This document provides instructions for removing and installing the flywheel, flywheel housing, crankshaft rear seal, and crankshaft pulley on a 3034 engine. The procedures describe using various tools to remove bolts, drilling holes, lifting components, and applying sealant. Precautions are outlined for cleaning parts and avoiding damage.
The document provides instructions for removing and installing various engine components on a Caterpillar 272D2 XHP skid steer loader, including the oil cooler, engine oil relief valve, engine oil pump, water pump, water temperature regulator, and flywheel. The procedures describe disconnecting hoses and removing bolts, screws, and other fasteners to access the components, then reversing the steps for installation and noting any required torques or tools. Personal safety warnings are also provided where hot fluids or springs are involved.
Caterpillar cat 322 c fm excavator (prefix lar) service repair manual (lar000...ujjfkskeksmem
This document provides instructions for installing and removing the crankshaft main bearings on a Caterpillar 3126B engine. It outlines the required tools and steps to install the upper and lower main bearing halves into the cylinder block and crankshaft main bearing caps. Technicians are instructed to check the crankshaft end play once installed using a dial indicator. The summary also includes removing the crankshaft, which must be done before removing the crankshaft gear.
Caterpillar cat 426 b backhoe loader (prefix 5yj) service repair manual (5yj0...fjjsefkskemmm
This document provides instructions for removing and installing the crankshaft rear seal on a Caterpillar 3054 diesel engine. It describes two different housing assembly styles that require different procedures. For the 14-bolt housing, the instructions are to remove bolts and housing, inspect the gasket, clean parts, install the new seal and gasket using a press, and reinstall the housing and bolts. For the 10-bolt housing, the procedure is to clean surfaces, place the one-piece housing on the crankshaft until it contacts the block, install bolts using an alignment tool, and tighten bolts in sequence.
Caterpillar cat 320 d lrr excavator (prefix gmx) service repair manual (gmx00...fjkskedmme
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The summaries provide an overview of the component being worked on and refer the user to the detailed instructions and illustrations in the document.
This document provides instructions for removing and installing the flywheel, crankshaft rear seal, and crankshaft wear sleeve on a 3054C engine. The flywheel removal process involves using guide bolts and a link bracket to support the flywheel weight during removal. The crankshaft rear seal housing is non-serviceable and must be replaced if removed. A plastic sleeve is used to protect the crankshaft rear seal during installation. A puller tool is used to remove the crankshaft wear sleeve.
Caterpillar cat 323 d l excavator (prefix l5z) service repair manual (l5z0000...fjjsekmsmmes
The document provides instructions for removing and installing a flywheel, flywheel housing, and crankshaft rear seal on a Caterpillar C6.4 engine. The flywheel is removed using lifting tools and bolts, while the flywheel housing requires removing mounting bolts and seals. The crankshaft rear seal is removed using a slide hammer and distorter, and the new seal is installed using a locator, installer, and compound.
Caterpillar cat 320 c l 320cl excavator (prefix raw) service repair manual (r...yhfhjjkdksmme
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
- Removing and installing the flywheel, using various tools to secure and lift it.
- Removing and installing the crankshaft rear seal and wear sleeve, using slide hammers and seal distorters.
- Removing and installing the flywheel housing, which requires lifting equipment and installing a new gasket.
- Removing and installing the crankshaft pulley, using a combination puller and socket.
The document gives detailed step-by-step instructions, illustrations, and warnings for each procedure to ensure correct and safe maintenance of the excavator engine.
Caterpillar cat 323 d l excavator (prefix wne) service repair manual (wne0000...fjskksmem
The document provides instructions for installing the crankshaft in a Caterpillar C6.4 engine:
1. Thrust washers and main bearings are installed in the cylinder block and bearing caps.
2. The crankshaft is positioned onto the main bearings using a lifting device.
3. Main bearing caps with bearings are installed and torqued to specifications.
The document provides instructions for removing and installing various engine components on a Caterpillar 272D2 XHP skid steer loader, including the oil cooler, engine oil relief valve, engine oil pump, water pump, water temperature regulator, and flywheel. The procedures describe disconnecting hoses and removing bolts, screws, and other fasteners to access the components, then reversing the steps for installation and noting any required torques or tools. Personal safety warnings are also provided where hot fluids or springs are involved.
Caterpillar cat 322 c fm excavator (prefix lar) service repair manual (lar000...ujjfkskeksmem
This document provides instructions for installing and removing the crankshaft main bearings on a Caterpillar 3126B engine. It outlines the required tools and steps to install the upper and lower main bearing halves into the cylinder block and crankshaft main bearing caps. Technicians are instructed to check the crankshaft end play once installed using a dial indicator. The summary also includes removing the crankshaft, which must be done before removing the crankshaft gear.
