The document provides instructions for removing and installing the inlet manifold on a 314D LCR excavator with a C4.2 engine. It describes removing components like the fuel manifold and air inlet heater before removing bolts and clips to detach the inlet manifold. For installation, it describes cleaning and installing new gaskets before reattaching the manifold with bolts and clips and reinstalling other removed components. Proper torque specifications are provided for fasteners.
Caterpillar cat 314 d lcr excavator (prefix txn) service repair manual (txn00...ifosodkmsme
This document provides instructions for removing and installing the inlet manifold, inlet and exhaust valves, and inlet and exhaust valve springs on a Caterpillar C4.2 engine. The removal process involves using various tools to compress springs and rotate the crankshaft to access components. Installation involves cleaning parts, applying new seals, and carefully reassembling components in the reverse order of removal. Precautions are listed to prevent damage and entry of loose parts into the engine.
Caterpillar cat 314 d lcr excavator (prefix txn) service repair manual (txn00...fjskekdmjekm
The document provides instructions for removing and installing the inlet manifold and inlet and exhaust valves on a Caterpillar 314D LCR excavator. The procedures include using various tools to compress springs, remove bolts and clips, and correctly position gaskets and other components. Precautions are outlined to prevent damage and ensure parts are clean prior to installation. Diagrams illustrate the components and steps in the processes.
Caterpillar cat 321 d lcr excavator (prefix nas) service repair manual (nas00...jjskefkskemik
1. The document provides removal and installation instructions for the inlet manifold on a Caterpillar C6.4 engine.
2. Key steps include using tools to remove bolts and clips, disconnecting hoses, and lifting the manifold off using a bracket and lifting device.
3. Installation involves positioning a new gasket, bolting the manifold back into place, reconnecting hoses, and tightening to the specified torques.
Caterpillar cat 321 d lcr excavator (prefix nas) service repair manual (nas00...fujsjfkskemm
This document provides instructions for removing and installing the inlet manifold on a Caterpillar 321D LCR excavator with a C6.4 engine. The removal process involves detaching hoses, removing bolts and clips, and lifting the manifold off using a lifting device. For installation, the gasket and hoses are reattached, bolts are tightened to the specified torques, and the fuel manifold is reinstalled at the end. Separate sections provide similar instructions for removing and installing inlet and exhaust valves, and related components like valve springs. Safety notices are included throughout regarding keeping parts clean and ensuring components are properly secured.
Caterpillar cat 321 d lcr excavator (prefix nas) service repair manual (nas00...udfdesd
This document provides instructions for removing and installing the inlet manifold on a Caterpillar 321D LCR excavator with a C6.4 engine. The removal process involves detaching hoses, removing bolts and clips, and lifting the manifold off using a lifting device. For installation, the gasket and hoses are reattached, bolts are tightened, and clips are reinstalled. Safety notices are provided to keep parts clean and securely lift the manifold due to its weight.
Caterpillar cat 321 d lcr excavator (prefix nas) service repair manual (nas00...ufdjjsekkmdme
This document provides instructions for removing and installing the inlet manifold on a Caterpillar 321D LCR excavator with a C6.4 engine. The removal process involves detaching hoses, removing bolts and clips, and lifting the manifold off using a lifting device. For installation, the gasket and hoses are reattached, bolts are tightened to the specified torques, and the fuel manifold is reinstalled at the end. Separate sections provide similar instructions for removing and installing inlet and exhaust valves, and related components like valve springs. Safety notices are included throughout regarding keeping parts clean and ensuring components are properly secured.
Caterpillar cat 321 d lcr excavator (prefix nas) service repair manual (nas00...fujsjfkkskefsme
1. The document provides removal and installation instructions for an inlet manifold on a Caterpillar 321D LCR excavator. It details using various tools to remove bolts and clips, disconnect hoses, and lift the manifold off the engine.
2. Removal and installation procedures are also given for inlet and exhaust valve springs on the excavator's C6.4 engine. Tools are used to compress springs and rotate the crankshaft to access the valves.
