The document provides instructions for disassembling and assembling the boom cylinder of a Caterpillar 301.7CR Mini Hydraulic Excavator. The disassembly procedure involves removing seals and internal components from both ends of the cylinder. The assembly procedure describes installing these components in reverse order. Separate sections also describe removing and installing the entire boom and boom swing cylinder. Safety precautions are provided regarding hydraulic pressure during maintenance.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
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Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
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Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
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Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
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2. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 301.7CR MINI HYD EXCAVATOR JH7
Configuration: 301.7CR Mini Hydraulic Excavator JH700001-UP (MACHINE) POWERED BY C1.1 Engine
Disassembly and Assembly
301.5,301.6,301.7,301.8,302 Mini Hydraulic Excavator Machine Systems
Media Number -M0092231-00 Publication Date -01/09/2018 Date Updated -11/09/2018
i07495765
Boom Cylinder - Disassemble
SMCS - 5456-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 152-4251 Cylinder Repair Bench 1
B 1P-2853 Spanner Wrench 1
C 280-2060 Offset Spanner Wrench 1
D
8H-8539 1 5/8" Socket 1
5P-3588 Adapter 1
Start By:
a. Remove boom cylinder.
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3. Illustration 1 g06328511
Illustration 2 g06328514
1. Remove seals (1) from barrel end of boom cylinder (2). Remove seals (3) from rod end of
boom cylinder (4).
Illustration 3 g06328699
2. Mount boom cylinder (5) into Tooling (A).
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4. Illustration 4 g06328345
3. Use Tooling (B) to loosen cylinder nut (6).
Illustration 5 g06327540
Illustration 6 g06328403
4. Remove cylinder nut (6) from cylinder barrel (5). Place support under barrel end of cylinder
(5).
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5. Illustration 7 g06295398
5. Back the cylinder bench out to remove rod end (9) from the cylinder barrel. Remove set
screw and ball (7) from piston (8).
Illustration 8 g06295422
6. Use Tooling (D) to remove piston (8).
Illustration 9 g06296653
7. Remove cylinder nut (6) from rod end (9).
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6. Illustration 10 g06295640
Illustration 11 g06295645
8. Remove bushing (10). Remove outer seal (11), inner seal (12), and O-ring seal (13).
Illustration 12 g06295654
9. Remove O-ring seal and backup ring (14). Remove O-ring seal (15).
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7. Illustration 13 g06295667
10. Remove seal (16) and spacer (17).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Mar 10 15:32:28 UTC+0800 2020
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8. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 301.7CR MINI HYD EXCAVATOR JH7
Configuration: 301.7CR Mini Hydraulic Excavator JH700001-UP (MACHINE) POWERED BY C1.1 Engine
Disassembly and Assembly
301.5,301.6,301.7,301.8,302 Mini Hydraulic Excavator Machine Systems
Media Number -M0092231-00 Publication Date -01/09/2018 Date Updated -11/09/2018
i07495770
Boom Cylinder - Assemble
SMCS - 5456-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 152-4251 Cylinder Repair Bench 1
B 1P-2853 Spanner Wrench 1
C 280-2060 Offset Spanner Wrench 1
D
8H-8539 1 5/8" Socket 1
5P-3588 Adapter 1
Illustration 1 g06295667
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9. 1. Install seal (16) and spacer (17).
Illustration 2 g06295654
2. Install O-ring seal and backup ring (14). Install O-ring seal (15).
Illustration 3 g06295640
Illustration 4 g06295645
3. Install bushing (10). Install O-ring seal (13). Install inner seal (12), and outer seal (11).
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10. Illustration 5 g06296653
4. Install cylinder nut (6) onto rod end (9). Apply oil on seals and rod end for assembly.
Illustration 6 g06295422
Illustration 7 g06295757
5. Mount the rod end onto Tooling (A).
Install piston (8). Use Tooling (D) to tighten piston (8). Tighten piston (8) to a torque of
500 ± 25 N·m (370 ± 18 lb ft).
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11. Install ball and set screw (7). Tighten set screw (7) to a torque of 17 ± 2 N·m
(150 ± 18 lb in).
Illustration 8 g06328410
Illustration 9 g06328412
6. Mount barrel end of cylinder (5) on Tooling (A).
Align barrel assembly (5) and the rod assembly for installation. Apply hydraulic oil inside
barrel assembly and on piston (8).
Install the piston and rod assembly inside the barrel assembly.