Caterpillar cat 426 b backhoe loader (prefix 5yj) service repair manual (5yj0...fjjsefkskemmm
This document provides instructions for removing and installing the crankshaft rear seal on a Caterpillar 3054 diesel engine. It describes two different housing assembly styles that require different procedures. For the 14-bolt housing, the instructions are to remove bolts and housing, inspect the gasket, clean parts, install the new seal and gasket using a press, and reinstall the housing and bolts. For the 10-bolt housing, the procedure is to clean surfaces, place the one-piece housing on the crankshaft until it contacts the block, install bolts using an alignment tool, and tighten bolts in sequence.
Caterpillar cat 320 d lrr excavator (prefix gmx) service repair manual (gmx00...fjkskedmme
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The summaries provide an overview of the component being worked on and refer the user to the detailed instructions and illustrations in the document.
This document provides instructions for removing and installing the flywheel, crankshaft rear seal, and crankshaft wear sleeve on a 3054C engine. The flywheel removal process involves using guide bolts and a link bracket to support the flywheel weight during removal. The crankshaft rear seal housing is non-serviceable and must be replaced if removed. A plastic sleeve is used to protect the crankshaft rear seal during installation. A puller tool is used to remove the crankshaft wear sleeve.
Caterpillar cat 323 d l excavator (prefix l5z) service repair manual (l5z0000...fjjsekmsmmes
The document provides instructions for removing and installing a flywheel, flywheel housing, and crankshaft rear seal on a Caterpillar C6.4 engine. The flywheel is removed using lifting tools and bolts, while the flywheel housing requires removing mounting bolts and seals. The crankshaft rear seal is removed using a slide hammer and distorter, and the new seal is installed using a locator, installer, and compound.
Caterpillar cat 320 c l 320cl excavator (prefix raw) service repair manual (r...yhfhjjkdksmme
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
- Removing and installing the flywheel, using various tools to secure and lift it.
- Removing and installing the crankshaft rear seal and wear sleeve, using slide hammers and seal distorters.
- Removing and installing the flywheel housing, which requires lifting equipment and installing a new gasket.
- Removing and installing the crankshaft pulley, using a combination puller and socket.
The document gives detailed step-by-step instructions, illustrations, and warnings for each procedure to ensure correct and safe maintenance of the excavator engine.
Caterpillar cat 323 d l excavator (prefix wne) service repair manual (wne0000...fjskksmem
The document provides instructions for installing the crankshaft in a Caterpillar C6.4 engine:
1. Thrust washers and main bearings are installed in the cylinder block and bearing caps.
2. The crankshaft is positioned onto the main bearings using a lifting device.
3. Main bearing caps with bearings are installed and torqued to specifications.
This document provides instructions for removing and installing various engine components on a Caterpillar 3034 engine, including:
- Removing the flywheel by drilling holes in it and lifting it off with a bracket and lifting device.
- Removing the flywheel ring gear by heating it and tapping it off with a hammer and punch.
- Removing the crankshaft rear seal by drilling holes in it and pulling it off with a slide hammer tool.
- Installing the crankshaft rear seal by cleaning the crankshaft flange, lubricating the seal, and tapping it into place with a seal installer tool.
- Removing the flywheel housing by attaching a bracket and lifting device and removing
Caterpillar cat 257 multi terrain loader (prefix cmm) service repair manual (...fjkseksmefmm
This document provides instructions for removing and installing a flywheel and flywheel housing on a Caterpillar 3034 engine. It describes:
1) Removing the flywheel by drilling holes in it and using guide bolts and a lifting device.
2) Checking and removing the flywheel ring gear by heating it and using a hammer and punch.
3) Installing the flywheel ring gear by heating it to 480°F and placing it on the flywheel.
4) Installing the flywheel using guide bolts, bolts and a lifting device.
5) Removing the flywheel housing by removing bolts, attaching a lifting device, and sliding it off dowels.
Caterpillar cat 257 multi terrain loader (prefix cmm) service repair manual (...fjjsfkskemem
This document provides instructions for removing and installing various components of a 3034 engine, including:
- Removing the flywheel by drilling holes in it and lifting it off with a bracket and lifting device.
- Removing the flywheel ring gear by checking its teeth and tapping it off the flywheel with a punch.
- Removing the crankshaft rear seal by drilling holes in it and pulling it out with a slide hammer tool.
- Removing the flywheel housing by detaching it with brackets and lifting devices after removing mounting bolts.
- Removing the crankshaft pulley by loosening an alternator, removing a bolt and washer, and lifting the pulley off.
Caterpillar cat 257 multi terrain loader (prefix cmm) service repair manual (...fujskekskemm
This document provides instructions for removing and installing various components of a 3034 engine, including:
- Removing the flywheel by drilling holes in it and lifting it off with a bracket and lifting device.
