This document provides assembly instructions for a travel motor on a 314E LCR excavator. It includes 27 steps to assemble the internal components of the travel motor such as installing seals, bearings, gears, and housing components. Precise torques are specified for each fastener. Safety cautions are included for installing spring loaded parts to prevent injury. Tools required for the assembly are also listed.
Caterpillar cat 314 d lcr excavator (prefix byj) service repair manual (byj00...soeldksejdksem
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 314D CR and 314D LCR excavator. It lists 17 required tools and gives detailed step-by-step instructions to disassemble each component. Some key steps include draining fluids, removing covers and plates, using pullers to remove bearings, and noting part locations for reassembly. Safety notices are provided regarding releasing pressures and springs.
Caterpillar cat 323 d l excavator (prefix sdc) service repair manual (sdc0000...fjskksmem
The document provides step-by-step instructions for disassembling and assembling a travel motor. It begins with disassembly instructions, listing 27 steps to remove components such as the head, check valves, fittings, seals, brake piston, plates, and shaft. It then provides assembly instructions in 25 steps, listing the components to be installed in reverse order, and noting to clean parts and apply oil or seals at various steps. Precise positioning and alignment of parts is emphasized to ensure proper reassembly.
This document provides instructions for assembling and disassembling parts of the final drive on a 323 excavator. It includes:
- A list of required tools for the jobs.
- Procedures for assembling the travel motor that include installing nuts, plugs and seals.
- Directions for disassembling the final drive that involve removing the final drive and sprocket, and marking parts for alignment during reassembly.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w012...fjsekdmmeed
1. The document provides instructions for removing and installing the front gear group, front housing, and valve mechanism cover on a 120G Motor Grader with a 3304 engine.
2. The front gear group removal procedure involves removing bolts, plates, and gears to access the camshaft and fuel pump gears.
3. Removing the front housing requires first removing other components like the water pump and crankshaft seal. Bolts are then removed to lift off the housing and gasket.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix l5g) service r...ifse9diodkdk
This document provides instructions for disassembling the final drive of a 329D L Mobile Hydraulic Power Unit. It outlines 30 steps to fully disassemble the final drive, including removing gears, carriers, shafts, seals and other components. Various tools are required to secure, lift and remove parts. Cleanliness is important to prevent dirt from entering during disassembly.
Caterpillar cat 304 d cr mini excavator (prefix tyk) service repair manual (t...fikskkdmmd1
This document provides instructions for disassembling and inspecting various engine components of a 304D CR Mini Excavator including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. The 10-page document outlines the disassembly sequence and provides illustrations to remove each component. Technicians are instructed to inspect parts for wear and damage, measure component clearances, and replace worn parts.
Caterpillar cat c2.2 industrial engine (prefix g7 m) service repair manual (g...ifkkdmdmdm
The document provides instructions for removing and installing the crankshaft pulley and front seal on an industrial engine. It describes removing the pulley by drilling holes in the seal, inserting a puller tool, and removing the woodruff key from the crankshaft. For installation, it instructs to clean components, insert the key, lubricate parts, and tighten the pulley nut to the specified torque. It also describes removing the front housing by removing mounting nuts and identifying locating features.
The document provides instructions for disassembling the front and rear final drive carriers, hubs, and brakes of an M320 excavator. The 28 step procedure describes how to remove components like planetary carriers, sun gears, ring gears, brake pistons, bearings, and seals. Tools required include retaining ring pliers, pullers, wrenches, and hammers. Safety notices are provided to release hydraulic pressure and contain fluids before disassembly.
Caterpillar cat 314 d lcr excavator (prefix byj) service repair manual (byj00...soeldksejdksem
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 314D CR and 314D LCR excavator. It lists 17 required tools and gives detailed step-by-step instructions to disassemble each component. Some key steps include draining fluids, removing covers and plates, using pullers to remove bearings, and noting part locations for reassembly. Safety notices are provided regarding releasing pressures and springs.
Caterpillar cat 323 d l excavator (prefix sdc) service repair manual (sdc0000...fjskksmem
The document provides step-by-step instructions for disassembling and assembling a travel motor. It begins with disassembly instructions, listing 27 steps to remove components such as the head, check valves, fittings, seals, brake piston, plates, and shaft. It then provides assembly instructions in 25 steps, listing the components to be installed in reverse order, and noting to clean parts and apply oil or seals at various steps. Precise positioning and alignment of parts is emphasized to ensure proper reassembly.
This document provides instructions for assembling and disassembling parts of the final drive on a 323 excavator. It includes:
- A list of required tools for the jobs.
- Procedures for assembling the travel motor that include installing nuts, plugs and seals.
- Directions for disassembling the final drive that involve removing the final drive and sprocket, and marking parts for alignment during reassembly.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w012...fjsekdmmeed
1. The document provides instructions for removing and installing the front gear group, front housing, and valve mechanism cover on a 120G Motor Grader with a 3304 engine.
2. The front gear group removal procedure involves removing bolts, plates, and gears to access the camshaft and fuel pump gears.
