This document provides installation instructions for separating an upper frame from an undercarriage frame on an excavator. It outlines 33 steps including removing components like the stick, front and rear drive shafts, swivel, and boom cylinder. It instructs using lifting devices and support stands to position the frames separately and install retaining pins. Proper identification of hose and tube assemblies is noted for reinstallation.
Caterpillar cat 938 k wheel loader (prefix hfw) service repair manual (hfw000...ifkkdmdmdm
The document provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and gives step-by-step instructions with accompanying illustrations. Key steps include removing the transmission, disassembling the valve assembly and various components, and using pullers to remove bearings from the shaft assembly. Proper safety precautions are needed as some components are heavy.
Caterpillar cat 950 f series ii wheel loader (prefix 4dj) service repair manu...ifkkdmdmdm
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 950F wheel loader. The summary is:
1. The removal procedure details disconnecting tubes, removing clips and bolts, and using special tools to remove the governor and control linkage.
2. Cleaning and lubricating new seals is emphasized before installing replacement parts.
3. The installation procedure specifies using tools to replace clips and pins and adjusts settings before reconnecting tubes. Proper lubrication of seals during reassembly is stressed.
Caterpillar cat 390 f l excavator (prefix hjd) service repair manual (hjd0000...fujskekfmsme
The document provides disassembly instructions for a 390F L excavator travel motor in 40 steps. It details removing components such as the motor head, relief valves, pistons, springs, seals, plates, and bearings. Tools required include link brackets, a slide hammer puller, threaded rods, pliers, and a driver group. Safety notices are provided to contain fluids and brace against spring forces during disassembly.
Caterpillar cat m325 c mh wheeled excavator (prefix xja) service repair manua...ifkkdmdmdm
This document provides instructions for assembling a swing drive for a wheeled excavator model M325C MH. It describes 35 steps to assemble bearings, gears, seals, shafts, housings and other components. Tools required include pliers, anti-seize compound, gasket sealant, thread lock compound and various fasteners. Precautions are given to clean parts thoroughly and inspect for wear or damage before assembly. Weights of components are provided to assist with lifting and positioning. Torque specifications are listed for fasteners.
Caterpillar cat m325 d mh excavator (prefix edf) service repair manual (edf02...ifkkdmdmdm
This document provides instructions for disassembling and assembling a swing motor. It includes:
1) A list of required tools for disassembly and assembly.
2) 26 step-by-step instructions for disassembling the motor which include removing parts like the head, relief valves, piston, and bearings.
3) 11 step-by-step instructions for assembling the motor which include installing new seals, bearings, piston, and reattaching the head.
Caterpillar cat 390 f l excavator (prefix tye) service repair manual (tye0000...fujskekfmsme
This document provides instructions for disassembling and assembling the travel motor of a 390F L Excavator. It lists 40 steps for disassembly, including removing covers, pistons, springs, seals and other components. It then lists 12 steps for reassembly, starting with installing a lip seal and finishing by reinstalling covers. Precautions are provided regarding cleaning parts and applying oil before assembly.
Caterpillar cat 374 d l excavator (prefix pja) service repair manual (pja0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 374D L excavator. It lists over 30 detailed steps for removing components like the ring gear, carrier assemblies, gears, shafts and seals. Bearing preload is determined by applying specific pressures and measuring clearances with a micrometer. All components must be thoroughly cleaned before precise reassembly in their original locations using torque wrenches and lifting devices, with seals and threaded surfaces coated in locking compound or adhesive.
Caterpillar cat 323 f ln excavator (prefix yec) service repair manual (yec000...fjjskekdmme
This service repair manual provides instructions for assembling the final drive of a 323F LN Excavator. It outlines 37 steps requiring various tools to install bearings, seals, gears, pins, and other components in the proper order. Proper preloading of bearings is important. Gaskets and seals must be clean and lubricated before installation. Weights of individual components are provided to assist with assembly. Upon completion, the final drive is installed on the excavator.
Caterpillar cat 938 k wheel loader (prefix hfw) service repair manual (hfw000...ifkkdmdmdm
The document provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and gives step-by-step instructions with accompanying illustrations. Key steps include removing the transmission, disassembling the valve assembly and various components, and using pullers to remove bearings from the shaft assembly. Proper safety precautions are needed as some components are heavy.
Caterpillar cat 950 f series ii wheel loader (prefix 4dj) service repair manu...ifkkdmdmdm
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 950F wheel loader. The summary is:
1. The removal procedure details disconnecting tubes, removing clips and bolts, and using special tools to remove the governor and control linkage.
2. Cleaning and lubricating new seals is emphasized before installing replacement parts.
3. The installation procedure specifies using tools to replace clips and pins and adjusts settings before reconnecting tubes. Proper lubrication of seals during reassembly is stressed.
Caterpillar cat 390 f l excavator (prefix hjd) service repair manual (hjd0000...fujskekfmsme
The document provides disassembly instructions for a 390F L excavator travel motor in 40 steps. It details removing components such as the motor head, relief valves, pistons, springs, seals, plates, and bearings. Tools required include link brackets, a slide hammer puller, threaded rods, pliers, and a driver group. Safety notices are provided to contain fluids and brace against spring forces during disassembly.
Caterpillar cat m325 c mh wheeled excavator (prefix xja) service repair manua...ifkkdmdmdm
This document provides instructions for assembling a swing drive for a wheeled excavator model M325C MH. It describes 35 steps to assemble bearings, gears, seals, shafts, housings and other components. Tools required include pliers, anti-seize compound, gasket sealant, thread lock compound and various fasteners. Precautions are given to clean parts thoroughly and inspect for wear or damage before assembly. Weights of components are provided to assist with lifting and positioning. Torque specifications are listed for fasteners.
Caterpillar cat m325 d mh excavator (prefix edf) service repair manual (edf02...ifkkdmdmdm
This document provides instructions for disassembling and assembling a swing motor. It includes:
1) A list of required tools for disassembly and assembly.
2) 26 step-by-step instructions for disassembling the motor which include removing parts like the head, relief valves, piston, and bearings.
3) 11 step-by-step instructions for assembling the motor which include installing new seals, bearings, piston, and reattaching the head.
Caterpillar cat 390 f l excavator (prefix tye) service repair manual (tye0000...fujskekfmsme
This document provides instructions for disassembling and assembling the travel motor of a 390F L Excavator. It lists 40 steps for disassembly, including removing covers, pistons, springs, seals and other components. It then lists 12 steps for reassembly, starting with installing a lip seal and finishing by reinstalling covers. Precautions are provided regarding cleaning parts and applying oil before assembly.
Caterpillar cat 374 d l excavator (prefix pja) service repair manual (pja0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 374D L excavator. It lists over 30 detailed steps for removing components like the ring gear, carrier assemblies, gears, shafts and seals. Bearing preload is determined by applying specific pressures and measuring clearances with a micrometer. All components must be thoroughly cleaned before precise reassembly in their original locations using torque wrenches and lifting devices, with seals and threaded surfaces coated in locking compound or adhesive.
Caterpillar cat 323 f ln excavator (prefix yec) service repair manual (yec000...fjjskekdmme
This service repair manual provides instructions for assembling the final drive of a 323F LN Excavator. It outlines 37 steps requiring various tools to install bearings, seals, gears, pins, and other components in the proper order. Proper preloading of bearings is important. Gaskets and seals must be clean and lubricated before installation. Weights of individual components are provided to assist with assembly. Upon completion, the final drive is installed on the excavator.