- Removing the flywheel ring gear by checking its teeth and tapping it off the flywheel with a punch.
- Removing the crankshaft rear seal by drilling holes in it and pulling it out with a slide hammer tool.
- Removing the flywheel housing by detaching it with brackets and lifting devices after removing mounting bolts.
- Removing the crankshaft pulley by loosening an alternator, removing a bolt and washer, and lifting the pulley off.
Caterpillar Cat 257 Multi Terrain Loader (Prefix CMM) Service Repair Manual I...ze6074xunong
This document provides instructions for removing and installing a flywheel housing on a 257 Multi Terrain Loader with a 3034 engine. It describes using link brackets and a lifting device to remove the flywheel housing by removing its bolts. For installation, it instructs cleaning the cylinder block face, placing the housing over dowels on the block, and reinstalling the bolts while using link brackets for support. Precautions are given to keep parts clean and not damage surfaces.
Caterpillar Cat 257 Multi Terrain Loader (Prefix CMM) Service Repair Manual (...nai93qing
This document provides instructions for removing and installing a flywheel housing on a 257 Multi Terrain Loader with a 3034 engine. It describes using link brackets and a lifting device to remove the flywheel housing by removing its bolts. For installation, it instructs cleaning the cylinder block face, placing the housing over dowels on the block, and reinstalling the bolts while using the link brackets for support. Precautions are given to keep parts clean and not damage surfaces.
Caterpillar Cat 257 Multi Terrain Loader (Prefix CMM) Service Repair Manual (...f8usejkddmmd
This document provides instructions for removing and installing various components of a 3034 engine, including:
- Removing the flywheel, which requires drilling holes in it and using a pulling tool.
- Removing and installing the flywheel ring gear, which involves heating the ring gear and ensuring proper installation direction.
- Removing the crankshaft rear seal using a drill bit and puller tool.
- Installing the rear seal by lubricating it and setting it in place with a seal installer tool.
- Removing and installing the flywheel housing with link brackets and lifting tools.
- Removing the crankshaft pulley by loosening bolts and sliding off the alternator, then removing
Caterpillar Cat 257 Multi Terrain Loader (Prefix CMM) Service Repair Manual I...f8usejkdmmd8i
This document provides instructions for removing and installing various components of a 3034 engine, including:
- Removing and installing the flywheel and flywheel ring gear
- Removing the crankshaft rear seal and installing a new one
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The procedures provide detailed steps and illustrations for each component, including necessary tools and torque specifications. Safety notices are included to handle parts and fluids properly.
Caterpillar Cat 257 Multi Terrain Loader (Prefix CMM) Service Repair Manual (...f8skjdkdmdmd
This document provides instructions for removing and installing a flywheel housing on a 257 Multi Terrain Loader with a 3034 engine. It describes using link brackets and a lifting device to remove the flywheel housing by removing its bolts. For installation, it instructs cleaning the cylinder block face, placing the housing over dowels on the block, and reinstalling the bolts while using the link brackets for support. Precautions are given to keep parts clean and not damage surfaces.
Caterpillar Cat 257 Multi Terrain Loader (Prefix CMM) Service Repair Manual (...fhjsekdmdm3e
This document provides instructions for removing and installing various components of a 3034 engine, including:
- Removing the flywheel, which requires drilling holes in it and using a pulling tool.
- Removing and installing the flywheel ring gear, which involves heating the ring gear and pressing it onto the flywheel.
- Removing the crankshaft rear seal using a drill bit and puller tool.
- Installing the rear seal by lubricating it and pressing it into place so it protrudes the proper amount.
- Removing and installing the flywheel housing using bolts and link brackets for lifting.
- Removing the crankshaft pulley by loosening a bolt and was
Caterpillar Cat 257 Multi Terrain Loader (Prefix CMM) Service Repair Manual I...tengtui535
This document provides instructions for removing and installing various components of a 3034 engine, including:
- Removing and installing the flywheel and flywheel ring gear
- Removing the crankshaft rear seal and installing a new one
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The procedures provide detailed steps and illustrations for each component, including necessary tools and torque specifications. Safety notices are included to handle parts and fluids properly.
Caterpillar Cat 257 Multi Terrain Loader (Prefix CMM) Service Repair Manual (...gen78guozun
This document provides instructions for removing and installing various components of a 3034 engine, including:
- Removing the flywheel, which requires drilling holes in it and using guide bolts.
- Removing the crankshaft rear seal using a drill bit and slide hammer puller to avoid damaging the crankshaft.
- Installing the crankshaft rear seal by lubricating it and setting it in place with a seal installer tool.
- Removing the flywheel housing by detaching lifting brackets, removing bolts, and tapping it off dowels.
