The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including the idler gear, front housing, valve mechanism cover, rocker shaft and push rods, and rocker shaft disassembly and assembly. The procedures include lists of required tools and multi-step instructions detailing how to remove bolts, gears, covers, and other parts, align timing marks, and reinstall components in the reverse order of removal while taking precautions against contaminants.
Caterpillar cat 305.5 e2cr mini hydraulic excavator (prefix shw) service repa...fikskkdmmd1
The document provides instructions for removing and installing various engine components on a Caterpillar 305.5E2CR mini hydraulic excavator powered by a C2.4 engine. The components include the idler gear, front housing, valve mechanism cover, rocker shaft and push rods, and disassembling the rocker shaft. The procedures note required tools, removal steps, installation steps including torque specifications and lubrication points.
Caterpillar cat 305.5 e2cr mini hydraulic excavator (prefix shw) service repa...fjskekfseik
The document provides instructions for removing and installing various engine components on a Caterpillar 305.5E2CR mini hydraulic excavator powered by a C2.4 engine. The components include the idler gear, front housing, valve mechanism cover, rocker shaft and push rods, and disassembling the rocker shaft. The procedures note required tools, removal steps, installation steps including torque specifications and lubrication points.
Caterpillar cat 305.5 e2cr mini hydraulic excavator (prefix shw) service repa...cdfvvv1
The document provides instructions for removing and installing various engine components on a Caterpillar 305.5E2CR mini hydraulic excavator powered by a C2.4 engine. The components include the idler gear, front housing, valve mechanism cover, rocker shaft and push rods, and disassembling the rocker shaft. The procedures note required tools, removal steps, installation steps including torque specifications and lubrication points.
Caterpillar cat 305 e2cr mini hydraulic excavator (prefix pyr) service repair...cdfvvv1
The document provides instructions for servicing various components of a Caterpillar 305E2 CR mini hydraulic excavator engine. It describes procedures for removing and installing components like the idler gear, front housing, valve mechanism cover, rocker shaft and push rods. The steps include using proper tooling, alignment marks, torque specifications and cleaning/lubricating parts.
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix PYR) Service Repair ...jdjkskmikdkmd
The document provides instructions for removing and installing various engine components on a Caterpillar 305E2 CR mini hydraulic excavator, including:
- Removing and installing the idler gear.
- Removing and installing the front housing.
- Removing and installing the valve mechanism cover.
- Removing and installing the rocker shaft and push rods.
- Disassembling and assembling the rocker shaft.
The instructions include lists of required tools, step-by-step procedures, torque specifications, and cautions. Illustrations are provided to supplement the text instructions.
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix PYR) Service Repair ...paws21610697
The document provides instructions for removing and installing various engine components on a Caterpillar 305E2 CR mini hydraulic excavator, including:
1) Removing and installing the idler gear, which requires aligning timing marks and using a special tool.
2) Removing and installing the front housing, which requires removing other components first and applying sealant.
3) Removing and installing the valve mechanism cover and rocker shaft/push rods, noting identification marks and torque specifications.
The summaries provide an overview of the component removal/installation procedures and key steps like alignment, special tools, and torque specs.
Caterpillar cat 305 e2cr mini hydraulic excavator (prefix pyr) service repair...fjskekfseik
The document provides instructions for removing and installing various engine components on a Caterpillar 305E2 CR mini hydraulic excavator powered by a C2.4 engine, including:
- Removing and installing the idler gear.
- Removing and installing the front housing.
- Removing and installing the valve mechanism cover.
- Removing and installing the rocker shaft and push rods.
- Disassembling and assembling the rocker shaft.
The procedures include lists of required tools and step-by-step instructions with illustrations. Safety notices are also provided regarding keeping parts clean and preventing injury from spring-loaded components.
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix PYR) Service Repair ...uddksemd8ud
The document provides instructions for removing and installing various engine components on a Caterpillar 305E2 CR mini hydraulic excavator powered by a C2.4 engine, including:
- Removing and installing the idler gear.
- Removing and installing the front housing.
- Removing and installing the valve mechanism cover.
- Removing and installing the rocker shaft and push rods.
- Disassembling and assembling the rocker shaft.
The procedures include lists of required tools and step-by-step instructions describing how to remove, install, and assemble each part while following safety precautions. Illustrations supplement the text.
Caterpillar cat 305.5 e2cr mini hydraulic excavator (prefix shw) service repa...fikskkdmmd1
The document provides instructions for removing and installing various engine components on a Caterpillar 305.5E2CR mini hydraulic excavator powered by a C2.4 engine. The components include the idler gear, front housing, valve mechanism cover, rocker shaft and push rods, and disassembling the rocker shaft. The procedures note required tools, removal steps, installation steps including torque specifications and lubrication points.