Caterpillar cat 950 f wheel loader (prefix 4dj) service repair manual (4dj000...ifkkdmdmdm
This document provides step-by-step instructions for disassembling the transmission of a 950F Wheel Loader model. It lists 79 steps to remove various transmission components including the torque converter, transmission control valve, carrier assemblies, planetary gears, clutches, seals, and housing components. Detailed diagrams accompany each step to illustrate the proper procedure and required tooling.
Caterpillar cat 330 c l excavator (prefix jab) service repair manual (jab0000...hhjsekmdmm
1) The document provides step-by-step instructions for disassembling and assembling the travel motor of a 330C and 330C L excavator.
2) It lists 28 steps for disassembly, including removing the head, brake piston, plates and discs, seals, and other components.
3) It then lists 28 steps for assembly, placing components back in reverse order and noting proper installation of seals, springs, and other parts.
Caterpillar cat 385 c l mh excavator (prefix waw) service repair manual (waw0...fujskekfmsme
This document provides instructions for removing and installing fuel system components on a 385C Material Handler excavator powered by a C-18 engine, including:
- Removing and installing the fuel priming pump
- Removing and installing the fuel filter base
- Removing and installing the fuel transfer pump
- Removing the electronic unit injectors
The instructions include safety notices and illustrations showing the component locations and part names.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix l5g) service r...ifse9diodkdk
This document provides instructions for disassembling the final drive of a 329D L Mobile Hydraulic Power Unit. It outlines 30 steps to fully disassemble the final drive, including removing gears, carriers, shafts, seals and other components. Various tools are required to secure, lift and remove parts. Cleanliness is important to prevent dirt from entering during disassembly.
Caterpillar cat 330 d excavator (prefix jjm) service repair manual (jjm00001 ...jfdskekdmme
This document provides instructions for disassembling and assembling the travel motor on a 330D excavator. It lists the required tools and presents step-by-step procedures to remove and install various components of the travel motor like the head, brake piston, plates, seals, and bearings. Cleanliness is emphasized during disassembly and assembly to prevent contamination. All O-rings and gaskets must be replaced.
Caterpillar cat 329 d excavator (prefix yfw) service repair manual (yfw00001 ...fkjsekksmem
This document provides instructions for disassembling and assembling the final drive of a 329D or 329D L excavator. It lists 37 steps for disassembly, removing components like gears, shafts, bearings and seals. The assembly section outlines 15 steps, including pressing bearings into place, installing seals, and using shims to set the proper bearing preload when mounting the main housing onto the motor housing. Cleanliness is emphasized throughout as important for preventing contamination.
The document provides assembly instructions for installing a swing gear and bearing on an excavator. It lists required tools and parts. The procedure involves cleaning the swing gear and bearing, applying lubricant and sealant, lifting it into position using links, and securing it with bolts torqued to specification. Inner and outer dust seals are installed in seal grooves before completing reassembly of the undercarriage frame.
Caterpillar cat 330 c l excavator (prefix mkm) service repair manual (mkm0000...hhjsekmdmm
This document provides instructions for disassembling and assembling the travel motor of a 330C excavator. It begins by listing the required tools. The disassembly process is then described in 28 steps, removing components like the head, springs, plates, and seals. The assembly section follows the reverse order in 23 steps, applying thread lock and ensuring proper alignment of parts. Precautions are provided to prevent damage and ensure cleanliness during the process.
Caterpillar cat 330 d excavator (prefix edx) service repair manual (edx00001 ...hhjsekmdmm
The document provides instructions for assembling the swing drive of an excavator. It describes 30 steps for installing bearings, gears, seals, and other components into the swing drive housing. Tools required include pliers, link brackets, a torque wrench, and sealant. Proper cleaning and lubrication of parts is emphasized. Weights of components are provided to note the number of people needed for installation.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix j8d) service r...ifse9diodkdk
The document provides instructions for disassembling the final drive of a 329DL Mobile Hydraulic Power Unit. It lists required tools and describes a 37 step process involving removing housing, gears, carriers, shafts, seals, and other components. Cleanliness is important to prevent dirt from entering during reassembly. Weights of removed parts are provided to assist with lifting.
Caterpillar cat c2.2 industrial engine (prefix g7 m) service repair manual (g...ifkkdmdmdm
The document provides instructions for removing and installing the crankshaft pulley and front seal on an industrial engine. It describes removing the pulley by drilling holes in the seal, inserting a puller tool, and removing the woodruff key from the crankshaft. For installation, it instructs to clean components, insert the key, lubricate parts, and tighten the pulley nut to the specified torque. It also describes removing the front housing by removing mounting nuts and identifying locating features.
Caterpillar cat 330 d excavator (prefix gbc) service repair manual (gbc00001 ...hhjsekmdmm
This document provides instructions for removing and installing a camshaft on a Caterpillar C9 engine. It outlines the required tools and steps to take the camshaft out of the cylinder block, including removing other components like the rocker arm shaft and front cover first. It then describes how to install the camshaft, making sure to lubricate the lobes and journals and rotate the camshaft to prevent binding. Proper alignment of timing marks is also emphasized when installing the camshaft.
Caterpillar cat 330 d excavator (prefix eah) service repair manual (eah00001 ...hhjsekmdmm
This document provides instructions for disassembling and assembling the swing drive of 330D and 330D L excavator models. The disassembly procedure involves removing 17 parts from the swing drive including the cover, carrier assemblies, gears, and housing. The assembly procedure describes installing these 17 parts in the reverse order and includes cleaning, lubricating, and setting components into place using various tools. Proper alignment and torque specifications are noted throughout.
Caterpillar cat 336 e hvg excavator (prefix rbs) service repair manual (rbs00...f8isoeidkdk
The document provides instructions for installing a rear power take-off (RPTO) on a C9.3 engine. The procedure involves installing various components like a bearing, thrust washer, dowels, adapter assembly, idler gear and shaft. Tools like guide studs and driver groups are required. Torque specifications and the correct sequence are important to properly install the RPTO.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix j9d) service r...ifse9diodkdk
This document provides the disassembly and assembly procedures for a travel motor on a 329DL Mobile Hydraulic Power Unit excavator. The disassembly procedure outlines 28 steps to dismantle the various components of the travel motor. The assembly procedure describes 19 steps to reassemble the travel motor components in reverse order. Proper cleaning and installation of new seals and gaskets is emphasized throughout.
The document provides instructions for removing and installing various components of a M317D2 wheeled excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, applying sealant, and installing bolts and spacers.
- Removing the hydraulic oil filter by removing nuts and a cover to access the filter inside.
- Installing a new hydraulic oil filter by reversing the removal steps.
- Removing the hydraulic tank by disconnecting hoses and harnesses, draining fluid, and lifting the tank out after removing bolts.
Caterpillar cat m317 f wheeled excavator (prefix f6p) service repair manual (...ifkkdmdmdm
This document provides instructions for disassembling and assembling the rear axle of an M317F wheeled excavator. The disassembly procedure involves removing 23 components including carrier housing, planetary gears, thrust washers, retaining rings, roller bearings, brake discs, carrier gear, and hub. The assembly procedure instructs installing these 23 components in reverse order and provides torque specifications for tightening nuts. Tools required include retaining ring pliers, drivers, a spanner, pry bar, three jaw puller, and torque multiplier group.
Caterpillar cat 336 d2 l excavator (prefix zct) service repair manual (zct000...fjjskekdm
The document provides instructions for disassembling and assembling the main hydraulic pump of a 336D2 L excavator. It lists 51 steps to fully disassemble the pump by removing components like valves, springs, pistons, seals, and bearings. The assembly section lists 13 steps, including installing bearings, covers, pins and pistons back into their original positions. Precautions are provided for working with pressurized springs. Required specialty tools are also listed.
