This document provides instructions for removing and installing an inlet manifold on a Caterpillar 320D excavator engine. It consists of the following steps:
1. Remove bolts and clips to detach hoses and lift the manifold off the engine using lifting brackets.
2. Clean surfaces and install a new gasket before lowering the manifold back into place and reattaching hoses and clips.
3. Tighten all bolts to the specified torques and reinstall the fuel manifold to complete the job.
Caterpillar cat 320 d excavator (prefix a6f) service repair manual (a6f00001 ...udfdesd
This document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar 320D excavator. It includes the following key details:
- Tools and parts required for the job, including a valve spring compressor and cylinder head repair stand.
- Steps to remove the cylinder head, mark valves for identification, compress springs with the tooling, and remove springs, retainers, seals and valves.
- Inspection criteria for valve and cylinder head components.
- Cleaning and lubrication requirements before installing new seals, valves, springs and retainers in reverse order of removal.
Caterpillar cat 320 d l 320dl excavator (prefix a6f) service repair manual (a...uudjfjjdkkksmm
This document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar 320D excavator. It includes the following key details:
- Tools and parts required for the job, including a valve spring compressor and cylinder head repair stand.
- Steps to remove the cylinder head, mark valves for identification, compress springs with the tooling, and remove springs, retainers, seals and valves.
- Inspection criteria for valve and cylinder head components.
- Cleaning and lubrication requirements before installing new seals, valves, springs and retainers in reverse order of removal.
Caterpillar cat 320 d excavator (prefix a6f) service repair manual (a6f00001 ...ufdjjsekkmdme
This document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar 320D excavator. It includes the following key details:
- Tools and parts required for the job, including a valve spring compressor and cylinder head repair stand.
- Steps to remove the cylinder head, mark valves for identification, compress springs with the tooling, and remove springs, retainers, seals and valves.
- Inspection criteria for valve and cylinder head components.
- Cleaning and lubrication requirements before installing new seals, valves, springs and retainers in reverse order of removal.
Caterpillar cat 320 d l 320dl excavator (prefix a6f) service repair manual (a...ufjjsjekkmdme
This document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar 320D excavator. It includes the following key details:
- Tools and parts required for the job, including a valve spring compressor and cylinder head repair stand.
- Steps to remove the cylinder head, mark valves for identification, compress springs with the tooling, and remove springs, retainers, seals and valves.
- Inspection criteria for valve and cylinder head components.
- Cleaning and lubrication requirements before installing new seals, valves, springs and retainers in reverse order of removal.
Caterpillar cat 320 d l 320dl excavator (prefix a6f) service repair manual (a...fujsjfkskemm
This document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar 320D excavator. It includes the following key details:
- Tools and parts required for the job, including a valve spring compressor and cylinder head repair stand.
- Steps to remove the cylinder head, mark valves for identification, compress springs with the tooling, and remove springs, retainers, seals and valves.
- Inspection criteria for valve and cylinder head components.
- Cleaning and lubrication requirements before installing new seals, valves, springs and retainers in reverse order of removal.
Caterpillar cat 320 d excavator (prefix a6f) service repair manual (a6f00001 ...fujsjfkkskefsme
This document provides instructions for removing and installing the inlet manifold on a Caterpillar 320D and 320D L excavator. The removal procedure involves detaching hoses, removing bolts and clips, and lifting the manifold off using a link bracket. The installation procedure specifies cleaning components, positioning a new gasket, and reattaching hoses and bolts in the reverse order of removal. Tools including a link bracket are listed for both removal and installation.
Caterpillar cat 320 d l excavator (prefix mch) service repair manual (mch0000...jfkseksmemqw
This document provides instructions for removing and installing the inlet manifold on a Caterpillar 320D excavator engine. The key steps are:
1. Remove bolts and clips to detach hoses and lift off the inlet manifold using lifting tools, as it weighs approximately 29 kg.
2. Clean and inspect gasket surfaces before installing the new gasket and inlet manifold. Attach lifting tools and position the manifold, then install bolts and clips.
3. Reattach hoses by installing new washers and bolts, and tighten bolts to the specified torques. Install the fuel manifold to complete the job.
Caterpillar cat 320 d excavator (prefix mch) service repair manual (mch00001 ...fjkskekemm
This document provides instructions for removing and installing the inlet manifold and inlet and exhaust valves on a Caterpillar C6.4 engine. The removal process involves detaching hoses, removing bolts and clips, and lifting the manifold off using a link bracket. Installation is the reverse process, and includes replacing washers, tightening bolts to the specified torques, and ensuring all components are clean. Removing the valves requires compressing the springs using a special tool while the piston is at top dead center. Installation involves lubricating the stems, inserting new seals, and carefully compressing the springs into place.
Caterpillar cat 320 d excavator (prefix a6f) service repair manual (a6f00001 ...udfdesd
This document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar 320D excavator. It includes the following key details:
- Tools and parts required for the job, including a valve spring compressor and cylinder head repair stand.
- Steps to remove the cylinder head, mark valves for identification, compress springs with the tooling, and remove springs, retainers, seals and valves.
- Inspection criteria for valve and cylinder head components.
- Cleaning and lubrication requirements before installing new seals, valves, springs and retainers in reverse order of removal.
Caterpillar cat 320 d l 320dl excavator (prefix a6f) service repair manual (a...uudjfjjdkkksmm
This document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar 320D excavator. It includes the following key details:
- Tools and parts required for the job, including a valve spring compressor and cylinder head repair stand.
- Steps to remove the cylinder head, mark valves for identification, compress springs with the tooling, and remove springs, retainers, seals and valves.
- Inspection criteria for valve and cylinder head components.
- Cleaning and lubrication requirements before installing new seals, valves, springs and retainers in reverse order of removal.