Caterpillar cat 305.5 e2cr mini hydraulic excavator (prefix shw) service repa...fjskekfseik
The document provides instructions for removing and installing various engine components on a Caterpillar 305.5E2CR mini hydraulic excavator powered by a C2.4 engine. The components include the idler gear, front housing, valve mechanism cover, rocker shaft and push rods, and disassembling the rocker shaft. The procedures note required tools, removal steps, installation steps including torque specifications and lubrication points.
Caterpillar cat 305.5 e2cr mini hydraulic excavator (prefix shw) service repa...cdfvvv1
The document provides instructions for removing and installing various engine components on a Caterpillar 305.5E2CR mini hydraulic excavator powered by a C2.4 engine. The components include the idler gear, front housing, valve mechanism cover, rocker shaft and push rods, and disassembling the rocker shaft. The procedures note required tools, removal steps, installation steps including torque specifications and lubrication points.
Caterpillar cat 305 e2cr mini hydraulic excavator (prefix pyr) service repair...cdfvvv1
The document provides instructions for servicing various components of a Caterpillar 305E2 CR mini hydraulic excavator engine. It describes procedures for removing and installing components like the idler gear, front housing, valve mechanism cover, rocker shaft and push rods. The steps include using proper tooling, alignment marks, torque specifications and cleaning/lubricating parts.
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix PYR) Service Repair ...jdjkskmikdkmd
The document provides instructions for removing and installing various engine components on a Caterpillar 305E2 CR mini hydraulic excavator, including:
- Removing and installing the idler gear.
- Removing and installing the front housing.
- Removing and installing the valve mechanism cover.
- Removing and installing the rocker shaft and push rods.
- Disassembling and assembling the rocker shaft.
The instructions include lists of required tools, step-by-step procedures, torque specifications, and cautions. Illustrations are provided to supplement the text instructions.
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix PYR) Service Repair ...paws21610697
The document provides instructions for removing and installing various engine components on a Caterpillar 305E2 CR mini hydraulic excavator, including:
1) Removing and installing the idler gear, which requires aligning timing marks and using a special tool.
2) Removing and installing the front housing, which requires removing other components first and applying sealant.
3) Removing and installing the valve mechanism cover and rocker shaft/push rods, noting identification marks and torque specifications.
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- Removing and installing the idler gear.
- Removing and installing the front housing.
- Removing and installing the valve mechanism cover.
- Removing and installing the rocker shaft and push rods.
- Disassembling and assembling the rocker shaft.
The procedures include lists of required tools and step-by-step instructions with illustrations. Safety notices are also provided regarding keeping parts clean and preventing injury from spring-loaded components.
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix PYR) Service Repair ...uddksemd8ud
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- Removing and installing the idler gear.
- Removing and installing the front housing.
- Removing and installing the valve mechanism cover.
- Removing and installing the rocker shaft and push rods.
- Disassembling and assembling the rocker shaft.
The procedures include lists of required tools and step-by-step instructions describing how to remove, install, and assemble each part while following safety precautions. Illustrations supplement the text.
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix PYR) Service Repair ...f7djidksmd3e
The document provides instructions for servicing various components of a Caterpillar 305E2 CR mini hydraulic excavator engine. It describes procedures for removing and installing components like the idler gear, front housing, valve mechanism cover, rocker shaft and push rods. The steps include using proper tooling, alignment marks, torque specifications and cleaning/lubricating parts.
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix PYR) Service Repair ...yan77xunhao
The document provides instructions for servicing various components of a Caterpillar 305E2 CR mini hydraulic excavator engine. It describes procedures for removing and installing components like the idler gear, front housing, valve mechanism cover, rocker shaft and push rods. The steps include using proper tooling, alignment marks, torque specifications and cleaning/lubricating parts.
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix PYR) Service Repair ...f8usiedkdmm
The document provides instructions for servicing various components of a Caterpillar 305E2 CR mini hydraulic excavator engine. It describes procedures for removing and installing components like the idler gear, front housing, valve mechanism cover, rocker shaft and push rods. The steps include using proper tooling, alignment marks, torque specifications and cleaning/lubricating parts.
Caterpillar cat 305 e2cr mini hydraulic excavator (prefix pyr) service repair...fikskkdmmd1
The document provides instructions for servicing various components of a Caterpillar 305E2 CR mini hydraulic excavator engine. It describes procedures for removing and installing components like the idler gear, front housing, valve mechanism cover, rocker shaft and push rods. The steps include using proper tooling, alignment marks, torque specifications and cleaning/lubricating parts.