Caterpillar Cat 257 Multi Terrain Loader (Prefix CMM) Service Repair Manual (...f8usjejkdmmd
This document provides instructions for removing and installing a flywheel housing on a 257 Multi Terrain Loader with a 3034 engine. It describes using link brackets and a lifting device to remove the flywheel housing by removing its bolts. For installation, it instructs cleaning the cylinder block face, placing the housing over dowels on the block, and reinstalling the bolts while using the link brackets for support. Precautions are given to keep parts clean and not damage surfaces.
Caterpillar Cat 257 Multi Terrain Loader (Prefix CMM) Service Repair Manual (...fujsekkdmmdm
This document provides instructions for removing and installing a flywheel housing on a 257 Multi Terrain Loader with a 3034 engine. It describes using link brackets and a lifting device to remove the flywheel housing by removing its bolts. For installation, it instructs cleaning the cylinder block face, placing the housing over dowels on the block, and reinstalling the bolts while using the link brackets for support. Precautions are given to keep parts clean and not damage surfaces.
Caterpillar Cat 257 Multi Terrain Loader (Prefix CMM) Service Repair Manual (...8dusjkdmmdmd
This document provides instructions for removing and installing a flywheel housing on a 257 Multi Terrain Loader with a 3034 engine. It describes using link brackets and a lifting device to remove the flywheel housing by removing its bolts. For installation, it instructs cleaning the cylinder block face, placing the housing over dowels on the block, and reinstalling the bolts while using the link brackets for support. Precautions are given to keep parts clean and not damage surfaces.
Caterpillar Cat 257 Multi Terrain Loader (Prefix CMM) Service Repair Manual (...itj79143591
This document provides instructions for removing and installing various components of a 3034 engine, including:
- Removing the flywheel, which requires drilling holes in it and using tools to guide its removal.
- Removing and installing the flywheel ring gear, which must be heated to 250°C before installation.
- Removing the crankshaft rear seal using a drill bit and slide hammer puller to avoid damaging the crankshaft.
- Installing the rear seal using a seal installer to set it 1.5mm from the cylinder block.
- Removing and installing the flywheel housing and crankshaft pulley.
Caterpillar Cat 257 Multi Terrain Loader (Prefix CMM) Service Repair Manual I...f8seodkdmdmed3
This document provides instructions for removing and installing various components of a 3034 engine, including:
- Removing and installing the flywheel, which involves removing bolts and using tools and lifting devices.
- Removing the crankshaft rear seal by drilling holes in it and pulling it out using a slide hammer tool.
- Installing the crankshaft rear seal by cleaning the recess, lubricating the seal, and driving it into place using a seal installer tool.
- Removing and installing the flywheel housing, which requires removing bolts and using link brackets and lifting devices.
- Removing and installing the crankshaft pulley by removing a bolt and washer, cleaning parts
The document provides instructions for removing and installing various engine components on a Caterpillar 272D2 XHP skid steer loader, including the oil cooler, engine oil relief valve, engine oil pump, water pump, water temperature regulator, and flywheel. The procedures describe disconnecting hoses and removing bolts, screws, and other fasteners to access the components, as well as noting proper torque specifications for reinstallation. Safety precautions are provided for several procedures that involve hot or pressurized fluids.
The document provides instructions for removing and installing various engine components on a Caterpillar 272D2 XHP skid steer loader, including:
1) Removing and installing the engine oil cooler by disconnecting hoses and removing mounting bolts.
2) Removing and installing the engine oil relief valve by removing plugs and springs.
3) Removing and installing the engine oil pump by removing cover screws and rotors.
Caterpillar cat 267 multi terrain loader (prefix cmp) service repair manual (...ufjjsjejkekmmd
This document provides instructions for removing and installing a flywheel, flywheel ring gear, crankshaft rear seal, flywheel housing, and crankshaft pulley on a 3034 engine. The procedures describe using various tools to remove bolts and seals, cleaning surfaces, applying sealant or lubricant, and tightening fasteners to the specified torques.
Still wagner efv 200 forklift service repair manualfujsjfjskekemmem
This document is a workshop manual for electric forklift trucks. It provides specifications and instructions for maintenance and repair of the vehicles. The manual is divided into sections covering various vehicle systems and components. It outlines how the manual should be updated when components are modified and new sheets are added.
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This document provides instructions for removing and installing various engine components on a Caterpillar 3034 engine, including:
- Removing the flywheel by drilling holes in it and lifting it off with a bracket and lifting device.
- Removing the flywheel ring gear by heating it and tapping it off with a hammer and punch.
- Removing the crankshaft rear seal by drilling holes in it and pulling it off with a slide hammer tool.
