The document provides instructions for servicing various components of a Caterpillar 305E2 CR mini hydraulic excavator engine. It describes procedures for removing and installing components like the idler gear, front housing, valve mechanism cover, rocker shaft and push rods. The steps include using proper tooling, alignment marks, torque specifications and cleaning/lubricating parts.
This document provides instructions for installing a flywheel and removing and installing a wet back end flywheel housing on a Caterpillar 320 GC excavator. It describes using guide studs and lifting devices to position the heavy flywheel and housing. Torque specifications and tightening sequences are given for installing mounting bolts. Replacing seals, gaskets and dowels is also covered.
Caterpillar cat 305 e2 cr mini hydraulic excavator (prefix df5) service repai...fjskekfseik
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, and turbocharger. Safety precautions are outlined that must be followed when working on fuel system and high temperature components.
Caterpillar cat 305.5 e2 cr mini hydraulic excavator (prefix nc5) service rep...cdfzxs
The document provides instructions for removing and installing various engine components of a 305.5E2 CR Mini Hydraulic Excavator powered by a C2.4 engine, including the inlet manifold, inlet and exhaust valves, engine oil cooler, engine oil pump, water pump, and water temperature regulator. The procedures include draining fluids, removing fasteners and hoses, cleaning parts, and installing components in reverse order of removal while following safety notices.
Caterpillar cat 305 cr mini hydraulic excavator (prefix dgt) service repair m...fjskekfseik
The document provides instructions for removing the swivel on a 305CR Mini Hydraulic Excavator. It lists the required tools and notes to release hydraulic pressure and remove the cab first. The procedure involves using plugs and caps to seal ports while removing 4 bolts to detach the swivel assembly.
Caterpillar cat 301.7 cr mini hydraulic excavator (prefix jh7) service repair...fjsjekdmmeme
The document provides instructions for disassembling and assembling the boom cylinder of a Caterpillar 301.7CR Mini Hydraulic Excavator. The disassembly procedure involves removing seals and internal components from both ends of the cylinder. The assembly procedure describes installing these components in reverse order. Separate sections also describe removing and installing the entire boom and boom swing cylinder. Safety precautions are provided regarding hydraulic pressure during maintenance.
Caterpillar cat 304.5 e mini hydraulic excavator (prefix fxt) service repair ...fjskekfseik
The document provides instructions for removing and installing piston and connecting rod assemblies in an engine. Key steps include:
1. Removing the cylinder head and oil pan before removing the piston and connecting rod.
2. Pushing the connecting rod and piston out of the cylinder block after removing the connecting rod cap and bearings.
3. Reversing the removal procedures to install the piston and connecting rod assemblies, ensuring correct orientation and applying lubricant to moving parts.
Caterpillar cat 301.8 mini hydraulic excavator (prefix h8 x) service repair m...fjsjekdmmeme
The documents provide instructions for removing and installing various components on a 301.8 Mini Hydraulic Excavator, including the blade, bucket, bucket linkage, and bucket cylinder. The procedures describe disconnecting hoses, removing bolts and pins, lifting components, and installing components in the reverse order of removal. Safety precautions are provided, such as relieving system pressure before disassembling cylinders.
Caterpillar cat 311 c excavator (prefix cke) service repair manual (cke00001 ...fjskefkemms
This service repair manual provides instructions for removing and installing inlet and exhaust valve seals on models 311C and 311C U excavators. The procedures describe using a seal pick tool to remove old seals from valve guides and installing new seals. Safety notices are included to keep parts clean and contain fluids.
This document provides instructions for installing a flywheel and removing and installing a wet back end flywheel housing on a Caterpillar 320 GC excavator. It describes using guide studs and lifting devices to position the heavy flywheel and housing. Torque specifications and tightening sequences are given for installing mounting bolts. Replacing seals, gaskets and dowels is also covered.
Caterpillar cat 305 e2 cr mini hydraulic excavator (prefix df5) service repai...fjskekfseik
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, and turbocharger. Safety precautions are outlined that must be followed when working on fuel system and high temperature components.
Caterpillar cat 305.5 e2 cr mini hydraulic excavator (prefix nc5) service rep...cdfzxs
The document provides instructions for removing and installing various engine components of a 305.5E2 CR Mini Hydraulic Excavator powered by a C2.4 engine, including the inlet manifold, inlet and exhaust valves, engine oil cooler, engine oil pump, water pump, and water temperature regulator. The procedures include draining fluids, removing fasteners and hoses, cleaning parts, and installing components in reverse order of removal while following safety notices.
Caterpillar cat 305 cr mini hydraulic excavator (prefix dgt) service repair m...fjskekfseik
The document provides instructions for removing the swivel on a 305CR Mini Hydraulic Excavator. It lists the required tools and notes to release hydraulic pressure and remove the cab first. The procedure involves using plugs and caps to seal ports while removing 4 bolts to detach the swivel assembly.
Caterpillar cat 301.7 cr mini hydraulic excavator (prefix jh7) service repair...fjsjekdmmeme
The document provides instructions for disassembling and assembling the boom cylinder of a Caterpillar 301.7CR Mini Hydraulic Excavator. The disassembly procedure involves removing seals and internal components from both ends of the cylinder. The assembly procedure describes installing these components in reverse order. Separate sections also describe removing and installing the entire boom and boom swing cylinder. Safety precautions are provided regarding hydraulic pressure during maintenance.