Caterpillar Cat 308E2CR Mini Hydraulic Excavator (Prefix W8S) Service Repair ...f7useijdkdmdm
The document provides instructions for removing and installing various engine components on a 308E2CR Mini Hydraulic Excavator, including:
- Removing and installing the diesel particulate filter.
- Removing and installing the inlet manifold.
- Removing and installing the inlet and exhaust valve springs.
- Removing and installing the inlet and exhaust valves.
Detailed step-by-step instructions are provided along with illustrations to guide the process. Safety precautions and notes are included throughout.
Caterpillar Cat 308E2CR Mini Hydraulic Excavator (Prefix W8S) Service Repair ...f8useudjkddmm2
The document provides instructions for removing and installing various engine components on a 308E2CR Mini Hydraulic Excavator, including:
- Removing and installing the diesel particulate filter.
- Removing and installing the inlet manifold.
- Removing and installing the inlet and exhaust valve springs.
- Removing and installing the inlet and exhaust valves.
Detailed step-by-step instructions are provided along with illustrations to guide the process. Safety precautions and notes are included throughout.
Caterpillar Cat 308E2CR Mini Hydraulic Excavator (Prefix W8S) Service Repair ...fusekddmm3e
The document provides instructions for removing and installing various engine components on a 308E2CR Mini Hydraulic Excavator, including:
- Removing and installing the diesel particulate filter.
- Removing and installing the inlet manifold.
- Removing and installing the inlet and exhaust valve springs.
- Removing and installing the inlet and exhaust valves.
Detailed step-by-step instructions are provided along with illustrations to guide the process. Safety precautions and notes are included throughout.
Caterpillar Cat 308E2CR Mini Hydraulic Excavator (Prefix W8S) Service Repair ...itj79143591
The document provides instructions for removing and installing various engine components on a 308E2CR Mini Hydraulic Excavator, including:
- Removing and installing the diesel particulate filter.
- Removing and installing the inlet manifold.
- Procedures for removing and installing inlet and exhaust valve springs.
- Removing and installing the inlet and exhaust valves.
- Removing and installing the inlet and exhaust valve guides.
The document contains detailed step-by-step instructions, illustrations, safety warnings, and required tools for each procedure.
Caterpillar Cat 308E2CR Mini Hydraulic Excavator (Prefix W8S) Service Repair ...fujsekmdd8di
The document provides instructions for removing and installing various engine components on a 308E2CR Mini Hydraulic Excavator, including:
- Removing and installing the diesel particulate filter.
- Removing and installing the inlet manifold.
- Removing and installing the inlet and exhaust valve springs.
- Removing and installing the inlet and exhaust valves.
Detailed step-by-step instructions are provided along with illustrations to guide the process. Safety precautions and notes are included throughout.
Caterpillar Cat 308E2CR Mini Hydraulic Excavator (Prefix W8S) Service Repair ...f8usejkddmmd
The document provides instructions for removing and installing various engine components on a 308E2CR Mini Hydraulic Excavator, including:
- Removing and installing the diesel particulate filter.
- Removing and installing the inlet manifold.
- Procedures for removing and installing inlet and exhaust valve springs.
- Removing and installing inlet and exhaust valves.
- Removing and installing inlet and exhaust valve guides.
The document contains detailed step-by-step instructions, illustrations, safety warnings, and required tools for each procedure.
Caterpillar Cat 308E2CR Mini Hydraulic Excavator (Prefix W8S) Service Repair ...fujskkmdmd
The document provides instructions for removing and installing various engine components on a 308E2CR Mini Hydraulic Excavator, including:
- Removing and installing the diesel particulate filter.
- Removing and installing the inlet manifold.
- Removing and installing the inlet and exhaust valve springs.
- Removing and installing the inlet and exhaust valves.
Detailed step-by-step instructions are provided along with illustrations to correctly complete each procedure. Safety precautions and notes are included throughout.
Caterpillar Cat 308E2CR Mini Hydraulic Excavator (Prefix W8S) Service Repair ...fusjekkdmdmd2w
The document provides instructions for removing and installing various engine components on a 308E2CR Mini Hydraulic Excavator, including:
- Removing and installing the diesel particulate filter.
- Removing and installing the inlet manifold.
- Procedures for removing and installing inlet and exhaust valve springs.
- Removing and installing inlet and exhaust valves.
- Removing and installing inlet and exhaust valve guides.
The document contains detailed step-by-step instructions, illustrations, safety warnings, and required tools for each procedure.
Caterpillar Cat 308E2CR Mini Hydraulic Excavator (Prefix W8S) Service Repair ...f7usueijdkdmm3e
The document provides instructions for removing and installing various engine components on a 308E2CR Mini Hydraulic Excavator, including:
- Removing and installing the diesel particulate filter.
- Removing and installing the inlet manifold.
