This document provides instructions for disassembling and assembling the swing motor of an excavator. It details the removal and installation of the motor, as well as the disassembly and assembly procedures for the motor components. The motor contains over 40 parts including the housing, cylinder block, piston, valves, springs, and seals. Detailed steps are provided for removing each part, with notes on proper handling and marking of parts for reassembly. Safety precautions are highlighted, such as relieving hydraulic pressure before disconnection and replacing seals.
Hyundai r55 w 7 wheel excavator service repair manualudfjjdksekmm
This document contains sections related to the service manual for a construction machine. Section 1 provides general safety hints and specifications. Section 2 describes the structure and function of major components. Section 3 covers the hydraulic system, including circuits and operation. Section 4 explains the electrical system, components, and circuits. Section 5 provides troubleshooting information. Section 6 includes maintenance standards. Section 7 gives instructions for disassembly and assembly of components. Section 8 lists torque specifications for mounting components. The manual is intended to aid technicians in repairs by providing accurate technical information and proper procedures.
Hyundai r170 w 9 wheel excavator service repair manualudjjfkkskemm
This document contains sections related to the service manual of a machine. Section 1 provides general safety hints and specifications. Section 2 describes the structure and function of components. Section 3 covers the hydraulic system, including circuits and single/combined operations. Section 4 addresses the electrical system, components, and monitoring. Section 5 discusses the mechatronics system, including control systems and components. The document provides information on troubleshooting, maintenance standards, disassembly/assembly, and component mounting torques.
Hyundai r140 w 7a wheel excavator service repair manualudjjfkkskemm
This document outlines the contents and structure of a service manual for construction equipment. It contains 9 sections that cover general information, component structure and function, hydraulic, electrical, and mechatronics systems, troubleshooting, maintenance standards, disassembly/assembly procedures, and mounting torque specifications. The sections provide technical information for workshop operations, explain the operation and servicing of individual components, and provide guidance for repairs and inspections. The manual aims to improve repair quality by giving an accurate understanding of the product and correct repair procedures.
Hyundai r55 7 a crawler excavator service repair manualsoeldksejdksem
This service manual contains 8 sections that provide technical information for operations performed in a service workshop. Section 1 provides general safety hints and specifications. Section 2 explains the structure and function of each major component. Section 3 describes the hydraulic system, including circuits and operation. Section 4 covers the electrical system, components, and circuits. Section 5 is about troubleshooting hydraulic, mechanical, and electrical systems. Section 6 includes maintenance standards and procedures. Section 7 gives instructions for disassembly and assembly of components. Section 8 provides recommended component mounting torques.
Hyundai r160 lc 7a crawler excavator service repair manualudjjfkkskemm
This service manual is divided into 9 sections and provides information for servicing and repairing the machine. Section 1 discusses safety and specifications. Section 2 describes the structure and function of components. Section 3 covers the hydraulic system and Sections 4 details the electrical system. Section 5 explains the mechatronics systems. Troubleshooting procedures are presented in Section 6. Section 7 provides maintenance standards. Section 8 gives instructions for disassembly and assembly. Finally, Section 9 lists component mounting torques. The manual is designed to help technicians understand the machine and perform repairs correctly.
Hyundai r55 w 7 wheel excavator service repair manualifkskjdksmem
1. Remove the cover and O-ring from the geared pump section.
2. Remove the springs and spring seat from the main pump section.
3. Remove the rotary group, shaft, hanger, bearing and cover from the main pump section.
4. Remove the control piston by loosening its mounting bolts.
Hyundai r55 w 7 wheel excavator service repair manualiekkdmmem
1. Remove the cover and O-ring from the geared pump section.
2. Remove the springs and spring seat from the main pump section.
3. Remove the rotary group, shaft, hanger, bearing and cover from the main pump section.
4. Remove the control piston by taking out its mounting bolts.
Hyundai r55 w 7 wheel excavator service repair manualeudskkejedmm
This document contains sections that provide information on safely operating and maintaining a hydraulic excavator. Section 1 includes general safety hints and specifications. Section 2 describes the structure and function of major components. Section 3 covers the hydraulic system, including circuits and operations. Section 4 explains the electrical system, components, and monitoring. Section 5 provides troubleshooting guidance. Section 6 includes maintenance standards. Section 7 gives instructions for disassembly, assembly, and precautions. Section 8 lists component mounting torques. The document is designed to improve repair quality by ensuring technicians understand equipment operation and have the correct procedures.
Hyundai r55 w 7 wheel excavator service repair manualudfjjdksekmm
This document contains sections related to the service manual for a construction machine. Section 1 provides general safety hints and specifications. Section 2 describes the structure and function of major components. Section 3 covers the hydraulic system, including circuits and operation. Section 4 explains the electrical system, components, and circuits. Section 5 provides troubleshooting information. Section 6 includes maintenance standards. Section 7 gives instructions for disassembly and assembly of components. Section 8 lists torque specifications for mounting components. The manual is intended to aid technicians in repairs by providing accurate technical information and proper procedures.
Hyundai r170 w 9 wheel excavator service repair manualudjjfkkskemm
This document contains sections related to the service manual of a machine. Section 1 provides general safety hints and specifications. Section 2 describes the structure and function of components. Section 3 covers the hydraulic system, including circuits and single/combined operations. Section 4 addresses the electrical system, components, and monitoring. Section 5 discusses the mechatronics system, including control systems and components. The document provides information on troubleshooting, maintenance standards, disassembly/assembly, and component mounting torques.
