This service manual provides instructions for maintaining a hydraulic excavator. It outlines the machine's components and systems, recommended maintenance procedures, lubrication points, and inspection intervals. Proper maintenance is important to ensure the long life of the machine and prevent failures. The manual includes sections on safety precautions, machine outlines and specifications, troubleshooting, and a tightening torque list. It aims to help technicians effectively perform necessary repairs.
The document provides instructions and definitions for parts books. It explains that the heading on parts pages will match the picture page. It defines the column headings for part numbers including reference number, part number, description, quantity, serial number range, interchangeability, and remarks. It notes country codes may be included and provides definitions for various country symbols.
Daewoo doosan solar 400 lc v excavator operator and maintenance manualsoeldksejdksem
The document provides safety information and instructions for operating a Daewoo excavator, including:
1. Warnings to read all safety information and understand signal words before operating.
2. Locations of safety labels on the excavator and their meanings.
3. Precautions for lifting loads, including checking regulations, using approved lifting configurations, and having tag lines for secured loads.
Caterpillar cat 323 d l excavator (prefix wgc) service repair manual (wgc0000...fjskksmem
This document provides instructions for removing and installing inlet and exhaust valve guides on a Caterpillar C6.4 engine. The procedure involves using specialized tools to remove the valves, electronic unit injectors, and valve guides from the cylinder head. Cleanliness is emphasized to prevent contaminating parts. The installation procedure specifies lubricating valve stems before reinstalling the valves, guides, and other components in the reverse order of removal. Safety notices warn of risks such as being struck by parts or fluids and provide guidance on containment and disposal.
Caterpillar cat 323 f l excavator (prefix xcf) service repair manual (xcf0000...fusjejkdkmse
This document provides instructions for removing and installing crankshaft main bearings on a Caterpillar C7.1 engine. The procedure involves removing the main bearing caps and shells one pair at a time, keeping each cap and shell together. Thrust washers must be removed from number six main bearing using a crankshaft turning tool. New shells are cleaned and lubricated before installation. Main bearing caps are torqued to specification and end play is checked after installation is complete. A separate section provides instructions for removing the entire crankshaft, which requires first removing other engine components like the oil pump, front housing, rear seal, cylinder head, pistons and connecting rods.
The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 320D2 excavator engine. The flywheel removal procedure involves removing bolts and installing guide studs to lift the flywheel off. The crankshaft rear seal is part of a sealed assembly that must be replaced if removed. Installation of the new seal involves aligning it on the crankshaft using a plastic sleeve and tool before tightening screws.
Caterpillar cat 313 f excavator (prefix nlg) service repair manual (nlg00001 ...fjjskekdmmse
This document provides instructions for installing an idler gear on a C4.4 engine. It outlines 19 steps including cleaning and inspecting parts, installing locking pins to hold components in place, lubricating and installing the idler gear and hub, checking timing marks and backlash, and reinstalling covers once complete. Tools required include various pins, sockets, and indicators to aid in the installation and ensure proper timing. Proper cleaning and lubrication of parts is emphasized to prevent premature wear.
This document provides removal and installation instructions for servicing components of a 320D2 excavator engine. It includes procedures for removing and installing the water pump, crankshaft vibration damper and pulley, crankshaft front seal, and oil pan. The document lists the required tools and parts, presents illustrations of each component, and provides a step-by-step process for disassembly and reassembly. Safety notices are included to keep parts clean and prevent damage.
This document provides instructions for connecting and disconnecting track assemblies on a 320D2 excavator. It describes:
1. Using tools to raise the track into position and install pins and bolts to connect the track shoe.
2. Removing the front idler and recoil spring assembly as one unit by sliding them out of the track roller frame and separating them.
3. Installing the front idler and recoil spring by reversing the removal steps.
The document provides instructions and definitions for parts books. It explains that the heading on parts pages will match the picture page. It defines the column headings for part numbers including reference number, part number, description, quantity, serial number range, interchangeability, and remarks. It notes country codes may be included and provides definitions for various country symbols.
Daewoo doosan solar 400 lc v excavator operator and maintenance manualsoeldksejdksem
The document provides safety information and instructions for operating a Daewoo excavator, including:
1. Warnings to read all safety information and understand signal words before operating.
2. Locations of safety labels on the excavator and their meanings.
3. Precautions for lifting loads, including checking regulations, using approved lifting configurations, and having tag lines for secured loads.
Caterpillar cat 323 d l excavator (prefix wgc) service repair manual (wgc0000...fjskksmem
This document provides instructions for removing and installing inlet and exhaust valve guides on a Caterpillar C6.4 engine. The procedure involves using specialized tools to remove the valves, electronic unit injectors, and valve guides from the cylinder head. Cleanliness is emphasized to prevent contaminating parts. The installation procedure specifies lubricating valve stems before reinstalling the valves, guides, and other components in the reverse order of removal. Safety notices warn of risks such as being struck by parts or fluids and provide guidance on containment and disposal.
Caterpillar cat 323 f l excavator (prefix xcf) service repair manual (xcf0000...fusjejkdkmse
This document provides instructions for removing and installing crankshaft main bearings on a Caterpillar C7.1 engine. The procedure involves removing the main bearing caps and shells one pair at a time, keeping each cap and shell together. Thrust washers must be removed from number six main bearing using a crankshaft turning tool. New shells are cleaned and lubricated before installation. Main bearing caps are torqued to specification and end play is checked after installation is complete. A separate section provides instructions for removing the entire crankshaft, which requires first removing other engine components like the oil pump, front housing, rear seal, cylinder head, pistons and connecting rods.