- Procedures for removing and installing inlet and exhaust valve springs.
- Removing and installing the inlet and exhaust valves.
- Removing and installing the inlet and exhaust valve guides.
The document contains detailed step-by-step instructions, illustrations, safety warnings, and required tools for each procedure.
Caterpillar Cat 308E2CR Mini Hydraulic Excavator (Prefix W8S) Service Repair ...jfksemmdm3e
The document provides instructions for removing and installing various engine components on a 308E2CR Mini Hydraulic Excavator, including:
- Removing and installing the diesel particulate filter.
- Removing and installing the inlet manifold.
- Procedures for removing and installing inlet and exhaust valve springs.
- Removing and installing the inlet and exhaust valves.
- Removing and installing the inlet and exhaust valve guides.
The document contains detailed step-by-step instructions, illustrations, safety warnings, and required tools for each procedure.
Caterpillar Cat 308E2CR Mini Hydraulic Excavator (Prefix W8S) Service Repair ...fjskekmdmdm1
The document provides instructions for removing and installing various engine components on a 308E2CR Mini Hydraulic Excavator, including:
- Removing and installing the diesel particulate filter.
- Removing and installing the inlet manifold.
- Procedures for removing and installing inlet and exhaust valve springs.
- Removing and installing inlet and exhaust valves.
- Removing and installing inlet and exhaust valve guides.
The document contains detailed step-by-step instructions, illustrations, safety warnings, and required tools for each procedure.
Caterpillar cat 308 e2cr mini hydraulic excavator (prefix w8s) service repair...fujsjekskem
The document provides instructions for removing and installing a diesel particulate filter on a 308E2CR Mini Hydraulic Excavator. It describes disconnecting harness assemblies, removing mounting bolts, and using two people to remove the filter. It then details removing temperature and pressure sensors before installing the filter and sensors in reverse order, tightening to the specified torques.
Caterpillar cat 308 e2cr mini hydraulic excavator (prefix w8s) service repair...fjjsekfksmem
The document provides instructions for removing and installing various engine components on a 308E2CR Mini Hydraulic Excavator, including:
- Removing and installing the diesel particulate filter.
- Removing and installing the inlet manifold.
- Removing and installing the inlet and exhaust valve springs.
- Removing and installing the inlet and exhaust valves.
- Removing and installing the inlet and exhaust valve guides.
The summaries provide the key steps and safety warnings for each procedure.
Caterpillar Cat 304E2 Mini Hydraulic Excavator (Prefix ME4) Service Repair Ma...jdjkskmikdkmd
The document provides instructions for servicing components of a 304E2 Mini Hydraulic Excavator engine. It includes procedures for removing and installing valves, rocker arms, camshafts, cylinder heads, and other parts. Technicians must follow the specific steps, cleaning and lubricating parts properly, and ensuring timing marks are aligned when reassembling components.
Caterpillar cat 304 e2 mini hydraulic excavator (prefix me4) service repair m...fikskkdmmd1
The document provides instructions for servicing components of a 304E2 Mini Hydraulic Excavator engine. It includes procedures for removing and installing valves, rocker arms, camshafts, cylinder heads, and other parts. Technicians must follow the specific steps, cleaning and lubricating parts properly to reassemble the engine correctly.
Caterpillar Cat 304E2 Mini Hydraulic Excavator (Prefix ME4) Service Repair Ma...paws21610697
The document provides instructions for servicing components of a 304E2 Mini Hydraulic Excavator engine. It includes procedures for removing and installing valve mechanism covers, rocker shafts, push rods, cylinder heads, and camshafts. The instructions note to keep parts clean, identify components, and torque bolts to the specified values.
Caterpillar Cat 312D L Excavator (Prefix SKA) Service Repair Manual (SKA00001...qfyc504378
- The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine.
- To remove the flywheel housing, first remove the electric starting motor and flywheel, then install lifting tools on the housing and remove bolts and washers to lift the housing off. Remove the gasket and oil seal.
- To install the flywheel housing, first install a new oil seal and gasket, then place the housing in position and secure it with washers and bolts, and reinstall the flywheel and electric starting motor.
Caterpillar Cat 312D L Excavator (Prefix RKF) Service Repair Manual (RKF00001...qfyc504378
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. It describes:
- Removing the electric starting motor and flywheel first
- Using lifting tools to remove the housing, which weighs approximately 29 kg
- Removing bolts, washers and gasket from the housing
- Installing a new gasket and reattaching the housing with bolts and washers
- Reinstalling the flywheel and electric starting motor after housing installation is complete.
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- To install the flywheel housing, first install a new oil seal and gasket, then place the housing in position and secure it with washers and bolts, and reinstall the flywheel and electric starting motor.