Hyundai r140 w 7a wheel excavator service repair manualudjjfkkskemm
This document outlines the contents and structure of a service manual for construction equipment. It contains 9 sections that cover general information, component structure and function, hydraulic, electrical, and mechatronics systems, troubleshooting, maintenance standards, disassembly/assembly procedures, and mounting torque specifications. The sections provide technical information for workshop operations, explain the operation and servicing of individual components, and provide guidance for repairs and inspections. The manual aims to improve repair quality by giving an accurate understanding of the product and correct repair procedures.
Hyundai r55 7 a crawler excavator service repair manualsoeldksejdksem
This service manual contains 8 sections that provide technical information for operations performed in a service workshop. Section 1 provides general safety hints and specifications. Section 2 explains the structure and function of each major component. Section 3 describes the hydraulic system, including circuits and operation. Section 4 covers the electrical system, components, and circuits. Section 5 is about troubleshooting hydraulic, mechanical, and electrical systems. Section 6 includes maintenance standards and procedures. Section 7 gives instructions for disassembly and assembly of components. Section 8 provides recommended component mounting torques.
Hyundai r160 lc 7a crawler excavator service repair manualudjjfkkskemm
This service manual is divided into 9 sections and provides information for servicing and repairing the machine. Section 1 discusses safety and specifications. Section 2 describes the structure and function of components. Section 3 covers the hydraulic system and Sections 4 details the electrical system. Section 5 explains the mechatronics systems. Troubleshooting procedures are presented in Section 6. Section 7 provides maintenance standards. Section 8 gives instructions for disassembly and assembly. Finally, Section 9 lists component mounting torques. The manual is designed to help technicians understand the machine and perform repairs correctly.
Hyundai r55 w 7 wheel excavator service repair manualifkskjdksmem
1. Remove the cover and O-ring from the geared pump section.
2. Remove the springs and spring seat from the main pump section.
3. Remove the rotary group, shaft, hanger, bearing and cover from the main pump section.
4. Remove the control piston by loosening its mounting bolts.
Hyundai r55 w 7 wheel excavator service repair manualiekkdmmem
1. Remove the cover and O-ring from the geared pump section.
2. Remove the springs and spring seat from the main pump section.
3. Remove the rotary group, shaft, hanger, bearing and cover from the main pump section.
4. Remove the control piston by taking out its mounting bolts.
Hyundai r55 w 7 wheel excavator service repair manualeudskkejedmm
This document contains sections that provide information on safely operating and maintaining a hydraulic excavator. Section 1 includes general safety hints and specifications. Section 2 describes the structure and function of major components. Section 3 covers the hydraulic system, including circuits and operations. Section 4 explains the electrical system, components, and monitoring. Section 5 provides troubleshooting guidance. Section 6 includes maintenance standards. Section 7 gives instructions for disassembly, assembly, and precautions. Section 8 lists component mounting torques. The document is designed to improve repair quality by ensuring technicians understand equipment operation and have the correct procedures.
Kubota b20 tractor parts catalogue manualidkkdmmdd
The document provides instructions and part numbers for a parts book. It begins with definitions of the column headings used on part number pages, including the reference number, part number, description, quantity, serial number range, interchangeability, and remarks. It then provides an example page from the parts book that lists over 200 individual part numbers for an engine under the main components. Country codes are also defined that may be included in the remarks column.
Kubota at70 s walk behind tiller parts catalogue manualidkkdmmdd
The document provides instructions for parts books, including definitions of column headings in parts number pages such as Reference Number, Part Number, Description, Quantity, Serial Number range, Interchangeability, and Remarks. It notes country codes that may be included and their meanings. The remainder of the document is a sample parts book index and listing for an AT70S-AMERICA rotary tiller, with part numbers, descriptions, and other details for engine, transmission, rotary, and other systems components.
Hyundai r75 7 mini excavator service repair manualidkkdmmdd
This service manual provides maintenance and repair instructions for the machine. It includes sections on safety precautions, an outline of the machine parts and specifications, maintenance procedures and schedules, troubleshooting, and instructions for inspecting and repairing individual machine systems and components. The goal is to help technicians efficiently and correctly service the machine to ensure long life. Lubrication points and required lubricants are specified. Periodic maintenance tasks are outlined for intervals of 25, 50, 100, 250, 500, 1,000, and 2,000 hours of operation.
Hyundai r55 7 a crawler excavator service repair manualidkkdmmdd
This service manual contains 8 sections that provide technical information for operations performed in a service workshop. Section 1 provides general safety hints and specifications. Section 2 explains the structure and function of each major component. Section 3 describes the hydraulic system, including circuits and operation. Section 4 covers the electrical system, components, and circuits. Section 5 is about troubleshooting hydraulic, mechanical, and electrical systems. Section 6 includes maintenance standards and procedures. Section 7 gives instructions for disassembly and assembly of components. Section 8 provides recommended component mounting torques.
Hyundai r35 7 mini excavator service repair manualidkkdmmdd
This service manual provides instructions for maintenance and repair of the excavator. It includes sections on safety precautions, machine outlines and specifications, maintenance schedules, troubleshooting, and repair/replacement of parts. Proper maintenance is important to ensure long life of the machine and prevent failures. The manual aims to help effectively carry out necessary repairs by providing accurate product descriptions and correct repair procedures.
Hyundai r28 7 mini excavator service repair manualidkkdmmdd
This service manual provides instructions for maintaining a hydraulic excavator. It outlines the machine's components and systems, recommended maintenance procedures, lubrication points, and inspection intervals. Proper maintenance is important to ensure the long life of the machine and prevent failures. The manual includes sections on safety precautions, machine outlines and specifications, troubleshooting, and a tightening torque list. It aims to help technicians effectively perform necessary repairs.