The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 320D2 excavator engine. The flywheel removal procedure involves removing bolts and installing guide studs to lift the flywheel off. The crankshaft rear seal is part of a sealed assembly that must be replaced if removed. Installation of the new seal involves aligning it on the crankshaft using a plastic sleeve and tool before tightening screws.
Caterpillar cat 313 f excavator (prefix nlg) service repair manual (nlg00001 ...fjjskekdmmse
This document provides instructions for installing an idler gear on a C4.4 engine. It outlines 19 steps including cleaning and inspecting parts, installing locking pins to hold components in place, lubricating and installing the idler gear and hub, checking timing marks and backlash, and reinstalling covers once complete. Tools required include various pins, sockets, and indicators to aid in the installation and ensure proper timing. Proper cleaning and lubrication of parts is emphasized to prevent premature wear.
This document provides removal and installation instructions for servicing components of a 320D2 excavator engine. It includes procedures for removing and installing the water pump, crankshaft vibration damper and pulley, crankshaft front seal, and oil pan. The document lists the required tools and parts, presents illustrations of each component, and provides a step-by-step process for disassembly and reassembly. Safety notices are included to keep parts clean and prevent damage.
This document provides instructions for connecting and disconnecting track assemblies on a 320D2 excavator. It describes:
1. Using tools to raise the track into position and install pins and bolts to connect the track shoe.
2. Removing the front idler and recoil spring assembly as one unit by sliding them out of the track roller frame and separating them.
3. Installing the front idler and recoil spring by reversing the removal steps.
Caterpillar cat 323 d s excavator (prefix rac) service repair manual (rac0000...fusjejkdkmse
The document provides instructions for removing and installing valve guides and valve seat inserts on a Caterpillar C6.4 engine. It describes:
1. Removing the valves, electronic unit injectors, and turning the cylinder head over to access the valve guides.
2. Using specialty tools to remove the old valve guides and install new guides.
3. Notching and extracting the valve seat inserts using specialty tools before cleaning and installing new inserts.
4. Installing the valve seat inserts, valves, and electronic unit injectors to complete the job.
Caterpillar cat 930 r wheel loader (prefix 57z) service repair manual (57z040...fujskekfmsme
This document provides instructions for installing the fuel injection pump housing and governor on a Caterpillar 930T wheel loader. It describes:
1) Using an engine turning tool to find the top center position of the No. 1 piston by turning the flywheel and installing a bolt in a hole in the flywheel.
2) Installing fuel pump timing pins and checking that the fuel injection pump gear teeth are aligned with the timing marks on the housing.
3) Installing the fuel injection pump housing and governor, and checking that the governor shaft turns freely once assembled.
This document provides the installation procedure for a swing motor on excavator models 320D2 and 320D2 L in 30 steps. It details cleaning and preparing the mating surfaces, lifting and attaching the swing motor, connecting multiple hose and harness assemblies using new O-rings, and ensuring the drain valve is closed at the end of installation. Required tools include a vacuum cap, link brackets, and gasket sealant. Safety notices warn of spring hazards and containing fluids.
Jcb 3 cx t2 t3 backhoe loader service repair manual from 2615002 to 2616002fusefjjskekemm
This service manual provides instructions for servicing the valves on a backhoe loader engine. It describes how the valve train components operate and the process for measuring and adjusting valve clearances. The procedure involves using special tools to position the engine, lock the valve tappets, and measure clearance with a dial indicator. Clearances are adjusted by turning the tappet adjusters if needed. Instructions are also provided for removing and installing the valves, which requires compressing the springs and removing retaining collets.
This document is a service manual for MerCruiser GM 4 cylinder 181 cid (3.0L) marine engines. It provides information on engine components, maintenance procedures, troubleshooting, removal and installation of engine systems, and specifications. Safety notices are included throughout to warn technicians of hazards.
Komatsu ck25 1 skid steer loader service repair manual (sn f00003 and up)fjsekkdmme
This document provides safety instructions and guidelines for servicing CK25-1CRAWLER SKID-STEER LOADER equipment. It discusses general safety precautions, preparations for work, precautions during work, and instructions for hoisting heavy components. Safety symbols are defined that mark important safety points in the manual. The document instructs technicians to carefully follow all safety cautions, prepare work areas properly, use lifting equipment with sufficient capacity, and remove all potential hazards before performing any repairs or maintenance.
Caterpillar cat 313 f excavator (prefix prg) service repair manual (prg00001 ...fjjskekdmmse
This document provides instructions for removing and installing the front gear group on a C4.4 engine. The procedure involves using various tools to lock the crankshaft, camshaft and fuel injection pump in position before removing gears. Individual gears are removed and installed one at a time, ensuring proper timing is maintained through alignment of marks on each gear. End play and backlash are checked using gauges once installation is complete. Precautions are outlined to prevent damage to engine components.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w010...fjsekdmmeed
This document provides instructions for removing and installing various engine components on a Caterpillar 120G motor grader, including the cylinder head, spacer plate, and water directors. The removal and installation procedures describe removing bolts and other fasteners, lifting components, cleaning surfaces, applying sealants, and torquing bolts to specified values. Safety notices are included to handle fluids properly and avoid contaminating parts.