Caterpillar cat 304.5 e mini hydraulic excavator (prefix fxt) service repair ...fjskekfseik
The document provides instructions for removing and installing piston and connecting rod assemblies in an engine. Key steps include:
1. Removing the cylinder head and oil pan before removing the piston and connecting rod.
2. Pushing the connecting rod and piston out of the cylinder block after removing the connecting rod cap and bearings.
3. Reversing the removal procedures to install the piston and connecting rod assemblies, ensuring correct orientation and applying lubricant to moving parts.
Caterpillar cat 301.8 mini hydraulic excavator (prefix h8 x) service repair m...fjsjekdmmeme
The documents provide instructions for removing and installing various components on a 301.8 Mini Hydraulic Excavator, including the blade, bucket, bucket linkage, and bucket cylinder. The procedures describe disconnecting hoses, removing bolts and pins, lifting components, and installing components in the reverse order of removal. Safety precautions are provided, such as relieving system pressure before disassembling cylinders.
Caterpillar cat 311 c excavator (prefix cke) service repair manual (cke00001 ...fjskefkemms
This service repair manual provides instructions for removing and installing inlet and exhaust valve seals on models 311C and 311C U excavators. The procedures describe using a seal pick tool to remove old seals from valve guides and installing new seals. Safety notices are included to keep parts clean and contain fluids.
Caterpillar cat 304 cr mini hydraulic excavator (prefix nad) service repair m...fikskkdmmd1
This document provides instructions for disassembling a travel motor on a 304CR Mini Hydraulic Excavator. The disassembly procedure involves 27 steps and includes removing plates, barrels, pistons, gears, seals, and other components. Special tools are required and precautions around fluid containment and cleanliness are noted. Detailed illustrations accompany each step.
Caterpillar cat 320 l track type excavator (prefix 2dl) service repair manual...fkjsekksmem
This document provides instructions for servicing components of Caterpillar excavator models 320, 320L, and 320N, including:
- Removing and installing inlet and exhaust valve seals
- Removing the engine oil filter base
- Installing the engine oil filter base
- Removing the engine oil cooler
- Disassembling the engine oil cooler
- Reassembling the engine oil cooler
- Installing the engine oil cooler
The document includes diagrams and step-by-step instructions for maintenance procedures. Technicians are advised to keep components clean and contain fluids properly during repair.
Caterpillar cat 305 cr mini hydraulic excavator (prefix dsa) service repair m...fjskekfseik
The document provides instructions for removing and disassembling the travel motor from a 305CR Mini Hydraulic Excavator. The removal process involves releasing hydraulic pressure, removing the track and final drive sprocket. Disassembly involves marking parts, draining oil, removing plates, barrels and pistons. Multiple gears, shafts, seals and other internal components are then dismantled from the travel motor housing.
Caterpillar cat 320 d l excavator (prefix a9f) service repair manual (a9f0000...fjskekfseik
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. The removal process involves using specialized tools to compress the valve springs so the valves can be serviced while keeping the piston at top dead center. Installation requires cleaning components, lubricating the valves, and using tools to carefully compress the springs into place. Proper assembly procedure and safety precautions are emphasized to avoid injury from released spring forces.
Caterpillar cat 311 b track type excavator (prefix 2ls) service repair manual...fjskefkemms
This document provides instructions for servicing components of a 311B excavator engine, including:
1) Instructions for assembling the rocker shaft, including the components and installation steps.
2) Instructions for installing the rocker shaft and pushrods, including torque specifications.
3) Instructions for removing the cylinder head, including removal steps and safety notices.
Caterpillar cat 320 d l excavator (prefix dhk) service repair manual (dhk0000...fkjsekksmem
This document provides instructions for removing and installing the boom cylinder on a 320D and 320D L excavator. It outlines the required tools and safety precautions. The removal process involves releasing hydraulic pressure, removing attachment points, and lifting the cylinder out of place. Reinstallation is the reverse of removal. Torque specifications are provided for correct assembly.
Caterpillar cat 318 b l excavator (prefix 7kz) service repair manual (7kz0000...fjskefkemms
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and installing the flywheel back on with bolts.
- Removing the flywheel housing by removing bolts with a lifting strap and tool, and installing a new gasket and housing.
- Removing the vibration damper and pulley by removing bolts and nuts with sockets and a puller tool if needed.
Caterpillar cat 303.5 e 2cr mini hydraulic excavator (prefix bg8) service rep...fjsjekdmmeme
This document provides instructions for removing and installing a fuel injection pump on a Caterpillar 303.5E 2CR Mini Hydraulic Excavator engine. The removal process involves disconnecting fuel lines and electrical connections, removing mounting hardware, and cleaning components. The installation involves installing mounting hardware and gasket shims, positioning the fuel injection pump, and reconnecting fuel and electrical lines. Proper cleanliness of fuel system components is emphasized.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 320 excavator models. It describes the required tools and gives a step-by-step process including removing clips and pins, sliding tubes, and removing/installing parts like the governor, linkage, and seals using special tools. References are provided for more information on governors and linkage inspection procedures.
Caterpillar cat 320 d l excavator (prefix kzf) service repair manual (kzf0000...fkjsekksmem
The document provides instructions for disassembling and assembling a final drive for excavator models 320D and 320D L. It describes 33 steps to disassemble the final drive components including removing bolts, shafts, gears, seals, and bearings. It then describes 32 steps for reassembling the final drive, applying sealant and lubricant, and installing components in reverse order using pressing and lifting tools. Precision is required to determine shim thickness for proper bearing preload.