3. Removing the front housing requires first removing other components like the water pump and crankshaft seal. Bolts are then removed to lift off the housing and gasket.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix l5g) service r...ifse9diodkdk
This document provides instructions for disassembling the final drive of a 329D L Mobile Hydraulic Power Unit. It outlines 30 steps to fully disassemble the final drive, including removing gears, carriers, shafts, seals and other components. Various tools are required to secure, lift and remove parts. Cleanliness is important to prevent dirt from entering during disassembly.
Caterpillar cat 304 d cr mini excavator (prefix tyk) service repair manual (t...fikskkdmmd1
This document provides instructions for disassembling and inspecting various engine components of a 304D CR Mini Excavator including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. The 10-page document outlines the disassembly sequence and provides illustrations to remove each component. Technicians are instructed to inspect parts for wear and damage, measure component clearances, and replace worn parts.
Caterpillar cat c2.2 industrial engine (prefix g7 m) service repair manual (g...ifkkdmdmdm
The document provides instructions for removing and installing the crankshaft pulley and front seal on an industrial engine. It describes removing the pulley by drilling holes in the seal, inserting a puller tool, and removing the woodruff key from the crankshaft. For installation, it instructs to clean components, insert the key, lubricate parts, and tighten the pulley nut to the specified torque. It also describes removing the front housing by removing mounting nuts and identifying locating features.
The document provides instructions for disassembling the front and rear final drive carriers, hubs, and brakes of an M320 excavator. The 28 step procedure describes how to remove components like planetary carriers, sun gears, ring gears, brake pistons, bearings, and seals. Tools required include retaining ring pliers, pullers, wrenches, and hammers. Safety notices are provided to release hydraulic pressure and contain fluids before disassembly.
Caterpillar cat m325 b mh wheeled excavator (prefix bgn) service repair manua...ifkkdmdmdm
This document provides instructions for removing and installing a fuel injection control linkage on a Caterpillar M325B wheeled excavator with a 3116 engine. The removal procedure involves using special tools to remove clips and pins connecting the governor and linkage. The installation involves applying lubricant to seals, connecting the governor and linkage with pins and clips, and adjusting the fuel setting. Special manuals and tools are referenced for additional guidance on governors, linkages, and adjustments.
Caterpillar cat 330 c l excavator (prefix jab) service repair manual (jab0000...hhjsekmdmm
1) The document provides step-by-step instructions for disassembling and assembling the travel motor of a 330C and 330C L excavator.
2) It lists 28 steps for disassembly, including removing the head, brake piston, plates and discs, seals, and other components.
3) It then lists 28 steps for assembly, placing components back in reverse order and noting proper installation of seals, springs, and other parts.
The document provides assembly instructions for installing a swing gear and bearing on an excavator. It lists required tools and parts. The procedure involves cleaning the swing gear and bearing, applying lubricant and sealant, lifting it into position using links, and securing it with bolts torqued to specification. Inner and outer dust seals are installed in seal grooves before completing reassembly of the undercarriage frame.
1. The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 323 excavator with a C7.1 engine.
2. To remove the flywheel, bolts must first be removed and guide studs installed before lifting the flywheel off using a lifting device. The flywheel ring gear can then be removed by heating and punching.
3. Flywheel installation requires cleaning, installing the ring gear by heating and pressing it on, checking the rear seal for leaks, lifting the flywheel onto guide studs and torquing the bolts.
Caterpillar cat 120 g motor grader (prefix 4hd) service repair manual (4hd000...fjsekdmmeed
This document provides instructions for removing and installing the fuel injection pump housing and governor of a 120G Motor Grader. It is a 10 step process to remove the parts which includes using various tools to remove bolts, nuts, tubes and the housing itself. The 8 step process to install includes positioning bearings, installing the camshaft, washer, snap ring and other parts, and ensuring proper timing of the governor.
Caterpillar cat 315 c excavator (prefix ake) service repair manual (ake00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, beginning with removing the piston motor and ending by taking apart the shaft assembly. It then lists 25 steps for reassembly in reverse order, starting with pressing the inner race back onto the shaft and ending by installing the port plate. Precautions are provided regarding cleanliness, identification marks, and pressurized springs. Tools required include link brackets, a slide hammer, bearing puller, and molybdenum grease.
The document provides instructions for removing and installing various engine components on a Caterpillar 330D2 excavator, including the engine oil pump, water pump, water temperature regulator, and flywheel. The procedures note required tools and safety precautions. Components must be clean and free of damage, with replacement of worn parts. Proper torque values are specified for reinstallation of components.
Caterpillar cat m325 d l mh excavator (prefix kay) service repair manual (kay...ifkkdmdmdm
This document provides installation instructions for separating an upper frame from an undercarriage frame on an excavator. It outlines 33 steps including removing components like the stick, front and rear drive shafts, swivel, and boom cylinder. It instructs using lifting devices and support stands to position the frames separately and install retaining pins. Proper identification of hose and tube assemblies is noted for reinstallation.
Caterpillar cat m325 d mh excavator (prefix edf) service repair manual (edf02...ifkkdmdmdm
This document provides instructions for disassembling and assembling a swing motor. It includes:
1) A list of required tools for disassembly and assembly.
2) 26 step-by-step instructions for disassembling the motor which include removing parts like the head, relief valves, piston, and bearings.