Caterpillar cat 390 f excavator (prefix feh) service repair manual (feh00001 ...fjkskedmme
The document provides instructions for disassembling and assembling the travel motor of a 390F excavator. It describes 40 steps to disassemble the various components of the travel motor including removing the head, relief valves, spools, pistons, plates, seals and bearings. It then describes 36 steps for reassembling the components in reverse order, making sure to align marks and reinstall parts in their original locations. Precautions are provided regarding spring loaded components.
The document provides instructions for removing and installing various engine components on a Caterpillar 330D2 excavator, including the engine oil pump, water pump, water temperature regulator, and flywheel. The procedures note required tools and safety precautions. Components must be clean and free of damage, with replacement of worn parts. Proper torque values are specified for reinstallation of components.
Caterpillar Cat M325D L MH EXCAVATOR (Prefix KAY) Service Repair Manual (KAY0...jiaoyi82414369
This document provides assembly instructions for installing a swing drive on an excavator. It outlines 32 steps requiring various tools to assemble bearings, gears, shafts and housings. The final steps describe lifting and positioning the swing drive, applying sealant and threadlock, and tightening bolts with a hydraulic torque wrench. Oil is then filled into the swing drive before installing the swing motor.
Caterpillar Cat M325D L MH EXCAVATOR (Prefix KAY) Service Repair Manual (KAY0...cangci7058
This document provides assembly instructions for installing the swing drive of an excavator. It involves 35 steps including installing bearings, gears, housing components, and fasteners in the proper order and orientation. Tools and safety precautions are listed. The summary separates the upper frame from the undercarriage frame of the excavator in 7 steps by removing components like the stick, swivel, cylinders and drive shafts.
Caterpillar cat 950 f wheel loader (prefix 4dj) service repair manual (4dj000...ifkkdmdmdm
This document provides step-by-step instructions for disassembling the transmission of a 950F Wheel Loader model. It lists 79 steps to remove various transmission components including the torque converter, transmission control valve, carrier assemblies, planetary gears, clutches, seals, and housing components. Detailed diagrams accompany each step to illustrate the proper procedure and required tooling.
Caterpillar cat 330 c l excavator (prefix jab) service repair manual (jab0000...hhjsekmdmm
1) The document provides step-by-step instructions for disassembling and assembling the travel motor of a 330C and 330C L excavator.
2) It lists 28 steps for disassembly, including removing the head, brake piston, plates and discs, seals, and other components.
3) It then lists 28 steps for assembly, placing components back in reverse order and noting proper installation of seals, springs, and other parts.
Caterpillar cat 385 c l mh excavator (prefix waw) service repair manual (waw0...fujskekfmsme
This document provides instructions for removing and installing fuel system components on a 385C Material Handler excavator powered by a C-18 engine, including:
- Removing and installing the fuel priming pump
- Removing and installing the fuel filter base
- Removing and installing the fuel transfer pump
- Removing the electronic unit injectors
The instructions include safety notices and illustrations showing the component locations and part names.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix l5g) service r...ifse9diodkdk
This document provides instructions for disassembling the final drive of a 329D L Mobile Hydraulic Power Unit. It outlines 30 steps to fully disassemble the final drive, including removing gears, carriers, shafts, seals and other components. Various tools are required to secure, lift and remove parts. Cleanliness is important to prevent dirt from entering during disassembly.
Caterpillar cat 330 d excavator (prefix jjm) service repair manual (jjm00001 ...jfdskekdmme
This document provides instructions for disassembling and assembling the travel motor on a 330D excavator. It lists the required tools and presents step-by-step procedures to remove and install various components of the travel motor like the head, brake piston, plates, seals, and bearings. Cleanliness is emphasized during disassembly and assembly to prevent contamination. All O-rings and gaskets must be replaced.
Caterpillar cat 329 d excavator (prefix yfw) service repair manual (yfw00001 ...fkjsekksmem
This document provides instructions for disassembling and assembling the final drive of a 329D or 329D L excavator. It lists 37 steps for disassembly, removing components like gears, shafts, bearings and seals. The assembly section outlines 15 steps, including pressing bearings into place, installing seals, and using shims to set the proper bearing preload when mounting the main housing onto the motor housing. Cleanliness is emphasized throughout as important for preventing contamination.
The document provides assembly instructions for installing a swing gear and bearing on an excavator. It lists required tools and parts. The procedure involves cleaning the swing gear and bearing, applying lubricant and sealant, lifting it into position using links, and securing it with bolts torqued to specification. Inner and outer dust seals are installed in seal grooves before completing reassembly of the undercarriage frame.
Caterpillar cat 330 c l excavator (prefix mkm) service repair manual (mkm0000...hhjsekmdmm
This document provides instructions for disassembling and assembling the travel motor of a 330C excavator. It begins by listing the required tools. The disassembly process is then described in 28 steps, removing components like the head, springs, plates, and seals. The assembly section follows the reverse order in 23 steps, applying thread lock and ensuring proper alignment of parts. Precautions are provided to prevent damage and ensure cleanliness during the process.
Caterpillar cat 330 d excavator (prefix edx) service repair manual (edx00001 ...hhjsekmdmm
The document provides instructions for assembling the swing drive of an excavator. It describes 30 steps for installing bearings, gears, seals, and other components into the swing drive housing. Tools required include pliers, link brackets, a torque wrench, and sealant. Proper cleaning and lubrication of parts is emphasized. Weights of components are provided to note the number of people needed for installation.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix j8d) service r...ifse9diodkdk
The document provides instructions for disassembling the final drive of a 329DL Mobile Hydraulic Power Unit. It lists required tools and describes a 37 step process involving removing housing, gears, carriers, shafts, seals, and other components. Cleanliness is important to prevent dirt from entering during reassembly. Weights of removed parts are provided to assist with lifting.
Caterpillar cat c2.2 industrial engine (prefix g7 m) service repair manual (g...ifkkdmdmdm
The document provides instructions for removing and installing the crankshaft pulley and front seal on an industrial engine. It describes removing the pulley by drilling holes in the seal, inserting a puller tool, and removing the woodruff key from the crankshaft. For installation, it instructs to clean components, insert the key, lubricate parts, and tighten the pulley nut to the specified torque. It also describes removing the front housing by removing mounting nuts and identifying locating features.
Caterpillar cat 330 d excavator (prefix gbc) service repair manual (gbc00001 ...hhjsekmdmm
This document provides instructions for removing and installing a camshaft on a Caterpillar C9 engine. It outlines the required tools and steps to take the camshaft out of the cylinder block, including removing other components like the rocker arm shaft and front cover first. It then describes how to install the camshaft, making sure to lubricate the lobes and journals and rotate the camshaft to prevent binding. Proper alignment of timing marks is also emphasized when installing the camshaft.
Caterpillar cat 330 d excavator (prefix eah) service repair manual (eah00001 ...hhjsekmdmm
This document provides instructions for disassembling and assembling the swing drive of 330D and 330D L excavator models. The disassembly procedure involves removing 17 parts from the swing drive including the cover, carrier assemblies, gears, and housing. The assembly procedure describes installing these 17 parts in the reverse order and includes cleaning, lubricating, and setting components into place using various tools. Proper alignment and torque specifications are noted throughout.