Caterpillar cat 305 e2 cr mini hydraulic excavator (prefix bz5) service repai...fjskekfseik
This document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including:
- Removing the fuel manifold by removing bolts and disconnecting fuel injection lines.
- Removing fuel injection lines by disconnecting hose assemblies and removing bolts, clamps and tubes.
- Removing the exhaust gas recirculation cooler by draining coolant, removing hoses and brackets, and bolts.
- Removing the fuel injection pump by disconnecting harnesses and hoses, and removing nuts, bolts and the pump.
- Removing electronic unit injectors by disconnecting hoses after draining fuel and removing clips and hoses.
The document provides assembly instructions for installing a swing gear and bearing on an excavator. It lists required tools and parts. The procedure involves cleaning the swing gear and bearing, applying lubricant and sealant, lifting it into position using links, and securing it with bolts torqued to specification. Inner and outer dust seals are installed in seal grooves before completing reassembly of the undercarriage frame.
Caterpillar cat 330 track type excavator (prefix 6 wj) service repair manual ...fjskefkemms
This document provides instructions for removing and installing travel motors on 330 and 330L excavator models. It describes:
- Releasing hydraulic pressure before removing components
- Removing covers, clamps, hoses and tubes to access the travel motor
- Using a tool and hoist to remove the travel motor, which weighs 120kg
- Cleaning mating surfaces, checking seals and reinstalling components in reverse order
It then details disassembling and assembling the travel motor, including removing the head assembly, brake piston, cylinder assembly parts and seals. Precautions are given to prevent damage and clean/oil parts during reassembly.
The document provides instructions for removing and installing various engine components on a Caterpillar 330D2 excavator, including the engine oil pump, water pump, water temperature regulator, and flywheel. The procedures note required tools and safety precautions. Components must be clean and free of damage, with replacement of worn parts. Proper torque values are specified for reinstallation of components.
Caterpillar cat 16 h na motor grader (prefix 6zj) service repair manual (6zj0...fjskefkemms
This document provides instructions for removing and installing various engine components on a 16H NA Motor Grader with a 3406C engine, including:
1. Timing gears and plate removal and installation.
2. Camshaft removal and installation.
3. Camshaft bearing removal and installation.
4. Connecting rod bearing removal and installation.
5. Crankshaft main bearing removal and installation.
The instructions describe the individual steps for removing and installing each component, including the use of any necessary tools. Safety notices and additional notes are also provided throughout.
Caterpillar cat 303.5 c cr mini hydraulic excavator (prefix dmy) service repa...fjsjekdmmeme
The document provides instructions for disassembling and inspecting various engine components of a 303.5C Mini Hydraulic Excavator, including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. It lists the components in their order of disassembly and provides illustrations showing how to remove each part. Specifications for measuring component wear limits are also provided to determine if parts need replacing. Safety notes are included throughout to warn of potential dangers during disassembly.
Caterpillar cat 305.5 e2cr mini hydraulic excavator (prefix shw) service repa...fikskkdmmd1
The document provides instructions for removing and installing various engine components on a Caterpillar 305.5E2CR mini hydraulic excavator powered by a C2.4 engine. The components include the idler gear, front housing, valve mechanism cover, rocker shaft and push rods, and disassembling the rocker shaft. The procedures note required tools, removal steps, installation steps including torque specifications and lubrication points.
Caterpillar cat 305.5 e2cr mini hydraulic excavator (prefix shw) service repa...fjskekfseik
The document provides instructions for removing and installing various engine components on a Caterpillar 305.5E2CR mini hydraulic excavator powered by a C2.4 engine. The components include the idler gear, front housing, valve mechanism cover, rocker shaft and push rods, and disassembling the rocker shaft. The procedures note required tools, removal steps, installation steps including torque specifications and lubrication points.
Caterpillar cat 305.5 e2cr mini hydraulic excavator (prefix shw) service repa...cdfvvv1
The document provides instructions for removing and installing various engine components on a Caterpillar 305.5E2CR mini hydraulic excavator powered by a C2.4 engine. The components include the idler gear, front housing, valve mechanism cover, rocker shaft and push rods, and disassembling the rocker shaft. The procedures note required tools, removal steps, installation steps including torque specifications and lubrication points.
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix PYR) Service Repair ...tuzhiyou2
The document provides instructions for removing and installing various engine components on a Caterpillar 305E2 CR mini hydraulic excavator, including:
1) Removing and installing the idler gear, which involves aligning timing marks and using a press tool.
2) Removing and installing the front housing, which requires removing other components and applying a sealant.
3) Removing and installing the valve mechanism cover by removing bolts and reinstalling with specified torque.
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix PYR) Service Repair ...qfyc504378
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including the idler gear, front housing, valve mechanism cover, rocker shaft and push rods, and rocker shaft disassembly and assembly. The procedures include lists of required tools and multi-step instructions detailing how to remove bolts, gears, covers, and other parts, align timing marks, and reinstall components in the reverse order of removal while taking precautions against contaminants.
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix PYR) Service Repair ...lituo39419496
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including the idler gear, front housing, valve mechanism cover, rocker shaft and push rods. The procedures include using the proper tools, following a specified order of removal and installation steps, aligning timing marks, applying sealant or lubricant as needed, and ensuring proper torque of fasteners.
Caterpillar cat 304 cr mini hydraulic excavator (prefix nad) service repair m...fikskkdmmd1
This document provides instructions for disassembling a travel motor on a 304CR Mini Hydraulic Excavator. The disassembly procedure involves 27 steps and includes removing plates, barrels, pistons, gears, seals, and other components. Special tools are required and precautions around fluid containment and cleanliness are noted. Detailed illustrations accompany each step.