3) 11 step-by-step instructions for assembling the motor which include installing new seals, bearings, piston, and reattaching the head.
Caterpillar cat 390 f l excavator (prefix hjd) service repair manual (hjd0000...fujskekfmsme
The document provides disassembly instructions for a 390F L excavator travel motor in 40 steps. It details removing components such as the motor head, relief valves, pistons, springs, seals, plates, and bearings. Tools required include link brackets, a slide hammer puller, threaded rods, pliers, and a driver group. Safety notices are provided to contain fluids and brace against spring forces during disassembly.
Caterpillar cat 314 d lcr excavator (prefix pdp) service repair manual (pdp00...soeldksejdksem
The document provides instructions for removing and installing an idler gear in the front gear group of a Caterpillar C4.2 engine. It describes in detail:
1) Removing the idler gear by removing the bolt and washer, thrust plate, and pulling the gear off using a puller tool.
2) Installing a new bushing if needed and lowering the idler shaft temperature before installing the shaft, idler gear, thrust plate, washer and bolt.
3) Checking backlash and end play measurements during installation.
This document provides instructions for removing the engine oil filter base and oil cooler from a Caterpillar 329D LN excavator. The key steps are:
1. Drain engine oil and coolant from the systems before removal to contain fluids.
2. For a remote-mounted filter base, use a strap wrench to remove the oil filter, then remove bolts and the filter base.
3. For an engine-mounted base, drain the cooling system, then remove hoses and bolts to separate the oil cooler from the engine.
Caterpillar cat m325 c mh wheeled excavator (prefix xja) service repair manua...ifkkdmdmdm
This document provides instructions for assembling a swing drive for a wheeled excavator model M325C MH. It describes 35 steps to assemble bearings, gears, seals, shafts, housings and other components. Tools required include pliers, anti-seize compound, gasket sealant, thread lock compound and various fasteners. Precautions are given to clean parts thoroughly and inspect for wear or damage before assembly. Weights of components are provided to assist with lifting and positioning. Torque specifications are listed for fasteners.
Caterpillar cat 320 d lrr excavator (prefix ejt) service repair manual (ejt00...fjsekdmmeed
The document provides instructions for removing and installing the flywheel and crankshaft pulley on a 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the flywheel, flywheel housing, and crankshaft pulley. Detailed steps and illustrations are provided for disassembling and reassembling these parts, including cleaning, inspecting, and applying sealants to mating surfaces. Safety notices advise keeping parts clean and containing fluids.
Caterpillar cat 950 f wheel loader (prefix 4dj) service repair manual (4dj000...ifkkdmdmdm
This document provides step-by-step instructions for disassembling the transmission of a 950F Wheel Loader model. It lists 79 steps to remove various transmission components including the torque converter, transmission control valve, carrier assemblies, planetary gears, clutches, seals, and housing components. Detailed diagrams accompany each step to illustrate the proper procedure and required tooling.
Caterpillar cat 374 d l excavator (prefix pja) service repair manual (pja0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 374D L excavator. It lists over 30 detailed steps for removing components like the ring gear, carrier assemblies, gears, shafts and seals. Bearing preload is determined by applying specific pressures and measuring clearances with a micrometer. All components must be thoroughly cleaned before precise reassembly in their original locations using torque wrenches and lifting devices, with seals and threaded surfaces coated in locking compound or adhesive.
Caterpillar cat 432 f backhoe loader (prefix lnr) service repair manual (lnr0...ujfdjjskkemme
This document provides assembly instructions for a 432F backhoe loader transmission. It describes assembling the transmission case and installing various components like bearings, seals, gears, shafts, and sensors. Detailed steps are given for assembling the input shaft, reverse shaft, direct drive shafts, and output shafts. The final assembly instructions describe attaching the transmission case and checking clearances on the shafts. Precautions are included for working with compressed springs.
Caterpillar cat 390 f excavator (prefix feh) service repair manual (feh00001 ...fjkskedmme
The document provides instructions for disassembling and assembling the travel motor of a 390F excavator. It describes 40 steps to disassemble the various components of the travel motor including removing the head, relief valves, spools, pistons, plates, seals and bearings. It then describes 36 steps for reassembling the components in reverse order, making sure to align marks and reinstall parts in their original locations. Precautions are provided regarding spring loaded components.
Caterpillar cat 323 e l excavator (prefix tdw) service repair manual (tdw0000...fjskefkemms
This document provides assembly and disassembly instructions for a swing drive on excavator models 323E L, 323E LN, and 323E SA. It includes 21 steps for disassembly and 18 steps for assembly. Key steps include using retaining ring pliers and pullers to remove gears, carriers, shafts, and seals from the housing. Assembly involves pressing components back into place, applying threadlocker, and torquing bolts to specifications. The document provides detailed illustrations and lists required tools for each step.
Caterpillar cat 320 d lrr excavator (prefix tae) service repair manual (tae00...fjsekdmmeed
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D LRR excavator engine. It describes using special tools to compress the valve springs, rotate the crankshaft, and remove the springs and related components. The installation section gives steps for cleaning, lubricating, and reinstalling the springs and seals in the proper order. Removal and installation of valve guides is also outlined.
