubricant, and torquing bolts to specification. Seals and bearings must be installed correctly to prevent damage.
Caterpillar cat 320 s excavator (prefix 3 xk) service repair manual (3xk00822...ddkkddm
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 320 excavator models. It describes the required tools and gives a step-by-step process including removing clips and pins, sliding tubes, and removing/installing parts like the governor, linkage, and seals using special tools. References are provided for more information on governors and linkage inspection procedures.
Caterpillar cat 320 n excavator (prefix 4 zj) service repair manual (4zj00460...ddkkddm
1. The document provides instructions for removing and installing final drives on 320-series excavators. It describes disconnecting hydraulic lines, removing mounting bolts, and using hoists to lift heavy components like the final drive, ring gear, and carrier assemblies.
2. Detailed steps are given for disassembling the final drive components, including removing planetary gears, sun gears, and thrust washers. Special tools and alignment marks are used to aid reassembly.
3. Reassembly involves cleaning components, applying threadlock and anti-seize compound, and adjusting bearing preload with shims to achieve the correct specifications. Duo-Cone seals must be installed without damage to provide sealing between housings.
Caterpillar cat 320 n excavator (prefix 3 xk) service repair manual (3xk00822...ddkkddm
This document provides instructions for removing and installing a fuel injection control linkage on Caterpillar 320 excavator models. The removal procedure involves taking out the rocker shaft and pushrods, then removing clips and a clevis pin connecting the governor to the linkage. Installation requires reattaching the linkage with bolts and setting brackets, then inserting the clevis pin and clip using special tools. Compressing injector springs with another tool is also part of the installation process.
Caterpillar cat 320 l excavator (prefix 4 zj) service repair manual (4zj00460...ddkkddm
This document provides instructions for removing and installing final drives on 320-series excavators. It outlines the steps to release hydraulic pressure, remove the final drive housing, and disassemble/reassemble the internal components. The process involves removing 20 bolts, hydraulic lines, and using lifting tools to maneuver heavy internal parts like carriers, gears, and housings weighing up to 82 kg. Proper cleaning, lubrication, and torque specifications are noted to ensure correct reassembly.
Caterpillar cat 320 l excavator (prefix 3 xk) service repair manual (3xk00822...ddkkddm
This document provides instructions for removing and installing a fuel injection control linkage on Caterpillar 320 excavator models. The removal procedure involves taking out the rocker shaft and pushrods, then removing clips and a clevis pin connecting the governor to the linkage. Installation requires reattaching the linkage with bolts and setting brackets, then inserting the clevis pin and clip using special tools. Compressing injector springs with another tool is also part of the installation process.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Real-time driver monitoring is one of the easiest ways to make fleet management efficient as well as seamless. Connected vehicle solutions such as fleet GPS trackers and associated software help businesses in several ways. Refer to the post below for more details.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
car rentals in nassau bahamas | atv rental nassau bahamasjustinwilson0857
At Dash Auto Sales & Car Rentals, we take pride in providing top-notch automotive services to residents and visitors alike in Nassau, Bahamas. Whether you're looking to purchase a vehicle, rent a car for your vacation, or embark on an exciting ATV adventure, we have you covered with our wide range of options and exceptional customer service.
Website: www.dashrentacarbah.com
Top-Quality AC Service for Mini Cooper Optimal Cooling PerformanceMotor Haus
Ensure your Mini Cooper stays cool and comfortable with our top-quality AC service. Our expert technicians provide comprehensive maintenance, repairs, and performance optimization, guaranteeing reliable cooling and peak efficiency. Trust us for quick, professional service that keeps your Mini Cooper's air conditioning system in top condition, ensuring a pleasant driving experience year-round.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D LN EXCAVATOR WBN
Configuration: 320D LN Excavator WBN00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02747674
Inlet and Exhaust Valve Springs - Remove and Install
SMCS - 1108-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6195 Valve Spring Compressor 1
B 9U-6198 Crankshaft Turning Tool 1
Start By:
a. Remove the rocker shaft assembly. Refer to Disassembly and Assembly, "Rocker Shaft and
Pushrod - Remove".
b. Remove the valve mechanism cover base. Refer to Disassembly and Assembly, "Valve
Mechanism Cover Base - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: The following procedure should be adopted in order to remove the valve springs when the
cylinder head is installed to the engine.