3. Finally, instructions are provided to remove and install inlet and exhaust valves, using tools like a cylinder head repair stand and valve spring compressor. Precautions are emphasized to avoid damage and properly release spring pressure.
Caterpillar cat 311 d lrr excavator (prefix cla) service repair manual (cla00...fjjsekkdmme
This document provides instructions for removing and installing inlet and exhaust valves, valve guides, and the engine oil cooler on a Caterpillar C4.2 engine. It describes the required tools and steps to remove the cylinder head to access the valves. Procedures are provided for removing and installing the valves, guides, and oil cooler. Precautions are outlined to prevent contamination and contain fluids.
Caterpillar cat 314 d lcr excavator (prefix txn) service repair manual (txn00...ifosodkmsme
This document provides instructions for removing and installing the inlet manifold, inlet and exhaust valves, and inlet and exhaust valve springs on a Caterpillar C4.2 engine. The removal process involves using various tools to compress springs and rotate the crankshaft to access components. Installation involves cleaning parts, applying new seals, and carefully reassembling components in the reverse order of removal. Precautions are listed to prevent damage and entry of loose parts into the engine.
Caterpillar cat 314 d lcr excavator (prefix txn) service repair manual (txn00...fjskekdmjekm
The document provides instructions for removing and installing the inlet manifold and inlet and exhaust valves on a Caterpillar 314D LCR excavator. The procedures include using various tools to compress springs, remove bolts and clips, and correctly position gaskets and other components. Precautions are outlined to prevent damage and ensure parts are clean prior to installation. Diagrams illustrate the components and steps in the processes.
Caterpillar cat 321 d lcr excavator (prefix nas) service repair manual (nas00...jjskefkskemik
1. The document provides removal and installation instructions for the inlet manifold on a Caterpillar C6.4 engine.
2. Key steps include using tools to remove bolts and clips, disconnecting hoses, and lifting the manifold off using a bracket and lifting device.
3. Installation involves positioning a new gasket, bolting the manifold back into place, reconnecting hoses, and tightening to the specified torques.
Caterpillar cat 321 d lcr excavator (prefix nas) service repair manual (nas00...fujsjfkskemm
This document provides instructions for removing and installing the inlet manifold on a Caterpillar 321D LCR excavator with a C6.4 engine. The removal process involves detaching hoses, removing bolts and clips, and lifting the manifold off using a lifting device. For installation, the gasket and hoses are reattached, bolts are tightened to the specified torques, and the fuel manifold is reinstalled at the end. Separate sections provide similar instructions for removing and installing inlet and exhaust valves, and related components like valve springs. Safety notices are included throughout regarding keeping parts clean and ensuring components are properly secured.
Caterpillar cat 321 d lcr excavator (prefix nas) service repair manual (nas00...udfdesd
This document provides instructions for removing and installing the inlet manifold on a Caterpillar 321D LCR excavator with a C6.4 engine. The removal process involves detaching hoses, removing bolts and clips, and lifting the manifold off using a lifting device. For installation, the gasket and hoses are reattached, bolts are tightened, and clips are reinstalled. Safety notices are provided to keep parts clean and securely lift the manifold due to its weight.
Caterpillar cat 321 d lcr excavator (prefix nas) service repair manual (nas00...ufdjjsekkmdme
This document provides instructions for removing and installing the inlet manifold on a Caterpillar 321D LCR excavator with a C6.4 engine. The removal process involves detaching hoses, removing bolts and clips, and lifting the manifold off using a lifting device. For installation, the gasket and hoses are reattached, bolts are tightened to the specified torques, and the fuel manifold is reinstalled at the end. Separate sections provide similar instructions for removing and installing inlet and exhaust valves, and related components like valve springs. Safety notices are included throughout regarding keeping parts clean and ensuring components are properly secured.
Caterpillar cat 321 d lcr excavator (prefix nas) service repair manual (nas00...fujsjfkkskefsme
1. The document provides removal and installation instructions for an inlet manifold on a Caterpillar 321D LCR excavator. It details using various tools to remove bolts and clips, disconnect hoses, and lift the manifold off the engine.