Caterpillar cat 314 e lcr excavator (prefix zjt) service repair manual (zjt00...soeldksejdksem
This document provides assembly instructions for a final drive and travel motor on a 314E LCR excavator. It includes 28 steps to assemble the travel motor components such as installing seals, bearings, gears, and covers. Tables provide specifications for parts and required tools. Illustrations show each assembly step. Proper procedures and torque specifications are listed to correctly assemble the travel motor and final drive.
Caterpillar Cat 326D L Excavator (Prefix PJM) Service Repair Manual (PJM00001...jdjkskmikdkmd
The document provides instructions for assembling and disassembling a recoil spring on an excavator. It describes using a special tooling bench to safely compress the recoil spring. The assembly procedure involves placing the spring components in the bench and using hydraulics to compress it slightly. A retaining nut is then tightened and locked in place before removing the assembly from the bench. Disassembly is the reverse of this process, with the spring safely compressed in the bench before removing the retaining nut.
Caterpillar cat m325 b mh wheeled excavator (prefix bgn) service repair manua...ifkkdmdmdm
This document provides instructions for removing and installing a fuel injection control linkage on a Caterpillar M325B wheeled excavator with a 3116 engine. The removal procedure involves using special tools to remove clips and pins connecting the governor and linkage. The installation involves applying lubricant to seals, connecting the governor and linkage with pins and clips, and adjusting the fuel setting. Special manuals and tools are referenced for additional guidance on governors, linkages, and adjustments.
Caterpillar cat 330 c l excavator (prefix jab) service repair manual (jab0000...hhjsekmdmm
1) The document provides step-by-step instructions for disassembling and assembling the travel motor of a 330C and 330C L excavator.
2) It lists 28 steps for disassembly, including removing the head, brake piston, plates and discs, seals, and other components.
3) It then lists 28 steps for assembly, placing components back in reverse order and noting proper installation of seals, springs, and other parts.
The document provides assembly instructions for installing a swing gear and bearing on an excavator. It lists required tools and parts. The procedure involves cleaning the swing gear and bearing, applying lubricant and sealant, lifting it into position using links, and securing it with bolts torqued to specification. Inner and outer dust seals are installed in seal grooves before completing reassembly of the undercarriage frame.
1. The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 323 excavator with a C7.1 engine.
2. To remove the flywheel, bolts must first be removed and guide studs installed before lifting the flywheel off using a lifting device. The flywheel ring gear can then be removed by heating and punching.
3. Flywheel installation requires cleaning, installing the ring gear by heating and pressing it on, checking the rear seal for leaks, lifting the flywheel onto guide studs and torquing the bolts.
Caterpillar cat 120 g motor grader (prefix 4hd) service repair manual (4hd000...fjsekdmmeed
This document provides instructions for removing and installing the fuel injection pump housing and governor of a 120G Motor Grader. It is a 10 step process to remove the parts which includes using various tools to remove bolts, nuts, tubes and the housing itself. The 8 step process to install includes positioning bearings, installing the camshaft, washer, snap ring and other parts, and ensuring proper timing of the governor.
Caterpillar cat 315 c excavator (prefix ake) service repair manual (ake00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, beginning with removing the piston motor and ending by taking apart the shaft assembly. It then lists 25 steps for reassembly in reverse order, starting with pressing the inner race back onto the shaft and ending by installing the port plate. Precautions are provided regarding cleanliness, identification marks, and pressurized springs. Tools required include link brackets, a slide hammer, bearing puller, and molybdenum grease.
The document provides instructions for removing and installing various engine components on a Caterpillar 330D2 excavator, including the engine oil pump, water pump, water temperature regulator, and flywheel. The procedures note required tools and safety precautions. Components must be clean and free of damage, with replacement of worn parts. Proper torque values are specified for reinstallation of components.
Caterpillar cat m325 d l mh excavator (prefix kay) service repair manual (kay...ifkkdmdmdm
This document provides installation instructions for separating an upper frame from an undercarriage frame on an excavator. It outlines 33 steps including removing components like the stick, front and rear drive shafts, swivel, and boom cylinder. It instructs using lifting devices and support stands to position the frames separately and install retaining pins. Proper identification of hose and tube assemblies is noted for reinstallation.
Caterpillar cat m325 d mh excavator (prefix edf) service repair manual (edf02...ifkkdmdmdm
This document provides instructions for disassembling and assembling a swing motor. It includes:
1) A list of required tools for disassembly and assembly.
2) 26 step-by-step instructions for disassembling the motor which include removing parts like the head, relief valves, piston, and bearings.
3) 11 step-by-step instructions for assembling the motor which include installing new seals, bearings, piston, and reattaching the head.
Caterpillar cat 390 f l excavator (prefix hjd) service repair manual (hjd0000...fujskekfmsme
The document provides disassembly instructions for a 390F L excavator travel motor in 40 steps. It details removing components such as the motor head, relief valves, pistons, springs, seals, plates, and bearings. Tools required include link brackets, a slide hammer puller, threaded rods, pliers, and a driver group. Safety notices are provided to contain fluids and brace against spring forces during disassembly.