- Installing the crankshaft rear seal by cleaning the crankshaft flange, lubricating the seal, and tapping it into place with a seal installer tool.
- Removing the flywheel housing by attaching a bracket and lifting device and removing
Caterpillar cat 257 multi terrain loader (prefix cmm) service repair manual (...fjkseksmefmm
This document provides instructions for removing and installing a flywheel and flywheel housing on a Caterpillar 3034 engine. It describes:
1) Removing the flywheel by drilling holes in it and using guide bolts and a lifting device.
2) Checking and removing the flywheel ring gear by heating it and using a hammer and punch.
3) Installing the flywheel ring gear by heating it to 480°F and placing it on the flywheel.
4) Installing the flywheel using guide bolts, bolts and a lifting device.
5) Removing the flywheel housing by removing bolts, attaching a lifting device, and sliding it off dowels.
Caterpillar cat 257 multi terrain loader (prefix cmm) service repair manual (...fjjsfkskemem
This document provides instructions for removing and installing various components of a 3034 engine, including:
- Removing the flywheel by drilling holes in it and lifting it off with a bracket and lifting device.
- Removing the flywheel ring gear by checking its teeth and tapping it off the flywheel with a punch.
- Removing the crankshaft rear seal by drilling holes in it and pulling it out with a slide hammer tool.
- Removing the flywheel housing by detaching it with brackets and lifting devices after removing mounting bolts.
- Removing the crankshaft pulley by loosening an alternator, removing a bolt and washer, and lifting the pulley off.
Caterpillar cat 257 multi terrain loader (prefix cmm) service repair manual (...fujskekskemm
This document provides instructions for removing and installing various components of a 3034 engine, including:
- Removing the flywheel by drilling holes in it and lifting it off with a bracket and lifting device.
- Removing the flywheel ring gear by checking its teeth and tapping it off the flywheel with a punch.
- Removing the crankshaft rear seal by drilling holes in it and pulling it out with a slide hammer tool.
- Removing the flywheel housing by detaching it with brackets and lifting devices after removing mounting bolts.
- Removing the crankshaft pulley by loosening an alternator, removing a bolt and washer, and lifting the pulley off.
Caterpillar Cat 257 Multi Terrain Loader (Prefix CMM) Service Repair Manual I...ze6074xunong
This document provides instructions for removing and installing a flywheel housing on a 257 Multi Terrain Loader with a 3034 engine. It describes using link brackets and a lifting device to remove the flywheel housing by removing its bolts. For installation, it instructs cleaning the cylinder block face, placing the housing over dowels on the block, and reinstalling the bolts while using link brackets for support. Precautions are given to keep parts clean and not damage surfaces.
Caterpillar Cat 257 Multi Terrain Loader (Prefix CMM) Service Repair Manual (...nai93qing
This document provides instructions for removing and installing a flywheel housing on a 257 Multi Terrain Loader with a 3034 engine. It describes using link brackets and a lifting device to remove the flywheel housing by removing its bolts. For installation, it instructs cleaning the cylinder block face, placing the housing over dowels on the block, and reinstalling the bolts while using the link brackets for support. Precautions are given to keep parts clean and not damage surfaces.
Caterpillar Cat 257 Multi Terrain Loader (Prefix CMM) Service Repair Manual (...f8usejkddmmd
This document provides instructions for removing and installing various components of a 3034 engine, including:
- Removing the flywheel, which requires drilling holes in it and using a pulling tool.
- Removing and installing the flywheel ring gear, which involves heating the ring gear and ensuring proper installation direction.
- Removing the crankshaft rear seal using a drill bit and puller tool.
- Installing the rear seal by lubricating it and setting it in place with a seal installer tool.
- Removing and installing the flywheel housing with link brackets and lifting tools.
- Removing the crankshaft pulley by loosening bolts and sliding off the alternator, then removing
Caterpillar Cat 257 Multi Terrain Loader (Prefix CMM) Service Repair Manual I...f8usejkdmmd8i
This document provides instructions for removing and installing various components of a 3034 engine, including:
- Removing and installing the flywheel and flywheel ring gear
- Removing the crankshaft rear seal and installing a new one
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The procedures provide detailed steps and illustrations for each component, including necessary tools and torque specifications. Safety notices are included to handle parts and fluids properly.
Caterpillar Cat 257 Multi Terrain Loader (Prefix CMM) Service Repair Manual (...f8skjdkdmdmd
This document provides instructions for removing and installing a flywheel housing on a 257 Multi Terrain Loader with a 3034 engine. It describes using link brackets and a lifting device to remove the flywheel housing by removing its bolts. For installation, it instructs cleaning the cylinder block face, placing the housing over dowels on the block, and reinstalling the bolts while using the link brackets for support. Precautions are given to keep parts clean and not damage surfaces.