Jcb 325 t skid steer loader service repair manual sn from 2476302 to 2477300fujsjefjskekmem
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics and electrical system. The section summarized here provides instructions for removing and installing the crankshaft from the engine. It describes cleaning and inspecting the crankshaft, lists the required tools and consumables, and outlines the step-by-step removal and installation procedures. Precautions are given such as allowing the engine to cool before working on it and using lifting devices due to the heavy weight of components.
Caterpillar cat 325 c excavator (prefix bla) service repair manual (bla00001 ...fjsekkdmme
This document provides instructions for removing and installing various components of a 325C excavator engine, including:
- The flywheel, using link brackets and guide studs.
- The crankshaft rear seal, using a drill bit, slide hammer, and distorter rings.
- The crankshaft rear seal carrier, which is removed after removing the flywheel housing.
- The flywheel housing, which is fastened using link brackets before removal.
Precautions are provided to keep parts clean and contain fluids during disassembly and reassembly. Required tools are listed for each procedure.
Caterpillar cat 16 g motor grader (prefix 93u) service repair manual (93u0267...fjsekdmmeed
This document provides instructions for removing and installing rocker shaft assemblies, push rods, valve lifters, and related components on a 3406C diesel engine. The key steps include:
1. Removing the valve covers, fuel lines, rocker shaft assemblies, push rods, and valve lifters. Identification marks should be made on removed parts.
2. Cleaning and lubricating replacement parts as needed before installation. Parts should be installed in their original locations when possible.
3. Installing the valve lifters, push rods, rocker shaft assemblies, fuel lines, adjusting the valves, and replacing the valve covers. Torque specifications and safety notices are provided throughout.
Caterpillar cat 336 e l excavator (prefix ked) service repair manual (ked0000...fjskekmdm
The document provides instructions for assembling a travel motor. It involves 27 steps including installing seals, springs, pistons, bearings and other components in the proper order and orientation. The travel motor is then installed by attaching it to the final drive assembly using bolts and following markings to ensure correct alignment. Disassembly is reversed, removing hoses, bolts, seals and other parts, taking care when handling components due to weight and pressures.
Komatsu sk510 5 skid steer loader service repair manual (sn 37 df00001 and up)fjsekkdmme
This document provides instructions and safety precautions for servicing a SK510-5 skid-steer loader. It contains sections on structure and function, testing and adjusting, disassembly and assembly, and maintenance standards. Safety must be the top priority when performing any repair work. Proper procedures and personal protective equipment should always be followed. The manual is intended to help technicians safely and effectively service the loader by providing technical information.
Daewoo doosan de12 diesel engine service repair manualfjsekkdmme
This maintenance manual provides instructions for maintaining Daewoo DE series diesel engines, including the DE12, DE12T, DE12TI, and DE12TIS models. It describes the key features of the engines such as their OMEGA combustion bowl design for high efficiency and low emissions. Specifications for each engine model are provided, including power output, torque, idle speeds, and injection timing. Diagrams show the main engine components and assembly configurations in vehicles. Guidelines are given for safe and proper maintenance practices.
Hyundai r35 7 mini excavator service repair manualidkkdmmdd
This service manual provides instructions for maintenance and repair of the excavator. It includes sections on safety precautions, machine outlines and specifications, maintenance schedules, troubleshooting, and repair/replacement of parts. Proper maintenance is important to ensure long life of the machine and prevent failures. The manual aims to help effectively carry out necessary repairs by providing accurate product descriptions and correct repair procedures.
Hyundai r35 7 mini excavator service repair manualfhsejkdkmem
This service manual provides maintenance and repair instructions for the machine. It includes sections on safety precautions, machine outlines and specifications, maintenance schedules, troubleshooting, and repairs for individual machine systems. Proper maintenance following the schedules and procedures in the manual is important to ensure the long life of the machine and prevent failures.
Hyundai r35 7 mini excavator service repair manualfhsjekkdkem
This service manual provides maintenance and repair instructions for the machine. It includes sections on safety precautions, machine outlines and specifications, maintenance schedules, troubleshooting, and repairs for individual machine systems. Proper maintenance following the schedules and procedures in the manual is important to ensure the long life of the machine and prevent failures.
Hyundai r35 7 mini excavator service repair manualsoeldksejdksem
This service manual provides instructions for maintaining and repairing an excavator. It outlines the machine's components and systems, inspection and maintenance procedures, and troubleshooting guides. The manual explains that proper maintenance is crucial to ensuring the long life of the machine and preventing failures. It also provides part numbers and specifications to aid technicians in repairs.
Hyundai r15 7 mini excavator service repair manualfjjsekdmme
This service manual provides maintenance and repair instructions for the HY1570001 excavator. It outlines inspection and maintenance procedures, including checking fluid levels, lubricating parts, inspecting wear items, and adjusting components. The manual emphasizes performing repairs correctly using the proper tools, materials, and techniques. Maintaining the excavator according to the schedules in the manual will help ensure long life and prevent failures.
Hyundai r15 7 mini excavator service repair manualfhsjejkdmem
This service manual provides maintenance and repair instructions for the HY1570001 excavator. It outlines inspection and maintenance procedures, including checking fluid levels, lubricating parts, inspecting wear items, and adjusting components. The manual emphasizes performing repairs correctly using the proper tools, fasteners, and techniques. It also provides troubleshooting information and specifications to aid technicians in efficiently servicing the excavator.