Caterpillar cat 314 d lcr excavator (prefix pdp) service repair manual (pdp00...soeldksejdksem
The document provides instructions for removing and installing an idler gear in the front gear group of a Caterpillar C4.2 engine. It describes in detail:
1) Removing the idler gear by removing the bolt and washer, thrust plate, and pulling the gear off using a puller tool.
2) Installing a new bushing if needed and lowering the idler shaft temperature before installing the shaft, idler gear, thrust plate, washer and bolt.
3) Checking backlash and end play measurements during installation.
This document provides instructions for removing the engine oil filter base and oil cooler from a Caterpillar 329D LN excavator. The key steps are:
1. Drain engine oil and coolant from the systems before removal to contain fluids.
2. For a remote-mounted filter base, use a strap wrench to remove the oil filter, then remove bolts and the filter base.
3. For an engine-mounted base, drain the cooling system, then remove hoses and bolts to separate the oil cooler from the engine.
Caterpillar cat m325 c mh wheeled excavator (prefix xja) service repair manua...ifkkdmdmdm
This document provides instructions for assembling a swing drive for a wheeled excavator model M325C MH. It describes 35 steps to assemble bearings, gears, seals, shafts, housings and other components. Tools required include pliers, anti-seize compound, gasket sealant, thread lock compound and various fasteners. Precautions are given to clean parts thoroughly and inspect for wear or damage before assembly. Weights of components are provided to assist with lifting and positioning. Torque specifications are listed for fasteners.
Caterpillar cat 320 d lrr excavator (prefix ejt) service repair manual (ejt00...fjsekdmmeed
The document provides instructions for removing and installing the flywheel and crankshaft pulley on a 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the flywheel, flywheel housing, and crankshaft pulley. Detailed steps and illustrations are provided for disassembling and reassembling these parts, including cleaning, inspecting, and applying sealants to mating surfaces. Safety notices advise keeping parts clean and containing fluids.
Caterpillar cat 950 f wheel loader (prefix 4dj) service repair manual (4dj000...ifkkdmdmdm
This document provides step-by-step instructions for disassembling the transmission of a 950F Wheel Loader model. It lists 79 steps to remove various transmission components including the torque converter, transmission control valve, carrier assemblies, planetary gears, clutches, seals, and housing components. Detailed diagrams accompany each step to illustrate the proper procedure and required tooling.
Caterpillar cat 374 d l excavator (prefix pja) service repair manual (pja0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 374D L excavator. It lists over 30 detailed steps for removing components like the ring gear, carrier assemblies, gears, shafts and seals. Bearing preload is determined by applying specific pressures and measuring clearances with a micrometer. All components must be thoroughly cleaned before precise reassembly in their original locations using torque wrenches and lifting devices, with seals and threaded surfaces coated in locking compound or adhesive.
Caterpillar cat 432 f backhoe loader (prefix lnr) service repair manual (lnr0...ujfdjjskkemme
This document provides assembly instructions for a 432F backhoe loader transmission. It describes assembling the transmission case and installing various components like bearings, seals, gears, shafts, and sensors. Detailed steps are given for assembling the input shaft, reverse shaft, direct drive shafts, and output shafts. The final assembly instructions describe attaching the transmission case and checking clearances on the shafts. Precautions are included for working with compressed springs.
Caterpillar cat 390 f excavator (prefix feh) service repair manual (feh00001 ...fjkskedmme
The document provides instructions for disassembling and assembling the travel motor of a 390F excavator. It describes 40 steps to disassemble the various components of the travel motor including removing the head, relief valves, spools, pistons, plates, seals and bearings. It then describes 36 steps for reassembling the components in reverse order, making sure to align marks and reinstall parts in their original locations. Precautions are provided regarding spring loaded components.
Caterpillar cat 323 e l excavator (prefix tdw) service repair manual (tdw0000...fjskefkemms
This document provides assembly and disassembly instructions for a swing drive on excavator models 323E L, 323E LN, and 323E SA. It includes 21 steps for disassembly and 18 steps for assembly. Key steps include using retaining ring pliers and pullers to remove gears, carriers, shafts, and seals from the housing. Assembly involves pressing components back into place, applying threadlocker, and torquing bolts to specifications. The document provides detailed illustrations and lists required tools for each step.
Caterpillar cat 320 d lrr excavator (prefix tae) service repair manual (tae00...fjsekdmmeed
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D LRR excavator engine. It describes using special tools to compress the valve springs, rotate the crankshaft, and remove the springs and related components. The installation section gives steps for cleaning, lubricating, and reinstalling the springs and seals in the proper order. Removal and installation of valve guides is also outlined.
Caterpillar cat 314 e lcr excavator (prefix zjt) service repair manual (zjt00...soeldksejdksem
This document provides assembly instructions for a final drive and travel motor on a 314E LCR excavator. It includes 28 steps to assemble the travel motor components such as installing seals, bearings, gears, and covers. Tables provide specifications for parts and required tools. Illustrations show each assembly step. Proper procedures and torque specifications are listed to correctly assemble the travel motor and final drive.
Caterpillar Cat 326D L Excavator (Prefix PJM) Service Repair Manual (PJM00001...jdjkskmikdkmd
The document provides instructions for assembling and disassembling a recoil spring on an excavator. It describes using a special tooling bench to safely compress the recoil spring. The assembly procedure involves placing the spring components in the bench and using hydraulics to compress it slightly. A retaining nut is then tightened and locked in place before removing the assembly from the bench. Disassembly is the reverse of this process, with the spring safely compressed in the bench before removing the retaining nut.