Caterpillar Cat 257 Multi Terrain Loader (Prefix CMM) Service Repair Manual (...fhjsekdmdm3e
This document provides instructions for removing and installing various components of a 3034 engine, including:
- Removing the flywheel, which requires drilling holes in it and using a pulling tool.
- Removing and installing the flywheel ring gear, which involves heating the ring gear and pressing it onto the flywheel.
- Removing the crankshaft rear seal using a drill bit and puller tool.
- Installing the rear seal by lubricating it and pressing it into place so it protrudes the proper amount.
- Removing and installing the flywheel housing using bolts and link brackets for lifting.
- Removing the crankshaft pulley by loosening a bolt and was
Caterpillar Cat 257 Multi Terrain Loader (Prefix CMM) Service Repair Manual I...tengtui535
This document provides instructions for removing and installing various components of a 3034 engine, including:
- Removing and installing the flywheel and flywheel ring gear
- Removing the crankshaft rear seal and installing a new one
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The procedures provide detailed steps and illustrations for each component, including necessary tools and torque specifications. Safety notices are included to handle parts and fluids properly.
Caterpillar Cat 257 Multi Terrain Loader (Prefix CMM) Service Repair Manual (...gen78guozun
This document provides instructions for removing and installing various components of a 3034 engine, including:
- Removing the flywheel, which requires drilling holes in it and using guide bolts.
- Removing the crankshaft rear seal using a drill bit and slide hammer puller to avoid damaging the crankshaft.
- Installing the crankshaft rear seal by lubricating it and setting it in place with a seal installer tool.
- Removing the flywheel housing by detaching lifting brackets, removing bolts, and tapping it off dowels.
Caterpillar Cat 257 Multi Terrain Loader (Prefix CMM) Service Repair Manual (...f8usjejkdmmd
This document provides instructions for removing and installing a flywheel housing on a 257 Multi Terrain Loader with a 3034 engine. It describes using link brackets and a lifting device to remove the flywheel housing by removing its bolts. For installation, it instructs cleaning the cylinder block face, placing the housing over dowels on the block, and reinstalling the bolts while using the link brackets for support. Precautions are given to keep parts clean and not damage surfaces.
Caterpillar Cat 257 Multi Terrain Loader (Prefix CMM) Service Repair Manual (...fujsekkdmmdm
This document provides instructions for removing and installing a flywheel housing on a 257 Multi Terrain Loader with a 3034 engine. It describes using link brackets and a lifting device to remove the flywheel housing by removing its bolts. For installation, it instructs cleaning the cylinder block face, placing the housing over dowels on the block, and reinstalling the bolts while using the link brackets for support. Precautions are given to keep parts clean and not damage surfaces.
Caterpillar Cat 257 Multi Terrain Loader (Prefix CMM) Service Repair Manual (...8dusjkdmmdmd
This document provides instructions for removing and installing a flywheel housing on a 257 Multi Terrain Loader with a 3034 engine. It describes using link brackets and a lifting device to remove the flywheel housing by removing its bolts. For installation, it instructs cleaning the cylinder block face, placing the housing over dowels on the block, and reinstalling the bolts while using the link brackets for support. Precautions are given to keep parts clean and not damage surfaces.
Caterpillar Cat 257 Multi Terrain Loader (Prefix CMM) Service Repair Manual (...itj79143591
This document provides instructions for removing and installing various components of a 3034 engine, including:
- Removing the flywheel, which requires drilling holes in it and using tools to guide its removal.
- Removing and installing the flywheel ring gear, which must be heated to 250°C before installation.
- Removing the crankshaft rear seal using a drill bit and slide hammer puller to avoid damaging the crankshaft.
- Installing the rear seal using a seal installer to set it 1.5mm from the cylinder block.
- Removing and installing the flywheel housing and crankshaft pulley.
Caterpillar Cat 257 Multi Terrain Loader (Prefix CMM) Service Repair Manual I...f8seodkdmdmed3
This document provides instructions for removing and installing various components of a 3034 engine, including:
- Removing and installing the flywheel, which involves removing bolts and using tools and lifting devices.
- Removing the crankshaft rear seal by drilling holes in it and pulling it out using a slide hammer tool.
- Installing the crankshaft rear seal by cleaning the recess, lubricating the seal, and driving it into place using a seal installer tool.
- Removing and installing the flywheel housing, which requires removing bolts and using link brackets and lifting devices.
- Removing and installing the crankshaft pulley by removing a bolt and washer, cleaning parts
The document provides instructions for removing and installing various engine components on a Caterpillar 272D2 XHP skid steer loader, including the oil cooler, engine oil relief valve, engine oil pump, water pump, water temperature regulator, and flywheel. The procedures describe disconnecting hoses and removing bolts, screws, and other fasteners to access the components, as well as noting proper torque specifications for reinstallation. Safety precautions are provided for several procedures that involve hot or pressurized fluids.