2. Removal and installation procedures are also given for inlet and exhaust valve springs on the excavator's C6.4 engine. Tools are used to compress springs and rotate the crankshaft to access the valves.
3. Finally, instructions are provided to remove and install inlet and exhaust valves, using tools like a cylinder head repair stand and valve spring compressor. Precautions are emphasized to avoid damage and properly release spring pressure.
Caterpillar cat 311 d lrr excavator (prefix cla) service repair manual (cla00...fjjsekkdmme
This document provides instructions for removing and installing inlet and exhaust valves, valve guides, and the engine oil cooler on a Caterpillar C4.2 engine. It describes the required tools and steps to remove the cylinder head to access the valves. Procedures are provided for removing and installing the valves, guides, and oil cooler. Precautions are outlined to prevent contamination and contain fluids.
Caterpillar cat 311 d lrr excavator (prefix cla) service repair manual (cla00...fjjskekmsemm
This document provides the procedure for removing and installing inlet and exhaust valves and valve guides on a Caterpillar C4.2 engine. The procedure involves using various tools to compress springs, remove components in the proper order, clean parts, and inspect for wear. Valves, guides, seals and other components are then reinstalled in the reverse order, taking care to lubricate parts and set components to the correct specifications.
Caterpillar cat 311 d lrr excavator (prefix cla) service repair manual (cla00...fjsekdmmeed
This document provides instructions for removing and installing inlet and exhaust valves, valve guides, and the engine oil cooler on a Caterpillar C4.2 engine. It describes the required tools and steps to remove the cylinder head to access the valves. Procedures are provided for removing and installing the valves, guides, and oil cooler. Precautions are outlined to prevent contamination and contain fluids.
1. The document provides instructions for removing and installing the inlet manifold on a Caterpillar 321D LCR EXCAVATOR powered by a C6.4 engine.
2. The removal procedure involves detaching hoses, removing bolts and clips, and lifting the manifold off using a link bracket.
3. The installation procedure specifies cleaning and preparing surfaces, positioning a new gasket, attaching hoses and bolts, and torquing bolts to the specified values.
This document provides instructions for removing and installing inlet and exhaust valves, valve guides, and the engine oil cooler on a Caterpillar C4.2 engine. It describes the required tools and steps to remove the cylinder head to access the valves. Procedures are provided for removing and installing the valves, guides, and oil cooler. Precautions are outlined to prevent contamination and contain fluids.
Caterpillar cat 311 d lrr excavator (prefix cla) service repair manual (cla00...dkdmidkkdk
This document provides instructions for removing and installing inlet and exhaust valves and valve guides on a C4.2 engine. The procedure involves using various tools to compress springs, remove components in the proper order, clean parts, and lubricate components before installation. Precautions are outlined to prevent injury and ensure proper assembly.
This document provides instructions for removing and installing inlet and exhaust valves, valve guides, and the engine oil cooler on a Caterpillar C4.2 engine. It describes the required tools and steps to remove the cylinder head to access the valves. Procedures are provided for removing and installing valves, valve guides, and the engine oil cooler. Precautions are outlined to prevent contamination and contain fluids.
This document provides instructions for removing and installing inlet and exhaust valves, valve guides, and the engine oil cooler on a Caterpillar C4.2 engine. It describes the required tools and steps to remove the cylinder head to access the valves. Procedures are provided for removing and installing the valves, guides, and oil cooler. Precautions are outlined to prevent contamination and contain fluids.
This document provides instructions for removing and installing inlet and exhaust valves, valve guides, and the engine oil cooler on a Caterpillar C4.2 engine. It describes the required tools and steps to remove the cylinder head to access the valves. Procedures are provided for removing valves, valve guides, and installing new components. The document also describes draining coolant and removing bolts to take off the engine oil cooler.
This document provides instructions for removing and installing inlet and exhaust valves, valve guides, and the engine oil cooler on a Caterpillar C4.2 engine. It describes the required tools and steps to remove the cylinder head to access the valves. Procedures are provided for removing and installing the valves, guides, and oil cooler. Precautions are outlined to prevent contamination and contain fluids.