Caterpillar Cat 312D L Excavator (Prefix RKF) Service Repair Manual (RKF00001...qfyc504378
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. It describes:
- Removing the electric starting motor and flywheel first
- Using lifting tools to remove the housing, which weighs approximately 29 kg
- Removing bolts, washers and gasket from the housing
- Installing a new gasket and reattaching the housing with bolts and washers
- Reinstalling the flywheel and electric starting motor after housing installation is complete.
Caterpillar Cat 312D L Excavator (Prefix RHL) Service Repair Manual (RHL00001...qfyc504378
The document provides instructions for removing and installing the idler gear and front housing on a Caterpillar C4.2 engine.
The idler gear removal procedure involves using various tools to remove the idler gear bolt, thrust plate, and idler gear from the idler gear shaft. The idler gear installation is the reverse of removal. Tolerances and specifications for components are provided.
The front housing removal requires removing several other components first, then removing bolts and separating the housing. Installation involves reversing the removal steps and checking gaskets and seals.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the flywheel, muffler brackets, and bolts to remove the housing.
2) Installing the housing by lifting it into place with tools, replacing the bolts, and reinstalling the muffler brackets.
3) Checking the flywheel runout after installation before reinstalling removed parts like the muffler and starter motor.
The document provides instructions for removing and installing the idler gear and front housing on a Caterpillar 312D excavator engine. The removal procedure for the idler gear involves using various tools to remove the idler gear bolt, thrust plate, and idler gear from the idler gear shaft. The installation procedure outlines installing the idler gear, thrust plate, washer and idler gear bolt. The removal procedure for the front housing includes removing components attached to the housing like the alternator and fuel injection pump. It also provides instructions for removing housing mounting bolts and removing the front housing from the engine.
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. The removal procedure involves using lifting tools to remove the housing, which weighs approximately 29 kg. The oil seal is also removed using driver tools. For installation, a new gasket is used and the housing is secured with bolts after checking dowel pins and installing the new oil seal. The flywheel and starting motor must then be reinstalled.
The document provides instructions for removing the cylinder head from a Caterpillar C4.2 engine used in 312D excavators. The steps include:
1. Removing the valve mechanism cover base, rocker shaft, pushrods, and electronic unit injectors.
2. Optionally removing the exhaust manifold if necessary.
3. Loosen and removing the cylinder head bolts in a specific sequence.
4. Removing the cylinder head from the engine block.
The instructions are part of a service manual for technicians, providing detailed procedures for disassembling and reassembling engine components.
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Using lifting equipment to remove the flywheel housing which weighs approximately 29 kg.
2) Removing bolts and washers to separate the housing from the cylinder block and removing the oil seal.
3) Cleaning surfaces, installing a new gasket and positioning the housing before reinstalling bolts, washers and the oil seal.
This document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar 312D excavator engine. It describes using tools to remove the flywheel, rear crankshaft seal, and flywheel housing. It then explains how to prepare surfaces, install a new rear seal and gasket, and reinstall the flywheel housing. Additional steps include installing the flywheel, electric starter motor, and checking runout.
1. The document provides instructions for removing and installing a cylinder head on a Caterpillar C4.2 engine.
2. Key steps include disconnecting hoses and tubes, removing bolts, and lifting the cylinder head off using a lifting device as it weighs approximately 80 kg.
3. Reinstallation involves installing a new gasket, lowering the cylinder head into place, and tightening the bolts in a specified sequence.
Caterpillar Cat 312C L Excavator (Prefix DBN) Service Repair Manual (DBN00001...qfyc504378
1) The document provides instructions for removing and installing a fuel injection pump and turbocharger from a Caterpillar 3064 engine.
2) Key steps include removing fuel lines, bolts, and washers to access the pump and turbocharger, and installing replacement gaskets and reattaching all components in reverse order.
3) Technicians are advised to keep components clean, mark parts for alignment during reinstallation, and properly contain fluids.
Caterpillar Cat 312C L Excavator (Prefix CBT) Service Repair Manual (CBT00001...qfyc504378
This document provides instructions for disassembling and assembling the swing drive of a 312C excavator. The disassembly procedure involves using tools to remove over 20 individual parts from the carrier assembly, planetary gears, and housing. The assembly procedure instructs cleaning and applying sealant to parts before installing components in reverse order, such as pressing bearings onto shafts and installing cups into the housing. Proper cleaning and application of sealant to mating surfaces is emphasized to prevent contamination.
Caterpillar Cat 312C L Excavator (Prefix CBA) Service Repair Manual (CBA01201...qfyc504378
1. The document provides instructions for removing and installing various parts of a 3064 engine, including the crankshaft rear seal, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear.
2. The procedures include a list of required tools and step-by-step instructions describing how to remove and install each part while keeping parts clean to prevent damage.