Caterpillar cat 326 d l excavator (prefix pjm) service repair manual (pjm0000...fikkskmmdm
1. The document provides instructions for disconnecting and reconnecting an excavator. It involves using lifting equipment and tools to separate the upper frame from the undercarriage frame and reconnect components like cylinders, pumps, and gears.
2. The procedure describes lowering the upper frame onto the undercarriage in increments, attaching lifting beams, and using pins and bolts to connect components. Loctite, grease, and final drive oil are applied as specified.
3. Disassembly of the recoil spring involves using a special bench and hydraulic power supply to safely compress the spring and remove components one by one in a leveled position. Pins are used to secure the assembly during disassembly.
Caterpillar Cat 326D L Excavator (Prefix PJM) Service Repair Manual Instant D...yan77xunhao
The document provides instructions for assembling and disassembling a recoil spring for an excavator. It describes using a specialized recoil spring bench tool to safely compress and release the recoil spring, which is under several tons of force. The procedure involves leveling and centering the recoil spring assembly in the tool, then using hydraulics to compress it slightly for disassembly or assembly. Components of the recoil spring assembly are then separated or joined as needed.
Caterpillar Cat D6R II TRACK-TYPE TRACTOR (Prefix BPP) Service Repair Manual ...onyvzcwadtu05
This document provides assembly instructions for a torque converter in a track-type tractor. It involves 33 steps, including measuring clearances, installing bearings and seals, placing various components like the turbine wheel and stator, and tightening bolts to specified torques. Cleanliness is important during assembly to prevent lint or other debris from causing issues. Various tools are required to correctly assemble the torque converter.
Caterpillar Cat D6R II TRACK-TYPE TRACTOR (Prefix BPP) Service Repair Manual ...f8ioseoodkmmd
The document provides instructions for assembling a torque converter for a track-type tractor. It describes 39 steps to install various components like bearings, seals, gears, and housing pieces. Measurements are checked at several points to ensure proper clearance between parts. Tools required include retaining ring pliers, driver groups, feeler gauges, and link brackets. Cleanliness is important during assembly to prevent lint or debris from causing issues.
Caterpillar Cat D6R II TRACK-TYPE TRACTOR (Prefix BPP) Service Repair Manual ...ze3xiandiao
The document provides instructions for assembling a torque converter for a track-type tractor. It describes 39 steps to install various components like bearings, seals, gears, and housing pieces. Measurements are checked at several points to ensure proper clearance between parts. Tools required include retaining ring pliers, driver groups, feeler gauges, and link brackets. Cleanliness is important during assembly to prevent lint or debris from causing issues.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 314E LCR EXCAVATOR ZJT
Configuration: 314E LCR Excavator ZJT00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
314E Excavator Machine Systems
Media Number -KENR9852-02 Publication Date -01/11/2013 Date Updated -12/11/2013
i05200463
Final Drive and Travel Motor - Assemble
SMCS - 4050-016; 4351-016
Specification
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3. Illustration 1 g02791698
Table 1
Specifications for 357-1821 Piston Motor Gp
Item Qty Part Specification Description
Lightly lubricate the sliding surfaces with clean hydraulic oil.
1 7
094-1882
Plug
Apply, Loctite high flex GM to the threads.
Torque to 13 ± 2 N·m (115 ± 18 lb in).
2 1
7Y-4224
Orifice
Torque to 13 ± 2 N·m (115 ± 18 lb in).
3 9
8T-4944
Bolt
Torque to 294 ± 20 N·m (217 ± 15 lb ft).
If bolts cannot be assembled, loosen the relief valve group and then
tighten the relief valve group to 177 ± 18 N·m (130 ± 13 lb ft).
Illustration 2 g02791876
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4. Table 2
Item Qty Part Specification Description
4 2 7Y-4224 Orifice Torque to 13 ± 2 N·m (115 ± 18 lb in)
5 1 094-1882 Plug Torque to 13 ± 2 N·m (115 ± 18 lb in)
6 1 087-4786 Adapter Torque to 78 ± 8 N·m (58 ± 6 lb ft)
7 1 9S-8006 O-Ring Plug Torque to 78 ± 8 N·m (58 ± 6 lb ft)
8 1 165-5850 Spring Free length is 50.7 mm (2.00 inch)
9 2 304-3961 Relief Valve Gp Torque to 177 ± 18 N·m (130 ± 13 lb ft)
10 1 4T-1860 Shuttle Valve Gp Torque to 32 ± 3 N·m (283 ± 27 lb in)
11 8 8T-9515 Bolt Torque to 60 ± 5 N·m (44 ± 4 lb ft)
12 2 199-5152 Spring
Length under test force is 37 mm (1.5 inch).
Test force is 214.7 ± 21.5 N (48.3 ± 4.8 lb)
Free length after test is 49.1 mm (1.93 inch)
13 1 087-5631 Orifice Torque to 13 ± 2 N·m (115 ± 18 lb in)
14 3 9S-8004 O-Ring Plug Torque to 31 ± 3 N·m (274 ± 27 lb in)
15 2 119-5362 Spring
Length under test force is 19 mm (0.74803 inch).