Caterpillar cat 320 d excavator (prefix a6f) service repair manual (a6f00001 ...ufdjjsekkmdme
This document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar 320D excavator. It includes the following key details:
- Tools and parts required for the job, including a valve spring compressor and cylinder head repair stand.
- Steps to remove the cylinder head, mark valves for identification, compress springs with the tooling, and remove springs, retainers, seals and valves.
- Inspection criteria for valve and cylinder head components.
- Cleaning and lubrication requirements before installing new seals, valves, springs and retainers in reverse order of removal.
Caterpillar cat 320 d l 320dl excavator (prefix a6f) service repair manual (a...ufjjsjekkmdme
This document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar 320D excavator. It includes the following key details:
- Tools and parts required for the job, including a valve spring compressor and cylinder head repair stand.
- Steps to remove the cylinder head, mark valves for identification, compress springs with the tooling, and remove springs, retainers, seals and valves.
- Inspection criteria for valve and cylinder head components.
- Cleaning and lubrication requirements before installing new seals, valves, springs and retainers in reverse order of removal.
Caterpillar cat 320 d l 320dl excavator (prefix a6f) service repair manual (a...fujsjfkskemm
This document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar 320D excavator. It includes the following key details:
- Tools and parts required for the job, including a valve spring compressor and cylinder head repair stand.
- Steps to remove the cylinder head, mark valves for identification, compress springs with the tooling, and remove springs, retainers, seals and valves.
- Inspection criteria for valve and cylinder head components.
- Cleaning and lubrication requirements before installing new seals, valves, springs and retainers in reverse order of removal.
Caterpillar cat 320 d excavator (prefix a6f) service repair manual (a6f00001 ...fujsjfkkskefsme
This document provides instructions for removing and installing the inlet manifold on a Caterpillar 320D and 320D L excavator. The removal procedure involves detaching hoses, removing bolts and clips, and lifting the manifold off using a link bracket. The installation procedure specifies cleaning components, positioning a new gasket, and reattaching hoses and bolts in the reverse order of removal. Tools including a link bracket are listed for both removal and installation.
Caterpillar cat 320 d l excavator (prefix mch) service repair manual (mch0000...jfkseksmemqw
This document provides instructions for removing and installing the inlet manifold on a Caterpillar 320D excavator engine. The key steps are:
1. Remove bolts and clips to detach hoses and lift off the inlet manifold using lifting tools, as it weighs approximately 29 kg.
2. Clean and inspect gasket surfaces before installing the new gasket and inlet manifold. Attach lifting tools and position the manifold, then install bolts and clips.
3. Reattach hoses by installing new washers and bolts, and tighten bolts to the specified torques. Install the fuel manifold to complete the job.
Caterpillar cat 320 d excavator (prefix mch) service repair manual (mch00001 ...fjkskekemm
This document provides instructions for removing and installing the inlet manifold and inlet and exhaust valves on a Caterpillar C6.4 engine. The removal process involves detaching hoses, removing bolts and clips, and lifting the manifold off using a link bracket. Installation is the reverse process, and includes replacing washers, tightening bolts to the specified torques, and ensuring all components are clean. Removing the valves requires compressing the springs using a special tool while the piston is at top dead center. Installation involves lubricating the stems, inserting new seals, and carefully compressing the springs into place.
Caterpillar cat 320 d excavator (prefix mch) service repair manual (mch00001 ...yfhjsjefkksemme
This document provides instructions for removing and installing the inlet manifold on a Caterpillar 320D and 320D L excavator. The removal procedure involves detaching hoses, removing bolts and clips, and lifting the manifold off using a link bracket. The installation procedure specifies cleaning components, positioning a new gasket, reattaching hoses and bolts, and torquing to the specified values. Tools, safety notices, and illustrations are included to aid the process.
Caterpillar cat 320 d l excavator (prefix mch) service repair manual (mch0000...fusejkskemfm
This document provides instructions for removing and installing the inlet manifold on a Caterpillar 320D and 320D L excavator. The removal procedure involves detaching hoses, removing bolts and clips, and lifting the manifold off using a link bracket. The installation procedure specifies cleaning components, positioning a new gasket, reattaching hoses and bolts, and torquing to the specified values. Tools, safety notices, and illustrations are included to aid the process.
Caterpillar cat 320 d excavator (prefix mch) service repair manual (mch00001 ...fujsekfkksmemxs
This document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar C6.4 engine.
The removal procedure involves using various tools to compress the valve springs, remove the valve keepers and spring retainer, and lift the valves out of the cylinder head. The installation procedure outlines cleaning and preparing the valve guides and stems, and using a valve spring compressor tool to carefully replace the springs, retainers and keepers in the correct orientation. Safety notices are provided to avoid injury from the compressed springs.
Caterpillar cat 320 d l excavator (prefix mch) service repair manual (mch0000...fusjefjskekmem
This document provides instructions for removing and installing the inlet manifold on a Caterpillar 320D and 320D L excavator. The removal procedure involves detaching hoses, removing bolts and clips, and lifting the manifold off using a link bracket. The installation procedure specifies cleaning components, positioning a new gasket, reattaching hoses and bolts, and torquing to the specified values. Tools, safety notices, and illustrations are included to aid the process.
Caterpillar cat 320 d excavator (prefix mch) service repair manual (mch00001 ...ufjjsejfkskemme
This document provides instructions for removing and installing the inlet manifold on a Caterpillar 320D and 320D L excavator. The removal procedure involves detaching hoses, removing bolts and clips, and lifting the manifold off using a link bracket. The installation procedure specifies cleaning components, positioning a new gasket, reattaching hoses and bolts, and torquing to the specified values. Tools, safety notices, and illustrations are included to aid the process.
1. The document provides instructions for removing and installing the inlet manifold on a Caterpillar 321D LCR EXCAVATOR powered by a C6.4 engine.