3. Technicians are advised to contain fluids, properly dispose of fluids, and apply sealant or oil to mating surfaces during installation to ensure correct assembly and prevent leaks.
The document provides instructions for removing and installing the front housing on a 312C excavator engine. It describes:
1) Removing components like the alternator, water pump and fuel injection pump before removing the front housing.
2) Loosening hoses and removing bolts to detach the front housing from other components.
3) Inspecting parts like gears, seals and gaskets during removal.
4) Cleaning mating surfaces and installing new gaskets or seals before reinstalling the front housing with bolts and hoses.
5) Checking timing gear alignment and installing other removed components after installing the front housing.
1) The document provides instructions for removing and installing a fuel injection pump and turbocharger from a Caterpillar 3064 engine.
2) Key steps include removing fuel lines, bolts, and washers to access the pump and turbocharger, and installing replacement gaskets and reattaching all components in reverse order.
3) Technicians are advised to keep components clean, mark parts for alignment during reinstallation, and properly contain fluids.
This document provides instructions for disassembling and assembling the swing drive of a 312C excavator. The disassembly procedure involves using tools to remove over 20 individual parts from the carrier assembly, planetary gears, and housing. The assembly procedure instructs cleaning and applying sealant to parts before installing components in reverse order, taking care to press bearings onto shafts using a press and support blocks. Proper cleaning and application of sealant is emphasized to prevent contamination.
1. The document provides instructions for removing and installing various parts of a 3064 engine, including the crankshaft rear seal, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear.
2. The procedures include a list of required tools and step-by-step instructions describing how to remove and install each part while keeping parts clean to prevent damage.
3. Technicians are advised to contain fluids, properly dispose of fluids, and apply sealant or oil to mating surfaces during installation to ensure correct assembly and prevent leaks.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of 312C and 312C L excavator models. It outlines over 30 steps to disassemble components like the sprocket, travel brake valve, piston assemblies, barrel assembly, planetary gears, and covers. Required tools include link brackets, a transmission repair stand, bolts, pullers, wrenches, and other equipment to properly disassemble the excavator systems. Safety notices are included regarding fluid drainage, spring pressures, and striking parts.
Caterpillar Cat 312B L Excavator (Prefix 9FS) Service Repair Manual (9FS00001...qfyc504378
The document provides instructions for removing and installing camshaft gears on Caterpillar 3054 engines. Key steps include:
1. Aligning timing marks and removing the camshaft gear bolt and washer
2. Using a puller tool to remove the camshaft gear
3. Inspecting the gear for wear and installing the gear by aligning the keyway and timing marks
Caterpillar Cat 312B L EXCAVATOR (Prefix 8JR) Service Repair Manual (8JR00001...qfyc504378
The document provides instructions for servicing the water pump of a Caterpillar 3064 engine. It describes how to disassemble the water pump by removing the pulley, flange, retaining ring, shaft assembly, impeller and other internal components. It then explains how to inspect and replace worn parts before reassembling the water pump with the shaft, impeller, bearings, seal and other components replaced as needed. The instructions are intended to guide maintenance technicians in properly servicing the engine's water pump.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
2. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 CR MINI HYD EXCAVATOR PYR
Configuration: 305E2CR Mini Hydraulic Excavator PYR00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06540930
Idler Gear - Remove and Install
SMCS - 1206
Removal Procedure
Table 1
Required Tooling
Tool Part Number Part Description Qty
A 387-1314 Idler Gear Tool 1
Start By:
a. Remove front housing.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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3. Dispose of all fluids according to local regulations and mandates.
Illustration 1 g06014275
1. Ensure that Timing Marks (X) on the idler gear and the crankshaft gear are aligned.
Illustration 2 g06014283
2. Ensure that Timing Marks (Y) on the idler gear and the camshaft gear are aligned.
Illustration 3 g06014290
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5. 3. Ensure that Timing Marks (Z) on the idler gear and the fuel injection pump gear are aligned.
Illustration 4 g06014314
4. Remove bolts (1), gear control collar (3), and idler gear (2).
Illustration 5 g06014318
5. Use Tooling (A) and a suitable press to remove idler gear bearing (4).
Illustration 6 g06014504
Note: Make a temporary mark on the cylinder block in order to show the position of the oil
hole.
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6. 6. Remove bolts (5) and idler shaft (6).