Caterpillar cat 236 d skid steer loader (prefix mpw) service repair manual (m...uufjdjdkkksmem
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 236D Skid Steer Loader. It describes using a valve spring compressor tool to compress the springs and remove the valve keepers and springs. When installing new springs, the document specifies installing them with the smaller pitch end downward. Safety precautions are provided to avoid injury from parts propelled by spring force.
Caterpillar cat 236 d skid steer loader (prefix mpw) service repair manual (m...fjsjefskekfmme
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 236D Skid Steer Loader. It describes using a valve spring compressor tool to compress the springs and remove the valve keepers and springs. When installing new springs, the document specifies installing them with the smaller pitch end downward. Safety precautions are provided to avoid injury from parts propelled by spring force.
This document provides instructions for disassembling and assembling components of a C27 Industrial Engine, including:
1. Removing and installing the auxiliary drive by removing nuts, studs, pulley, gear, bearings, seals, and shaft.
2. Removing and installing the valve mechanism cover by removing and installing bolts and covers.
3. Removing and installing the valve mechanism cover base by removing tubes, harnesses, bolts, and installing seals and components.
This document provides instructions for disassembling and assembling axle shaft assemblies and brake groups for a 938F wheel loader. It describes removing and installing the front and rear axle housing groups. The procedures are the same for both groups. Key steps include removing retaining rings, planetary carrier assemblies, seals, and applying shop air to remove brake pistons. New seals and lubrication with SAE 30 oil are required for reassembly.
This document provides instructions for removing and installing various components of a C27 Industrial Engine, including:
1. Removing the front gear group by removing bolts and gear assemblies.
2. Removing the front housing by removing covers, dampers, brackets, and bolts to detach the housing.
3. Removing the rear housing by removing elbow assemblies, bolts connecting the oil pan, and disconnecting hose assemblies.
1) The document provides instructions for removing and installing various components of a Caterpillar C9.3 industrial engine, including disconnecting snap-to-connect fittings, removing and installing a muffler, and removing and installing a fuel priming pump and fuel filter base.
2) The procedures include illustrations showing the components and numbered steps for disassembly and reassembly. Safety warnings are provided at the beginning regarding relieving pressures before disconnection.
3) Torque specifications and required tools are listed for relevant installation steps.
This document provides instructions for removing and installing various fuel system components on a Caterpillar C9 Industrial Engine, including:
- Removing and installing the fuel priming pump
- Removing and installing the fuel filter base
- Removing a unit injector from the engine cylinder head
The procedures describe draining fluids, using specialty tools to remove and install parts, cleaning components, lubricating seals, and torquing bolts to the specified values. Technicians are advised to take precautions to prevent spills and contamination when working on the fuel system.
This document provides instructions for disassembling and assembling components of a 938F wheel loader transmission. It describes removing the transmission from the vehicle and then disassembling it into individual parts like shafts, gears, seals, and clutches. The multi-step process includes using various tools to compress springs, remove snap rings, and disassemble interconnected sub-assemblies. Reassembly follows the reverse order and includes inspecting parts for wear and replacing as needed.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil cooler
- Cleaning and installing replacement parts in the reverse order
This document provides instructions for removing and installing various engine components on a Caterpillar C27 Industrial Engine, including:
1) Valves, springs, and related parts using specialized tools to compress springs.
2) Valve guides using a driver tool and ensuring proper height.
3) Valve seat inserts using an extractor tool and driver to install new inserts.
4) The engine oil filter base and related internal parts, noting any spring pressure hazards.
Caterpillar Cat 345D L Excavator (Prefix EEH) Service Repair Manual (EEH00001...jdkskmmdmd1
This document provides instructions for disassembling and assembling the final drive components of a 345D L Excavator. It describes removing 28 components in 28 steps, including the final drive cover, carrier assemblies, ring gear, and sprocket housing. Reassembly is described in 21 steps, beginning with installing bearing cups into the sprocket housing and ending by attaching the coupling to the motor housing. Tools required are listed.