The document provides instructions for removing and installing various engine components on a Caterpillar 272D2 XHP skid steer loader, including:
1) Removing and installing the engine oil cooler by disconnecting hoses and removing mounting bolts.
2) Removing and installing the engine oil relief valve by removing plugs and springs.
3) Removing and installing the engine oil pump by removing cover screws and rotors.
Caterpillar cat 267 multi terrain loader (prefix cmp) service repair manual (...ufjjsjejkekmmd
This document provides instructions for removing and installing a flywheel, flywheel ring gear, crankshaft rear seal, flywheel housing, and crankshaft pulley on a 3034 engine. The procedures describe using various tools to remove bolts and seals, cleaning surfaces, applying sealant or lubricant, and tightening fasteners to the specified torques.
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2. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 252 SKID STEER LOADER FDG
Configuration: 236 246 252 262 Skid Steer Loader FDG00001-UP (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3034 Engine for Caterpillar Built Machines
Media Number -SENR5013-08 Publication Date -01/11/2008 Date Updated -14/11/2008
i04406242
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
Start By:
A. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/3236 246 252 262 Skid Steer Loader FDG00001-UP (MACHINE) POWERED BY 303...
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3. Illustration 1 g00823171
1. Remove two bolts (2) that are opposite each other from flywheel (1) .
2. Install two guide bolts (3) .
3. Remove the remaining six bolts (2) from flywheel (1) .
4. Use Tool (A) and a suitable lifting device to remove flywheel (1) from the engine.
Removal Procedure for the Flywheel Ring Gear
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4. Illustration 2 g00823145
1. Check the teeth of the flywheel ring gear (1) for wear or damage. If the teeth of the flywheel
ring gear (1) are worn or damaged, replace the flywheel ring gear.
Note: For proper installation, record the direction of the chamfer (View A) of the teeth of
the flywheel ring gear .
2. Use a hammer and a punch in order to remove the flywheel ring gear (1) from flywheel (2) .
Note: Ensure that the flywheel is not damaged during this procedure.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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5. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 252 SKID STEER LOADER FDG
Configuration: 236 246 252 262 Skid Steer Loader FDG00001-UP (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3034 Engine for Caterpillar Built Machines
Media Number -SENR5013-08 Publication Date -01/11/2008 Date Updated -14/11/2008
i04406243
Flywheel - Install
SMCS - 1156-012
Installation Procedure for the Flywheel Ring Gear
Always wear protective gloves when handling parts that have been
heated.
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6. Illustration 1 g00823145
1. Heat flywheel ring gear (1) to a temperature of 250 °C (480 °F).
Note: Do not use a torch to heat the flywheel ring gear.
2. Install flywheel ring gear (1) on flywheel (2) .
Note: Ensure that the chamfer of the flywheel ring gear is in the correct position on the
flywheel.
Installation Procedure of the Flywheel
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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7. Illustration 2 g00823171
1. Use Tool (A) and a suitable lifting device to put flywheel (1) in position over guide bolts (3)
on the end of the crankshaft.
2. Install bolts (2) in flywheel (1) .
3. Remove guide bolts (3) from flywheel (1) .
4. Install the remaining bolts (2) in flywheel (1) .
5. Tighten bolts (2) to a torque of 100 N·m (74 lb ft).
6. Remove Tool (A) and the lifting device from flywheel (1) .
End By: Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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8. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 252 SKID STEER LOADER FDG
Configuration: 236 246 252 262 Skid Steer Loader FDG00001-UP (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3034 Engine for Caterpillar Built Machines
Media Number -SENR5013-08 Publication Date -01/11/2008 Date Updated -14/11/2008
i01317165
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-8145 Drill Bit (1)
1
B 1U-7600 Slide Hammer Puller 1
( 1 )
4.10 mm (0.161 inch)
Start By:
A. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
1/2236 246 252 262 Skid Steer Loader FDG00001-UP (MACHINE) POWERED BY 303...
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9. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00578236
NOTICE
Do not damage the flange on the crankshaft when the crankshaft oil
seal is removed or installed. Damage to the crankshaft can result if the
proper tool is not used.