2. The removal procedure involves detaching hoses, removing bolts and clips, and lifting the manifold off using a link bracket.
3. The installation procedure specifies cleaning and preparing surfaces, positioning a new gasket, attaching hoses and bolts, and torquing bolts to the specified values.
Caterpillar cat 321 d lcr excavator (prefix nas) service repair manual (nas00...jjskefkskemik
1. The document provides removal and installation instructions for the inlet manifold on a Caterpillar C6.4 engine.
2. Key steps include using tools to remove bolts and clips, disconnecting hoses, and lifting the manifold off using a bracket and lifting device.
3. Installation involves positioning a new gasket, bolting the manifold back into place, reconnecting hoses, and tightening to the specified torques.
This document provides assembly instructions for a transmission in a 434E backhoe loader. It lists required tools and gives step-by-step instructions for assembling various transmission components, including the reverse shaft, input shaft, countershaft, and output shaft. Safety notes are included to warn of potential injury from improper assembly of spring-loaded parts.
The document provides instructions for removing and installing various components of a Caterpillar 992K wheel loader, including:
1) Removing and disassembling the rear power take-off, which involves using various tools to remove nuts, bearings, and other parts.
2) Instructions for reassembling the rear power take-off by installing bearings and other components in the reverse order of disassembly.
3) Procedures for removing and installing the vibration damper and pulley, which includes using guide studs and lifting equipment to handle the heavy components.
The document contains detailed step-by-step instructions along with illustrations to correctly perform maintenance on specific parts of the 992K
The document provides instructions for disassembling a transmission (power shift) from a 416E Backhoe Loader. It lists required tools and outlines 25 steps to remove the transmission, including draining fluids, disconnecting electrical and hydraulic connections, removing mounting hardware, and lifting the transmission off with a hydraulic jack. The transmission weighs approximately 255 kg (562 lb) and special care must be taken when handling it and containing any fluids.
This document provides instructions for removing and disassembling the transmission of a 416D Backhoe Loader. It outlines 14 steps to remove the transmission, which includes draining fluids, removing mounting bolts, and lowering the transmission. It then details disassembling the transmission into its major components, such as removing the front and rear output shafts, planetary gears, clutch packs, seals, and bearings. Proper tools and safety precautions are listed.
This document provides instructions for removing and installing the sliding frame and bearings on a 434E backhoe loader. The key steps include:
1. Removing the swing frame, swing cylinders, and hydraulic lines.
2. Using lifting devices to remove the lift cylinders, link assembly, sliding frame, and various mounting bars and blocks.
3. Using pullers and drivers to remove the thrust bearings and sliding bearings from the sliding frame.
4. Reversing the removal procedures to install the new bearings and reassemble the sliding frame and associated components. Special tools and low bearing temperatures are required for installation.
The document provides instructions for removing and installing the fuel transfer pump on a Caterpillar 322N excavator powered by a 3116 engine. It details removing the pump cover, spring, piston and seals. It also describes inspecting parts and lubricating them with oil during installation. Installation involves reversing the removal steps and ensuring proper alignment of components.
The document provides instructions for removing and installing final drive sprockets, travel brake valves, and travel motors on a 322-A excavator model. Key steps include separating the track assemblies, using tools to support heavy components like the sprocket while removing fasteners, cleaning mating surfaces, replacing seals, and torquing fasteners to the specified values. The process also requires draining oil from the final drive and hydraulic system before removing components.
This document provides instructions for disassembling the control valve (auxiliary) on a 322C excavator. It describes removing and disassembling various components of the control valve such as solenoid valves, line relief valves, fittings, seals, and spools. Cleanliness is emphasized to prevent contamination of hydraulic systems during disassembly and reassembly. Detailed illustrations and part numbers are provided for each step. Personal protective equipment is recommended when removing or releasing parts under spring pressure.
Caterpillar Cat 322 L EXCAVATOR (Prefix 4RM) Service Repair Manual Instant Do...udjkskdmmd
This document provides instructions for removing and installing a governor from a 322 L, 322 LN, and 322 N excavator powered by a 3116 engine. The removal procedure involves using special tools to disconnect linkages and tubes connecting the governor to the engine. Individual parts like O-rings and seals must be removed and replaced. The installation procedure specifies lubricating new seals and using tools to reconnect everything in the reverse order of removal. Special attention is given to properly adjusting the fuel setting after installing the new governor.
Caterpillar Cat 322C L Hydraulic Excavator (Prefix EMR) Service Repair Manual...udjkskdmmd
The document provides instructions for removing and installing various engine components on a Caterpillar 3126B engine, including:
- Removing and installing the crankshaft vibration damper and pulley.
- Removing the crankshaft front seal.
- Installing the crankshaft front seal.
- Removing and installing the front cover.
- Removing and installing the front housing.
The summaries provide the high level steps for removing and installing the listed components from the 3126B engine in 3 sentences or less per the request.
The document provides instructions for removing and installing various components on a M317D2 Wheeled Excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, then installing bolts and spacers.
- Removing the hydraulic oil filter by taking off the cover, O-ring, and retainer, then removing the filter.
- Installing the hydraulic oil filter by reversing the removal steps.
- Removing the hydraulic tank by draining it, disconnecting hoses and fittings, and lifting it off after removing bolts.
- Installing the hydraulic tank by
This document provides instructions for removing and installing various engine components on a Caterpillar 993K wheel loader, including:
- Inlet and exhaust valves, guides, and seat inserts
- Engine oil filter base
- Engine oil cooler
The procedures describe using various tools to remove parts like the cylinder head, valves, guides, filters, hoses, and the oil cooler assembly. Installation is generally the reverse of removal, with instructions to clean parts, apply sealant or lubricant, and torque fasteners to the specified values. Safety notices warn of spring hazards and keeping parts clean to prevent wear.