Caterpillar cat 336 e hvg excavator (prefix rbs) service repair manual (rbs00...f8isoeidkdk
The document provides instructions for installing a rear power take-off (RPTO) on a C9.3 engine. The procedure involves installing various components like a bearing, thrust washer, dowels, adapter assembly, idler gear and shaft. Tools like guide studs and driver groups are required. Torque specifications and the correct sequence are important to properly install the RPTO.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix j9d) service r...ifse9diodkdk
This document provides the disassembly and assembly procedures for a travel motor on a 329DL Mobile Hydraulic Power Unit excavator. The disassembly procedure outlines 28 steps to dismantle the various components of the travel motor. The assembly procedure describes 19 steps to reassemble the travel motor components in reverse order. Proper cleaning and installation of new seals and gaskets is emphasized throughout.
The document provides instructions for removing and installing various components of a M317D2 wheeled excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, applying sealant, and installing bolts and spacers.
- Removing the hydraulic oil filter by removing nuts and a cover to access the filter inside.
- Installing a new hydraulic oil filter by reversing the removal steps.
- Removing the hydraulic tank by disconnecting hoses and harnesses, draining fluid, and lifting the tank out after removing bolts.
Caterpillar cat m317 f wheeled excavator (prefix f6p) service repair manual (...ifkkdmdmdm
This document provides instructions for disassembling and assembling the rear axle of an M317F wheeled excavator. The disassembly procedure involves removing 23 components including carrier housing, planetary gears, thrust washers, retaining rings, roller bearings, brake discs, carrier gear, and hub. The assembly procedure instructs installing these 23 components in reverse order and provides torque specifications for tightening nuts. Tools required include retaining ring pliers, drivers, a spanner, pry bar, three jaw puller, and torque multiplier group.
Caterpillar cat 336 d2 l excavator (prefix zct) service repair manual (zct000...fjjskekdm
The document provides instructions for disassembling and assembling the main hydraulic pump of a 336D2 L excavator. It lists 51 steps to fully disassemble the pump by removing components like valves, springs, pistons, seals, and bearings. The assembly section lists 13 steps, including installing bearings, covers, pins and pistons back into their original positions. Precautions are provided for working with pressurized springs. Required specialty tools are also listed.
Caterpillar cat 390 f excavator (prefix feh) service repair manual (feh00001 ...fjkskedmme
The document provides instructions for disassembling and assembling the travel motor of a 390F excavator. It describes 40 steps to disassemble the various components of the travel motor including removing the head, relief valves, spools, pistons, plates, seals and bearings. It then describes 36 steps for reassembling the components in reverse order, making sure to align marks and reinstall parts in their original locations. Precautions are provided regarding spring loaded components.
The document provides instructions for removing and installing various engine components on a Caterpillar 330D2 excavator, including the engine oil pump, water pump, water temperature regulator, and flywheel. The procedures note required tools and safety precautions. Components must be clean and free of damage, with replacement of worn parts. Proper torque values are specified for reinstallation of components.
Caterpillar Cat M325D L MH EXCAVATOR (Prefix KAY) Service Repair Manual (KAY0...jiaoyi82414369
This document provides assembly instructions for installing a swing drive on an excavator. It outlines 32 steps requiring various tools to assemble bearings, gears, shafts and housings. The final steps describe lifting and positioning the swing drive, applying sealant and threadlock, and tightening bolts with a hydraulic torque wrench. Oil is then filled into the swing drive before installing the swing motor.
Caterpillar Cat M325D L MH EXCAVATOR (Prefix KAY) Service Repair Manual (KAY0...cangci7058
This document provides assembly instructions for installing the swing drive of an excavator. It involves 35 steps including installing bearings, gears, housing components, and fasteners in the proper order and orientation. Tools and safety precautions are listed. The summary separates the upper frame from the undercarriage frame of the excavator in 7 steps by removing components like the stick, swivel, cylinders and drive shafts.
Caterpillar Cat M325D L MH EXCAVATOR (Prefix KAY) Service Repair Manual (KAY0...yeeb900328
This document provides assembly instructions for installing the swing drive of an excavator. It involves 35 steps including installing bearings, gears, housing components, and fasteners in the proper order and orientation. Tools and torque specifications are listed. The summary also separates the upper frame from the undercarriage frame of the excavator in 7 steps by removing components and using lifting devices to reposition heavy parts.
Caterpillar Cat M325D L MH EXCAVATOR (Prefix KGG) Service Repair Manual (KGG0...jiaoyi82414369
This document provides instructions for disassembling and assembling the swing drive of an excavator model M325D L MH EXCAVATOR. It outlines 31 steps for disassembly, removing components like the carrier assembly, planetary gears, and ring gear. It then outlines 26 steps for assembly, providing details on cleaning parts, applying lubricants, and positioning components like the pinion shaft and bearing cage back into the swing drive housing. Tools and torque specifications are listed to aid in the repair process.
Caterpillar Cat M325D L MH EXCAVATOR (Prefix KGG) Service Repair Manual (KGG0...cangci7058
This document provides instructions for disassembling and assembling the swing drive of an excavator model M325D L MH EXCAVATOR. It outlines 31 steps to disassemble the swing drive which includes removing gears, shafts, bearings, seals and housings. It then outlines 29 steps for reassembling the swing drive components in reverse order. Precautions are provided regarding cleanliness and use of press tools, lifting devices, sealants and locking compounds during assembly.
Caterpillar Cat M325D L MH EXCAVATOR (Prefix KGG) Service Repair Manual (KGG0...yeeb900328
This document provides instructions for disassembling and assembling the swing drive of an excavator model M325D L MH EXCAVATOR. It outlines 31 steps for disassembly, removing components like the carrier assembly, planetary gears, and ring gear. It then outlines 26 steps for assembly, providing details on cleaning parts, applying lubricants, and positioning components like the pinion shaft and bearing cage back into the swing drive housing. Tools and torque specifications are listed to correctly reassemble the swing drive.
Caterpillar Cat M325D L MH EXCAVATOR (Prefix KGG) Service Repair Manual (KGG0...jdjkskmikdkmd
This document provides instructions for disassembling and assembling the swing drive of an excavator model M325D L MH EXCAVATOR. It outlines 31 steps to disassemble the swing drive which includes removing gears, shafts, bearings and housings. It then outlines 26 steps for reassembling the swing drive components in reverse order, making sure to clean parts, apply lubricants and locking compounds, and heat bearings before installation. Proper tools and lifting equipment are required due to the heavy weights of some components.
Caterpillar cat m325 d l mh excavator (prefix kgg) service repair manual (kgg...ifkkdmdmdm
This document provides instructions for disassembling and assembling the swing drive of an excavator model M325D L MH EXCAVATOR. It involves removing over 30 individual parts in the correct order, including gears, shafts, bearings, seals and housings. Parts are to be cleaned thoroughly before assembly and lubricated appropriately. Assembly involves installing the parts in reverse order using the specified tools. Special care must be taken when handling heavy components to avoid injury.
Caterpillar Cat M325D L MH EXCAVATOR (Prefix KAY) Service Repair Manual (KAY0...paws21610697
This document provides instructions for disassembling and assembling the swing drive of an M325D L Material Handler excavator. It lists the required tools and presents a 31 step disassembly procedure and a 29 step assembly procedure. The procedures involve removing and installing various components of the swing drive like gears, shafts, bearings, seals and housings. Precautions are provided regarding cleanliness and safety.
Caterpillar Cat M325D L MH EXCAVATOR (Prefix KAY) Service Repair Manual (KAY0...jdksme9ddkkd
This document provides instructions for disassembling and assembling the swing drive of an M325D L Material Handler excavator. It lists the required tools and presents a 31 step disassembly procedure and a 29 step assembly procedure. Key steps include removing the carrier assembly, planetary gears, ring gear, and pinion shaft, as well as installing these components in reverse order during assembly. Precautions are given to contain fluids, clean parts thoroughly, and apply lubricants and sealants as needed.