Daewoo doosan solar s220 lc v excavator operator and maintenance manualidkkdmmdd
This document is an operation and maintenance manual for a Daewoo excavator that provides safety information and instructions. It covers topics such as general safety practices, location of safety labels, lifting precautions, worksite hazards, operating procedures, maintenance intervals, transportation, troubleshooting, specifications, and an index. Safety is the top priority, and failure to follow the guidelines could result in serious injury or death. Signal words are used to indicate different degrees of risk.
Daewoo doosan solar 470 lc v excavator operator and maintenance manualidkkdmmdd
1. The document provides safety information and instructions for operating a Daewoo excavator.
2. It identifies the location of various safety labels on the excavator and explains their meanings.
3. Operators and maintenance personnel are instructed to read the manual thoroughly before operating or servicing the excavator to avoid accidents.
Daewoo doosan solar 420 lc v excavator operator and maintenance manualidkkdmmdd
This document is an operation and maintenance manual for a Daewoo Solar 420LC-V excavator from 2001. It provides safety information and instructions for operating, maintaining, transporting, and troubleshooting the excavator. The manual includes sections on safety labels, lifting precautions, general hazards, engine operation, machine operation, maintenance, batteries, towing, transportation, and rated lift capacities. Consumers are advised to contact their distributor periodically for updated documentation and information on optional equipment.
Daewoo doosan solar 400 lc v excavator operator and maintenance manualidkkdmmdd
The document provides safety information and instructions for operating a Daewoo excavator, including:
1. Warnings to read all safety information and understand signal words before operating.
2. Locations of safety labels on the excavator and their meanings.
3. Precautions for lifting loads, including checking regulations, using approved lifting configurations, and having tag lines for secured loads.
Daewoo doosan solar 340 lc v excavator operator and maintenance manualidkkdmmdd
The document provides safety information and instructions for operating a Daewoo excavator, including:
1. The location and descriptions of safety labels on the excavator.
2. A summary of safety precautions that must be followed when lifting loads in digging mode.
3. Warnings and cautions regarding general hazards, starting the engine, machine operation, maintenance, batteries, towing, shipping, and lift capacity tables.
Daewoo doosan solar 290 lc v excavator operator and maintenance manualidkkdmmdd
This document provides safety information and operating instructions for a Daewoo excavator. It includes sections on safety essentials, locations of safety labels on the machine, lifting precautions, worksite precautions, operation, equipment, maintenance, transportation, and specifications. The document contains important warnings about avoiding contact with electric lines, hot surfaces, and keeping a safe distance from moving parts of the machine. It also provides guidelines for safe lifting capacities.
Crown ws2000 series forklift parts catalogue manualidkkdmmdd
This document is a parts manual for the WE/WS2000 series. It contains 10 sections that cover different parts of the truck like the covers, wheels, hydraulic system, drive unit, electrical parts, brake system, steering, mast/lift structure, cylinders, and cabin/platform. It provides part numbers, serial numbers, and revision information for maintaining and repairing the trucks. The introduction emphasizes that maintenance and repairs should only be done as specified in the operator manual and that any additional work must be done by authorized service technicians to ensure safety. It also notes that any modifications to the truck must first be assessed and approved.
Crown wp2300 s series pallet truck parts catalogue manualidkkdmmdd
This document is a parts manual for a WP2300S series truck. It contains 10 sections that list and describe the various parts of the truck, including covers, hydraulic parts, the drive unit, electrical parts, brakes, the mast/lift structure, cylinders, the cabin/platform, and miscellaneous service information. Revisions to pages 82 and 83 added information about a fixed platform. The manual provides part numbers and descriptions to order replacement parts and ensures correct identification by specifying the truck model and serial number.
Crown wp2300 series pallet truck parts catalogue manualidkkdmmdd
This parts manual provides exploded diagrams and lists of parts for a WP2300 series walk-behind pallet truck. Section 2 covers the hydraulic system, including the tube and hose layout, pump, motor and related parts. Diagrams show the configuration and connections of hydraulic hoses and tubes between the pump, lift cylinder, control valves and other components. Part numbers and descriptions are provided for each item.
Crown wp2000 s series pallet truck parts catalogue manualidkkdmmdd
This parts manual provides exploded diagrams and part lists for covers, caster wheels, and other components of the WP2000S series forklift. The introduction explains that any modifications require approval and that spare parts should be ordered using the forklift model, serial, and part numbers. Section 1 covers include battery covers, instrument panels, and covers for battery rollers. Section 1.5 details parts for caster wheels.
Crown wp2000 series pallet truck parts catalogue manualidkkdmmdd
This document is a parts manual for the WP2000 series. It contains 16 sections covering all parts of the truck. Section 1 covers covers and includes 30 different cover parts. Section 2 covers the hydraulic system including tubes, hoses, pumps and motors. Section 3 covers the drive unit and drive motor. Section 4 covers electrical parts such as contactors, controls and instruments. Section 5 covers the brake system. Sections 6-10 cover other systems and structures including the mast/lift, cylinders, and labels/decals. Each section lists the relevant parts with part numbers, names and quantities required.
Crown wf3000 series forklift parts catalogue manualidkkdmmdd
This document provides a parts manual for a WF3000 series truck. It includes 3 sentences or less summaries of each section:
Section 1 covers truck covers, including various panels and fasteners. Section 2 lists hydraulic parts such as tubes, hoses, pumps, and valves. Section 3 details drive unit parts like gearboxes, motors, and knuckles. Section 4 covers electrical components including contactors, handles, switches, batteries and instruments. The document provides an index and part numbers for replacing components.
Clark sf35 45 dl forklift service repair manualidkkdmmdd
This document provides instructions for disassembling and assembling components of a drive axle. The disassembly process includes draining fluids, removing hub and axle shaft assemblies, and separating the differential carrier from the axle housing. Components of the axle housing, hub, and wheel flange are then disassembled by removing items like pistons, rings, plates, discs, gears, pins, washers, and bearings. Precautions are outlined and the assembly process is described as reversing the disassembly steps.