This document provides instructions for removing and installing various engine components on a C27 Industrial Engine, including:
1) Inlet and exhaust valves, springs, and related parts.
2) Inlet and exhaust valve guides.
3) Inlet and exhaust valve seat inserts.
4) The engine oil filter base.
The procedures describe the required tools and provide illustrations showing the parts. Safety notices are included regarding spring-loaded components.
Caterpillar Cat 345C L Excavator (Prefix TBA) Service Repair Manual (TBA00001...jdkskmmdmd1
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps to disassemble the motor by removing components like the head, plates, seals, pins, and brake piston. Identification marks should be made on parts for reassembly. To assemble, the document instructs reversing the 31 disassembly steps and notes that parts must be cleaned and reinstalled in their original locations and orientations.
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This document provides the procedure for removing and installing inlet and exhaust valves and valve guides on a Caterpillar C4.2 engine. The procedure involves using various tools to compress springs, remove components in the proper order, clean parts, and inspect for wear. Valves, guides, seals and other components are then reinstalled in the reverse order, taking care to lubricate parts and set components to the correct specifications.
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This document provides instructions for removing and installing inlet and exhaust valves and valve guides on a C4.2 engine. The procedure involves using various tools to compress springs, remove components in the proper order, clean parts, and lubricate components before installation. Precautions are outlined to prevent injury and ensure proper assembly.
This document provides instructions for removing and installing inlet and exhaust valves, valve guides, and the engine oil cooler on a Caterpillar C4.2 engine. It describes the required tools and steps to remove the cylinder head to access the valves. Procedures are provided for removing and installing valves, valve guides, and the engine oil cooler. Precautions are outlined to prevent contamination and contain fluids.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 314D LCR EXCAVATOR TXN
Configuration: 314D LCR Excavator TXN00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02766796
Inlet Manifold - Remove and Install
SMCS - 1058-010
Removal Procedure
Start By:
A. Remove the fuel manifold. Refer to Disassembly and Assembly, "Fuel Manifold (Rail) -
Remove".
B. Remove the air inlet heater. Refer to Disassembly and Assembly, "Air Inlet Heater -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g01375420
1. Remove bolts (1) and remove clip (2) .
Illustration 2 g01384395
2. Remove bolt (4) and remove the washers. Discard the washers.
3. Remove bolts (6) and remove the washers. Discard the washers.
4. Remove bolts (3) and remove manifold (5) .
Illustration 3 g01384434
5. Remove clips (7) .
6. Disconnect harness assemblies (8) .
7. Remove bolts (10) and remove inlet manifold (9) and the gasket.
Installation Procedure
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4. NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Check the gaskets for wear or for damage. Replace the components, if necessary.
Illustration 4 g01384434
1. Position the new inlet manifold gasket. Position inlet manifold (9) and install bolts (10).
Tighten bolts (10) to a torque of 18 ± 2 N·m (13 ± 1 lb ft).
2. Connect harness assemblies (8) and install clips (7) .
Illustration 5 g01384395
3. Position manifold (5) and install bolts (3) .
4. Install new washers and install bolt (4). Tighten bolt (4) to a torque of 34 ± 4 N·m (25 ± 3 lb
ft).
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5. 5. Install new washers and install bolts (6). Tighten bolts (6) to a torque of 34 ± 4 N·m (25 ± 3
lb ft).
Illustration 6 g01375420
6. Install clip (2) and install bolts (1) .
End By:
a. Install the air inlet heater. Refer to Disassembly and Assembly, "Air Inlet Heater - Remove
and Install"
b. Install the fuel manifold. Refer to Disassembly and Assembly, "Fuel Manifold (Rail) -
Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 314D LCR EXCAVATOR TXN
Configuration: 314D LCR Excavator TXN00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02767700
Inlet and Exhaust Valve Springs - Remove and Install
SMCS - 1108-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6195 Valve Spring Compressor 1
B 9U-6198 Crankshaft Turning Tool 1
Start By:
A. Remove the rocker shaft assembly. Refer to Disassembly and Assembly, "Rocker Shaft and
Pushrod - Remove".