Caterpillar Cat M325D L MH EXCAVATOR (Prefix KAY) Service Repair Manual (KAY0...f7djidksmd3e
This document provides instructions for disassembling and assembling the swing drive of an M325D L Material Handler excavator. It describes 31 steps to disassemble the swing drive by removing components like gears, shafts, bearings and housings. It then describes 17 steps for reassembling the swing drive by reversing the disassembly process and ensuring proper alignment and lubrication of components. Tools required are listed in a table. Safety notices are provided to contain fluids and dispose of them properly when working on the machine.
Caterpillar Cat M325D L MH EXCAVATOR (Prefix KAY) Service Repair Manual (KAY0...f8uuseijdkmd3e
This document provides instructions for disassembling and assembling the swing drive of an M325D L Material Handler excavator. It describes 31 steps to disassemble the swing drive by removing components like gears, shafts, bearings and housings. It then describes 17 steps for reassembling the swing drive by reversing the disassembly process and ensuring proper alignment and lubrication of components. Tools required are listed in a table. Safety notices are provided to contain fluids and dispose of them properly when working on the machine.
Caterpillar Cat M325D L MH EXCAVATOR (Prefix KAY) Service Repair Manual (KAY0...jdjkskmikdkmd
This document provides instructions for disassembling and assembling the swing drive of an M325D L Material Handler excavator. It lists the required tools and presents a 31 step disassembly procedure and a 29 step assembly procedure. Key steps include removing the carrier assembly, planetary gears, ring gear, and pinion shaft. Assembly involves installing these components in reverse order while applying lubricants and locking compounds as needed.
Caterpillar cat m325 d l mh excavator (prefix kay) service repair manual (kay...ifkkdmdmdm
This document provides instructions for disassembling and assembling the swing drive of an M325D L Material Handler excavator. It lists the required tools and presents a 31 step disassembly procedure and a 29 step assembly procedure. The procedures involve removing and installing various components of the swing drive like gears, shafts, bearings, seals and housings. Precautions are provided regarding cleanliness, inspection of parts, and application of lubricants and sealants.
Caterpillar Cat 336D and 336D L Excavator (Prefix M3N) Service Repair Manual ...8foskkdjdkdm3e
This document provides instructions for assembling and installing the swing drive on excavator models 336D and 336D L. It outlines 29 steps for assembling components like bearings, gears, and housings. It also describes using tools and lifting devices to carefully install the heavy swing drive assembly and tightening bolts to the specified torque. Proper cleaning and application of sealants is emphasized throughout.
Caterpillar Cat 336D and 336D L Excavator (Prefix M3N) Service Repair Manual ...fucheng89
This document provides instructions for removing the swing gear and bearing from an excavator undercarriage frame. The procedure involves removing all grease, marking the swing gear and bearing and frame for alignment, attaching lifting tools, and using a hydraulic torque wrench to remove bolts and spacers. The swing gear and bearing assembly weighs approximately 280 kg and must be lifted carefully after the bolts are removed.
Caterpillar Cat 336D and 336D L Excavator (Prefix M3N) Service Repair Manual ...shibi1322
This document provides instructions for removing the swing gear and bearing from an excavator undercarriage frame. It describes cleaning grease from the swing gear and bearing, marking them for alignment during reinstallation, attaching lifting tools, using a hydraulic torque wrench to remove bolts and spacers, and carefully lifting the swing gear and bearing which weighs approximately 280 kg. Dust seals on the swing gear and bearing are also noted.
This document provides instructions for removing the swing gear and bearing from an excavator undercarriage frame. It describes cleaning grease from the swing gear and bearing, marking them for alignment during reinstallation, attaching lifting tools, using a hydraulic torque wrench to remove bolts and spacers, and carefully lifting the swing gear and bearing which weighs approximately 280 kg. Dust seals on the swing gear and bearing are also noted.
Caterpillar Cat 336D and 336D L Excavator (Prefix M3N) Service Repair Manual ...yin9niaojiao
This document provides instructions for removing the swing gear and bearing from an excavator undercarriage frame. It describes cleaning grease from the swing gear and bearing, marking them for alignment during reinstallation, attaching lifting tools, using a hydraulic torque wrench to remove bolts and spacers, and carefully lifting the swing gear and bearing which weighs approximately 280 kg. Dust seals on the swing gear and bearing are also noted.
Caterpillar Cat 336D and 336D L Excavator (Prefix M3N) Service Repair Manual ...f8uejkdkdmm3e
This document provides instructions for removing the swing gear and bearing from an excavator undercarriage frame. The procedure involves removing all grease, marking the swing gear and bearing and frame for alignment, attaching lifting tools, and using a hydraulic torque wrench to remove bolts and spacers. The swing gear and bearing assembly weighs approximately 280 kg and must be lifted carefully after the bolts are removed.
Similar to Caterpillar cat m325 d l mh excavator (prefix kay) service repair manual (kay02000 and up) (20)
Caterpillar cat w330 b mh excavator (prefix ame) service repair manual (ame00...ifkkdmdmdm
This document provides instructions for removing and servicing the automatic timing advance component of Caterpillar 3304B and 3306B engines. The removal process involves turning the crankshaft to specific positions to access the timing advance component. The component is then disassembled by removing springs, weights, and seals. Reassembly involves installing these parts in reverse order. Additional instructions are provided for removing the fuel injection pump housing and governor.
Caterpillar cat m325 d mh excavator (prefix edf) service repair manual (edf00...ifkkdmdmdm
This document provides instructions for removing and installing an axle shaft on an M325D Material Handler excavator. It is a service repair manual that contains 15 detailed steps for removing the axle shaft, including draining fluids, using various specialty tools to remove retaining rings and bushings, and noting shim locations. The final 3 sentences describe installing the axle shaft by reversing the removal steps and applying threadlock and gasket sealants.
Caterpillar cat m325 c mh wheeled excavator (prefix pan) service repair manua...ifkkdmdmdm
This document provides instructions for disassembling and assembling the swing drive of a M325C MH wheeled excavator. The disassembly procedure involves using various tools to remove 31 individual parts from the swing drive housing. The assembly procedure describes installing the 31 parts in reverse order and includes notes about cleaning parts, applying lubricants, and setting pins.
Caterpillar cat m325 b mh wheeled excavator (prefix bgn) service repair manua...ifkkdmdmdm
This document provides instructions for removing and installing a fuel injection control linkage on a Caterpillar M325B wheeled excavator with a 3116 engine. The removal procedure involves using special tools to remove clips and pins connecting the governor and linkage. The installation involves applying lubricant to seals, connecting the governor and linkage with pins and clips, and adjusting the fuel setting. Special manuals and tools are referenced for additional guidance on governors, linkages, and adjustments.
The document provides instructions for disassembling the front and rear final drive carriers, hubs, and brakes of an M320 excavator. The 28 step procedure describes how to remove components like planetary carriers, sun gears, ring gears, brake pistons, bearings, and seals. Tools required include retaining ring pliers, pullers, wrenches, and hammers. Safety notices are provided to release hydraulic pressure and contain fluids before disassembly.
Caterpillar cat m318 f wheeled excavator (prefix fb8) service repair manual (...ifkkdmdmdm
This document provides instructions for disassembling and assembling the rear axle carrier, hubs, and brakes of an M318F wheeled excavator. The disassembly procedure involves removing 23 components and subassemblies including the carrier housing, planetary gears, brake discs, and hub. The assembly procedure instructs installing these components in reverse order and provides torque specifications for critical fasteners. Tools required include retaining ring pliers, drivers, a spanner, pry bars, pullers, and torque multipliers.