Hyundai r15 7 mini excavator service repair manualidkkddmmd1
This service manual provides maintenance and repair instructions for the HY1570001 excavator. It outlines inspection and maintenance procedures to ensure proper operation and a long life for the machine. The manual includes sections on safety precautions, an outline of the machine components, maintenance schedules, and troubleshooting guides. Technicians should follow the correct procedures, methods, and safety checks described to efficiently service the excavator and keep it in good working condition.
Hyundai R15-7 Mini Excavator Service Repair Manual.pdfdjfksekmdmdm
The service manual provides instructions for properly maintaining and repairing the machine to ensure long life. It details inspection and repair procedures for the engine, pumps, controls, hydraulics, undercarriage, and electrical systems. Following the manual's guidance on maintenance methods, safety precautions, and correct repair techniques will allow for efficient repairs.
Caterpillar cat 323 d s excavator (prefix rac) service repair manual (rac0000...fusjejkdkmse
The document provides instructions for removing and installing valve guides and valve seat inserts on a Caterpillar C6.4 engine. It describes:
1. Removing the valves, electronic unit injectors, and turning the cylinder head over to access the valve guides.
2. Using specialty tools to remove the old valve guides and install new guides.
3. Notching and extracting the valve seat inserts using specialty tools before cleaning and installing new inserts.
4. Installing the valve seat inserts, valves, and electronic unit injectors to complete the job.
Caterpillar cat 930 r wheel loader (prefix 57z) service repair manual (57z040...fujskekfmsme
This document provides instructions for installing the fuel injection pump housing and governor on a Caterpillar 930T wheel loader. It describes:
1) Using an engine turning tool to find the top center position of the No. 1 piston by turning the flywheel and installing a bolt in a hole in the flywheel.
2) Installing fuel pump timing pins and checking that the fuel injection pump gear teeth are aligned with the timing marks on the housing.
3) Installing the fuel injection pump housing and governor, and checking that the governor shaft turns freely once assembled.
This document provides the installation procedure for a swing motor on excavator models 320D2 and 320D2 L in 30 steps. It details cleaning and preparing the mating surfaces, lifting and attaching the swing motor, connecting multiple hose and harness assemblies using new O-rings, and ensuring the drain valve is closed at the end of installation. Required tools include a vacuum cap, link brackets, and gasket sealant. Safety notices warn of spring hazards and containing fluids.
Jcb 3 cx t2 t3 backhoe loader service repair manual from 2615002 to 2616002fusefjjskekemm
This service manual provides instructions for servicing the valves on a backhoe loader engine. It describes how the valve train components operate and the process for measuring and adjusting valve clearances. The procedure involves using special tools to position the engine, lock the valve tappets, and measure clearance with a dial indicator. Clearances are adjusted by turning the tappet adjusters if needed. Instructions are also provided for removing and installing the valves, which requires compressing the springs and removing retaining collets.
This document is a service manual for MerCruiser GM 4 cylinder 181 cid (3.0L) marine engines. It provides information on engine components, maintenance procedures, troubleshooting, removal and installation of engine systems, and specifications. Safety notices are included throughout to warn technicians of hazards.
Komatsu ck25 1 skid steer loader service repair manual (sn f00003 and up)fjsekkdmme
This document provides safety instructions and guidelines for servicing CK25-1CRAWLER SKID-STEER LOADER equipment. It discusses general safety precautions, preparations for work, precautions during work, and instructions for hoisting heavy components. Safety symbols are defined that mark important safety points in the manual. The document instructs technicians to carefully follow all safety cautions, prepare work areas properly, use lifting equipment with sufficient capacity, and remove all potential hazards before performing any repairs or maintenance.
Caterpillar cat 313 f excavator (prefix prg) service repair manual (prg00001 ...fjjskekdmmse
This document provides instructions for removing and installing the front gear group on a C4.4 engine. The procedure involves using various tools to lock the crankshaft, camshaft and fuel injection pump in position before removing gears. Individual gears are removed and installed one at a time, ensuring proper timing is maintained through alignment of marks on each gear. End play and backlash are checked using gauges once installation is complete. Precautions are outlined to prevent damage to engine components.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w010...fjsekdmmeed
This document provides instructions for removing and installing various engine components on a Caterpillar 120G motor grader, including the cylinder head, spacer plate, and water directors. The removal and installation procedures describe removing bolts and other fasteners, lifting components, cleaning surfaces, applying sealants, and torquing bolts to specified values. Safety notices are included to handle fluids properly and avoid contaminating parts.
Jcb 325 t skid steer loader service repair manual sn from 2476302 to 2477300fujsjefjskekmem
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics and electrical system. The section summarized here provides instructions for removing and installing the crankshaft from the engine. It describes cleaning and inspecting the crankshaft, lists the required tools and consumables, and outlines the step-by-step removal and installation procedures. Precautions are given such as allowing the engine to cool before working on it and using lifting devices due to the heavy weight of components.
Caterpillar cat 325 c excavator (prefix bla) service repair manual (bla00001 ...fjsekkdmme
This document provides instructions for removing and installing various components of a 325C excavator engine, including:
- The flywheel, using link brackets and guide studs.
- The crankshaft rear seal, using a drill bit, slide hammer, and distorter rings.
- The crankshaft rear seal carrier, which is removed after removing the flywheel housing.
- The flywheel housing, which is fastened using link brackets before removal.