B. Remove the valve mechanism cover base. Refer to Disassembly and Assembly, "Valve
Mechanism Cover Base - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: The following procedure should be adopted in order to remove the valve springs when the
cylinder head is installed to the engine.
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7. Note: Ensure that the appropriate piston is at top dead center before the valve spring is removed.
Failure to ensure that the piston is at top dead center may allow the valve to drop into the cylinder
bore.
NOTICE
Plug the apertures for the push rods in the cylinder head in order to
prevent the entry of loose parts into the engine.
Illustration 1 g01376301
Illustration 2 g01376302
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8. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
NOTICE
Ensure that the valve spring is compressed squarely or damage to the
valve stem may occur.
1. Install Tooling (A) into position on the cylinder head in order to compress a valve spring (4)
for the appropriate piston.
2. Use Tooling (A) in order to compress valve spring (4) and open valve (1) slightly.
Note: Do not compress valve spring (4) so that valve spring retainer (3) touches valve stem
seal (5) .
3. Use Tooling (B) in order to rotate the crankshaft carefully, until the piston touches the
valve.
Note: Do not use excessive force to turn the crankshaft. The use of force can result in bent
valve stems.
4. Continue to rotate the crankshaft and gradually release the pressure on Tooling (A) until the
piston is at the top dead center position. The valve is now held in a position that allows
valve spring (4) to be safely removed.
Note: Valve springs must be replaced in pairs for the inlet valve or the exhaust valve of
each cylinder. If all valve springs require replacement the procedure can be carried out on
two cylinders at the same time. The procedure can be carried out on the following pairs of
cylinders. 1 with 4 and 2 with 3. Ensure that all of the valve springs are installed before
changing from one pair of cylinders to another pair of cylinders.
NOTICE
Do not turn the crankshaft while the valve springs are removed.
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9. 5. Apply sufficient pressure to Tooling (A) in order to allow removal of valve keepers (2) .
Note: Do not compress valve spring (4) so that valve spring retainer (3) touches valve stem
seal (5) .
Remove valve keepers (2) .
6. Slowly release the pressure on Tooling (A).
7. Remove valve spring retainer (3) and remove valve spring (4) .
8. If necessary, remove valve stem seals (5) .
9. Remove Tooling (A) .
Note: The installation of each set of valve springs (4) must be completed before attempting to
remove the next set of valve springs (4) .
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 9U-6195 Valve Spring Compressor 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 3 g01376913
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10. Illustration 4 g01376302
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
1. The outer face of the valve guides must be clean and dry before installing the valve stem
seal (5). Install new valve stem seal (5) onto the valve guide.
2. Install valve spring (4) onto the cylinder head. Position valve spring retainer (3) on valve
spring (4) .
3. Install Tooling (A) in the appropriate position on the cylinder head in order to compress
valve spring (4) .
4. Apply sufficient pressure to Tooling (A) in order to install valve keepers (2). Do not
compress valve spring (4) so that valve spring retainer (3) touches valve stem seal (5) .
5. Carefully release the pressure on Tooling (A) .
End By:
a. Install the valve mechanism cover base. Refer to Disassembly and Assembly, "Valve
Mechanism Cover Base - Remove and Install".
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11. b. Install the rocker shaft assembly. Refer to Disassembly and Assembly, "Rocker Shaft and
Pushrod - Install".
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 314D LCR EXCAVATOR TXN
Configuration: 314D LCR Excavator TXN00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02767800
Inlet and Exhaust Valves - Remove and Install
SMCS - 1105-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 8S-6691 Cylinder Head Repair Stand 1
B 9U-6195 Valve Spring Compressor Gp 1
C 5P-1720 Seal Pick 1
Start By:
A. Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Note the location and orientation of all components for assembly purposes.