Caterpillar cat 320 l track type excavator (prefix 2dl) service repair manual...fkjsekksmem
This document provides instructions for servicing components of Caterpillar excavator models 320, 320L, and 320N, including:
- Removing and installing inlet and exhaust valve seals
- Removing the engine oil filter base
- Installing the engine oil filter base
- Removing the engine oil cooler
- Disassembling the engine oil cooler
- Reassembling the engine oil cooler
- Installing the engine oil cooler
The document includes diagrams and step-by-step instructions for maintenance procedures. Technicians are advised to keep components clean and contain fluids properly during repair.
Caterpillar cat 305 cr mini hydraulic excavator (prefix dsa) service repair m...fjskekfseik
The document provides instructions for removing and disassembling the travel motor from a 305CR Mini Hydraulic Excavator. The removal process involves releasing hydraulic pressure, removing the track and final drive sprocket. Disassembly involves marking parts, draining oil, removing plates, barrels and pistons. Multiple gears, shafts, seals and other internal components are then dismantled from the travel motor housing.
Caterpillar cat 320 d l excavator (prefix a9f) service repair manual (a9f0000...fjskekfseik
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. The removal process involves using specialized tools to compress the valve springs so the valves can be serviced while keeping the piston at top dead center. Installation requires cleaning components, lubricating the valves, and using tools to carefully compress the springs into place. Proper assembly procedure and safety precautions are emphasized to avoid injury from released spring forces.
Caterpillar cat 311 b track type excavator (prefix 2ls) service repair manual...fjskefkemms
This document provides instructions for servicing components of a 311B excavator engine, including:
1) Instructions for assembling the rocker shaft, including the components and installation steps.
2) Instructions for installing the rocker shaft and pushrods, including torque specifications.
3) Instructions for removing the cylinder head, including removal steps and safety notices.
Caterpillar cat 320 d l excavator (prefix dhk) service repair manual (dhk0000...fkjsekksmem
This document provides instructions for removing and installing the boom cylinder on a 320D and 320D L excavator. It outlines the required tools and safety precautions. The removal process involves releasing hydraulic pressure, removing attachment points, and lifting the cylinder out of place. Reinstallation is the reverse of removal. Torque specifications are provided for correct assembly.
Caterpillar cat 318 b l excavator (prefix 7kz) service repair manual (7kz0000...fjskefkemms
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and installing the flywheel back on with bolts.
- Removing the flywheel housing by removing bolts with a lifting strap and tool, and installing a new gasket and housing.
- Removing the vibration damper and pulley by removing bolts and nuts with sockets and a puller tool if needed.
Caterpillar cat 303.5 e 2cr mini hydraulic excavator (prefix bg8) service rep...fjsjekdmmeme
This document provides instructions for removing and installing a fuel injection pump on a Caterpillar 303.5E 2CR Mini Hydraulic Excavator engine. The removal process involves disconnecting fuel lines and electrical connections, removing mounting hardware, and cleaning components. The installation involves installing mounting hardware and gasket shims, positioning the fuel injection pump, and reconnecting fuel and electrical lines. Proper cleanliness of fuel system components is emphasized.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 320 excavator models. It describes the required tools and gives a step-by-step process including removing clips and pins, sliding tubes, and removing/installing parts like the governor, linkage, and seals using special tools. References are provided for more information on governors and linkage inspection procedures.
Caterpillar cat 320 d l excavator (prefix kzf) service repair manual (kzf0000...fkjsekksmem
The document provides instructions for disassembling and assembling a final drive for excavator models 320D and 320D L. It describes 33 steps to disassemble the final drive components including removing bolts, shafts, gears, seals, and bearings. It then describes 32 steps for reassembling the final drive, applying sealant and lubricant, and installing components in reverse order using pressing and lifting tools. Precision is required to determine shim thickness for proper bearing preload.
Caterpillar cat 305 e2 cr mini hydraulic excavator (prefix bz5) service repai...fjskekfseik
This document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including:
- Removing the fuel manifold by removing bolts and disconnecting fuel injection lines.
- Removing fuel injection lines by disconnecting hose assemblies and removing bolts, clamps and tubes.
- Removing the exhaust gas recirculation cooler by draining coolant, removing hoses and brackets, and bolts.
- Removing the fuel injection pump by disconnecting harnesses and hoses, and removing nuts, bolts and the pump.
- Removing electronic unit injectors by disconnecting hoses after draining fuel and removing clips and hoses.
The document provides assembly instructions for installing a swing gear and bearing on an excavator. It lists required tools and parts. The procedure involves cleaning the swing gear and bearing, applying lubricant and sealant, lifting it into position using links, and securing it with bolts torqued to specification. Inner and outer dust seals are installed in seal grooves before completing reassembly of the undercarriage frame.
Caterpillar cat 330 track type excavator (prefix 6 wj) service repair manual ...fjskefkemms
This document provides instructions for removing and installing travel motors on 330 and 330L excavator models. It describes:
- Releasing hydraulic pressure before removing components
- Removing covers, clamps, hoses and tubes to access the travel motor
- Using a tool and hoist to remove the travel motor, which weighs 120kg
- Cleaning mating surfaces, checking seals and reinstalling components in reverse order
It then details disassembling and assembling the travel motor, including removing the head assembly, brake piston, cylinder assembly parts and seals. Precautions are given to prevent damage and clean/oil parts during reassembly.