Precautions are provided to keep parts clean and contain fluids during disassembly and reassembly. Required tools are listed for each procedure.
Caterpillar cat 16 g motor grader (prefix 93u) service repair manual (93u0267...fjsekdmmeed
This document provides instructions for removing and installing rocker shaft assemblies, push rods, valve lifters, and related components on a 3406C diesel engine. The key steps include:
1. Removing the valve covers, fuel lines, rocker shaft assemblies, push rods, and valve lifters. Identification marks should be made on removed parts.
2. Cleaning and lubricating replacement parts as needed before installation. Parts should be installed in their original locations when possible.
3. Installing the valve lifters, push rods, rocker shaft assemblies, fuel lines, adjusting the valves, and replacing the valve covers. Torque specifications and safety notices are provided throughout.
Caterpillar cat 336 e l excavator (prefix ked) service repair manual (ked0000...fjskekmdm
The document provides instructions for assembling a travel motor. It involves 27 steps including installing seals, springs, pistons, bearings and other components in the proper order and orientation. The travel motor is then installed by attaching it to the final drive assembly using bolts and following markings to ensure correct alignment. Disassembly is reversed, removing hoses, bolts, seals and other parts, taking care when handling components due to weight and pressures.
Komatsu sk510 5 skid steer loader service repair manual (sn 37 df00001 and up)fjsekkdmme
This document provides instructions and safety precautions for servicing a SK510-5 skid-steer loader. It contains sections on structure and function, testing and adjusting, disassembly and assembly, and maintenance standards. Safety must be the top priority when performing any repair work. Proper procedures and personal protective equipment should always be followed. The manual is intended to help technicians safely and effectively service the loader by providing technical information.
Daewoo doosan de12 diesel engine service repair manualfjsekkdmme
This maintenance manual provides instructions for maintaining Daewoo DE series diesel engines, including the DE12, DE12T, DE12TI, and DE12TIS models. It describes the key features of the engines such as their OMEGA combustion bowl design for high efficiency and low emissions. Specifications for each engine model are provided, including power output, torque, idle speeds, and injection timing. Diagrams show the main engine components and assembly configurations in vehicles. Guidelines are given for safe and proper maintenance practices.
Hyundai r35 7 mini excavator service repair manualidkkdmmdd
This service manual provides instructions for maintenance and repair of the excavator. It includes sections on safety precautions, machine outlines and specifications, maintenance schedules, troubleshooting, and repair/replacement of parts. Proper maintenance is important to ensure long life of the machine and prevent failures. The manual aims to help effectively carry out necessary repairs by providing accurate product descriptions and correct repair procedures.
Hyundai r35 7 mini excavator service repair manualfhsejkdkmem
This service manual provides maintenance and repair instructions for the machine. It includes sections on safety precautions, machine outlines and specifications, maintenance schedules, troubleshooting, and repairs for individual machine systems. Proper maintenance following the schedules and procedures in the manual is important to ensure the long life of the machine and prevent failures.
Hyundai r35 7 mini excavator service repair manualfhsjekkdkem
This service manual provides maintenance and repair instructions for the machine. It includes sections on safety precautions, machine outlines and specifications, maintenance schedules, troubleshooting, and repairs for individual machine systems. Proper maintenance following the schedules and procedures in the manual is important to ensure the long life of the machine and prevent failures.
Hyundai r35 7 mini excavator service repair manualsoeldksejdksem
This service manual provides instructions for maintaining and repairing an excavator. It outlines the machine's components and systems, inspection and maintenance procedures, and troubleshooting guides. The manual explains that proper maintenance is crucial to ensuring the long life of the machine and preventing failures. It also provides part numbers and specifications to aid technicians in repairs.
Hyundai r15 7 mini excavator service repair manualfjjsekdmme
This service manual provides maintenance and repair instructions for the HY1570001 excavator. It outlines inspection and maintenance procedures, including checking fluid levels, lubricating parts, inspecting wear items, and adjusting components. The manual emphasizes performing repairs correctly using the proper tools, materials, and techniques. Maintaining the excavator according to the schedules in the manual will help ensure long life and prevent failures.
Hyundai r15 7 mini excavator service repair manualfhsjejkdmem
This service manual provides maintenance and repair instructions for the HY1570001 excavator. It outlines inspection and maintenance procedures, including checking fluid levels, lubricating parts, inspecting wear items, and adjusting components. The manual emphasizes performing repairs correctly using the proper tools, fasteners, and techniques. It also provides troubleshooting information and specifications to aid technicians in efficiently servicing the excavator.
Hyundai r15 7 mini excavator service repair manualidkkddmmd1
This service manual provides maintenance and repair instructions for the HY1570001 excavator. It outlines inspection and maintenance procedures to ensure proper operation and a long life for the machine. The manual includes sections on safety precautions, an outline of the machine components, maintenance schedules, and troubleshooting guides. Technicians should follow the correct procedures, methods, and safety checks described to efficiently service the excavator and keep it in good working condition.
Hyundai R15-7 Mini Excavator Service Repair Manual.pdfdjfksekmdmdm
The service manual provides instructions for properly maintaining and repairing the machine to ensure long life. It details inspection and repair procedures for the engine, pumps, controls, hydraulics, undercarriage, and electrical systems. Following the manual's guidance on maintenance methods, safety precautions, and correct repair techniques will allow for efficient repairs.