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3. Note: Ensure that the appropriate piston is at top dead center before the valve spring is removed.
Failure to ensure that the piston is at top dead center may allow the valve to drop into the cylinder
bore.
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
NOTICE
Plug the apertures for the push rods in the cylinder head in order to
prevent the entry of loose parts into the engine.
Illustration 1 g01376301
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4. Illustration 2 g01376302
NOTICE
Ensure that the valve spring is compressed squarely or damage to the
valve stem may occur.
1. Install Tooling (A) into position on the cylinder head in order to compress a valve spring (4)
for the appropriate piston.
2. Use Tooling (A) in order to compress valve spring (4) and open valve (1) slightly.
Note: Do not compress valve spring (4) so that valve spring retainer (3) touches valve stem
seal (5).
3. Use Tooling (B) in order to rotate the crankshaft carefully, until the piston touches the
valve.
Note: Do not use excessive force to turn the crankshaft. The use of force can result in bent
valve stems.
4. Continue to rotate the crankshaft and gradually release the pressure on Tooling (A) until the
piston is at the top dead center position. The valve is now held in a position that allows
valve spring (4) to be safely removed.
Note: Valve springs must be replaced in pairs for the inlet valve or the exhaust valve of
each cylinder. If all valve springs require replacement the procedure can be carried out on
two cylinders at the same time. The procedure can be carried out on the following pairs of
cylinders. 1 with 6, 2 with 5 and 3 with 4. Ensure that all of the valve springs are installed
before changing from one pair of cylinders to another pair of cylinders.
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5. NOTICE
Do not turn the crankshaft while the valve springs are removed.
5. Apply sufficient pressure to Tooling (A) in order to allow removal of valve keepers (2).
Note: Do not compress valve spring (4) so that valve spring retainer (3) touches valve stem
seal (5).
Remove valve keepers (2).
6. Slowly release the pressure on Tooling (A).
7. Remove valve spring retainer (3) and remove valve spring (4).
8. If necessary, remove valve stem seals (5).
9. Remove Tooling (A).
Note: The installation of each set of valve springs (4) must be completed before attempting to
remove the next set of valve springs (4).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 9U-6195 Valve Spring Compressor 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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6. Illustration 3 g01376913
Illustration 4 g01376302
1. The outer face of the valve guides must be clean and dry before installing the valve stem
seal (5). Install new valve stem seal (5) onto the valve guide.
2. Install valve spring (4) onto the cylinder head. Position valve spring retainer (3) on valve
spring (4).
3. Install Tooling (A) in the appropriate position on the cylinder head in order to compress
valve spring (4).
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
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7. 4. Apply sufficient pressure to Tooling (A) in order to install valve keepers (2). Do not
compress valve spring (4) so that valve spring retainer (3) touches valve stem seal (5).
5. Carefully release the pressure on Tooling (A).
End By:
a. Install the valve mechanism cover base. Refer to Disassembly and Assembly, "Valve
Mechanism Cover Base - Remove and Install".
b. Install the rocker shaft assembly. Refer to Disassembly and Assembly, "Rocker Shaft and
Pushrod - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Feb 10 21:05:56 UTC+0800 2020
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D LN EXCAVATOR WBN
Configuration: 320D LN Excavator WBN00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i06051426
Inlet and Exhaust Valves - Remove and Install
SMCS - 1105-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 8S-6691 Cylinder Head Repair Stand 1
B 9U-6195 Valve Spring Compressor Gp 1
C 5P-1720 Seal Pick 1
Start By:
a. Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Note the location and orientation of all components for assembly purposes.
1. Clean the bottom face of the cylinder head. Check the depth of the valves below the face of
the cylinder head before the valve springs are removed. Refer to Specifications, "Cylinder
Head Valves" for the correct dimensions.
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9. 2. Place a temporary identification mark on the heads of the valves in order to identify the
correct position.
Illustration 1 g01376164
3. Use a suitable lifting device in order to position cylinder head (1) onto Tooling (A) with the
valve springs upward. The weight of cylinder head (1) is approximately 113 kg (250 lb).