The document provides instructions for disassembling and assembling the main hydraulic pump on a M317D2 Wheeled Excavator. It lists 34 steps for disassembly, including removing bolts, seals, springs, pistons and other components. It then lists 36 steps for reassembly, instructing technicians to clean parts, apply threadlock and grease, and install components in reverse order of removal, taking care with orientation. Special tools are listed for removing seals and bearings.
Caterpillar cat m316 d wheeled excavator (prefix d6w) service repair manual (...ifkkdmdmdm
This document provides instructions for disassembling and assembling a swing drive on a wheeled excavator model M316D. The removal procedure involves releasing hydraulic pressure, removing hoses and bolts, and using lifting tools to remove the swing drive assembly. The disassembly procedure then describes using various tools to remove retaining rings, plates, discs, seals, gears, and other internal components. The assembly procedure outlines cleaning and lubricating parts, and using tools to reinstall components in reverse order, taking care to properly seat bearings and tighten nuts to the specified torques.
Caterpillar cat m315 f wheeled excavator (prefix f4d) service repair manual (...ifkkdmdmdm
The document provides disassembly instructions for the front and rear final drive carriers, hubs, and brakes of an M315F wheeled excavator. It lists required tools and gives step-by-step instructions to remove components such as carrier housings, planetary gears, retaining rings, seals, and bearings. Personal protective equipment is recommended when removing springs. Overall the document provides detailed guidance to disassemble the drive train components.
The document provides disassembly and assembly instructions for the travel motor of an M312 excavator. It lists 44 steps to disassemble the travel motor and its components. These include removing covers, gaskets, seals, valves, springs, pins, and other parts. Precise instructions are given, including required tools. Cleaning and inspection of parts is noted. The assembly section then lists the 44 steps in reverse order, noting replacement of seals and application of oil to components. Precise installation of each part is outlined.
This document provides disassembly and assembly instructions for the swing drive of an M312 excavator. The disassembly instructions involve using various tools to remove 28 individual parts from the swing drive assembly. The assembly instructions similarly involve installing the parts in reverse order and include steps to properly seat bearings and measure torque specifications. Proper cleaning, lubrication and torque values are emphasized to ensure correct reassembly.
This document provides installation and removal procedures for components of a C27 industrial locomotive engine:
1) It details the removal and installation of the front gear group, including bushings, shafts, and plates.
2) The removal of the front housing requires disconnecting various components and brackets before lifting the housing off.
3) Reinstallation of the front housing involves lowering it onto dowel pins and torquing bolts in a specific sequence.
This document provides instructions for removing and installing piston cooling jets on a C13 Industrial Engine. Key steps include:
1. Remove the pistons and connecting rods.
2. Use a suitable tool to remove the piston cooling jets from the cylinder block.
3. Apply lubricant to the O-rings and install the new piston cooling jets into the cylinder block using a suitable tool.
4. Install the pistons and connecting rods. Ensure the cooling jet holes are aligned with the piston jet slots.
This document provides instructions for removing and installing various components of a C13 Industrial Engine, including the valve mechanism cover base, rocker arm and shaft, rocker arm, cylinder head, lifter group, and camshaft. The procedures include illustrations of the components and steps to disconnect harness assemblies, remove bolts, and lift components out of the engine. Safety precautions and notes about component weights and lubrication are also provided.
Caterpillar cat 966 r wheel loader (prefix 58z) service repair manual (58z000...ifkkdmdmdm
This document provides instructions for removing and installing various components of the 966R wheel loader's power train, including brake shoes, wheel spindles, the front differential and carrier, and the rear differential and carrier. The removal and installation processes involve disconnecting hydraulic and air lines, draining fluids, loosening and tightening bolts, and using hoists and tools to maneuver heavy components. Safety precautions are noted, such as releasing air pressure from brake systems before disconnecting lines.
Caterpillar cat 962 m wheel loader (prefix f2t) service repair manual (f2t000...ifkkdmdmdm
The document provides instructions for removing and installing the transmission oil pump on a 962M wheel loader. It lists the required tools and outlines the following steps:
1. Disconnect hoses and tubes from the transmission pump.
2. Remove two bolts and the transmission pump.
3. Remove the O-ring seal and coupling.
4. Install the transmission oil pump by reversing the removal steps.
Caterpillar cat 962 m wheel loader (prefix ejb) service repair manual (ejb000...ifkkdmdmdm
This document provides instructions for disassembling the transmission of a 962M wheel loader. It lists 67 steps to fully disassemble the transmission components. Key steps include using lifting tools to remove the various clutch shafts, input shaft, and output shaft. Sensors, bearings, gears, plates, pistons, seals, rings, and other internal parts are then removed through the remainder of the disassembly process. Safety precautions are provided for steps involving compressed springs.
Caterpillar cat 950 f series ii wheel loader (prefix 4dj) service repair manu...ifkkdmdmdm
This document provides instructions for disassembling a Type IV governor used in Caterpillar 3114, 3116, and 3126 engines. It outlines 29 steps to disassemble the governor into its main components. These include removing housing covers, springs, flyweights, the shutoff assembly, throttle shaft, and other internal parts. Cautions are provided regarding contained fluids and released spring forces during disassembly.
Caterpillar cat 936 f wheel loader (prefix 9mk) service repair manual (9mk000...ifkkdmdmdm
This document provides instructions for disassembling and assembling axle shaft assemblies and brake groups for a 936F wheel loader. It describes removing and installing the front and rear axle housing groups. The procedures are the same for both groups. It provides step-by-step instructions for disassembling the axle shaft assembly components including the planetary carrier assembly. It also describes removing and installing the brake group components from the intermediate housing assembly.
Caterpillar cat 933 c lgp hystat track loader (prefix 4ms) service repair man...ifkkdmdmdm
The document provides instructions for installing and removing an air inlet manifold and valves on a Caterpillar 3046 engine. It describes:
1) Using various tools to compress valve springs and remove caps and keepers to access the valves and springs.
2) Checking valve springs with a spring tester and specifications.
3) Installing new gaskets and bolting the air inlet manifold, elbow, and other components in multiple steps while checking for damage.
4) Taking care to keep parts clean and maintain air pressure in cylinders during the process.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: M325D L MH EXCAVATOR KAY
Configuration: M325D L Material Handler KAY02000-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
M325D Material Handler Machine Systems
Media Number -RENR9719-02 Publication Date -01/03/2011 Date Updated -16/03/2011
i02233131
Swing Drive - Assemble
SMCS - 5459-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 2
B 5P-5197 Pliers 1
E 138-7574 Link Bracket 2
F 138-7575 Link Bracket 3
G 5P-3931 Anti-Seize Compound 1
H 1U-8846 Gasket Sealant 1
J 9S-3263 Thread Lock Compound 1
K 1P-0520 Driver Gp 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
1/10
M325D L Material Handler KAY02000-UP (MACHINE) POWERED BY C7 Engine(...
2020/11/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
3. Illustration 1 g01126093
1. Use Tooling (K) to install lip seals (28) and O-ring seal (29) in bearing cage (27) .
Illustration 2 g01126367
Note: Lubricate the seals and the seal surface of the shaft with the lubricant that is being
sealed prior to installation of bearing cage (27) .
2. Install bearing cage (27) on pinion shaft (24) .
2/10
M325D L Material Handler KAY02000-UP (MACHINE) POWERED BY C7 Engine(...