Hyundai r15 7 mini excavator service repair manualfjjskekdmmse
This service manual provides maintenance instructions for machine serial number HY1570001~. It details inspection, repair, and replacement procedures for the machine's various components to help technicians efficiently service the equipment. The manual covers safety procedures, component outlines, hydraulic and electrical systems, troubleshooting guides, and maintenance schedules.
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Kubota b20 tractor parts catalogue manualidkkdmmdd
The document provides instructions and part numbers for a parts book. It begins with definitions of the column headings used on part number pages, including the reference number, part number, description, quantity, serial number range, interchangeability, and remarks. It then provides an example page from the parts book that lists over 200 individual part numbers for an engine under the main components. Country codes are also defined that may be included in the remarks column.
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This document provides instructions for disassembling and assembling the swing motor of an excavator. It details the removal and installation of the motor, as well as the disassembly and assembly procedures for the motor components. The motor contains over 40 parts including the housing, cylinder block, piston, valves, springs, and seals. Detailed steps are provided for removing each part, with notes on proper handling and marking of parts for reassembly. Safety precautions are highlighted, such as relieving hydraulic pressure before disconnection and replacing seals.
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This service manual provides maintenance and repair instructions for the machine. It includes sections on safety precautions, an outline of the machine parts and specifications, maintenance procedures and schedules, troubleshooting, and instructions for inspecting and repairing individual machine systems and components. The goal is to help technicians efficiently and correctly service the machine to ensure long life. Lubrication points and required lubricants are specified. Periodic maintenance tasks are outlined for intervals of 25, 50, 100, 250, 500, 1,000, and 2,000 hours of operation.
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Daewoo doosan solar s220 lc v excavator operator and maintenance manualidkkdmmdd
This document is an operation and maintenance manual for a Daewoo excavator that provides safety information and instructions. It covers topics such as general safety practices, location of safety labels, lifting precautions, worksite hazards, operating procedures, maintenance intervals, transportation, troubleshooting, specifications, and an index. Safety is the top priority, and failure to follow the guidelines could result in serious injury or death. Signal words are used to indicate different degrees of risk.
Daewoo doosan solar 470 lc v excavator operator and maintenance manualidkkdmmdd
1. The document provides safety information and instructions for operating a Daewoo excavator.
2. It identifies the location of various safety labels on the excavator and explains their meanings.
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2. INTRODUCTION
To insure a long life for the machine and the engine and to prevent failure and problems,
proper operation, maintenance and repairs are imperative.
This service manual includes an “outline,” “structure and operation,” “inspection and ad-
justment,” “disassembly and assembly,” “standard maintenance,” and “repair and replace-
ment of parts” of the machine which are necessary to carry out the inspections and repairs
in the repair shop.
We trust that this manual will help you to effectively carry out the necessary. Repairs
should they arise, also provide a accurate description of the product, and the correct
repair procedures.
3. CONTENTS
1. Precautions on Maintenance
2. Outline
3. Attachment
4. Engine
5. Main Pump
6. Hydraulic Oil Filter
7. Control Valve
8. Joystick
(Pilot Valve)
9. Pilot Valve (1)
(Travel)
10. Pilot valve (2)
(Swing, PTO)
11. Pilot Valve (3)
(Dozer)
12. Slew Motor
13. Travel Motor
14. Hydraulic Cylinder
15. Swivel Joint
16. Crawler
17. Spring Case and Grease Cylinder
18. Idler
19. Sprocket
20. Track Roller
21. Carrier Roller
22. Electrical Equipment
23. Troubleshooting
4. 1 PRECAUTIONS ON MAINTENANCE
1. Correct operation
Correct operation means to follow the correct “procedure” and “method.”
Procedure focuses on speed and accuracy of each job.
In the method, are addressed what type of facility, tools, instruments, materials, oil should
be used, how and which part should be checked, adjusted or disassembled, and what
matters to attend to.
2. Precautions on operation
1. Safety check
Check that stoppers and sleepers are correctly installed for the vehicle jack-up
operation.
2. Preparation
Prepare all of the tools and inspect and adjust the instruments.
3. For efficiency
1) Understand the state before disassembly.
What is the problem? Is disassembly absolutely necessary?
2) Before disassembly
Determine whether match marks are necessary. For the electrical system, discon-
nect the cable from the battery terminal.
3) Precautions for disassembly
In stead of checking all of the disassembled parts at once, check each part
individually as it is disassembled. When removing the hydraulic unit or the hoses,
mount a dust cap on the connection.
4) Repair of disassembled parts
Keep the disassembled parts in order. Clearly distinguish the parts to be replaced
with new parts from those to be reused. Packings, seals, rings, split pins must be
replaced.
NOTE:
Electrical equipment, rubbers and V belts (which are easily affected by water and
oil) must be handled carefully in order to prevent soiling them.
5) Clean disassembled parts
Thoroughly clean the disassembled parts.
6) Assembly
Perform the assembly correctly (tightening torque, application of Three Bond,
screw lock, grease, use of seal tape, etc.). Also install the hose correctly.
1-1
Hose mark Hose mark
5. 2 OUTLINE
CONTENTS
2-1 Location of serial No.