The document provides instructions for removing and installing various engine components on a Caterpillar 330D2 excavator, including the engine oil pump, water pump, water temperature regulator, and flywheel. The procedures note required tools and safety precautions. Components must be clean and free of damage, with replacement of worn parts. Proper torque values are specified for reinstallation of components.
Caterpillar cat 16 h na motor grader (prefix 6zj) service repair manual (6zj0...fjskefkemms
This document provides instructions for removing and installing various engine components on a 16H NA Motor Grader with a 3406C engine, including:
1. Timing gears and plate removal and installation.
2. Camshaft removal and installation.
3. Camshaft bearing removal and installation.
4. Connecting rod bearing removal and installation.
5. Crankshaft main bearing removal and installation.
The instructions describe the individual steps for removing and installing each component, including the use of any necessary tools. Safety notices and additional notes are also provided throughout.
Caterpillar cat 303.5 c cr mini hydraulic excavator (prefix dmy) service repa...fjsjekdmmeme
The document provides instructions for disassembling and inspecting various engine components of a 303.5C Mini Hydraulic Excavator, including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. It lists the components in their order of disassembly and provides illustrations showing how to remove each part. Specifications for measuring component wear limits are also provided to determine if parts need replacing. Safety notes are included throughout to warn of potential dangers during disassembly.
Caterpillar cat 305.5 e2cr mini hydraulic excavator (prefix shw) service repa...fikskkdmmd1
The document provides instructions for removing and installing various engine components on a Caterpillar 305.5E2CR mini hydraulic excavator powered by a C2.4 engine. The components include the idler gear, front housing, valve mechanism cover, rocker shaft and push rods, and disassembling the rocker shaft. The procedures note required tools, removal steps, installation steps including torque specifications and lubrication points.
Caterpillar cat 305.5 e2cr mini hydraulic excavator (prefix shw) service repa...fjskekfseik
The document provides instructions for removing and installing various engine components on a Caterpillar 305.5E2CR mini hydraulic excavator powered by a C2.4 engine. The components include the idler gear, front housing, valve mechanism cover, rocker shaft and push rods, and disassembling the rocker shaft. The procedures note required tools, removal steps, installation steps including torque specifications and lubrication points.
Caterpillar cat 305.5 e2cr mini hydraulic excavator (prefix shw) service repa...cdfvvv1
The document provides instructions for removing and installing various engine components on a Caterpillar 305.5E2CR mini hydraulic excavator powered by a C2.4 engine. The components include the idler gear, front housing, valve mechanism cover, rocker shaft and push rods, and disassembling the rocker shaft. The procedures note required tools, removal steps, installation steps including torque specifications and lubrication points.
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix PYR) Service Repair ...tuzhiyou2
The document provides instructions for removing and installing various engine components on a Caterpillar 305E2 CR mini hydraulic excavator, including:
1) Removing and installing the idler gear, which involves aligning timing marks and using a press tool.
2) Removing and installing the front housing, which requires removing other components and applying a sealant.
3) Removing and installing the valve mechanism cover by removing bolts and reinstalling with specified torque.
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix PYR) Service Repair ...qfyc504378
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including the idler gear, front housing, valve mechanism cover, rocker shaft and push rods, and rocker shaft disassembly and assembly. The procedures include lists of required tools and multi-step instructions detailing how to remove bolts, gears, covers, and other parts, align timing marks, and reinstall components in the reverse order of removal while taking precautions against contaminants.
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix PYR) Service Repair ...lituo39419496
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including the idler gear, front housing, valve mechanism cover, rocker shaft and push rods. The procedures include using the proper tools, following a specified order of removal and installation steps, aligning timing marks, applying sealant or lubricant as needed, and ensuring proper torque of fasteners.
Caterpillar Cat 304E2 Mini Hydraulic Excavator (Prefix ME4) Service Repair Ma...jdjkskmikdkmd
The document provides instructions for servicing components of a 304E2 Mini Hydraulic Excavator engine. It includes procedures for removing and installing valves, rocker arms, camshafts, cylinder heads, and other parts. Technicians must follow the specific steps, cleaning and lubricating parts properly, and ensuring timing marks are aligned when reassembling components.
Caterpillar cat 304 e2 mini hydraulic excavator (prefix me4) service repair m...fikskkdmmd1
The document provides instructions for servicing components of a 304E2 Mini Hydraulic Excavator engine. It includes procedures for removing and installing valves, rocker arms, camshafts, cylinder heads, and other parts. Technicians must follow the specific steps, cleaning and lubricating parts properly to reassemble the engine correctly.
Caterpillar Cat 304E2 Mini Hydraulic Excavator (Prefix ME4) Service Repair Ma...paws21610697
The document provides instructions for servicing components of a 304E2 Mini Hydraulic Excavator engine. It includes procedures for removing and installing valve mechanism covers, rocker shafts, push rods, cylinder heads, and camshafts. The instructions note to keep parts clean, identify components, and torque bolts to the specified values.
Caterpillar Cat 304E2 Mini Hydraulic Excavator (Prefix ME4) Service Repair Ma...uddksemd8ud
The document provides instructions for servicing components of a 304E2 Mini Hydraulic Excavator engine. It includes procedures for removing and installing valves, rocker arms, camshafts, cylinder heads, and other parts. Technicians must follow the specific steps, cleaning and lubricating parts properly, and ensuring timing marks are aligned when reassembling components.