Kubota b20 tractor parts catalogue manualidkkdmmdd
The document provides instructions and part numbers for a parts book. It begins with definitions of the column headings used on part number pages, including the reference number, part number, description, quantity, serial number range, interchangeability, and remarks. It then provides an example page from the parts book that lists over 200 individual part numbers for an engine under the main components. Country codes are also defined that may be included in the remarks column.
Kubota at70 s walk behind tiller parts catalogue manualidkkdmmdd
The document provides instructions for parts books, including definitions of column headings in parts number pages such as Reference Number, Part Number, Description, Quantity, Serial Number range, Interchangeability, and Remarks. It notes country codes that may be included and their meanings. The remainder of the document is a sample parts book index and listing for an AT70S-AMERICA rotary tiller, with part numbers, descriptions, and other details for engine, transmission, rotary, and other systems components.
Hyundai r75 7 mini excavator service repair manualidkkdmmdd
This service manual provides maintenance and repair instructions for the machine. It includes sections on safety precautions, an outline of the machine parts and specifications, maintenance procedures and schedules, troubleshooting, and instructions for inspecting and repairing individual machine systems and components. The goal is to help technicians efficiently and correctly service the machine to ensure long life. Lubrication points and required lubricants are specified. Periodic maintenance tasks are outlined for intervals of 25, 50, 100, 250, 500, 1,000, and 2,000 hours of operation.
Hyundai r55 7 a crawler excavator service repair manualidkkdmmdd
This service manual contains 8 sections that provide technical information for operations performed in a service workshop. Section 1 provides general safety hints and specifications. Section 2 explains the structure and function of each major component. Section 3 describes the hydraulic system, including circuits and operation. Section 4 covers the electrical system, components, and circuits. Section 5 is about troubleshooting hydraulic, mechanical, and electrical systems. Section 6 includes maintenance standards and procedures. Section 7 gives instructions for disassembly and assembly of components. Section 8 provides recommended component mounting torques.
Hyundai r35 7 mini excavator service repair manualidkkdmmdd
This service manual provides instructions for maintenance and repair of the excavator. It includes sections on safety precautions, machine outlines and specifications, maintenance schedules, troubleshooting, and repair/replacement of parts. Proper maintenance is important to ensure long life of the machine and prevent failures. The manual aims to help effectively carry out necessary repairs by providing accurate product descriptions and correct repair procedures.
Hyundai r28 7 mini excavator service repair manualidkkdmmdd
This service manual provides instructions for maintaining a hydraulic excavator. It outlines the machine's components and systems, recommended maintenance procedures, lubrication points, and inspection intervals. Proper maintenance is important to ensure the long life of the machine and prevent failures. The manual includes sections on safety precautions, machine outlines and specifications, troubleshooting, and a tightening torque list. It aims to help technicians effectively perform necessary repairs.
Daewoo doosan solar s220 lc v excavator operator and maintenance manualidkkdmmdd
This document is an operation and maintenance manual for a Daewoo excavator that provides safety information and instructions. It covers topics such as general safety practices, location of safety labels, lifting precautions, worksite hazards, operating procedures, maintenance intervals, transportation, troubleshooting, specifications, and an index. Safety is the top priority, and failure to follow the guidelines could result in serious injury or death. Signal words are used to indicate different degrees of risk.
Daewoo doosan solar 470 lc v excavator operator and maintenance manualidkkdmmdd
1. The document provides safety information and instructions for operating a Daewoo excavator.
2. It identifies the location of various safety labels on the excavator and explains their meanings.
3. Operators and maintenance personnel are instructed to read the manual thoroughly before operating or servicing the excavator to avoid accidents.
Daewoo doosan solar 420 lc v excavator operator and maintenance manualidkkdmmdd
This document is an operation and maintenance manual for a Daewoo Solar 420LC-V excavator from 2001. It provides safety information and instructions for operating, maintaining, transporting, and troubleshooting the excavator. The manual includes sections on safety labels, lifting precautions, general hazards, engine operation, machine operation, maintenance, batteries, towing, transportation, and rated lift capacities. Consumers are advised to contact their distributor periodically for updated documentation and information on optional equipment.
Daewoo doosan solar 400 lc v excavator operator and maintenance manualidkkdmmdd
The document provides safety information and instructions for operating a Daewoo excavator, including:
1. Warnings to read all safety information and understand signal words before operating.
2. Locations of safety labels on the excavator and their meanings.
3. Precautions for lifting loads, including checking regulations, using approved lifting configurations, and having tag lines for secured loads.
Daewoo doosan solar 340 lc v excavator operator and maintenance manualidkkdmmdd
The document provides safety information and instructions for operating a Daewoo excavator, including:
1. The location and descriptions of safety labels on the excavator.
2. A summary of safety precautions that must be followed when lifting loads in digging mode.
3. Warnings and cautions regarding general hazards, starting the engine, machine operation, maintenance, batteries, towing, shipping, and lift capacity tables.
Daewoo doosan solar 290 lc v excavator operator and maintenance manualidkkdmmdd
This document provides safety information and operating instructions for a Daewoo excavator. It includes sections on safety essentials, locations of safety labels on the machine, lifting precautions, worksite precautions, operation, equipment, maintenance, transportation, and specifications. The document contains important warnings about avoiding contact with electric lines, hot surfaces, and keeping a safe distance from moving parts of the machine. It also provides guidelines for safe lifting capacities.