This document provides instructions for removing and installing various components of the rear power take-off (RPTO) and vibration damper on a 993K wheel loader. It describes in detail how to disassemble the RPTO by removing nuts, bearings, and gears. It then explains the reverse process to assemble the RPTO. Separate sections provide procedures for installing the RPTO and removing/installing the vibration damper and pulley, including the use of various tools. Detailed illustrations accompany each step.
This document provides instructions for disassembling and assembling the parking brake on a Caterpillar 993K Wheel Loader. It describes removing 16 different components of the parking brake including pistons, springs, discs, plates, and housings. Detailed illustrations and torque specifications are provided for each step of disassembly and assembly. Tools required include a slide hammer, puller, driver group, link brackets, lever puller hoist, and sealant. Personnel safety warnings and proper procedures are noted throughout.
The document provides instructions for disassembling and assembling the torque converter of a 966F wheel loader. It describes 31 steps to disassemble the various components of the torque converter including removing housing bolts, gears, bearings, seals, and other parts. It then describes 26 steps for reassembling the torque converter components in reverse order, noting specific alignment and torque specifications. The overall document provides detailed technical instructions for maintenance personnel to fully disassemble and reassemble the machine's torque converter.
More Related Content
Similar to Caterpillar Cat 320D Excavator (Prefix A6F) Service Repair Manual Instant Download.pdf
Caterpillar cat 320 d excavator (prefix mch) service repair manual (mch00001 ...yfhjsjefkksemme
This document provides instructions for removing and installing the inlet manifold on a Caterpillar 320D and 320D L excavator. The removal procedure involves detaching hoses, removing bolts and clips, and lifting the manifold off using a link bracket. The installation procedure specifies cleaning components, positioning a new gasket, reattaching hoses and bolts, and torquing to the specified values. Tools, safety notices, and illustrations are included to aid the process.
Caterpillar cat 320 d l excavator (prefix mch) service repair manual (mch0000...fusejkskemfm
This document provides instructions for removing and installing the inlet manifold on a Caterpillar 320D and 320D L excavator. The removal procedure involves detaching hoses, removing bolts and clips, and lifting the manifold off using a link bracket. The installation procedure specifies cleaning components, positioning a new gasket, reattaching hoses and bolts, and torquing to the specified values. Tools, safety notices, and illustrations are included to aid the process.
Caterpillar cat 320 d excavator (prefix mch) service repair manual (mch00001 ...fujsekfkksmemxs
This document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar C6.4 engine.
The removal procedure involves using various tools to compress the valve springs, remove the valve keepers and spring retainer, and lift the valves out of the cylinder head. The installation procedure outlines cleaning and preparing the valve guides and stems, and using a valve spring compressor tool to carefully replace the springs, retainers and keepers in the correct orientation. Safety notices are provided to avoid injury from the compressed springs.
Caterpillar cat 320 d l excavator (prefix mch) service repair manual (mch0000...fusjefjskekmem
This document provides instructions for removing and installing the inlet manifold on a Caterpillar 320D and 320D L excavator. The removal procedure involves detaching hoses, removing bolts and clips, and lifting the manifold off using a link bracket. The installation procedure specifies cleaning components, positioning a new gasket, reattaching hoses and bolts, and torquing to the specified values. Tools, safety notices, and illustrations are included to aid the process.
Caterpillar cat 320 d excavator (prefix mch) service repair manual (mch00001 ...ufjjsejfkskemme
This document provides instructions for removing and installing the inlet manifold on a Caterpillar 320D and 320D L excavator. The removal procedure involves detaching hoses, removing bolts and clips, and lifting the manifold off using a link bracket. The installation procedure specifies cleaning components, positioning a new gasket, reattaching hoses and bolts, and torquing to the specified values. Tools, safety notices, and illustrations are included to aid the process.
1. The document provides instructions for removing and installing the inlet manifold on a Caterpillar 321D LCR EXCAVATOR powered by a C6.4 engine.
2. The removal procedure involves detaching hoses, removing bolts and clips, and lifting the manifold off using a link bracket.
3. The installation procedure specifies cleaning and preparing surfaces, positioning a new gasket, attaching hoses and bolts, and torquing bolts to the specified values.
Caterpillar cat 321 d lcr excavator (prefix nas) service repair manual (nas00...jjskefkskemik
1. The document provides removal and installation instructions for the inlet manifold on a Caterpillar C6.4 engine.
2. Key steps include using tools to remove bolts and clips, disconnecting hoses, and lifting the manifold off using a bracket and lifting device.
3. Installation involves positioning a new gasket, bolting the manifold back into place, reconnecting hoses, and tightening to the specified torques.
Similar to Caterpillar Cat 320D Excavator (Prefix A6F) Service Repair Manual Instant Download.pdf (7)
This document provides assembly instructions for a transmission in a 434E backhoe loader. It lists required tools and gives step-by-step instructions for assembling various transmission components, including the reverse shaft, input shaft, countershaft, and output shaft. Safety notes are included to warn of potential injury from improper assembly of spring-loaded parts.
The document provides instructions for removing and installing various components of a Caterpillar 992K wheel loader, including:
1) Removing and disassembling the rear power take-off, which involves using various tools to remove nuts, bearings, and other parts.
2) Instructions for reassembling the rear power take-off by installing bearings and other components in the reverse order of disassembly.
3) Procedures for removing and installing the vibration damper and pulley, which includes using guide studs and lifting equipment to handle the heavy components.
The document contains detailed step-by-step instructions along with illustrations to correctly perform maintenance on specific parts of the 992K
The document provides instructions for disassembling a transmission (power shift) from a 416E Backhoe Loader. It lists required tools and outlines 25 steps to remove the transmission, including draining fluids, disconnecting electrical and hydraulic connections, removing mounting hardware, and lifting the transmission off with a hydraulic jack. The transmission weighs approximately 255 kg (562 lb) and special care must be taken when handling it and containing any fluids.