Caterpillar Cat 304E2 Mini Hydraulic Excavator (Prefix ME4) Service Repair Ma...f7djidksmd3e
The document provides instructions for servicing components of a 304E2 Mini Hydraulic Excavator engine. It includes procedures for removing and installing valve mechanism covers, rocker shafts, push rods, cylinder heads, and camshafts. The instructions note to keep parts clean, identify components, and torque bolts to the specified values.
Caterpillar cat 304 e2 mini hydraulic excavator (prefix me4) service repair m...cdfvvv1
The document provides instructions for servicing the engine of a 304E2 Mini Hydraulic Excavator. It describes procedures for removing and installing various engine parts like the valve mechanism cover, rocker shaft, cylinder head, and more. The steps include draining fluids, removing bolts and brackets, and reinstalling parts in the reverse order of removal while following proper safety practices and torque specifications.
Caterpillar Cat 304E2 Mini Hydraulic Excavator (Prefix ME4) Service Repair Ma...f8usiedkdmm
The document provides instructions for servicing the engine of a 304E2 Mini Hydraulic Excavator. It describes procedures for removing and installing various engine parts like the valve mechanism cover, rocker shaft, cylinder head, and more. The steps include draining fluids, removing bolts and brackets, and reinstalling parts in the reverse order of removal while following proper safety practices and torque specifications.
Caterpillar Cat 304E2 Mini Hydraulic Excavator (Prefix ME4) Service Repair Ma...jiuliu14811471
The document provides instructions for servicing components of a 304E2 Mini Hydraulic Excavator engine. It includes procedures for removing and installing valve mechanism covers, rocker shafts, push rods, cylinder heads, and camshafts. The instructions note to keep parts clean, identify components, and torque bolts to the specified values.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix KC4) Service Repair ...shenjiao97221
This document provides instructions for servicing various components of a 304E2CR Mini Hydraulic Excavator KC4 engine. It includes procedures for removing and installing components like the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, front housing, and valve mechanism cover. The document provides detailed illustrations and instructions for each procedure, including required tools and torque specifications for fasteners.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix KC4) Service Repair ...xie25190
This document provides instructions for servicing various components of a 304E2CR Mini Hydraulic Excavator KC4 engine. It includes procedures for removing and installing components like the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, front housing, and valve mechanism cover. The document provides detailed illustrations and instructions for each procedure, including required tools and torque specifications for fasteners.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix KC4) Service Repair ...s20y0196u
This document provides instructions for removing and installing various engine components on a 304E2CR Mini Hydraulic Excavator including:
- Crankshaft rear seal carrier
- Flywheel housing
- Crankshaft pulley
- Crankshaft front seal
- Idler gear
- Housing (front)
The procedures include lists of required tools and step-by-step instructions with illustrations for each component. Safety and installation notes are also provided.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix KC4) Service Repair ...jiduanbu
This document provides instructions for removing and installing various engine components on a 304E2CR Mini Hydraulic Excavator including:
- Crankshaft rear seal carrier
- Flywheel housing
- Crankshaft pulley
- Crankshaft front seal
- Idler gear
- Housing (front)
The procedures include lists of required tools and step-by-step instructions with illustrations for each component. Safety and installation notes are also provided.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix KC4) Service Repair ...iphg8793466
This document provides instructions for servicing various components of a 304E2CR Mini Hydraulic Excavator KC4 engine. It includes procedures for removing and installing components like the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, front housing, and valve mechanism cover. The document provides detailed illustrations and instructions for each procedure, including required tools and torque specifications for fasteners.
Similar to Caterpillar cat 305 e2cr mini hydraulic excavator (prefix pyr) service repair manual (pyr00001 and up) (19)
Caterpillar cat 320 d l excavator (prefix a9f) service repair manual (a9f0000...fikskkdmmd1
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. The removal process involves using specialized tools to compress the valve springs so the valves can be serviced while keeping the piston at top dead center. Installation requires cleaning components, lubricating the valves, and using tools to carefully compress the springs into place. Proper assembly procedure and safety precautions are emphasized to avoid injury from the force of the compressed springs.
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This document provides instructions for removing and installing valve stem seals on Caterpillar 320, 320L, and 320N track-type excavators. The procedure involves using a seal pick tool to remove the old seals from the valve guides and install new seals. Technicians are instructed to keep all parts clean and coat the new seals with engine oil during installation.
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This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 320 excavator models. The removal procedure involves disconnecting tubes, removing clips and pins connecting the governor. Installation requires applying lubricant to seals, connecting the governor with pins and clips, and reinstalling the fuel injection control linkage using bolts. Tools including special pliers and pins are required. Referenced documents provide additional guidance on inspection and adjustment.
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This document provides instructions for removing and installing a fuel injection control linkage on Caterpillar 320 excavator models. The removal procedure involves taking out the rocker shaft and pushrods, then removing clips and a clevis pin to detach the governor from the linkage. Installation requires reattaching these components using special tools, adjusting brackets, and compressing injector springs during assembly. References are provided for additional maintenance information.
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This document provides instructions for removing and installing final drives on 320-series excavators. It outlines the steps to release hydraulic pressure, remove the final drive housing, and disassemble/reassemble the internal components. The process involves removing 20 bolts, hydraulic lines, and using lifting tools to maneuver heavy internal parts like carriers, gears, and housings weighing up to 82 kg. Proper cleaning, lubrication, and torque specifications are noted to ensure correct reassembly.