Crown ws2000 series forklift parts catalogue manualidkkdmmdd
This document is a parts manual for the WE/WS2000 series. It contains 10 sections that cover different parts of the truck like the covers, wheels, hydraulic system, drive unit, electrical parts, brake system, steering, mast/lift structure, cylinders, and cabin/platform. It provides part numbers, serial numbers, and revision information for maintaining and repairing the trucks. The introduction emphasizes that maintenance and repairs should only be done as specified in the operator manual and that any additional work must be done by authorized service technicians to ensure safety. It also notes that any modifications to the truck must first be assessed and approved.
Crown wp2300 s series pallet truck parts catalogue manualidkkdmmdd
This document is a parts manual for a WP2300S series truck. It contains 10 sections that list and describe the various parts of the truck, including covers, hydraulic parts, the drive unit, electrical parts, brakes, the mast/lift structure, cylinders, the cabin/platform, and miscellaneous service information. Revisions to pages 82 and 83 added information about a fixed platform. The manual provides part numbers and descriptions to order replacement parts and ensures correct identification by specifying the truck model and serial number.
Crown wp2300 series pallet truck parts catalogue manualidkkdmmdd
This parts manual provides exploded diagrams and lists of parts for a WP2300 series walk-behind pallet truck. Section 2 covers the hydraulic system, including the tube and hose layout, pump, motor and related parts. Diagrams show the configuration and connections of hydraulic hoses and tubes between the pump, lift cylinder, control valves and other components. Part numbers and descriptions are provided for each item.
Crown wp2000 s series pallet truck parts catalogue manualidkkdmmdd
This parts manual provides exploded diagrams and part lists for covers, caster wheels, and other components of the WP2000S series forklift. The introduction explains that any modifications require approval and that spare parts should be ordered using the forklift model, serial, and part numbers. Section 1 covers include battery covers, instrument panels, and covers for battery rollers. Section 1.5 details parts for caster wheels.
Crown wp2000 series pallet truck parts catalogue manualidkkdmmdd
This document is a parts manual for the WP2000 series. It contains 16 sections covering all parts of the truck. Section 1 covers covers and includes 30 different cover parts. Section 2 covers the hydraulic system including tubes, hoses, pumps and motors. Section 3 covers the drive unit and drive motor. Section 4 covers electrical parts such as contactors, controls and instruments. Section 5 covers the brake system. Sections 6-10 cover other systems and structures including the mast/lift, cylinders, and labels/decals. Each section lists the relevant parts with part numbers, names and quantities required.
Crown wf3000 series forklift parts catalogue manualidkkdmmdd
This document provides a parts manual for a WF3000 series truck. It includes 3 sentences or less summaries of each section:
Section 1 covers truck covers, including various panels and fasteners. Section 2 lists hydraulic parts such as tubes, hoses, pumps, and valves. Section 3 details drive unit parts like gearboxes, motors, and knuckles. Section 4 covers electrical components including contactors, handles, switches, batteries and instruments. The document provides an index and part numbers for replacing components.
Clark sf35 45 dl forklift service repair manualidkkdmmdd
This document provides instructions for disassembling and assembling components of a drive axle. The disassembly process includes draining fluids, removing hub and axle shaft assemblies, and separating the differential carrier from the axle housing. Components of the axle housing, hub, and wheel flange are then disassembled by removing items like pistons, rings, plates, discs, gears, pins, washers, and bearings. Precautions are outlined and the assembly process is described as reversing the disassembly steps.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Hyundai r80 7 crawler excavator service repair manual
1.
2.
3. CONTENTS
SECTION 1 GENERAL
Group 1 Safety Hints ---------------------------------------------------------------------------------------------------- 1-1
Group 2 Specifications ------------------------------------------------------------------------------------------------- 1-9
SECTION 2 STRUCTURE AND FUNCTION
Group 1 Pump Device ------------------------------------------------------------------------------------------------- 2-1
Group 2 Main Control Valve ----------------------------------------------------------------------------------------- 2-9
Group 3 Swing Device ------------------------------------------------------------------------------------------------- 2-28
Group 4 Travel Device -------------------------------------------------------------------------------------------------- 2-38
Group 5 RCV Lever ----------------------------------------------------------------------------------------------------- 2-45
Group 6 RCV Pedal ----------------------------------------------------------------------------------------------------- 2-52
SECTION 3 HYDRAULIC SYSTEM
Group 1 Hydraulic Circuit --------------------------------------------------------------------------------------------- 3-1
Group 2 Main Circuit ---------------------------------------------------------------------------------------------------- 3-2
Group 3 Pilot Circuit ----------------------------------------------------------------------------------------------------- 3-5
Group 4 Single Operation -------------------------------------------------------------------------------------------- 3-10
Group 5 Combined Operation ------------------------------------------------------------------------------------- 3-22
SECTION 4 ELECTRICAL SYSTEM
Group 1 Component Location ------------------------------------------------------------------------------------- 4-1
Group 2 Electrical Circuit --------------------------------------------------------------------------------------------- 4-3
Group 3 Electrical Component Specification --------------------------------------------------------------- 4-23
Group 4 Connectors ---------------------------------------------------------------------------------------------------- 4-31
SECTION 5 MECHATRONICS SYSTEM
Group 1 Outline ------------------------------------------------------------------------------------------------------------ 5-1
Group 2 Mode Selection System -------------------------------------------------------------------------------- 5-3
Group 3 Travel Speed Control System ------------------------------------------------------------------------ 5-4
Group 4 Automatic Warming Up Function ------------------------------------------------------------------ 5-5
Group 5 Engine Overheat Prevention Function ---------------------------------------------------------- 5-6
Group 6 Anti-Restart System -------------------------------------------------------------------------------------- 5-7