This document provides instructions for removing and disassembling the transmission of a 416D Backhoe Loader. It outlines 14 steps to remove the transmission, which includes draining fluids, removing mounting bolts, and lowering the transmission. It then details disassembling the transmission into its major components, such as removing the front and rear output shafts, planetary gears, clutch packs, seals, and bearings. Proper tools and safety precautions are listed.
This document provides instructions for removing and installing the sliding frame and bearings on a 434E backhoe loader. The key steps include:
1. Removing the swing frame, swing cylinders, and hydraulic lines.
2. Using lifting devices to remove the lift cylinders, link assembly, sliding frame, and various mounting bars and blocks.
3. Using pullers and drivers to remove the thrust bearings and sliding bearings from the sliding frame.
4. Reversing the removal procedures to install the new bearings and reassemble the sliding frame and associated components. Special tools and low bearing temperatures are required for installation.
The document provides instructions for removing and installing the fuel transfer pump on a Caterpillar 322N excavator powered by a 3116 engine. It details removing the pump cover, spring, piston and seals. It also describes inspecting parts and lubricating them with oil during installation. Installation involves reversing the removal steps and ensuring proper alignment of components.
The document provides instructions for removing and installing final drive sprockets, travel brake valves, and travel motors on a 322-A excavator model. Key steps include separating the track assemblies, using tools to support heavy components like the sprocket while removing fasteners, cleaning mating surfaces, replacing seals, and torquing fasteners to the specified values. The process also requires draining oil from the final drive and hydraulic system before removing components.
This document provides instructions for disassembling the control valve (auxiliary) on a 322C excavator. It describes removing and disassembling various components of the control valve such as solenoid valves, line relief valves, fittings, seals, and spools. Cleanliness is emphasized to prevent contamination of hydraulic systems during disassembly and reassembly. Detailed illustrations and part numbers are provided for each step. Personal protective equipment is recommended when removing or releasing parts under spring pressure.
Caterpillar Cat 322 L EXCAVATOR (Prefix 4RM) Service Repair Manual Instant Do...udjkskdmmd
This document provides instructions for removing and installing a governor from a 322 L, 322 LN, and 322 N excavator powered by a 3116 engine. The removal procedure involves using special tools to disconnect linkages and tubes connecting the governor to the engine. Individual parts like O-rings and seals must be removed and replaced. The installation procedure specifies lubricating new seals and using tools to reconnect everything in the reverse order of removal. Special attention is given to properly adjusting the fuel setting after installing the new governor.
Caterpillar Cat 322C L Hydraulic Excavator (Prefix EMR) Service Repair Manual...udjkskdmmd
The document provides instructions for removing and installing various engine components on a Caterpillar 3126B engine, including:
- Removing and installing the crankshaft vibration damper and pulley.
- Removing the crankshaft front seal.
- Installing the crankshaft front seal.
- Removing and installing the front cover.
- Removing and installing the front housing.
The summaries provide the high level steps for removing and installing the listed components from the 3126B engine in 3 sentences or less per the request.
The document provides instructions for removing and installing various components on a M317D2 Wheeled Excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, then installing bolts and spacers.
- Removing the hydraulic oil filter by taking off the cover, O-ring, and retainer, then removing the filter.
- Installing the hydraulic oil filter by reversing the removal steps.
- Removing the hydraulic tank by draining it, disconnecting hoses and fittings, and lifting it off after removing bolts.
- Installing the hydraulic tank by
This document provides instructions for removing and installing various engine components on a Caterpillar 993K wheel loader, including:
- Inlet and exhaust valves, guides, and seat inserts
- Engine oil filter base
- Engine oil cooler
The procedures describe using various tools to remove parts like the cylinder head, valves, guides, filters, hoses, and the oil cooler assembly. Installation is generally the reverse of removal, with instructions to clean parts, apply sealant or lubricant, and torque fasteners to the specified values. Safety notices warn of spring hazards and keeping parts clean to prevent wear.
This document provides instructions for removing and installing various components of the rear power take-off (RPTO) and vibration damper on a 993K wheel loader. It describes in detail how to disassemble the RPTO by removing nuts, bearings, and gears. It then explains the reverse process to assemble the RPTO. Separate sections provide procedures for installing the RPTO and removing/installing the vibration damper and pulley, including the use of various tools. Detailed illustrations accompany each step.
This document provides instructions for disassembling and assembling the parking brake on a Caterpillar 993K Wheel Loader. It describes removing 16 different components of the parking brake including pistons, springs, discs, plates, and housings. Detailed illustrations and torque specifications are provided for each step of disassembly and assembly. Tools required include a slide hammer, puller, driver group, link brackets, lever puller hoist, and sealant. Personnel safety warnings and proper procedures are noted throughout.
The document provides instructions for disassembling and assembling the torque converter of a 966F wheel loader. It describes 31 steps to disassemble the various components of the torque converter including removing housing bolts, gears, bearings, seals, and other parts. It then describes 26 steps for reassembling the torque converter components in reverse order, noting specific alignment and torque specifications. The overall document provides detailed technical instructions for maintenance personnel to fully disassemble and reassemble the machine's torque converter.
The document provides instructions for disassembling and assembling the service brake on a Caterpillar 993K wheel loader. The disassembly procedure involves removing reaction plates, discs, springs, pistons, seals and other brake components. The assembly procedure describes installing these components in reverse order and applying grease and torques as specified. Safety precautions are provided to prevent injury from spring forces.
The document provides instructions for servicing components of a Caterpillar 3306 engine, including:
- Installing and removing fuel injection nozzles
- Disassembling and assembling the fuel ratio control
- Removing and installing the fuel shutoff solenoid
The instructions include diagrams illustrating the components and numbered steps for disassembly, cleaning, inspection, and reassembly of the parts. Precautions are provided to keep parts clean and contain fluids.