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Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
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Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
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Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
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2. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 CR MINI HYD EXCAVATOR PYR
Configuration: 305E2CR Mini Hydraulic Excavator PYR00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06540930
Idler Gear - Remove and Install
SMCS - 1206
Removal Procedure
Table 1
Required Tooling
Tool Part Number Part Description Qty
A 387-1314 Idler Gear Tool 1
Start By:
a. Remove front housing.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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3. Dispose of all fluids according to local regulations and mandates.
Illustration 1 g06014275
1. Ensure that Timing Marks (X) on the idler gear and the crankshaft gear are aligned.
Illustration 2 g06014283
2. Ensure that Timing Marks (Y) on the idler gear and the camshaft gear are aligned.
Illustration 3 g06014290
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4. 3. Ensure that Timing Marks (Z) on the idler gear and the fuel injection pump gear are aligned.
Illustration 4 g06014314
4. Remove bolts (1), gear control collar (3), and idler gear (2).
Illustration 5 g06014318
5. Use Tooling (A) and a suitable press to remove idler gear bearing (4).
Illustration 6 g06014504
Note: Make a temporary mark on the cylinder block in order to show the position of the oil
hole.
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5. 6. Remove bolts (5) and idler shaft (6).
Installation Procedure
1. Install idler gear (2) in the reverse order of removal.
a. Ensure that the gears, cylinder block surface, and idler gear (2) are clean and free
from wear or damage. If necessary, replace any components that are worn or damaged
b. Lubricate idler shaft (6) with clean engine oil.
c. Lubricate idler gear bearing surface (4) with clean engine oil.
d. Apply clean engine oil to bolts (5).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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6. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 CR MINI HYD EXCAVATOR PYR
Configuration: 305E2CR Mini Hydraulic Excavator PYR00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06524408
Housing (Front) - Remove and Install
SMCS - 1151-010
Removal Procedure
Table 1
Required Tooling
Tool Part Number Part Description Qty
A — Loctite Hi-Temp Flange Sealant —
Start By:
a. Remove crankshaft pulley.
b. Remove engine oil cooler.
c. Remove camshaft position sensor.
Illustration 1 g06009327
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7. 1. Remove clamp (1). Disconnect hose assembly (2).
Illustration 2 g06009342
2. Remove nut (4) and lifting plate (3).
3. Remove clamp (6) and disconnect hose assembly (5).
Illustration 3 g06009549
4. Disconnect hose assembly (11) (not shown). Remove bolts (9) and elbow (10).
5. Remove bolts (7), front housing (8), and the gasket.
Installation Procedure
1. Install front housing (8) in the reverse order of removal.
a. Apply Tooling (A) to the flange of front housing (8).
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All Rights Reserved.
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8. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 CR MINI HYD EXCAVATOR PYR
Configuration: 305E2CR Mini Hydraulic Excavator PYR00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06501570
Valve Mechanism Cover - Remove and Install
SMCS - 1107-010
Removal Procedure
Illustration 1 g06000444
1. Remove bolts (5) and bracket (6).
2. Remove bolt (2), clamp (4), and hose assembly (3).
3. Remove bolts (7), valve mechanism cover (1), and the gasket.
Installation Procedure
1. Install valve mechanism cover (1) in the reverse order of removal.
a. Tighten bolts (7) to a torque of 7 N·m to 11 N·m (62 lb in to 97 lb in).
Sat Feb 1 22:12:33 UTC+0800 2020
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9. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 CR MINI HYD EXCAVATOR PYR
Configuration: 305E2CR Mini Hydraulic Excavator PYR00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06546146
Rocker Shaft and Push Rod - Remove and Install
SMCS - 1102-010; 1208-010
Removal Procedure
Start By:
a. Remove valve mechanism cover.
Illustration 1 g06010610
1. Remove bolts (2) and rocker shaft assembly (1).
2. Place an identification mark on pushrods (3) to show the location. Remove pushrods (3).
Note: Identification mark will ensure that the pushrods can be installed in the original
positions. Do not interchange the positions of used pushrods.
Installation Procedure
1. Install pushrods (3) and rocker shaft assembly (1) in the reverse order of removal.
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10. a. Tighten bolts (2) to a torque of 24 N·m to 27 N·m (212 lb in to 239 lb in).
Copyright 1993 - 2020 Caterpillar Inc.
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11. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 CR MINI HYD EXCAVATOR PYR
Configuration: 305E2CR Mini Hydraulic Excavator PYR00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06547684
Rocker Shaft - Disassemble
SMCS - 1102-015
Disassembly Procedure
Start By:
a. Remove the rocker shaft and pushrods.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Make an identification mark on each rocker arm assembly to show the location.
Note: The components must be reinstalled in the original location. Do not interchange
components.
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12. Illustration 1 g06045046
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
2. On the left end of rocker shaft (6), remove bolts (5) and three washers (10).
3. Remove rocker arm assembly (7) for the inlet valve from rocker shaft (6). Remove support
(1). Remove rocker arm assembly (8) for the exhaust valve from rocker shaft (6). Remove
spring (4).
4. Remove rocker arm assembly (8) for the inlet valve from rocker shaft (6). Remove support
(2). Remove rocker arm assembly (7) for the exhaust valve from rocker shaft (6). Remove
spring (4).
5. Remove rocker arm assembly (8) for the inlet valve from rocker shaft (6). Remove support
(3). Remove rocker arm assembly (7) for the exhaust valve from rocker shaft (6). Remove
spring (4).