Test force is 2.50 ± 0.29 N (0.56 ± 0.07 lb)
Free length after test is 20 mm (0.8 inch)
16 2 119-5364 Plug Torque to 78 ± 8 N·m (58 ± 6 lb ft)
Assembly Procedure
Table 3
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 3
B 1P-2420 Transmission Repair Stand 1
E 1P-0510 Driver Gp 1
F 8H-0663 Bearing Puller Gp 1
G 1P-1863 Retaining Ring Pliers 1
H 9U-7346 Spanner Wrench As 1
K 1U-7558 Mounting Adapter Gp(1)
1
L - Loctite 271 -
M - Loctite High Flex GM -
N 169-0503 Installation Kit 1
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5. P 1U-6434 Duo-Cone Seal Installer As 1
Q 4C-3761 C-Clamp 2
R FT-2766 Rolling Torque Bar 1
S - Loctite 272 -
(1)
The bent plates for the mounting adapter may be modified so that the mounting adapter can be assembled to the
housing.
Assembly Procedure for the Travel Motor
Illustration 3 g01407166
1. Use Tooling (E) to install lip seal (91) into the body assembly.
Illustration 4 g01407561
2. Use Tooling (E), Tooling (F), and a suitable press to install bearing assembly (90) onto shaft
assembly (88).
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6. Illustration 5 g01407144
3. Use Tooling (G) to install retaining ring (89) on shaft assembly (88).
Illustration 6 g01407580
4. Use a suitable soft faced hammer to install shaft assembly (88) into body assembly (84).
Illustration 7 g01407608
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7. 5. Use two persons to position body assembly (84) and the shaft assembly onto Tooling (B). The
total weight of body assembly (84) is approximately 42 kg (93 lb).
6. Use Tooling (N) to clean Duo-cone seal (85) before installation. Use Tooling (P) to install Duo
-cone seal (85) onto body assembly (84). Refer to Disassembly and Assembly, "Duo-Cone
Conventional Seals - Install".
Illustration 8 g01407089
7. Lower the temperature of both bearing cups (87) in order to install both bearing cups (87) into
housing (83).
Illustration 9 g01407681
8. Use a suitable brass punch in order to install both bearings (86) in the housing assembly.
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8. Illustration 10 g01407698
9. Use Tooling (N) to clean Duo-cone seal (85) before installation. Apply a thin coat of clean oil
onto the mating surface of the metal seal. Refer to Disassembly and Assembly, "Duo-Cone
Conventional Seals - Install".
10. Use Tooling (P) to install Duo-cone seal (85) on housing (83).
Illustration 11 g01406906
Note: Do not damage the Duo-Cone seals during the assembly of the ring gear and the motor
housing. After the assembly of the ring gear on the motor housing, there will be a small gap
between the components. The gap is caused by the Duo-Cone seals. The gap will be eliminated
in a future step.
11. Use a suitable lifting device to position body assembly (84) onto Tooling (B). The weight of
body assembly (84) is approximately 35 kg (77 lb).
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9. 12. Use Tooling (A) and a suitable lifting device to position housing assembly (83) onto body
assembly (84).
Illustration 12 g01408205
13. Use Tooling (Q) to secure body assembly (84) to housing assembly (83).
Illustration 13 g01406886
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10. Illustration 14 g01406885
Note: During the following Step, use of Tooling (H) may cause the components and Tooling
(B) to rotate. Use Tooling (K) to prevent Tooling (B) and the components that are mounted on
Tooling (B) from rotating.
14. Install nut (82). Use Tooling (H) to tighten nut (82) to a torque of 10 N·m (89 lb in).
15. Remove Tooling (Q).
16. Loosen nut (82) by 1/4 turn.
Illustration 15 g01407681
17. Rotate housing assembly (83) at least four times in order to preload bearings (86).
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11. Illustration 16 g01408683
18. Use Tooling (R) and a suitable torque wrench to measure the rotating torque of housing
assembly (83).
19. Tighten nut (82) to achieve an additional rolling torque of 21 N·m (16 lb ft) to the torque value
that was taken in Step 18. Tighten nut (82) to this new torque value.
Illustration 17 g01406882
20. Apply Tooling (L) to the threads of bolt (80). Install plate (81) and bolt (80).
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13. Illustration 21 g01406822
23. Install sun gear (72).
24. Apply Tooling (L) to the threads of bolts (73).
25. Install plate (74) and bolts (73). Tighten bolts (73) to a torque of 70 ± 15 N·m (52 ± 11 lb ft).
Illustration 22 g01406789
26. Install bearing (71) and planetary gear (70) onto the shaft of carrier (69). Repeat for the
remaining bearings (71) and for the remaining planetary gears (70).
Illustration 23 g01406400
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14. 27. Use Tooling (A) and a suitable lifting device to install carrier assembly (69), planetary gear
assembly (70), and bearing assembly (71) as a unit.
Illustration 24 g01406397
28. Install sun gear (68).
Illustration 25 g01406386
29. Install plate (67). Apply Tooling (L) to the threads of bolts (66). Install bolts (66). Tighten bolts
(66) to a torque of 70 ± 15 N·m (52 ± 11 lb ft).