This document provides instructions for disassembling and assembling the rear axle carrier, hubs, and brakes of an M318F wheeled excavator. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing components like the carrier housing, planetary gears, and brake discs, and installing components like the thrust washer, carrier gear, and retaining rings. The instructions aim to properly remove and replace these components while containing fluids and following safety procedures.
This document provides instructions for disassembling and assembling the swing drive of a M325C MH wheeled excavator. It lists 31 steps for disassembly, removing components like the cover, carrier assembly, gears, shafts, and seals. It then lists 35 steps for assembly, installing these components in reverse order along with tools needed and special instructions. Precautions are given to contain fluids, clean parts thoroughly, and use lifting devices due to component weights up to 310 kg.
This document provides instructions for disassembling the front final drive, carrier, hubs, and brakes of an M320 Excavator. It outlines 28 steps to remove components like the planetary carrier, sun gear, ring gear, brake piston, hub, bearings and seals. Various tools are required including retaining ring pliers, pullers, wrenches and adapters. Safety notices are included about containing fluids, releasing hydraulic pressure and avoiding damage during disassembly.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR A6F
Configuration: 320D & 320D L Excavators A6F00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02879378
Inlet Manifold - Remove and Install
SMCS - 1058-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 1
Start By:
A. Remove the fuel manifold. Refer to Disassembly and Assembly, "Fuel Manifold (Rail) -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/5(W)
w
2019/9/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
3. Illustration 1 g01375420
1. Remove bolts (1) and remove clip (2) .
Illustration 2 g01375421
2. Remove bolt (4) . Disconnect hose assembly (3) and the washers. Discard the washers.
3. Remove bolt (6) . Disconnect hose assembly (5) and the washers. Discard the washers.
Illustration 3 g01375422
2/5(W)
w
2019/9/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
4. 4. Attach Tooling (A) and a suitable lifting device to inlet manifold (9) . The weight of inlet
manifold (9) is approximately 29 kg (65 lb).
5. Remove clip (7) and clip (8) .
6. Remove bolts (10) . Use Tooling (A) and the suitable lifting device in order to remove inlet
manifold (9) and the gasket.
7. If necessary, remove the air inlet heater. Refer to Disassembly and Assembly, "Air Inlet
Heater - Remove".
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Check the gaskets for wear or for damage. Replace the components, if necessary.
Illustration 4 g01375422
1. If necessary, install the air inlet heater. Refer to Disassembly and Assembly, "Air Inlet
Heater - Install".
3/5(W)
w
2019/9/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
5. 2. Attach Tooling (A) and a suitable lifting device to inlet manifold (9) . The weight of inlet
manifold (9) is approximately 29 kg (65 lb). Position the gasket. Use Tooling (A) and the
suitable lifting device in order to position inlet manifold (9) to the engine. Install bolts (10) .
Tighten bolts (10) to a torque of 18 ± 2 N·m (13 ± 1 lb ft).
3. Install clips (8) and (7) .
Illustration 5 g01375421
4. Install new washers and connect hose assembly (5) . Install bolt (6) . Tighten bolt (6) to a
torque of 34 ± 4 N·m (25 ± 3 lb ft).
5. Install new washers and connect hose assembly (3) . Install bolt (4) . Tighten bolt (4) to a
torque of 34 ± 4 N·m (25 ± 3 lb ft).
Illustration 6 g01375420
6. Install clip (2) and install bolts (1) .
End By: Install the fuel manifold. Refer to Disassembly and Assembly, "Fuel Manifold (Rail) -
Install".
Tue Sep 17 09:54:27 UTC+0800 2019
4/5(W)
w
2019/9/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
6. Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
5/5(W)
w
2019/9/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
7. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR A6F
Configuration: 320D & 320D L Excavators A6F00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02747674
Inlet and Exhaust Valve Springs - Remove and Install
SMCS - 1108-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6195 Valve Spring Compressor 1
B 9U-6198 Crankshaft Turning Tool 1
Start By:
a. Remove the rocker shaft assembly. Refer to Disassembly and Assembly, "Rocker Shaft and
Pushrod - Remove".
b. Remove the valve mechanism cover base. Refer to Disassembly and Assembly, "Valve
Mechanism Cover Base - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: The following procedure should be adopted in order to remove the valve springs when the
cylinder head is installed to the engine.
1/6(W)
w
2019/9/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
8. Note: Ensure that the appropriate piston is at top dead center before the valve spring is removed.
Failure to ensure that the piston is at top dead center may allow the valve to drop into the cylinder
bore.
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
NOTICE
Plug the apertures for the push rods in the cylinder head in order to
prevent the entry of loose parts into the engine.
Illustration 1 g01376301
2/6(W)
w
2019/9/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
9. Illustration 2 g01376302
NOTICE
Ensure that the valve spring is compressed squarely or damage to the
valve stem may occur.
1. Install Tooling (A) into position on the cylinder head in order to compress a valve spring (4)
for the appropriate piston.
2. Use Tooling (A) in order to compress valve spring (4) and open valve (1) slightly.
Note: Do not compress valve spring (4) so that valve spring retainer (3) touches valve stem
seal (5).
3. Use Tooling (B) in order to rotate the crankshaft carefully, until the piston touches the
valve.
Note: Do not use excessive force to turn the crankshaft. The use of force can result in bent
valve stems.
4. Continue to rotate the crankshaft and gradually release the pressure on Tooling (A) until the
piston is at the top dead center position. The valve is now held in a position that allows
valve spring (4) to be safely removed.
Note: Valve springs must be replaced in pairs for the inlet valve or the exhaust valve of
each cylinder. If all valve springs require replacement the procedure can be carried out on
two cylinders at the same time. The procedure can be carried out on the following pairs of
cylinders. 1 with 6, 2 with 5 and 3 with 4. Ensure that all of the valve springs are installed
before changing from one pair of cylinders to another pair of cylinders.