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12. Illustration 10 g06328403
Illustration 11 g06328413
7. Install cylinder nut (6) into barrel assembly (5). Apply hydraulic oil to seals before
installation.
Use Tooling (C) to tighten cylinder nut (6) to a torque of 226 N·m (167 lb ft).
Illustration 12 g06328511
Illustration 13 g06328514
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13. 8. Install seals (1) into barrel end of boom cylinder (2). Install seals (3) into rod end of boom
cylinder (4).
End By:
a. Install boom cylinder.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Mar 10 15:33:25 UTC+0800 2020
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14. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 301.7CR MINI HYD EXCAVATOR JH7
Configuration: 301.7CR Mini Hydraulic Excavator JH700001-UP (MACHINE) POWERED BY C1.1 Engine
Disassembly and Assembly
301.5,301.6,301.7,301.8,302 Mini Hydraulic Excavator Machine Systems
Media Number -M0092231-00 Publication Date -01/09/2018 Date Updated -11/09/2018
i07396608
Boom - Remove and Install
SMCS - 6501-010
Removal Procedure
Start By:
a. Remove stick
b. Remove stick cylinder
c. Remove boom cylinder
d. Raise cab
1. Drain hydraulic fluid. Refer to Operation and Maintenance Manual. Hydraulic Oil Drain,
for the correct draining and filling procedures.
Illustration 1 g06308573
2. Disconnect hydraulic lines (1) that control the boom , stick, and bucket from the main
control valve (2).
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15. Illustration 2 g06308629
Illustration 3 g06308625
3. Attach a suitable lifting device to a strap to lift boom assembly (3). The weight of boom
assembly (3) is approximately 79 kg (174 lb)
4. Remove retaining bolt (4) from pin assembly (5). Remove pin assembly (5).
5. Carefully feed hydraulic lines (1) through the frame and support assembly. Remove boom
assembly (3).
Installation Procedure
1. Install boom assembly (3) in the reverse order of removal.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Mar 10 15:34:22 UTC+0800 2020
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16. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 301.7CR MINI HYD EXCAVATOR JH7
Configuration: 301.7CR Mini Hydraulic Excavator JH700001-UP (MACHINE) POWERED BY C1.1 Engine
Disassembly and Assembly
301.5,301.6,301.7,301.8,302 Mini Hydraulic Excavator Machine Systems
Media Number -M0092231-00 Publication Date -01/09/2018 Date Updated -11/09/2018
i07397621
Boom Swing Cylinder - Remove and Install
SMCS - 5105-010-BM
Removal Procedure
Cylinders equipped with lock valves can remain pressurized for very
long periods of time, even with the hoses removed.
Failure to relieve pressure before removing a lock valve or
disassembling a cylinder can result in personal injury or death.
Ensure all pressure is relieved before removing a lock valve or
disassembling a cylinder.
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the work tools have been lowered to the ground, and
the oil is cool before removing any components or lines. Remove the oil
filler cap only when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.
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17. Illustration 1 g06310966
1. Extend boom swing cylinder (1) to full stroke, placing boom and support assembly (2) to
the far left side.
2. Remove pin assembly (3).
Illustration 2 g06310972
3. Retract boom swing cylinder (1) completely.
4. Raise cab assembly and lock into place.
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20. Installation Procedure
1. Install boom cylinder (1) in the reverse order of removal.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Mar 10 15:35:19 UTC+0800 2020
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21. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 301.7CR MINI HYD EXCAVATOR JH7
Configuration: 301.7CR Mini Hydraulic Excavator JH700001-UP (MACHINE) POWERED BY C1.1 Engine
Disassembly and Assembly
301.5,301.6,301.7,301.8,302 Mini Hydraulic Excavator Machine Systems
Media Number -M0092231-00 Publication Date -01/09/2018 Date Updated -11/09/2018
i07495771
Boom Swing Cylinder - Disassemble
SMCS - 5105-015-BM
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 152-4251 Cylinder Repair Bench 1
B 1P-2853 Spanner Wrench 1
C 280-2060 Offset Spanner Wrench 1
D
8H-8539 1 5/8" Socket 1
5P-3588 Adapter 1
Start By:
a. Remove the boom swing cylinder.
1/6
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22. Illustration 1 g06295269
Illustration 2 g06295274
1. Remove seals (1) from barrel end of boom swing cylinder (2). Remove seals (3) from rod
end of boom swing cylinder (4).
Illustration 3 g06327530
2. Mount boom swing cylinder (5) into Tooling (A).
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