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15. Illustration 26 g01406376
30. Thoroughly clean the machined surface of the final drive and cover (64). Apply Tooling (M)
onto the machined surface of cover (64). Install cover (64).
31. Apply Tooling (L) to the threads of bolts (65). Install bolts (65). Tighten bolts (65) to a torque
of 30 ± 7 N·m (22 ± 5 lb ft).
32. Check the O-rings of plugs (63). Replace the O-rings, if necessary. Install plugs (63). Tighten
plugs (63) to a torque of 80 ± 10 N·m (59 ± 7 lb ft).
33. Use a suitable lifting device to rotate the assembled component by 180 degrees. Place the
assembled component onto Tooling (B) so that cover (64) is on the bottom.
Assembly Procedure for the Travel Motor
Illustration 27 g01406338
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16. Illustration 28 g01406329
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
1. Install springs (62).
2. Install pistons (60) onto springs (62). Install keys (61).
Illustration 29 g01406263
3. Install cam plate (59). Make sure that the thick end of cam plate (59) is near the opening that is
across body (43).
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17. Illustration 30 g01406210
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
4. Install springs (58), spacer (57), and retainer (56) onto barrel (53).
Illustration 31 g01406180
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18. 5. Install pistons (54) in retainer (55). Align the identification marks that were made during the
disassembly procedure so that the component is installed in the original position.
Illustration 32 g01406117
6. Apply a thin layer of clean oil onto the cam, the barrel, and the shaft.
7. Install barrel (53) into the body.
8. Apply a thin layer of clean oil on four separator plates (51) and on four friction plates (52).
Note: Install the friction plates and the separator plates in alternating order.
9. Make sure that you install one of four friction plates (52) first, and then install one of four
separator plates (51). Alternately install remaining friction plates (52) and separator plates (51).
Illustration 33 g01405885
10. Check O-ring seal (49) for wear or for damage. Replace the O-ring seal, if necessary. Check
backup ring (50) for wear or for damage. Replace the backup ring, if necessary. Install O-ring
seal (49) and backup ring (50) into guide (48).
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19. Illustration 34 g01437358
Illustration 35 g01405867
11. In order to prevent damage to O-ring seal (48), place a 0.025 mm (0.0010 inch) shim on the
opening that is across body (43).
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20. Illustration 36 g01405855
12. Check O-ring seals (45) and (46) for wear or for damage. Replace the O-ring seals, if
necessary. Check backup rings (44) and (47) for wear or for damage. Replace the backup rings,
if necessary.
13. Install O-ring seals (45) and (46) in piston (42). Install backup rings (44) and (47) in piston
assembly (42).
14. Apply a thin layer of the lubricant that is being sealed to the surface of the body that will
contact the piston.
Illustration 37 g01437375
15. Use two suitable prybar to install piston assembly (42), as shown.
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21. Illustration 38 g01405794
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
16. Install springs (41) and O-ring seal (40).
Installation of Counterbalance Valve
Note: Check all the O-ring seals for wear or for damage. Replace all the O-ring seals with new O-
ring seals, if necessary.
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22. Illustration 39 g01437542
1. Lower the temperature of bearing (7). Install bearing (7).
2. Install valve plate (5) and O-ring seals (6).
Illustration 40 g01405633
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
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23. Thank you very much for
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24. 3. Check O-ring seal (37) for wear or for damage. If necessary, replace O-ring seal (37). Install O-
ring seal (37) on plug (36).
4. Install piston (39), spring (38), and plug (36) in the housing. Tighten plug (36) to a torque of
78 ± 8 N·m (58 ± 6 lb ft)
.
Illustration 41 g01405345
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
5. Apply Tooling (S) to the threads of valve (32). Install ball (34), spring (33), and valve (32) in
one end of spool (35). Tighten valve (32) to a torque of 30 ± 7 N·m (22 ± 5 lb ft). Repeat for
the other end of spool (35).
Illustration 42 g01405299
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25. Illustration 43 g01405284
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
6. Install spool assembly (31), guides (30), and springs (29).
7. Install the O-ring seals and covers (28). Tighten the bolts for covers (28) to a torque of
60 ± 9 N·m (44 ± 7 lb ft).
Illustration 44 g01405243
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26. Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
Note: Seat (13) is press fit onto valve (17). If seat (13) or valve (17) are damaged, both seat
(13) and valve (17) must be replaced as a unit.
8. Install backup ring (23) and O-ring seal (24) on piston (25).
9. Install piston (25), valve (21), and spring (16) in valve (17).
10. Install O-ring seal (18) and backup ring (19) into stopper (26). Install stopper (26).
11. Install screw (27). Install nut (20). Tighten nut (20) to a torque of 130 ± 13 N·m (96 ± 10 lb ft).
12. Install O-ring seal (22). Install O-ring seal (15) and backup ring (14).
13. Repeat Step 8 through Step 12 for the remaining relief valves.
Illustration 45 g01405232
14. Install assembled relief valve assemblies (12). Tighten relief valve assemblies (12) to a torque
of 177 ± 18 N·m (131 ± 13 lb ft).
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