3/6(W)
w
2019/9/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
10. NOTICE
Do not turn the crankshaft while the valve springs are removed.
5. Apply sufficient pressure to Tooling (A) in order to allow removal of valve keepers (2).
Note: Do not compress valve spring (4) so that valve spring retainer (3) touches valve stem
seal (5).
Remove valve keepers (2).
6. Slowly release the pressure on Tooling (A).
7. Remove valve spring retainer (3) and remove valve spring (4).
8. If necessary, remove valve stem seals (5).
9. Remove Tooling (A).
Note: The installation of each set of valve springs (4) must be completed before attempting to
remove the next set of valve springs (4).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 9U-6195 Valve Spring Compressor 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
4/6(W)
w
2019/9/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
11. Illustration 3 g01376913
Illustration 4 g01376302
1. The outer face of the valve guides must be clean and dry before installing the valve stem
seal (5). Install new valve stem seal (5) onto the valve guide.
2. Install valve spring (4) onto the cylinder head. Position valve spring retainer (3) on valve
spring (4).
3. Install Tooling (A) in the appropriate position on the cylinder head in order to compress
valve spring (4).
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
5/6(W)
w
2019/9/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
12. 4. Apply sufficient pressure to Tooling (A) in order to install valve keepers (2). Do not
compress valve spring (4) so that valve spring retainer (3) touches valve stem seal (5).
5. Carefully release the pressure on Tooling (A).
End By:
a. Install the valve mechanism cover base. Refer to Disassembly and Assembly, "Valve
Mechanism Cover Base - Remove and Install".
b. Install the rocker shaft assembly. Refer to Disassembly and Assembly, "Rocker Shaft and
Pushrod - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Sep 17 09:55:23 UTC+0800 2019
6/6(W)
w
2019/9/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR A6F
Configuration: 320D & 320D L Excavators A6F00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i06051426
Inlet and Exhaust Valves - Remove and Install
SMCS - 1105-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 8S-6691 Cylinder Head Repair Stand 1
B 9U-6195 Valve Spring Compressor Gp 1
C 5P-1720 Seal Pick 1
Start By:
a. Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Note the location and orientation of all components for assembly purposes.
1. Clean the bottom face of the cylinder head. Check the depth of the valves below the face of
the cylinder head before the valve springs are removed. Refer to Specifications, "Cylinder
Head Valves" for the correct dimensions.
1/6(W)
w
2019/9/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
14. 2. Place a temporary identification mark on the heads of the valves in order to identify the
correct position.
Illustration 1 g01376164
3. Use a suitable lifting device in order to position cylinder head (1) onto Tooling (A) with the
valve springs upward. The weight of cylinder head (1) is approximately 113 kg (250 lb).
Note: Ensure that cylinder head (1) is kept on a clean, soft surface in order to prevent
damage to the machined face.
Illustration 2 g01376174
2/6(W)
w
2019/9/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
15. Illustration 3 g01376184
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
4. Install Tooling (B) on cylinder head (1) in order to compress valve spring (5).
NOTICE
Ensure that the valve spring is compressed squarely or damage to the
valve stem may occur.
5. Apply sufficient pressure to Tooling (B) in order to remove valve keepers (3). Do not
compress the spring so that valve spring retainer (4) touches valve stem seal (6).
6. Slowly release the pressure on Tooling (B).
7. Remove valve spring retainer (4). Remove valve spring (5). Remove valve (2).
8. Use Tooling (C) in order to remove valve stem seal (6).
3/6(W)
w
2019/9/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
16. 9. Repeat Steps 4 through 7 for the remaining valves.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 8S-6691 Cylinder Head Repair Stand 1
B 9U-6195 Valve Spring Compressor Gp 1
D 312-8755 Valve Stem Seal Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Clean all components of the cylinder head assembly. Ensure that all ports, all coolant
passages, and all lubrication passages in the cylinder head are free from debris. Follow
Steps 1.a through 1.d in order to inspect the components of the cylinder head assembly.
Replace any components that are worn or damaged.
a. Inspect the cylinder head for wear and for damage. Refer to Testing and Adjusting,
"Cylinder Head Inspect".
b. Inspect the valve seats for wear and for damage. Refer to Specifications, "Cylinder
Head Valves" for further information.
c. Inspect the valve guides for wear and for damage. Refer to Specifications, "Cylinder
Head Valves" and Testing and Adjusting, "Valve Guide - Inspect" for further
information.
d. Inspect the valves for wear and for damage. Refer to Specifications, "Cylinder Head
Valves ".
e. Inspect valve springs (5) for damage and for the correct length. Refer to
Specifications, "Cylinder Head Valves ".
4/6(W)
w
2019/9/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
17. Illustration 4 g01376184
Illustration 5 g01376926
2. Lubricate the stem of valve (2) with clean engine oil. Install valve (2) in the appropriate
position in the cylinder head.
3. The outer face of the valve guides must be clean and dry before installing the valve stem
seal (6). Use Tooling (C) in order to install new valve stem seal (6) onto the valve guide.
4. Install valve spring (5) onto the cylinder head. Position valve spring retainer (4) on valve
spring (5).
5. Install Tooling (B) in the appropriate position on cylinder head (1) in order to compress
valve spring (5).
Improper assembly of parts that are spring loaded can cause bodily
injury.
5/6(W)
w
2019/9/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
18. To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
6. Apply sufficient pressure to Tooling (B) in order to install valve keepers (3). Do not
compress spring (5) so that valve spring retainer (4) touches valve stem seal (6).