Group 7 Self-Diagnostic System --------------------------------------------------------------------------------- 5-8
Group 8 Engine Control System --------------------------------------------------------------------------------- 5-10
4. Group 9 Monitoring system ------------------------------------------------------------------------------------------ 5-16
SECTION 6 TROUBLESHOOTING
Group 1 Before Trobleshooting ------------------------------------------------------------------------------------ 6-1
Group 2 Hydraulic and Mechanical System ---------------------------------------------------------------- 6-4
Group 3 Electrical System ------------------------------------------------------------------------------------------- 6-24
Group 4 Mechatronics System ------------------------------------------------------------------------------------ 6-40
SECTION 7 MAINTENANCE STANDARD
Group 1 Operational Performance Test ----------------------------------------------------------------------- 7-1
Group 2 Major Components ---------------------------------------------------------------------------------------- 7-20
Group 3 Track and Work Equipment --------------------------------------------------------------------------- 7-28
SECTION 8 DISASSEMBLY AND ASSEMBLY
Group 1 Precaution ------------------------------------------------------------------------------------------------------ 8-1
Group 2 Tightening Torque ------------------------------------------------------------------------------------------ 8-4
Group 3 Pump Device ------------------------------------------------------------------------------------------------- 8-7
Group 4 Main Control Valve ---------------------------------------------------------------------------------------- 8-25
Group 5 Swing Device ------------------------------------------------------------------------------------------------- 8-37
Group 6 Travel Device ------------------------------------------------------------------------------------------------- 8-58
Group 7 RCV Lever ----------------------------------------------------------------------------------------------------- 8-83
Group 8 Turning Joint -------------------------------------------------------------------------------------------------- 8-98
Group 9 Boom, Arm and Bucket Cylinder ------------------------------------------------------------------- 8-103
Group 10 Undercarriage ------------------------------------------------------------------------------------------------ 8-121
Group 11 Work Equipment -------------------------------------------------------------------------------------------- 8-133
SECTION 9 COMPONENT MOUNTING TORQUE
Group 1 Introduction Guide ----------------------------------------------------------------------------------------- 9-1
Group 2 Engine System ---------------------------------------------------------------------------------------------- 9-2
Group 3 Electric System ---------------------------------------------------------------------------------------------- 9-4
Group 4 Hydraulic System ------------------------------------------------------------------------------------------- 9-6
Group 5 Undercarriage ------------------------------------------------------------------------------------------------ 9-8
Group 6 Structure -------------------------------------------------------------------------------------------------------- 9-9
Group 7 Work Equipment -------------------------------------------------------------------------------------------- 9-13
5. 0-1
FOREWORD
1. STRUCTURE
This service manual has been prepared as an aid to improve the quality of repairs by giving the
serviceman an accurate understanding of the product and by showing him the correct way to perform
repairs and make judgements. Make sure you understand the contents of this manual and use it to
full effect at every opportunity.
This service manual mainly contains the necessary technical information for operations performed in
a service workshop.
For ease of understanding, the manual is divided into the following sections.
SECTION 1 GENERAL
This section explains the safety hints and gives the specification of the machine and major
components.
SECTION 2 STRUCTURE AND FUNCTION
This section explains the structure and function of each component. It serves not only to give an
understanding of the structure, but also serves as reference material for troubleshooting.
SECTION 3 HYDRAULIC SYSTEM
This section explains the hydraulic circuit, single and combined operation.
SECTION 4 ELECTRICAL SYSTEM
This section explains the electrical circuit, monitoring system and each component. It serves not
only to give an understanding electrical system, but also serves as reference material for trouble
shooting.
SECTION 5 MECHATRONICS SYSTEM
This section explains the computer aided power optimization system and each component.
SECTION 6 TROUBLESHOOTING
This section explains the troubleshooting charts correlating problems to causes.
SECTION 7 MAINTENANCE STANDARD
This section gives the judgement standards when inspecting disassembled parts.
SECTION 8 DISASSEMBLY AND ASSEMBLY
This section explains the order to be followed when removing, installing, disassembling or assembling
each component, as well as precautions to be taken for these operations.
SECTION 9 COMPONENT MOUNTING TORQUE
This section shows bolt specifications and standard torque values needed when mounting
components to the machine.
The specifications contained in this shop manual are subject to change at any time and without any
advance notice. Contact your HYUNDAI distributor for the latest information.
6. 0-2
Revised edition mark(①②③…)
When a manual is revised, an edition mark is
recorded on the bottom outside corner of the
pages.
R
Revisions
Revised pages are shown at the list of revised
pages on the between the contents page and
section 1 page.
Symbols
So that the shop manual can be of ample
practical use, important places for safety and
quality are marked with the following symbols.
2. HOW TO READ THE SERVICE MANUAL
Distribution and updating
Any additions, amendments or other changes will
be sent to HYUNDAI distributors.
Get the most up-to-date information before you
start any work.
Filing method
See the page number on the bottom of the
page.
File the pages in correct order.
Following examples shows how to read the
page number.
Example 1
2 - 3
Item number(2. Structure and
Function)
Consecutive page number for
each item.
Additional pages : Additional pages are
indicated by a hyphen(-) and number after the
page number. File as in the example.
1.
2.
3.
Symbol Item Remarks
Special safety precautions are
necessary when performing the
work.
Extra special safety precautions
are necessary when performing
the work because it is under
internal pressure.
Special technical precautions or
other precautions for preserving
standards are necessary when
performing the work.
Safety
Caution
※
10 - 4
10 - 4 - 1
10 - 4 - 2
10 - 5
Added pages
7. 0-3
3. CONVERSION TABLE
Method of using the Conversion Table
The Conversion Table in this section is provided to enable simple conversion of figures. For details of
the method of using the Conversion Table, see the example given below.