Installation Procedure
1. Install idler gear (2) in the reverse order of removal.
a. Ensure that the gears, cylinder block surface, and idler gear (2) are clean and free
from wear or damage. If necessary, replace any components that are worn or damaged
b. Lubricate idler shaft (6) with clean engine oil.
c. Lubricate idler gear bearing surface (4) with clean engine oil.
d. Apply clean engine oil to bolts (5).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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7. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 CR MINI HYD EXCAVATOR PYR
Configuration: 305E2CR Mini Hydraulic Excavator PYR00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06524408
Housing (Front) - Remove and Install
SMCS - 1151-010
Removal Procedure
Table 1
Required Tooling
Tool Part Number Part Description Qty
A — Loctite Hi-Temp Flange Sealant —
Start By:
a. Remove crankshaft pulley.
b. Remove engine oil cooler.
c. Remove camshaft position sensor.
Illustration 1 g06009327
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8. 1. Remove clamp (1). Disconnect hose assembly (2).
Illustration 2 g06009342
2. Remove nut (4) and lifting plate (3).
3. Remove clamp (6) and disconnect hose assembly (5).
Illustration 3 g06009549
4. Disconnect hose assembly (11) (not shown). Remove bolts (9) and elbow (10).
5. Remove bolts (7), front housing (8), and the gasket.
Installation Procedure
1. Install front housing (8) in the reverse order of removal.
a. Apply Tooling (A) to the flange of front housing (8).
Copyright 1993 - 2020 Caterpillar Inc.
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9. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 CR MINI HYD EXCAVATOR PYR
Configuration: 305E2CR Mini Hydraulic Excavator PYR00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06501570
Valve Mechanism Cover - Remove and Install
SMCS - 1107-010
Removal Procedure
Illustration 1 g06000444
1. Remove bolts (5) and bracket (6).
2. Remove bolt (2), clamp (4), and hose assembly (3).
3. Remove bolts (7), valve mechanism cover (1), and the gasket.
Installation Procedure
1. Install valve mechanism cover (1) in the reverse order of removal.
a. Tighten bolts (7) to a torque of 7 N·m to 11 N·m (62 lb in to 97 lb in).
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10. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 CR MINI HYD EXCAVATOR PYR
Configuration: 305E2CR Mini Hydraulic Excavator PYR00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06546146
Rocker Shaft and Push Rod - Remove and Install
SMCS - 1102-010; 1208-010
Removal Procedure
Start By:
a. Remove valve mechanism cover.
Illustration 1 g06010610
1. Remove bolts (2) and rocker shaft assembly (1).
2. Place an identification mark on pushrods (3) to show the location. Remove pushrods (3).
Note: Identification mark will ensure that the pushrods can be installed in the original
positions. Do not interchange the positions of used pushrods.
Installation Procedure
1. Install pushrods (3) and rocker shaft assembly (1) in the reverse order of removal.
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11. a. Tighten bolts (2) to a torque of 24 N·m to 27 N·m (212 lb in to 239 lb in).
Copyright 1993 - 2020 Caterpillar Inc.
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12. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 CR MINI HYD EXCAVATOR PYR
Configuration: 305E2CR Mini Hydraulic Excavator PYR00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06547684
Rocker Shaft - Disassemble
SMCS - 1102-015
Disassembly Procedure
Start By:
a. Remove the rocker shaft and pushrods.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Make an identification mark on each rocker arm assembly to show the location.
Note: The components must be reinstalled in the original location. Do not interchange
components.
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13. Illustration 1 g06045046
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
2. On the left end of rocker shaft (6), remove bolts (5) and three washers (10).
3. Remove rocker arm assembly (7) for the inlet valve from rocker shaft (6). Remove support
(1). Remove rocker arm assembly (8) for the exhaust valve from rocker shaft (6). Remove
spring (4).
4. Remove rocker arm assembly (8) for the inlet valve from rocker shaft (6). Remove support
(2). Remove rocker arm assembly (7) for the exhaust valve from rocker shaft (6). Remove
spring (4).
5. Remove rocker arm assembly (8) for the inlet valve from rocker shaft (6). Remove support
(3). Remove rocker arm assembly (7) for the exhaust valve from rocker shaft (6). Remove
spring (4).
6. Remove rocker arm assembly (8) for the inlet valve from rocker shaft (6).
7. On the right end of rocker shaft (6), remove bolt (5) and three washers (10).
8. Remove rocker arm assembly (8) for the exhaust valve and support (9) from right side of
rocker shaft (6).
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14. Illustration 2 g02725468
9. Rotate rocker arm shaft (6) and support (9). Remove pin (11). Remove support (9).
Copyright 1993 - 2020 Caterpillar Inc.
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15. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 CR MINI HYD EXCAVATOR PYR
Configuration: 305E2CR Mini Hydraulic Excavator PYR00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06547686
Rocker Shaft - Assemble
SMCS - 1102-016
Assembly Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: The components must be reinstalled in the original location. Do not interchange
components.
1. Ensure that all components are clean and free from wear and damage. Refer to
Specifications, "Rocker Shaft" for more information. If necessary, replace any components
that are worn or damaged.