2020/11/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
4. Illustration 3 g01126373
3. Raise the temperature of bearing (30). Install bearing (30) on pinion shaft (24) .
4. Install spacer (31) .
Illustration 4 g01126447
5. Raise the temperature of bearing (32). Install bearing (32) on pinion shaft (24) .
Illustration 5 g01126490
6. Use Tooling (B ) to install retaining ring (23) on pinion shaft (24) and against bearing (32) .
3/10
M325D L Material Handler KAY02000-UP (MACHINE) POWERED BY C7 Engine(...
2020/11/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
5. Illustration 6 g01126507
Note: Ensure that bearings (30) and (32) are aligned while pinion shaft (24) is positioned.
7. Apply Tooling (G) to the inside diameter of swing drive housing (25) .
8. Attach Tooling (F) and a suitable lifting device to pinion shaft (24) .
9. Lower the temperature of pinion shaft (24) .
10. Install pinion shaft (24) in swing drive housing (25). The weight of pinion shaft (24) is
approximately 50 kg (110 lb).
11. Remove Tooling (F) and the lifting device from pinion shaft (24). Attach Tooling (E) and a
suitable lifting device to swing drive housing (25). The combined weight of swing drive
housing (25), pinion shaft (24), and bearing cage (27) is approximately 151 kg (333 lb).
12. Lift the swing drive vertically. Use a hammer and a drift to align bearing (30) in the lower
bore of swing drive housing (25). When the bearing is properly aligned in the bore, pinion
shaft (24) will drop into the proper position within swing drive housing (25) .
Illustration 7 g01126601
13. ApplyTooling (H) on the threads of bolts (26) .
14. Install bolts (26) .
4/10
M325D L Material Handler KAY02000-UP (MACHINE) POWERED BY C7 Engine(...
2020/11/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
6. Illustration 8 g01125682
15. Use two people or a suitable lifting device to install ring gear (22). The weight of ring gear
(22) is approximately 46 kg (102 lb).
Illustration 9 g01125627
Illustration 10 g01125625
5/10
M325D L Material Handler KAY02000-UP (MACHINE) POWERED BY C7 Engine(...
2020/11/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
7. 16. Install bearings (20) in gear (19) .
17. Position thrust washers (21) on each side of gear (19). Install gear (19) in carrier assembly
(14). Install shaft (18) in carrier assembly (14) and through gear (19). Make sure that the pin
hole in shaft (18) is aligned with the pin hole in the carrier.
18. Install pin (17) in carrier assembly (14) and into shaft (18). Install pin (17) until pin (17) is
even with the outside surface of carrier assembly (14). Orient the split in the pin
horizontally to the carrier assembly. Align the split in the pin to the left or to the right.
Illustration 11 g00513451
19. Make a stake mark on each side of the hole for pin (17). This will prevent pin (17) from
falling out of the pin hole. Each stake mark should be approximately 1.5 mm (0.06 inch)
from the outside diameter of the pin hole.
20. Repeat Steps 16 through 19 in order to install the remaining three gears (19) .
6/10
M325D L Material Handler KAY02000-UP (MACHINE) POWERED BY C7 Engine(...
2020/11/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
8. Illustration 12 g01125623
21. Use a suitable lifting device to install carrier assembly (14) in ring gear (22). The weight of
carrier assembly (14) is approximately 39 kg (86 lb).
Illustration 13 g01125545
22. Install retaining ring (16) in carrier assembly (14) .
23. Install spacer (15) .
Illustration 14 g01125491
24. Install retaining ring (13) in gear (12) .
7/10
M325D L Material Handler KAY02000-UP (MACHINE) POWERED BY C7 Engine(...
2020/11/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
9. Illustration 15 g01125481
25. Install gear (12). Install retaining ring (11) .
Illustration 16 g01125464
Illustration 17 g01125347
26. Install bearing (9) in gear (8) .
8/10
M325D L Material Handler KAY02000-UP (MACHINE) POWERED BY C7 Engine(...
2020/11/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
10. 27. Position thrust washers (10) on each side of gear (8). Install gear (8) and thrust washers (10)
in carrier assembly (4). Install shaft (6) in carrier assembly (4) and through gear (8). Make
sure that the pin hole in shaft (6) is aligned with the pin hole in carrier assembly (4) .
28. Install pin (7) in carrier assembly (4) and into shaft (6). Install pin (7) until pin (7) is even
with the outside surface of carrier assembly (4). Orient the split in pin (7) horizontally to
carrier assembly (4). Align the split in pin (7) to the left or to the right.
Illustration 18 g00513451
29. Make a stake mark on each side of the pin hole in carrier assembly (4). This will prevent
spring (7) from falling out of the pin hole. Each stake mark should be approximately 1.5
mm (0.06 inch) from the outside diameter of the pin hole.
30. Repeat Steps 24 through 29 in order to install the remaining three planetary gears in the
carrier assembly.
31. Install sun gear (5) in carrier assembly (4) .
9/10
M325D L Material Handler KAY02000-UP (MACHINE) POWERED BY C7 Engine(...
2020/11/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
11. Illustration 19 g01125227
32. Use a suitable lifting device or two people to install carrier assembly (4). The weight of
carrier assembly (4) is approximately 23 kg (50 lb).
Illustration 20 g01125185
33. Apply Tooling (H) on the flange surfaces of the ring gear and cover (2) .
34. Use Tooling (A) and a suitable lifting device to position cover (2) on the swing drive.
Illustration 21 g01126965
35. Apply Tooling (J) on the thread of bolts (1). Install bolts (1). Tighten bolts (1) to a torque of
270 ± 40 N·m (200 ± 30 lb ft).
End By: Install the swing drive. Refer to Disassembly and Assembly, "Swing Drive - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Nov 17 10:13:05 UTC+0800 2020
10/10
M325D L Material Handler KAY02000-UP (MACHINE) POWERED BY C7 Engi...
2020/11/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: M325D L MH EXCAVATOR KAY
Configuration: M325D L Material Handler KAY02000-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
M325D Material Handler Machine Systems
Media Number -RENR9719-02 Publication Date -01/03/2011 Date Updated -16/03/2011
i02229749
Swing Drive - Install
SMCS - 5459-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
132-8223 Hydraulic Pump and Motor Gp 1
1U-6221 Hydraulic Torque Wrench Gp 1
132-8143 Wrench Link 1
B 138-7573 Link Bracket 2
D 5P-3931 Anti-Seize Compound 1
E 1U-8846 Gasket Sealant 1
F 9S-3263 Thread Lock Compound 1
1. Apply Tooling (D) on the locating pin in the main frame. Also, apply Tooling (D) in the pin
bore in the main frame.
2. Apply Tooling (E) on the mating surface of the main frame and the swing drive housing.
1/2
M325D L Material Handler KAY02000-UP (MACHINE) POWERED BY C7 Engine(...
2020/11/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
13. Illustration 1 g00900976
Illustration 2 g00518158
3. Attach Tooling (B) and a suitable lifting device to swing drive (2). The weight of swing
drive (2) is approximately 310 kg (683 lb). Use Tooling (B) and the suitable lifting device to
position swing drive (2) on the machine.
4. Apply Tooling (F) on the threads of bolts (1). Install bolts (1). Tighten bolts (1) with
Tooling (A) .
5. Fill swing drive (2) with oil. Refer to Operation and Maintenance Manual, "Swing Drive Oil
- Check".
End By: Install the swing motor. Refer to Disassembly and Assembly, "Swing Motor - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Nov 17 10:14:01 UTC+0800 2020
2/2
M325D L Material Handler KAY02000-UP (MACHINE) POWERED BY C7 Engine(...