Example
Method of using the Conversion Table to convert from millimeters to inches
Convert 55mm into inches.
Locate the number 50in the vertical column at the left side, take this as ⓐ, then draw a
horizontal line from ⓐ.
Locate the number 5in the row across the top, take this as ⓑ, then draw a perpendicular line
down from ⓑ.
Take the point where the two lines cross as ⓒ. This point ⓒ gives the value when converting
from millimeters to inches. Therefore, 55mm = 2.165 inches.
Convert 550mm into inches.
The number 550 does not appear in the table, so divide by 10(Move the decimal point one place
to the left) to convert it to 55mm.
Carry out the same procedure as above to convert 55mm to 2.165 inches.
The original value(550mm) was divided by 10, so multiply 2.165 inches by 10(Move the decimal
point one place to the right) to return to the original value.
This gives 550mm = 21.65 inches.
1.
2.
(1)
(2)
(3)
(1)
(2)
(3)
Millimeters to inches 1mm = 0.03937 in
ⓑ
ⓐ
0 1 2 3 4 5 6 7 8 9
0 0.039 0.079 0.118 0.157 0.197 0.236 0.276 0.315 0.354
10 0.394 0.433 0.472 0.512 0.551 0.591 0.630 0.669 0.709 0.748
20 0.787 0.827 0.866 0.906 0.945 0.984 1.024 1.063 1.102 1.142
30 1.181 1.220 1.260 1.299 1.339 1.378 1.417 1.457 1.496 1.536
40 1.575 1.614 1.654 1.693 1.732 1.772 1.811 1.850 1.890 1.929
50 1.969 2.008 2.047 2.087 2.126 2.165 2.205 2.244 2.283 2.323
60 2.362 2.402 2.441 2.480 2.520 2.559 2.598 2.638 2.677 2.717
70 2.756 2.795 2.835 2.874 2.913 2.953 2.992 3.032 3.071 3.110
80 3.150 3.189 3.228 3.268 3.307 3.346 3.386 3.425 3.465 3.504
90 3.543 3.583 3.622 3.661 3.701 3.740 3.780 3.819 3.858 3.898
ⓒ
8. 8-37
1. REMOVAL AND INSTALL OF MOTOR
REMOVAL
Lower the work equipment to the ground
and stop the engine.
Operate the control levers and pedals
several times to release the remaining
pressure in the hydraulic piping.
Loosen the breather slowly to release the
pressure inside the hydraulic tank.
Escaping fluid under pressure can
penetrate the skin causing serious injury.
When pipes and hoses are disconnected,
the oil inside the piping will flow out, so
catch it in oil pan.
Disconnect hose assembly(2, 3).
Disconnect pilot line hoses(4, 5, 6, 7, 8).
Sling the swing motor assembly(1) and
remove the swing motor mounting bolts
(9).
Motor device weight : 23kg(51lb)
Remove the swing motor assembly.
When removing the swing motor
assembly, check that all the piping have
been disconnected.
INSTALL
Carry out installation in the reverse order
to removal.
Bleed the air from the swing motor.
Remove the air vent plug.
Pour in hydraulic oil until it overflows from
the port.
Tighten plug lightly.
Start the engine, run at low idling and
check oil come out from plug.
Tighten plug fully.
Confirm the hydraulic oil level and check
the hydraulic oil leak or not.
1)
(1)
(2)
(3)
※
(4)
(5)
(6)
※
(7)
※
G
GROUP 5 SWING DEVICE
2)
(1)
(2)
①
②
③
④
⑤
(3)
A
B
Mu
2
3
1
9
PG
SH
RG
4
7
5
6
8
13031GE18
7078SM01
7078SM02
9. 8-38
2. DISASSEMBLY AND ASSEMBLY OF SWING MOTOR
STRUCTURE
1)
21, 19
25
2
1 5 10
7 9 11 26 27 13
28 15 12 32 31 17 24
29
4 6 8 3 14 30 16 22 33 34 42
41, 20
39 40 23
18
35 36 38 37
7072SM01
1 Body
2 Oil seal
3 Cylinder block
4 Shaft
5 Taper bearing
6 Bushing
7 Shoe plate
8 Spring
9 Set plate
10 Piston shoe assy
11 Ball guide
12 Rear cover
13 Pin
14 O-ring
15 Taper bearing
16 Valve plate
17 Relief valve assembly
18 Socket bolt
19 Plug
20 Plug
21 O-ring
22 Shim
23 Plug
24 Back up ring
25 O-ring
26 Friction plate
27 Plate
28 Parking piston
29 O-ring
30 Spring
31 Time delay valve
32 Socket bolt
33 Plug
34 O-ring
35 Valve
36 Spring
37 Plug
38 O-ring
39 O-ring
40 Back up ring
41 Name plate
42 Rivet
10. 8-39
DISASSEMBLY
Removal of relief valve assembly
Remove cap of relief valve assembly(17)
with 14mm hexagonal wrench.
Assemble removed relief valve assembly
(17) to original state when reassembling.
Removal of make up valve and bypass
valve assembly
Loosen plug(37) with 14mm hexagonal
wrench, and remove check valve(35) and
spring(36).
Marking at swing motor
Before disassembling motor, make a
matching mark between cover(12) and
housing(1) for easy reassembling.
(1)
※
2)
(2)
(3)
Remove mounting bolts of cover
Loosen hexagon socket bolt(18) with
12mm hexagonal wrench.
(4)
25038SM02(1)
25038SM02(2)
25038SM02(3)
25038SM02(4)
11. 8-40
Remove shim(22) remove inner race of
needle bearing(15) by bearing puller.