2-2 Name of each part
2-3 Dimensions and specification
2-3-1 H26C PTO flow
2-4 Weight list
2-5 Oil and grease supply points
2-6 List of supply oil and grease
2-7 When to repair
2-8 Hydraulic circuit diagram
7. 2-2
2-2 Name of each part
1. Meter unit
2. Starter switch
3. Horn switch
4. Fuse box
5. Right operation lever
6. Left operation lever
7. Accelerator lever
8. Dozer lever
9. Right travel lever
10. Left travel lever
11. Swing pedal
12. P.T.O. pedal
13. Operation lock lever
14. Over drive switch
15. Hearter switch (for cabin)
16. Wiper switch (for cabin)
17. Manual boom lower lever
18. Cigarette lighter
1. Water temperature meter
2. Fuel gauge
3. Hour meter
4. Charge lamp
5. Engine oil pressure lamp
6. Glow lamp
7. Air filter lamp
8. Head light switch
9. Heater change lever
(cold↔warm)
0 0 0 0 0 0
H
C
F
E
WATER
TEMP
FUEL
HOUR
METER
7
2
5
4
6
3
1
8
17
8
7
12
10 9
2
5
6 3
1
13
11
15
14
16
9
4
18
11. 2-4 Weight list
2-6
Part name Robex 28-7 Part name Robex 28-7
Boom 98 Swing cylinder 22
Arm 55 Dozer cylinder 18
Bucket 51 Turning bearing 42
Dump link 10 Track frame 280
Bucket link 2.8×2 Dozer 113
Boom joint pin 2.6 Steel crawler 156×2
Arm joint pin 1.6 Rubber crawler 138×2
Bucket pin 1.7×3 Idler 19×2
Swing post 59 Adjust cylinder 18×2
Swing post pin 6.5 Track roller 6.8×6
Swing frame 325 Carrier roller 2.5×2
Hydraulic oil tank 35 Sprocket 6.5×2
Fuel tank 18 Turning motor 22
Engine cover(A) 31 Drive motor 36×2
Engine cover(B) 13.5 Console box 9×2
Counter weight 150 Engine 135
Guard(R)(L) 35×2 Radiator 6
Guard(Center) 10.5 Battery 22
Tops roof 90 Battery cover 3
Operator cabin 165 Swivel joint 21
Boom cylinder 28 Control valve 27
Arm cylinder 28 Pump 23
Bucket cylinder 23 Seat plate 14
Unit: kgf
12. 2-7
2-5 Oil and grease supply points
Arm cylinder rod pin
Bucket cylinder head pin
Bucket link pin
Bucket cylinder rod pin
Bucket pin
Boom cylinder head pin
Swing cylinder
rod pin
Arm cylinder head pin
Boom cylinder rod pin
Swing post pin
Boom joint pin
Boom arm joint pin
Travel motor
Track roller
Dozer joint pin
Dozer cylinder rod pin
Front idler
Dozer cylinder head pin
Adjust cylinder
Fuel tank
Hydraulic tank
Engine
Slew bearing
Swing cylinder
head pin
Slew gear
13. Cooling water (antifreeze)
*To prevent the cooling system from freezing, add antifreeze to the cooling water.
Replace the cooling water after 1 year from its delivery, because the effect will decrease.
*Use "Long-life coolant" for the antifreeze.
*Mixing ratio of antifreeze.
Temperature -5°C -10°C -15°C -20°C -25°C -30°C
1.7 2.2 2.7 3.1 3.5 3.8
Engine inside capacity Radiator capacity Reserve tank capacity Total
2.5 2.4 0.6 5.5
antifreeze ratio
Genuine oil
Be sure to use Castrol Hyspin 46.
Table of recommended Lubricants
*The engine oil SAE-CD 15W=40 or equivalent at the time of shipment is used for the
lubricating oil for slewing and travelling speed reducer.
Type of oil according to ambient condition
-10°C~40°C -20°C~0°C
Soft water (antifreeze is mixed in water)
Diesel fuel with freezing point below -7°C
SAE 10W-30
SAE 30-CD
ISO VG 46
SAE 30-CD
SAE 30-CD
Name
Engine cooling water
Fuel tank
(effective capacity)
Engine lubricating oil
Travel motor
(reduction gear)
Hydraulic tank
Track roller (1 piece)
Front idler (1 piece)
2-6 List of lubrication
Quantity of oil/water
2-8
No. LUBRICANT SHELL MOBIL
1 Engine Oil Myrina oil 15W-40 Delvac Super15W-40
2 Gear Oil Spirax Heavy Duty 140 Mobilub HD 85W-140
3 Hydraulic Oil ISO VG 46 (equivalent) ISO VG46 (equivalent)
4 Cup Grease Alvinia 2 Mobilux 2
5 Anti Freeze Anti Freeze Anti Freeze
6 Diesel Fuel — —
5.5
42
4.5
600 cc
50.5
100 cc
80 cc
14. 2-7 When to repair
It is difficult to judge when to perform periodic inspections, maintenance and repairs.
Although the wearing rate of each component differs depending on the grade of daily
inspection, the skill in machine operation, the working conditions, the quality of used
lubricating oil, the frequency of oil replacement, the quality of land to be dug, the digging
rate, the schedule for maintenance and repairs should be decided considering the state
of engine, the indication of the hour meter, the degree of wear in each part, the state of
hydraulic system, your experience and data.