Note: Ensure that cylinder head (1) is kept on a clean, soft surface in order to prevent
damage to the machined face.
Illustration 2 g01376174
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10. Illustration 3 g01376184
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
4. Install Tooling (B) on cylinder head (1) in order to compress valve spring (5).
NOTICE
Ensure that the valve spring is compressed squarely or damage to the
valve stem may occur.
5. Apply sufficient pressure to Tooling (B) in order to remove valve keepers (3). Do not
compress the spring so that valve spring retainer (4) touches valve stem seal (6).
6. Slowly release the pressure on Tooling (B).
7. Remove valve spring retainer (4). Remove valve spring (5). Remove valve (2).
8. Use Tooling (C) in order to remove valve stem seal (6).
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11. 9. Repeat Steps 4 through 7 for the remaining valves.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 8S-6691 Cylinder Head Repair Stand 1
B 9U-6195 Valve Spring Compressor Gp 1
D 312-8755 Valve Stem Seal Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Clean all components of the cylinder head assembly. Ensure that all ports, all coolant
passages, and all lubrication passages in the cylinder head are free from debris. Follow
Steps 1.a through 1.d in order to inspect the components of the cylinder head assembly.
Replace any components that are worn or damaged.
a. Inspect the cylinder head for wear and for damage. Refer to Testing and Adjusting,
"Cylinder Head Inspect".
b. Inspect the valve seats for wear and for damage. Refer to Specifications, "Cylinder
Head Valves" for further information.
c. Inspect the valve guides for wear and for damage. Refer to Specifications, "Cylinder
Head Valves" and Testing and Adjusting, "Valve Guide - Inspect" for further
information.
d. Inspect the valves for wear and for damage. Refer to Specifications, "Cylinder Head
Valves ".
e. Inspect valve springs (5) for damage and for the correct length. Refer to
Specifications, "Cylinder Head Valves ".
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12. Illustration 4 g01376184
Illustration 5 g01376926
2. Lubricate the stem of valve (2) with clean engine oil. Install valve (2) in the appropriate
position in the cylinder head.
3. The outer face of the valve guides must be clean and dry before installing the valve stem
seal (6). Use Tooling (C) in order to install new valve stem seal (6) onto the valve guide.
4. Install valve spring (5) onto the cylinder head. Position valve spring retainer (4) on valve
spring (5).
5. Install Tooling (B) in the appropriate position on cylinder head (1) in order to compress
valve spring (5).
Improper assembly of parts that are spring loaded can cause bodily
injury.
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13. To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
6. Apply sufficient pressure to Tooling (B) in order to install valve keepers (3). Do not
compress spring (5) so that valve spring retainer (4) touches valve stem seal (6).
7. Carefully release the pressure on Tooling (B).
8. Repeat Steps 2 through 7 for the remaining valves.
End By:
a. Install the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Feb 10 21:06:52 UTC+0800 2020
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D LN EXCAVATOR WBN
Configuration: 320D LN Excavator WBN00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i04625003
Inlet and Exhaust Valve Guides - Remove and Install
SMCS - 1104-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 384-8861 Valve Guide Remover 1
B 138-7573 Link Bracket 4
C 1U-9200 Lever Puller Hoist 1
D 8S-6691 Cylinder Head Repair Stand 1
Start By:
A. Remove the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
B. Remove the electronic unit injectors. Refer to Disassembly and Assembly, "Electronic Unit
Injector - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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15. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Note: Refer to Special Instructions, SMHS7953-00, "Use of Valve Seat Insert Puller Group" to
aid with the removal of the inlet and exhaust valve seats.
Illustration 1 g01377064
1. Attach Tooling (B) , Tooling (C) , and a suitable lifting device to cylinder head (1) . Use
Tooling (B) , Tooling (C) , and the suitable lifting device in order to turn over cylinder head
(1) by 180° onto Tooling (D) .
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16. Illustration 2 g01377121
2. Use Tooling (A) in order to remove valve guides (2) (not shown).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
E 384-8862 Valve Guide Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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17. Illustration 3 g01377130
1. Lubricate the outside of valve guides (2) (not shown) with clean engine oil.
2. Use Tooling (E) in order to install new valve guides (2) . Install valve guide (2) so that
valve guide (2) protrudes 16.000 mm (0.6299 inch) above Surface (X) of cylinder head (1) .