Remove balance plate
Valve plate(16) is adhered on end surface
of cylinder(3) by oil viscosity. Take off
balance plate(16) with hands.
Assembling method of balance plate(16)
depends on cover(12).
(Band groove and round groove of high·
low pressure transmission area)
Before removing, check and record
location of balance plate(16) to prevent
misassembling.
R
Removal of cover assembly
Place shaft of motor assembly to
downward and take cover(12) out.
(5)
(6)
(8)
Remove O-ring(29) from cover.
(7)
25038SM03(1)
25038SM03(2)
25038SM03(3)
25038SM03(4)
12. 8-41
Removal of brake piston
When removing piston(28) from housing
(1), there is a sliding resistance against
tightening of O-rings(14,29). Use tap hole
on piston(28) as shown in the picture.
Remove O-rings(14,29) from piston(28)
and housing(1).
Removal of spring(30, brake area)
Remove spring(30) from piston(28).
Check and record original position of each
spring(30) for correct assembling.
(9)
(10)
(11)
25038SM04(2)
25038SM04(3)
25038SM04(4)
Remove friction plate(26) and lining plate
(27) from housing(1).
(12)
25038SM05(1)
13. 8-42
Separate outer race of taper roller
bearing(5) from housing.
Removal of cylinder assembly
Holding end of cylinder assembly(3) with
hand, draw out cylinder assembly from
housing.
Oil seal(2) and outer race of taper roller
bearing(15) are left inside of housing.
End surface of cylinder(3) is sliding face .
So, protect the surface with a scrap of cloth
against damage.
Make a matching mark on piston hole of
cylinder(3) and piston assembly(10) to fit
piston into the same hole when
reassembling.
Removal of oil seal
Remove oil seal(2) from housing(1) with
driver and hammer.
Do not reuse oil seal after removal.
(15)
※
(13)
※
※
※
(14)
25038SM05(2)
25038SM05(3)
25038SM05(4)
14. 8-43
Disassembly of cylinder assembly
Removal of inner race of taper roller
bearing(5).
Lift out cylinder block(3) with 2 inner race
of roller bearing(5) by applying gear
puller at the end of spline in the cylinder.
Separate shoe plate(7), piston assembly
(10), set plate(9) from cylinder block(3).
Get shoe plate(7) slide on sliding face of
piston assembly(10) and remove it.
Be cautious not to damage on sliding
face of cam plate.
Remove ball guide(11) from cylinder
block(3).
This completes disassembly.
(16)
①
②
③
※
④
SM16
SM17
SM18
SM19
15. 8-44
ASSEMBLY
Preparation
Before reassembling, perform below
procedure.
Check each part for damage caused by
using or disassembling. If damaged,
eliminate damage by grinding with proper
sandpaper, wash them with cleaning oil
and dry with compressed air.
Replace seal with new one.
Grind sliding face of piston assembly(10),
balance plate(16) and shoe plate(7) with
sandpaper #2000.
①
②
③
When assembling, lubricate with
specified clean hydraulic oil.
When assembling piston assembly(10) to
piston hole of cylinder block(3), check
matching mark between them.
3)
(1)
④
⑤
SM20
SM21
SM22
16. 8-45
Cylinder assembly
Lubricate grease on round area
(Contacting area withball guide(11)) of
cylinder block(3) and assemble spring(4).
(2)
Assemble piston assembly(10) and set
plate(9) to cylinder block(3). When
assembling, check matching mark
between them. Before assembling,
lubricate specified hydraulic oil in piston
hole of cylinder block(3).
Lubricate specified hydraulic oil on shoe
sliding face of piston assembly(10) and
assemble shoe plate(7).
Insert piston assembly(10) in hole of set
plate(9).
①
②
③
④
SM23
SM24
SM25
SM26
17. 8-46
Assemble inner race of taper roller
bearing(5) to cylinder block(3).
Assemble bushing(6) to cylinder block(3).
Apply loctite to bearing mounting area of
inner race of cylinder block(3) lightly.
Oil seal
Apply three bond of white color on outer
surface of oil seal(2) and assemble and
insert it.
Before assembling, lubricate lip of oil seal
with grease.
⑤
⑥
⑦
(
(3)
※
SM27
SM28
SM29
SM30
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19. 8-47
Cylinder assembly
Hold end of cylinder assembly(3) with
hands and assemble cylinder assembly to
housing(1). Be careful to prevent damage
of seal by spline of shaft.
When assemble cylinder assembly, spline
shaft of cylinder is protruded from end of
housing, therefore put pads with length
30~50mm under bottom of housing.
Assemble friction plate(26) and lining
plate(27).
Lubricate specified hydraulic oil on each
side.
Insert O-rings(14,29) into housing(1) and
piston(28).
Lubricate O-ring with grease.
Assemble outer race of taper roller
bearing(5) to motor housing(1).
(4)
(5)
※
(6)
※
(7)
※
25038SM05(3)
SM32
25038SM05(1)
25038SM06(1)
20. 8-48
Spring(30, brake unit)
Assemble spring(30) to piston(28) of
brake unit.
Insert spring(30) into original position.
Brake piston
Lubricate specified hydraulic oil on outer
sliding face of piston(28) and assemble
brake piston to housing(1).
It is too tight to assemble piston(10)
because O-rings(14,29) are fitted,
therefore it is recommended to push
piston(28) horizontally by hands at once.
(8)
※
(9)
※
Lubricate locating pin for antirotation of
valve plate(16) of cover(12) with grease
sufficiently and install locating pin to
housing.
(10)
25038SM06(2)
25038SM04(2)
25038SM07(1)
B
Balance plate
Assemble valve plate(16) to cover(12).
Be cautious of assembling direction.
(11)
※
25038SM07(2)