1. Clean the bottom face of the cylinder head. Check the depth of the valves below the face of
the cylinder head before the valve springs are removed. Refer to Specifications, "Cylinder
Head Valves" for the correct dimensions.
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13. 2. Place a temporary identification mark on the heads of the valves in order to identify the
correct position.
Illustration 1 g01376164
Typical Example
3. Use a suitable lifting device in order to position cylinder head (1) onto Tooling (A) with the
valve springs upward. The weight of cylinder head (1) is approximately 70 kg (155 lb).
Note: Ensure that cylinder head (1) is kept on a clean, soft surface in order to prevent
damage to the machined face.
Illustration 2 g01376174
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14. Illustration 3 g01376184
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
4. Install Tooling (B) on cylinder head (1) in order to compress valve spring (5) .
NOTICE
Ensure that the valve spring is compressed squarely or damage to the
valve stem may occur.
5. Apply sufficient pressure to Tooling (B) in order to remove valve keepers (3). Do not
compress the spring so that valve spring retainer (4) touches valve stem seal (6) .
6. Slowly release the pressure on Tooling (B) .
7. Remove valve spring retainer (4). Remove valve spring (5). Remove valve (2) .
8. Use Tooling (C) in order to remove valve stem seal (6) .
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15. 9. Repeat Steps 4 through 7 for the remaining valves.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 8S-6691 Cylinder Head Repair Stand 1
B 9U-6195 Valve Spring Compressor Gp 1
D 312-8755 Valve Stem Seal Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Clean all components of the cylinder head assembly. Ensure that all ports, all coolant
passages and all lubrication passages in the cylinder head are free from debris. Follow Steps
1.a through 1.d in order to inspect the components of the cylinder head assembly. Replace
any components that are worn or damaged.
a. Inspect the cylinder head for wear and for damage. Refer to Testing and Adjusting,
"Cylinder Head Inspect".
b. Inspect the valve seats for wear and for damage. Refer to Specifications, "Cylinder
Head Valves" for further information.
c. Inspect the valve guides for wear and for damage. Refer to Specifications, "Cylinder
Head Valves" and Testing and Adjusting, "Valve Guide - Inspect" for further
information.
d. Inspect the valves for wear and for damage. Refer to Specifications, "Cylinder Head
Valves ".
e. Inspect valve springs (5) for damage and for the correct length. Refer to
Specifications, "Cylinder Head Valves ".
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16. Illustration 4 g01376184
Illustration 5 g01376926
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
2. Lubricate the stem of valve (2) with clean engine oil. Install valve (2) in the appropriate
position in the cylinder head. Check the depth of valve (2) below the face of the cylinder
head. Refer to Testing and Adjusting, "Valve Depth - Inspect" for more information.
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17. 3. The outer face of the valve guides must be clean and dry before installing the valve stem
seal (6). Use Tooling (C) in order to install new valve stem seal (6) onto the valve guide.
4. Install valve spring (5) onto the cylinder head. Position valve spring retainer (4) on valve
spring (5) .
5. Install Tooling (B) in the appropriate position on cylinder head (1) in order to compress
valve spring (5) .
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
6. Apply sufficient pressure to Tooling (B) in order to install valve keepers (3). Do not
compress spring (5) so that valve spring retainer (4) touches valve stem seal (6) .
7. Carefully release the pressure on Tooling (B) .
8. Repeat Steps 2 through 7 for the remaining valves.
End By: Install the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Install".
Copyright 1993 - 2020 Caterpillar Inc.
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18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 314D LCR EXCAVATOR TXN
Configuration: 314D LCR Excavator TXN00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i04625005
Inlet and Exhaust Valve Guides - Remove and Install
SMCS - 1104-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 384-8861 Valve Guide Remover 1
B 138-7573 Link Bracket 4
C 1U-9200 Lever Puller Hoist 1
D 8S-6691 Cylinder Head Repair Stand 1
Start By:
A. Remove the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
B. Remove the electronic unit injectors. Refer to Disassembly and Assembly, "Electronic Unit
Injector - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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19. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Note: Refer to Special Instructions, SMHS7953-00, "Use of Valve Seat Insert Puller Group" to
aid with the removal of the inlet and exhaust valve seats.