6. Remove rocker arm assembly (8) for the inlet valve from rocker shaft (6).
7. On the right end of rocker shaft (6), remove bolt (5) and three washers (10).
8. Remove rocker arm assembly (8) for the exhaust valve and support (9) from right side of
rocker shaft (6).
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13. Illustration 2 g02725468
9. Rotate rocker arm shaft (6) and support (9). Remove pin (11). Remove support (9).
Copyright 1993 - 2020 Caterpillar Inc.
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14. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 CR MINI HYD EXCAVATOR PYR
Configuration: 305E2CR Mini Hydraulic Excavator PYR00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06547686
Rocker Shaft - Assemble
SMCS - 1102-016
Assembly Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: The components must be reinstalled in the original location. Do not interchange
components.
1. Ensure that all components are clean and free from wear and damage. Refer to
Specifications, "Rocker Shaft" for more information. If necessary, replace any components
that are worn or damaged.
2. Lubricate all the bores of rocker arm assemblies (7) for the inlet valve and rocker arm
assemblies (8) for the exhaust valve with clean engine oil. Lubricate rocker shaft (6) with
clean engine oil.
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15. Illustration 1 g02725468
3. Position support (9) on the right end of rocker arm shaft (6) and install pin (11).
Illustration 2 g06045046
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
4. Install rocker arm assembly (7) for the exhaust valve and support (9) on the right side of the
rocker arm shaft (6).
5. Install retaining washer (10) on the right end of rocker arm shaft (6). Install the two washers
and bolt (5).
6. Install rocker arm assembly (8) for the inlet valve on the left side of the rocker arm shaft (6).
7. Install spring (4). Install rocker arm assembly (7) for exhaust valve on rocker shaft (6).
Install support (3). Install rocker arm assembly (8) for inlet valve to rocker shaft (6).
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16. 8. Install spring (4). Install rocker arm assembly (7) for exhaust valve on rocker shaft (6).
Install support (2). Install rocker arm assembly (8) for inlet valve to rocker shaft (6).
9. Install spring (4). Install rocker arm assembly (7) for exhaust valve on rocker shaft (6).
Install support (1). Install rocker arm assembly (8) for inlet valve to rocker shaft (6).
10. Install retaining washers (10) on the left end of rocker arm shaft (6). Install the two washers
(10) and bolt (5).
End By:
a. Install the rocker shaft and pushrods.
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17. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 CR MINI HYD EXCAVATOR PYR
Configuration: 305E2CR Mini Hydraulic Excavator PYR00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06546310
Cylinder Head - Remove and Install
SMCS - 1100-010
Removal Procedure
Start By:
a. Remove rocker arm shaft and pushrods.
b. Remove inlet manifold.
c. Remove exhaust manifold.
d. Remove electronic unit injectors.
e. Remove front housing.
f. Remove glow plugs.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
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18. before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant -
Change" for the correct draining and filling procedures.
Illustration 1 g06013147
2. Remove bolts (1), nut (2), and flange assembly (3).
Illustration 2 g06013167
3. Use a suitable lifting device to remove cylinder head (5). The weight of cylinder head (5) is
approximately 28 kg (61 lb).
4. Remove bolts (4), cylinder head (5), and the cylinder head gasket.
Installation Procedure
1. Install cylinder head (5) in the reverse order of removal.
Table 1
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19. Gasket Dimension (Number) Piston Protrusion
15 0.475 ± 0.525 mm (0.0187 ± 0.0207 inch)
20 0.525 ± 0.575 mm (0.0207 ± 0.0226 inch)
25 0.575 ± 0.625 mm (0.0226 ± 0.0246 inch)
30 0.625 ± 0.675 mm (0.0246 ± 0.0266 inch)
35 0.675 ± 0.725 mm (0.0266 ± 0.0285 inch)
Illustration 3 g06045526
a. Select the cylinder head gasket based on piston protrusion if:
◾ the piston, piston pin, small end bushing, connecting rod, or crankpin bearings
have been replaced.
◾ cylinder head or block have been machined.
If none of the above were done, then install a new cylinder head gasket with the same
mark. Refer to illustration 3 and table 1.
Illustration 4 g06013250
b. Apply clean engine oil to the threads of bolts (4).
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20. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
21. c. Tighten bolts (4) in numerical sequence shown in illustration 4 to a torque of
93 N·m to 98 N·m (69 lb ft to 72 lb ft)
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22. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 CR MINI HYD EXCAVATOR PYR
Configuration: 305E2CR Mini Hydraulic Excavator PYR00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06541348
Camshaft - Remove and Install
SMCS - 1210-010
Removal Procedure
Start By:
a. Remove cylinder head.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g06014635
1. Ensure that Timing Marks (Y) on the idler gear and the camshaft gear are aligned.
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23. Illustration 2 g06014606
2. Remove lifters (1).
Illustration 3 g06014643
3. Remove bolts (2) and camshaft (3).
Installation Procedure
1. Install camshaft (3) in the reverse order of removal.
a. Tighten bolts (2) to a torque of 24 N·m to 27 N·m (212 lb in to 239 lb in).
Copyright 1993 - 2020 Caterpillar Inc.
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24. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 CR MINI HYD EXCAVATOR PYR
Configuration: 305E2CR Mini Hydraulic Excavator PYR00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06547544
Camshaft Gear - Remove and Install
SMCS - 1210-010-GE
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
B 8B-7551 Puller Assembly 1
Start By:
a. Remove the camshaft.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
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