1. Use Tool (A) to carefully drill three evenly spaced holes in crankshaft rear seal (1) .
2. Insert Tool (B) into one of the three holes in order to remove crankshaft rear seal (1) .
3. Remove crankshaft rear seal (1) by carefully alternating the position of Tool (B) from hole
to hole. This will allow the crankshaft rear seal to be removed evenly without damage to the
rear flange surface of the crankshaft.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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10. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 252 SKID STEER LOADER FDG
Configuration: 236 246 252 262 Skid Steer Loader FDG00001-UP (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3034 Engine for Caterpillar Built Machines
Media Number -SENR5013-08 Publication Date -01/11/2008 Date Updated -14/11/2008
i01121453
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
159-9071 Seal Installer 1
159-9076 Seal Installer Handle 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Clean the recess in the cylinder block that is for the crankshaft rear seal. Lubricate the
rubber lip of the crankshaft rear seal with clean engine oil.
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11. Illustration 1 g00592724
2. Put crankshaft rear seal (1) in position on the engine.
3. Use Tool (A) and a hammer to install crankshaft rear seal (1). Crankshaft rear seal (1) will
protrude from the cylinder block 1.5 mm (0.06 inch) (X) when crankshaft rear seal (1) is
properly installed.
End By: Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Nov 16 22:54:18 UTC+0800 2019
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12. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 252 SKID STEER LOADER FDG
Configuration: 236 246 252 262 Skid Steer Loader FDG00001-UP (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3034 Engine for Caterpillar Built Machines
Media Number -SENR5013-08 Publication Date -01/11/2008 Date Updated -14/11/2008
i01586943
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 2
Start By:
A. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Support the engine on a flat level surface forward of the flywheel housing.
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13. Illustration 1 g00823577
2. Attach Tool (A) and a suitable lifting device to flywheel housing (2) .
3. Remove bolts (1) from the flywheel housing.
4. Remove flywheel housing (2) from the engine. It may be necessary to hit flywheel housing
(2) with a soft faced hammer in order to slide the flywheel housing off the dowels.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Make sure that the rear face of the cylinder block and the faces of the flywheel housing are
clean and free from damage.
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14. Illustration 2 g00823577
2. Attach Tool (A) and a suitable lifting device to flywheel housing (2) .
3. Put flywheel housing (2) in position on the cylinder block. The dowels in the cylinder block
must be aligned with the dowel holes in the flywheel housing.
4. Install bolts (1) and tighten the bolts evenly to a torque of 78 N·m (58 lb ft).
5. Remove the lifting device and Tool (A) from the engine.
End By: Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Nov 16 22:55:14 UTC+0800 2019
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15. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 252 SKID STEER LOADER FDG
Configuration: 236 246 252 262 Skid Steer Loader FDG00001-UP (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3034 Engine for Caterpillar Built Machines
Media Number -SENR5013-08 Publication Date -01/11/2008 Date Updated -14/11/2008
i01349967
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Loosen the bolts for the alternator and slide the alternator toward the engine in order to
remove the V-belt from the engine.
Illustration 1 g00577717
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16. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
17. 2. Remove bolt (1) and washer (2) from the crankshaft.
3. Remove crankshaft pulley (3) from the engine.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Thoroughly clean the following components: keyway, key, bore of the crankshaft pulley,
end of the crankshaft and washer.
Illustration 2 g00577717
2. Put crankshaft pulley (3) in position on the engine.
3. Inject a 3 mm (0.12 inch) bead of 8T-9022 Silicone Gasket into the crevice between the
crankshaft and the crankshaft pulley. Please refer to illustration 3.
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18. Illustration 3 g00712512
4. Lubricate bolt (1) with clean engine oil.
5. Install washer (2) and bolt (1) in the crankshaft. Tighten bolt (1) to a torque of 185 N·m
(136 lb ft).
6. Put the V-belt in position on the engine.
7. Slide the alternator away from the engine in order to tension the alternator V-belt. Tighten
the bolts for the alternator. For more information on the tension for the alternator V-belt,
refer to the Testing and Adjusting Module, "Belt Tension Chart".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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19. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 252 SKID STEER LOADER FDG
Configuration: 236 246 252 262 Skid Steer Loader FDG00001-UP (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3034 Engine for Caterpillar Built Machines
Media Number -SENR5013-08 Publication Date -01/11/2008 Date Updated -14/11/2008
i01098817
Crankshaft Front Seal - Remove
SMCS - 1160-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-8145 Drill Bit (1)
1
B 1U-7600 Slide Hammer Puller 1
( 1 )
4.10 mm (0.161 inch)
Start By:
A. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
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20. of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00577727
1. Use Tool (A) to carefully drill three evenly spaced holes in crankshaft front seal (1) .
2. Insert Tool (B) into one of the three holes in order to remove crankshaft front seal (1) .
NOTICE
Ensure that the main lip is used in order to remove the crankshaft
front seal. Do not damage the edge of the housing for the crankshaft
front seal.
3. Remove crankshaft front seal (1) carefully by alternating the position of Tool (B) from hole
to hole. This will allow the crankshaft front seal to be removed evenly without damage to
the flange surface of the crankshaft.
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