2020/11/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: M325D L MH EXCAVATOR KAY
Configuration: M325D L Material Handler KAY02000-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
M325D Material Handler Machine Systems
Media Number -RENR9719-02 Publication Date -01/03/2011 Date Updated -16/03/2011
i02291905
Upper Frame and Undercarriage Frame - Separate
SMCS - 4150-076; 7051-076
Separation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8S-7641 Tube 2
8S-8048 Saddle 2
8S-7615 Pin 4
8S-7625 Collar 2
4C-6486 Stand 2
8S-7650 Cylinder As 2
4C-5809 Electric Hydraulic Pump Gp 1
B FT-3013 Link Assembly 1
C FT-2765 Support Beam As 1
D 8S-7641 Tube 2
8S-8048 Saddle 2
8S-7615 Pin 4
4C-5809 Electric Hydraulic Pump Gp 1
8S-7625 Collar 2
4C-6486 Stand 2
1/6
M325D L Material Handler KAY02000-UP (MACHINE) POWERED BY C7 Engine(...
2020/11/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
15. 8S-7650 Cylinder As 2
E
132-8112 Torque Wrench Gp 1
132-8223 Hydraulic Pump and Motor Gp 1
Start By:
A. Remove the stick. Refer to Disassembly and Assembly, "Stick - Remove".
Note: Put identification marks on all hose assemblies and on all tube assemblies for installation
purposes.
1. Park the machine on level ground. Turn the upper frame to a 90 degree angle from the
undercarriage.
2. Remove the front drive shaft and the rear drive shaft. Refer to Disassembly and Assembly,
"Drive Shaft - Remove and Install".
Illustration 1 g01147594
3. Use the hydraulics of the machine to retract cylinders (1). Use a suitable lifting device to
reposition stick cylinder pin (4) in boom (2). The weight of stick cylinder pin (4) is
approximately 54 kg (120 lb). Install plates (3) .
4. Remove the swivel. Refer to Disassembly and Assembly, "Swivel - Remove".
2/6
M325D L Material Handler KAY02000-UP (MACHINE) POWERED BY C7 Engine(...
2020/11/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
16. Illustration 2 g01147596
5. Position Tooling (A) below stick cylinder pin (4) .
6. Remove the left side boom cylinder. Refer to Disassembly and Assembly, "Boom Cylinder -
Remove and Install".
Illustration 3 g01147597
7. Use a suitable lifting device to position Tooling (B). The weight of Tooling (B) is
approximately 227 kg (500 lb). Install pin (5). Reposition pin (7) and install plate (6) .
3/6
M325D L Material Handler KAY02000-UP (MACHINE) POWERED BY C7 Engine(...
2020/11/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
17. Illustration 4 g01147599
8. Use a suitable lifting device to position Tooling (C) onto Tooling (D). The weight of
Tooling (C) is approximately 227 kg (500 lb).
Illustration 5 g01147598
9. Position Tooling (C) and Tooling (D) beneath counterweight (8) in order to support
counterweight (8) during the separation procedure.
4/6
M325D L Material Handler KAY02000-UP (MACHINE) POWERED BY C7 Engine(...
2020/11/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
18. Illustration 6 g01147600
10. Disconnect tube assembly (9) .
Illustration 7 g01147601
Note: Note the orientation of bolts (10) for installation purposes.
11. Use Tooling (E) to remove bolts (10) .
Illustration 8 g01147772
5/6
M325D L Material Handler KAY02000-UP (MACHINE) POWERED BY C7 Engine(...
2020/11/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
19. 12. Use Tooling (C) and Tooling (D) to raise upper frame (11) in 6.4 mm (0.25 inch)
increments. Raise upper frame (11) enough for pinion gear (12) to clear swing bearing (13) .
13. Use a properly rated machine to pull undercarriage frame (14) from underneath upper frame
(11) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Nov 17 10:14:56 UTC+0800 2020
6/6
M325D L Material Handler KAY02000-UP (MACHINE) POWERED BY C7 Engine(...
2020/11/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: M325D L MH EXCAVATOR KAY
Configuration: M325D L Material Handler KAY02000-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
M325D Material Handler Machine Systems
Media Number -RENR9719-02 Publication Date -01/03/2011 Date Updated -16/03/2011
i02292929
Upper Frame and Undercarriage Frame - Connect
SMCS - 4150-077; 7051-077
Connection Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8S-7641 Tube 2
8S-8048 Saddle 2
8S-7615 Pin 4
8S-7625 Collar 2
4C-6486 Stand 2
8S-7650 Cylinder As 2
4C-5809 Electric Hydraulic Pump Gp 1
B FT-3013 Link Assembly 1
C FT-2765 Support Beam As 1
D 8S-7641 Tube 2
8S-8048 Saddle 2
8S-7615 Pin 4
4C-5809 Electric Hydraulic Pump Gp 1
8S-7625 Collar 2
4C-6486 Stand 2
1/6
M325D L Material Handler KAY02000-UP (MACHINE) POWERED BY C7 Engine(...
2020/11/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
21. 8S-7650 Cylinder As 2
E
132-8112 Torque Wrench Gp 1
132-8223 Hydraulic Pump and Motor Gp 1
F 1U-8846 Gasket Sealant 3
G 5P-3931 Anti-Seize Compound 1
Illustration 1 g01147825
1. Apply Tooling (F) to gear and bearing (16). Apply Tooling (G) to dowel hole (15) .
Illustration 2 g01147772
Note: A locating dowel is used to align the upper frame with the undercarriage frame. Make
sure that the dowel is in position in the undercarriage frame prior to installation. Make sure
that pinion gear (12) is properly aligned with swing bearing (13) prior to installation.
2. Use a properly rated machine to pull undercarriage frame (14) under upper frame (11).
3. Use Tooling (C) and Tooling (D) to lower upper frame (11) onto undercarriage frame (14).
Lower upper frame (11) in 6.4 mm (0.25 inch) increments.
2/6
M325D L Material Handler KAY02000-UP (MACHINE) POWERED BY C7 Engine(...
2020/11/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
22. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
23. Illustration 3 g01147601
4. Use Tooling (E) to install bolts (10). Tighten bolts (10) to a torque of 900 ± 100 N·m (664 ±
74 lb ft).
Illustration 4 g01147600
5. Connect tube assembly (9) .
3/6
M325D L Material Handler KAY02000-UP (MACHINE) POWERED BY C7 Engine(...
2020/11/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
24. Illustration 5 g01147599
6. Attach a suitable lifting device to Tooling (C). The weight of Tooling (C) is approximately
227 kg (500 lb).
Illustration 6 g01147597
7. Remove pin (5). Remove plate (6). Reposition pin (7). Remove Tooling (B) .
8. Install the right side boom cylinder. Refer to Disassembly and Assembly, "Boom Cylinder -
Remove and Install".
4/6
M325D L Material Handler KAY02000-UP (MACHINE) POWERED BY C7 Engine(...
2020/11/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
25. Illustration 7 g01147596
9. Remove Tooling (A) from stick cylinder pin (4) .
Illustration 8 g01147594
Note: Cylinders (1) were retracted during the separation procedure.
10. Attach a suitable lifting device to stick cylinder pin (4). The weight of stick cylinder pin (4)
is approximately 54 kg (120 lb). Remove stick cylinder pin (4) from boom (2) .
11. Install the swivel. Refer to Disassembly and Assembly, "Swivel - Install".
End By:
a. Install the front drive shaft and the rear drive shaft. Refer to Disassembly and Assembly,
"Drive Shaft - Remove and Install".
b. Install the stick. Refer to Disassembly and Assembly, "Stick - Install".
Tue Nov 17 10:15:52 UTC+0800 2020
5/6
M325D L Material Handler KAY02000-UP (MACHINE) POWERED BY C7 Engine(...
2020/11/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...