Illustration 1 g01377064
Typical Example
1. Attach Tooling (B) , Tooling (C) , and a suitable lifting device to cylinder head (1) . Use
Tooling (B) , Tooling (C) , and the suitable lifting device in order to turn over cylinder head
(1) by 180° onto Tooling (D) .
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20. Illustration 2 g01377121
2. Use Tooling (A) in order to remove valve guides (2) (not shown).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
E 384-8862 Valve Guide Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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21. Illustration 3 g01377130
1. Lubricate the outside of valve guides (2) (not shown) with clean engine oil.
2. Use Tooling (E) in order to install new valve guides (2) . Install valve guide (2) so that
valve guide (2) protrudes 16.000 mm (0.6299 inch) above Surface (X) of cylinder head (1) .
End By:
a. Install the electronic unit injectors. Refer to Disassembly and Assembly, "Electronic Unit
Injector - Install".
b. Install the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and Exhaust
Valves - Remove and Install".
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22. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 314D LCR EXCAVATOR TXN
Configuration: 314D LCR Excavator TXN00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02768108
Engine Oil Cooler - Remove
SMCS - 1378-011
Removal Procedure
Start By:
A. Remove the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection Pump
- Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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23. 1. Drain the coolant into a suitable container for storage or disposal. Refer to Operation and
Maintenance Manual, "Cooling System Coolant (ELC) - Change".
Illustration 1 g01384719
2. Remove bolts (1) .
3. Remove bolts (2) and remove engine oil cooler (3). Remove gasket (4) (not shown) from the
engine cylinder block.
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24. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 314D LCR EXCAVATOR TXN
Configuration: 314D LCR Excavator TXN00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02746254
Engine Oil Cooler - Disassemble
SMCS - 1378-015
Disassembly Procedure
Start By:
a. Remove the engine oil cooler. Refer to Disassembly and Assembly, "Engine Oil Cooler - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Note: Cleanliness is an important factor. Before you begin the disassembly procedure, the exterior of the
components should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism. Precision components can be damaged by contaminants or by dirt. Perform disassembly
procedures on a clean work surface. Keep components covered and protected at all times.
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25. Illustration 1 g01375411
1. Remove bolts (9) and the washers. Remove cover (8) and gasket (7).
2. Remove nuts (5) and the washers from engine oil cooler cover (4). Remove nuts (6) and the washers
from engine oil cooler cover (4).
3. Remove engine oil cooler core (2) from engine oil cooler cover (4). Remove gaskets (1) and (3).
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26. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
27. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 314D LCR EXCAVATOR TXN
Configuration: 314D LCR Excavator TXN00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02746255
Engine Oil Cooler - Assemble
SMCS - 1378-016
Assembly Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Cleanliness is an important factor. Before assembly, thoroughly clean all parts in cleaning fluid.
Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint may be deposited on the parts
which may cause trouble. Inspect all parts. If any parts are worn or damaged, use new parts for
replacement. Dirt and other contaminants can damage the precision component. Perform assembly
procedures on a clean work surface. Keep components covered and protected at all times.
Note: Check the gaskets for damage. Replace the components, if necessary.
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28. Illustration 1 g01375411
1. Install gaskets (3) and (1) to engine oil cooler core (2). Position engine oil cooler core (2) to engine
oil cooler cover (4).
2. Install the washers and nuts (6). Install the washers and nuts (5).
3. Install gasket (7) and position cover (8). Install the washers and bolts (9).
End By:
a. Install the engine oil cooler. Refer to Disassembly and Assembly, "Engine Oil Cooler - Install".
Copyright 1993 - 2020 Caterpillar Inc.
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29. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 314D LCR EXCAVATOR TXN
Configuration: 314D LCR Excavator TXN00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02768201
Engine Oil Cooler - Install
SMCS - 1378-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Check the gaskets for wear or for damage. Replace the components, if necessary.
Illustration 1 g01384719
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