End By:
a. Install the electronic unit injectors. Refer to Disassembly and Assembly, "Electronic Unit
Injector - Install".
b. Install the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and Exhaust
Valves - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Feb 10 21:07:48 UTC+0800 2020
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18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D LN EXCAVATOR WBN
Configuration: 320D LN Excavator WBN00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i04625001
Inlet and Exhaust Valve Seat Inserts - Remove and Install
SMCS - 1103-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
166-7441 Valve Seat Extractor Tool 1
6V-4194 Valve Seat Extractor (1)
1
6V-4196 Valve Seat Extractor (1)
1
B 138-7573 Link Bracket 4
C 1U-9200 Lever Puller Hoist 1
D 8S-6691 Cylinder Head Repair Stand 1
( 1 )
Component of the Valve Seat Extractor Tool Group.
Start By:
A. Remove the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
B. Remove the electronic unit injectors. Refer to Disassembly and Assembly, "Electronic Unit
Injectors - Remove".
NOTICE
Keep all parts clean from contaminants.
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19. Contaminants may cause rapid wear and shortened component life.
Note: Refer to Special Instructions, SMHS7953-00, "Use of Valve Seat Insert Puller Group" to
aid with the removal of the inlet and exhaust valve seats.
Illustration 1 g01377064
1. Attach Tooling (B ) , Tooling (C) , and a suitable lifting device to cylinder head (1) . Use
Tooling (B ) , Tooling (C) , and the suitable lifting device in order to turn over cylinder head
(1) by 180° onto Tooling (D) .
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20. Illustration 2 g01376571
2. Use the valve seat grinder of Tooling (A) in order to notch the valve seat.
Illustration 3 g01376578
3. Use the valve seat extractor of Tooling (A) to remove the inlet and exhaust valve seats.
4. Clean the valve seat in the cylinder head. Remove any rough areas from the valve seat in the
cylinder head.
5. Repeat Steps 2 through 4 for the remaining inlet valve seat inserts and exhaust valve seat
inserts.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
E 384-8859 Valve Seat Installer 1
F 384-8860 Valve Seat Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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21. Illustration 4 g01377071
Typical Example
1. Lower the temperature of the new inlet valve seat inserts (2) . Use Tooling (E) in order to
install a new inlet valve seat insert (2) (not shown) in the cylinder head.
Illustration 5 g01376588
Typical Example
2. Lower the temperature of new exhaust valve seat inserts (3) . Use Tooling (E) and Tooling
(F) in order to install the new exhaust valve seat insert (3) (not shown) in the cylinder head.
Note: The temperature of exhaust valve seat insert (3) is lowered in order to ease the
installation of exhaust valve seat insert (3) .
3. Repeat Step 1 and 2 for the remaining inlet valve seat inserts and exhaust valve seat inserts.
End By:
a. Install the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and Exhaust
Valves - Remove and Install".
b. Install the electronic unit injectors. Refer to Disassembly and Assembly, "Electronic Unit
Injectors - Install".
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22. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D LN EXCAVATOR WBN
Configuration: 320D LN Excavator WBN00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02746253
Engine Oil Cooler - Remove
SMCS - 1378-011
Removal Procedure
Start By:
a. Remove the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection Pump
- Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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24. Illustration 1 g01375410
1. Disconnect harness assembly (1).
2. Remove bolts (2) and remove engine oil cooler (3). Remove gasket (4) (not shown) from the
engine cylinder block.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Feb 10 21:09:39 UTC+0800 2020
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25. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D LN EXCAVATOR WBN
Configuration: 320D LN Excavator WBN00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02746254
Engine Oil Cooler - Disassemble
SMCS - 1378-015
Disassembly Procedure
Start By:
a. Remove the engine oil cooler. Refer to Disassembly and Assembly, "Engine Oil Cooler - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Note: Cleanliness is an important factor. Before you begin the disassembly procedure, the exterior of the
components should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism. Precision components can be damaged by contaminants or by dirt. Perform disassembly
procedures on a clean work surface. Keep components covered and protected at all times.
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