2. Lubricate all the bores of rocker arm assemblies (7) for the inlet valve and rocker arm
assemblies (8) for the exhaust valve with clean engine oil. Lubricate rocker shaft (6) with
clean engine oil.
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16. Illustration 1 g02725468
3. Position support (9) on the right end of rocker arm shaft (6) and install pin (11).
Illustration 2 g06045046
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
4. Install rocker arm assembly (7) for the exhaust valve and support (9) on the right side of the
rocker arm shaft (6).
5. Install retaining washer (10) on the right end of rocker arm shaft (6). Install the two washers
and bolt (5).
6. Install rocker arm assembly (8) for the inlet valve on the left side of the rocker arm shaft (6).
7. Install spring (4). Install rocker arm assembly (7) for exhaust valve on rocker shaft (6).
Install support (3). Install rocker arm assembly (8) for inlet valve to rocker shaft (6).
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17. 8. Install spring (4). Install rocker arm assembly (7) for exhaust valve on rocker shaft (6).
Install support (2). Install rocker arm assembly (8) for inlet valve to rocker shaft (6).
9. Install spring (4). Install rocker arm assembly (7) for exhaust valve on rocker shaft (6).
Install support (1). Install rocker arm assembly (8) for inlet valve to rocker shaft (6).
10. Install retaining washers (10) on the left end of rocker arm shaft (6). Install the two washers
(10) and bolt (5).
End By:
a. Install the rocker shaft and pushrods.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 1 22:15:24 UTC+0800 2020
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18. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 CR MINI HYD EXCAVATOR PYR
Configuration: 305E2CR Mini Hydraulic Excavator PYR00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06546310
Cylinder Head - Remove and Install
SMCS - 1100-010
Removal Procedure
Start By:
a. Remove rocker arm shaft and pushrods.
b. Remove inlet manifold.
c. Remove exhaust manifold.
d. Remove electronic unit injectors.
e. Remove front housing.
f. Remove glow plugs.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
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19. before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant -
Change" for the correct draining and filling procedures.
Illustration 1 g06013147
2. Remove bolts (1), nut (2), and flange assembly (3).
Illustration 2 g06013167
3. Use a suitable lifting device to remove cylinder head (5). The weight of cylinder head (5) is
approximately 28 kg (61 lb).
4. Remove bolts (4), cylinder head (5), and the cylinder head gasket.
Installation Procedure
1. Install cylinder head (5) in the reverse order of removal.
Table 1
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20. Gasket Dimension (Number) Piston Protrusion
15 0.475 ± 0.525 mm (0.0187 ± 0.0207 inch)
20 0.525 ± 0.575 mm (0.0207 ± 0.0226 inch)
25 0.575 ± 0.625 mm (0.0226 ± 0.0246 inch)
30 0.625 ± 0.675 mm (0.0246 ± 0.0266 inch)
35 0.675 ± 0.725 mm (0.0266 ± 0.0285 inch)
Illustration 3 g06045526
a. Select the cylinder head gasket based on piston protrusion if:
◾ the piston, piston pin, small end bushing, connecting rod, or crankpin bearings
have been replaced.
◾ cylinder head or block have been machined.
If none of the above were done, then install a new cylinder head gasket with the same
mark. Refer to illustration 3 and table 1.
Illustration 4 g06013250
b. Apply clean engine oil to the threads of bolts (4).
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21. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
22. c. Tighten bolts (4) in numerical sequence shown in illustration 4 to a torque of
93 N·m to 98 N·m (69 lb ft to 72 lb ft)
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 1 22:16:21 UTC+0800 2020
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23. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 CR MINI HYD EXCAVATOR PYR
Configuration: 305E2CR Mini Hydraulic Excavator PYR00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06541348
Camshaft - Remove and Install
SMCS - 1210-010
Removal Procedure
Start By:
a. Remove cylinder head.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g06014635
1. Ensure that Timing Marks (Y) on the idler gear and the camshaft gear are aligned.
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24. Illustration 2 g06014606
2. Remove lifters (1).
Illustration 3 g06014643
3. Remove bolts (2) and camshaft (3).
Installation Procedure
1. Install camshaft (3) in the reverse order of removal.
a. Tighten bolts (2) to a torque of 24 N·m to 27 N·m (212 lb in to 239 lb in).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 1 22:17:17 UTC+0800 2020
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25. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 CR MINI HYD EXCAVATOR PYR
Configuration: 305E2CR Mini Hydraulic Excavator PYR00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06547544
Camshaft Gear - Remove and Install
SMCS - 1210-010-GE
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
B 8B-7551 Puller Assembly 1
Start By:
a. Remove the camshaft.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
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