2-7-1 Category of maintenance
Prestart-up inspection
Execute every day before beginning
operation
Maintenance after the first
25 service hours
Execute every 25 hours by the hour
meter
Maintenance after the first
50 service hours
Execute once a week (every 50
hours by the hour meter)
Maintenance after the first
100 service hours
Execute every 100 hours by the
hour meter
Maintenance after the first
250 service hours
Execute every 250 hours by the
hour meter
Maintenance after the first
300 service hours
Execute every 300 hours by the
hour meter
Maintenance after the first
500 service hours
Execute every 500 hours by the
hour meter
Maintenance after the first
1,000 service hours
Execute every 1,000 hours by the
hour meter
Maintenance after the first
2,000 service hours
Execute every 2,000 hours by the
hour meter
2-9
15. 2-10
2-7-2 Maintenance procedure
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Inspection and
maintenance item
Engine oil pan
Engine oil filter
Fuel filter
Engine valve
clearance
Fan belt
Fuel tank
Radiator (sub-tank)
Radiator fin
Air cleaner
Hydraulic oil tank
Hydraulic line filter
Hydraulic suction
filter
Bucket teeth and
others
Slew bearing
Inspect crawler
tension(grease
cylinder) and
grease the crawler
Battery liquid
amount and
specific gravity
Inspect each body
part for loosening
and damage
Each lever and
instrument
Lubricating oil of
slew/travelling
reduction gear
Electrical wiring
Water and oil
leakage in each
body part
Inspect and grease
attachment
PTO filter element
Inspection and maintenance interval (hours)
7 50 100 250 500 1,000
Replace the
engine oil
Replace the
cartridge
Drain water
and sediment
Replace the
element
Clean
Replace oil
Replace oil
Check and
clean
Check and
clean
Replace the
cartridge
(New
machine
only)
Clean the
element
(New
machine
only)
Replace the
engine oil
(New
machine only)
Replace the
cartridge
(New
machine only)
Inspect and
adjust (New
machine only)
Drain water
and sediment,
clean strainer
Check and
clean
Inspect and
grease
Inspect, clean
and supply
distilled water
Replace the
element
Inspect and
adjust
Replace and
clean
Replace the
element
Replace the
cartridge
Replace the
element
Replace oil
(after the first
500 service
hours only for
a new
machine)
Check oil
level
Check and
adjust
Check oil
level
Check water
level
Check oil
level
Inspect
Check and
adjust
Check and
tighten
Inspect
Inspect
Inspect
Inspect
attachment
16. Item
Engine oil pan
Fuel tank
Radiator
Each oil/grease
supply point
Inspect each body
part for looseness
and damage
Each lever and
instrument
Hydraulic oil tank
Bucket teeth and
others
Electrical wiring
Fan belt
Item
Each body part
Fuel tank
Cooling water
Content
Check oil level
Check fuel level
Check water level
Oil and grease
Looseness, removal,
water and oil leakage
Operation check
Check oil level
Wear
Looseness and tears
Check and adjust
Content
Clean, check for water
and oil leaks.
Looseness, failure, etc.
Fuel supply
Drain
1
2
3
4
5
6
7
8
9
10
1
2
3
Remarks
Before starting operation
Check that the fuel level is
above the center of level
gauge.
Check that the amount of water
in sub-tank is within a specified
level.
Refer to page 2-6
Refer to tightening torque list.
Whether abnormal operation
exists or not
Add oil if its level falls below the
specified level. (Be careful of
the position of machine.)
Check whether the
replacement of parts is
necessary or not.
Loosened terminal, torn
covering, etc.
10mm(0.4”) to 12mm(0.5”)
sag at the center
Remarks
Treatment of the part where
cleaning was not sufficient
such as dirt sticking to the
body or muddy water
remaining on the body.
Add fuel
Only when the danger of
freezing exists
(2)Post opertaion inspections
2-7-3 Prestart inspections
(1)Prestart inspections
2-11
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18. 2-12
Tightening torque list:
In the present inspection, always check for loosened bolts or nuts and correctly tighten
them according to the following tightening torque list.
PF screw
Torque
N.m
Size
1
27-30
—
4
3
47-52
—
8
1
57-63
—
2
3
108-120
—
4
126-140
1
N-m Tightening torque of the bolt and nut (Body)
Material 8.8 10.9 12.9
Size N.m N.m N.m
M6 12.5 16 20
M8 30 39 45
M10 62 72 80
M12 100 120 130
M14 160 195 220
M16 250 305 340
N-m Tightening torque of the hydraulic pipings
PT screw
Torque
N.m
Size
1
36
—
4
3
55
—
8
1
86
—
2
3
130
—
4
195
1
1
300
1—
4
1
400
1—
2
19. 2-7-4 Maintenance every 50 service hours
Item
Engine oil pan
Engine valve
clearance
Fuel tank
Radiator fin
Slew bearing
Battery
Battery
Each oil/grease
supply point
Remarks
Only for a new machine. After
this, every 250 service hours
Only for a new machine. After
this, every 500 service hours
Remove the drain plug on the
lower part of the tank
Wash strainer with diesel fuel
Dust sticking to the fin affects
the cooling effect and causes
overheating
Always grease the machine
after it is used in water
Whether the liquid level is
proper or not. If short, add
distilled water
1.26 when fully charged; 1.20
when discharged (Recharge
the battery when 1.20.)
Clean each part, brush and
connect terminal and apply
grease
Refer to page 2-7
Content
Replace engine oil
and filter
Inspect and adjust
Drain sediment and
water
Clean the strainer
Clean the fins
Inspect and grease
Liquid quantity
Specific gravity
Clean
Oil and grease
1
3
5
6
12
14
20
2-13