7. Carefully release the pressure on Tooling (B).
8. Repeat Steps 2 through 7 for the remaining valves.
End By:
a. Install the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Sep 17 09:56:18 UTC+0800 2019
6/6(W)
w
2019/9/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR A6F
Configuration: 320D & 320D L Excavators A6F00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i04625003
Inlet and Exhaust Valve Guides - Remove and Install
SMCS - 1104-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 384-8861 Valve Guide Remover 1
B 138-7573 Link Bracket 4
C 1U-9200 Lever Puller Hoist 1
D 8S-6691 Cylinder Head Repair Stand 1
Start By:
A. Remove the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
B. Remove the electronic unit injectors. Refer to Disassembly and Assembly, "Electronic Unit
Injector - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/4(W)
w
2019/9/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
20. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Note: Refer to Special Instructions, SMHS7953-00, "Use of Valve Seat Insert Puller Group" to
aid with the removal of the inlet and exhaust valve seats.
Illustration 1 g01377064
1. Attach Tooling (B) , Tooling (C) , and a suitable lifting device to cylinder head (1) . Use
Tooling (B) , Tooling (C) , and the suitable lifting device in order to turn over cylinder head
(1) by 180° onto Tooling (D) .
2/4(W)
w
2019/9/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
21. Illustration 2 g01377121
2. Use Tooling (A) in order to remove valve guides (2) (not shown).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
E 384-8862 Valve Guide Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
3/4(W)
w
2019/9/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
22. Illustration 3 g01377130
1. Lubricate the outside of valve guides (2) (not shown) with clean engine oil.
2. Use Tooling (E) in order to install new valve guides (2) . Install valve guide (2) so that
valve guide (2) protrudes 16.000 mm (0.6299 inch) above Surface (X) of cylinder head (1) .
End By:
a. Install the electronic unit injectors. Refer to Disassembly and Assembly, "Electronic Unit
Injector - Install".
b. Install the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and Exhaust
Valves - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Sep 17 09:57:14 UTC+0800 2019
4/4(W)
w
2019/9/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR A6F
Configuration: 320D & 320D L Excavators A6F00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i04625001
Inlet and Exhaust Valve Seat Inserts - Remove and Install
SMCS - 1103-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
166-7441 Valve Seat Extractor Tool 1
6V-4194 Valve Seat Extractor (1)
1
6V-4196 Valve Seat Extractor (1)
1
B 138-7573 Link Bracket 4
C 1U-9200 Lever Puller Hoist 1
D 8S-6691 Cylinder Head Repair Stand 1
( 1 )
Component of the Valve Seat Extractor Tool Group.
Start By:
A. Remove the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
B. Remove the electronic unit injectors. Refer to Disassembly and Assembly, "Electronic Unit
Injectors - Remove".
NOTICE
Keep all parts clean from contaminants.
1/5(W)
w
2019/9/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
24. Contaminants may cause rapid wear and shortened component life.
Note: Refer to Special Instructions, SMHS7953-00, "Use of Valve Seat Insert Puller Group" to
aid with the removal of the inlet and exhaust valve seats.
Illustration 1 g01377064
1. Attach Tooling (B ) , Tooling (C) , and a suitable lifting device to cylinder head (1) . Use
Tooling (B ) , Tooling (C) , and the suitable lifting device in order to turn over cylinder head
(1) by 180° onto Tooling (D) .
2/5(W)
w
2019/9/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
25. Illustration 2 g01376571
2. Use the valve seat grinder of Tooling (A) in order to notch the valve seat.
Illustration 3 g01376578
3. Use the valve seat extractor of Tooling (A) to remove the inlet and exhaust valve seats.
4. Clean the valve seat in the cylinder head. Remove any rough areas from the valve seat in the
cylinder head.
5. Repeat Steps 2 through 4 for the remaining inlet valve seat inserts and exhaust valve seat
inserts.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
E 384-8859 Valve Seat Installer 1
F 384-8860 Valve Seat Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
3/5(W)
w
2019/9/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
26. Illustration 4 g01377071
Typical Example
1. Lower the temperature of the new inlet valve seat inserts (2) . Use Tooling (E) in order to
install a new inlet valve seat insert (2) (not shown) in the cylinder head.
Illustration 5 g01376588
Typical Example
2. Lower the temperature of new exhaust valve seat inserts (3) . Use Tooling (E) and Tooling
(F) in order to install the new exhaust valve seat insert (3) (not shown) in the cylinder head.
Note: The temperature of exhaust valve seat insert (3) is lowered in order to ease the
installation of exhaust valve seat insert (3) .
3. Repeat Step 1 and 2 for the remaining inlet valve seat inserts and exhaust valve seat inserts.
End By:
a. Install the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and Exhaust
Valves - Remove and Install".
b. Install the electronic unit injectors. Refer to Disassembly and Assembly, "Electronic Unit
Injectors - Install".
4/5(W)
w
2019/9/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
27. Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Sep 17 09:58:10 UTC+0800 2019
5/5(W)
w
2019/9/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
28. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR A6F
Configuration: 320D & 320D L Excavators A6F00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02746253
Engine Oil Cooler - Remove
SMCS - 1378-011
Removal Procedure
Start By:
a. Remove the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection Pump
- Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
1/2(W)
w
2019/9/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
29. Illustration 1 g01375410
1. Disconnect harness assembly (1).
2. Remove bolts (2) and remove engine oil cooler (3). Remove gasket (4) (not shown) from the
engine cylinder block.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Sep 17 09:59:05 UTC+0800 2019
2/2(W)
w
2019/9/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
30. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
31. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR A6F
Configuration: 320D & 320D L Excavators A6F00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02746254
Engine Oil Cooler - Disassemble
SMCS - 1378-015
Disassembly Procedure
Start By:
a. Remove the engine oil cooler. Refer to Disassembly and Assembly, "Engine Oil Cooler - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Note: Cleanliness is an important factor. Before you begin the disassembly procedure, the exterior of the
components should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism. Precision components can be damaged by contaminants or by dirt. Perform disassembly
procedures on a clean work surface. Keep components covered and protected at all times.
1/2(W)
w
2019/9/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...