The document provides instructions for removing and installing various engine components on a Caterpillar 272D2 XHP skid steer loader, including the oil cooler, engine oil relief valve, engine oil pump, water pump, water temperature regulator, and flywheel. The procedures describe disconnecting hoses and removing bolts, screws, and other fasteners to access the components, then reversing the steps for installation and noting any required torques or tools. Personal safety warnings are also provided where hot fluids or springs are involved.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
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• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
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3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
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Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
2. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 272D2 XHP SKID STEER LOADER MD2
Configuration: 272D2 & 272D2 XHP Skid Steer Loader MD200001-UP (MACHINE) POWERED BY C3.8 Engine
Disassembly and Assembly
C3.8 Engines for Caterpillar Built Machines
Media Number -UENR0129-08 Publication Date -01/09/2015 Date Updated -19/05/2016
i06617576
Engine Oil Cooler - Remove and Install
SMCS - 1378-010
Removal Procedure
Illustration 1 g02798327
1. Remove oil filter (2). Refer to Operation and Maintenance Manual, "Engine Oil and Filter -
Change" for the correct draining and filling procedure.
2. Disconnect hose (1).
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3. Illustration 2 g02858919
3. Remove joint screw (3). Remove oil cooler (4).
Illustration 3 g02858921
4. Remove seal (5) from oil cooler (4).
Installation Procedure
1. Install oil cooler (4) in the reverse order of removal.
a. Tighten joint screw (3) to a torque of 42 N·m ± 2 N·m (31 ± 2 lb ft).
b. Fill the engine oil pan to the correct level. Refer to Operation and Maintenance
Manual, "Engine Oil and Filter - Change" for the correct draining and filling
procedure.
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4. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 272D2 XHP SKID STEER LOADER MD2
Configuration: 272D2 & 272D2 XHP Skid Steer Loader MD200001-UP (MACHINE) POWERED BY C3.8 Engine
Disassembly and Assembly
C3.8 Engines for Caterpillar Built Machines
Media Number -UENR0129-08 Publication Date -01/09/2015 Date Updated -19/05/2016
i04664109
Engine Oil Relief Valve - Remove and Install
SMCS - 1315-010
Removal Procedure
Illustration 1 g02859497
Illustration 2 g02867660
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5. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
1. Remove plug (1) and seal (2)
2. Remove spring (3) and relief valve (4)
Installation Procedure
1. Install relief valve (4) in the reverse order of removal
a. Tighten plug (1) to a torque of 73.5 ± 4.5 N·m (54.2 ± 3.3 lb ft).
Copyright 1993 - 2019 Caterpillar Inc.
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6. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 272D2 XHP SKID STEER LOADER MD2
Configuration: 272D2 & 272D2 XHP Skid Steer Loader MD200001-UP (MACHINE) POWERED BY C3.8 Engine
Disassembly and Assembly
C3.8 Engines for Caterpillar Built Machines
Media Number -UENR0129-08 Publication Date -01/09/2015 Date Updated -19/05/2016
i06617636
Engine Oil Pump - Remove and Install
SMCS - 1304-010; 1315-010
Removal Procedure
Start By:
a. Remove the front housing.
Illustration 1 g02797922
1. Remove screws (1). Remove oil pump cover (2).
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7. Illustration 2 g02860156
2. Remove oil pump rotors (3).
Installation Procedure
1. Install the engine oil pump in the reverse order of removal.
a. Tighten screws (1) to a torque of 8.6 ± 0.7 N·m (76.1 ± 6.2 lb in).
End By:
a. Install the front housing.
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8. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 272D2 XHP SKID STEER LOADER MD2
Configuration: 272D2 & 272D2 XHP Skid Steer Loader MD200001-UP (MACHINE) POWERED BY C3.8 Engine
Disassembly and Assembly
C3.8 Engines for Caterpillar Built Machines
Media Number -UENR0129-08 Publication Date -01/09/2015 Date Updated -19/05/2016
i06617810
Water Pump - Remove and Install
SMCS - 1361-011; 1361-012
Removal Procedure
1. Refer to Operation and Maintenance Manual, "Radiator Tilting".
At operating temperature, the engine coolant is hot and under pressure.
Steam can cause personal injury.
Check the coolant level only after the engine has been stopped and the
fill cap is cool enough to touch with your bare hand.
Remove the fill cap slowly to relieve pressure.
Cooling system conditioner contains alkali. Avoid contact with the skin
and eyes to prevent personal injury.
2. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change"
for the correct draining and filling procedure.
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9. Illustration 1 g06048252
SSL, MTL, and CTL
Illustration 2 g06048291
CWL
3. For the SSL, MTL, and CTL models, loosen quarter turn fasteners (2). For the CWL models
loosen the four bolts (2). Remove guard (1).
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10. Illustration 3 g06048336
4. Loosen nut (3) and bolt (4).
Illustration 4 g06048364
5. Remove belt (5). Remove bolts (6) and pulley (7).
Illustration 5 g06048371
6. Remove bolts (8), water pump (9) and the gasket.
Installation Procedure
1. Install water pump (9) in the reverse order of removal.
a. Refer to Operation and Maintenance Manual, "Belt - Inspect, Adjust, Replace" for
proper belt tensioning procedure.
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11. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 272D2 XHP SKID STEER LOADER MD2
Configuration: 272D2 & 272D2 XHP Skid Steer Loader MD200001-UP (MACHINE) POWERED BY C3.8 Engine
Disassembly and Assembly
C3.8 Engines for Caterpillar Built Machines
Media Number -UENR0129-08 Publication Date -01/09/2015 Date Updated -19/05/2016
i04696569
Water Temperature Regulator - Remove and Install
SMCS - 1355-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A - Three Bond 1217H -
At operating temperature, the engine coolant is hot and under pressure.
Steam can cause personal injury.
Check the coolant level only after the engine has been stopped and the
fill cap is cool enough to touch with your bare hand.
Remove the fill cap slowly to relieve pressure.
Cooling system conditioner contains alkali. Avoid contact with the skin
and eyes to prevent personal injury.
1. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change".
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12. Illustration 1 g02822856
2. Disconnect hose (1).
Illustration 2 g02837597
Illustration 3 g02886720
3. Remove bolts (2) to remove cover (3). Remove water temperature regulator (4) and gasket
(5).
Note: Note the alignment of the water temperature regulator with the hole that is in the
regulator housing, as indicated.
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13. Installation Procedure
1. Install water temperature regulator (4) in the reverse order of removal.
a. Install a new gasket (5).
b. Apply Tooling (A) onto the mating surface of cover (3).
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14. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 272D2 XHP SKID STEER LOADER MD2
Configuration: 272D2 & 272D2 XHP Skid Steer Loader MD200001-UP (MACHINE) POWERED BY C3.8 Engine
Disassembly and Assembly
C3.8 Engines for Caterpillar Built Machines
Media Number -UENR0129-08 Publication Date -01/09/2015 Date Updated -19/05/2016
i04664022
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Start By:
a. Remove the starting motor.
Illustration 1 g02797115
1. Remove bolts (1). Remove cover (2).
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15. Illustration 2 g02797118
2. Remove bolts (3). Remove pump coupling (4).
Illustration 3 g02797120
3. Mark the position of the flywheel assembly on the crankshaft.
4. Attach a suitable lifting device to flywheel assembly (5). The weight of flywheel assembly
(5) is approximately 23 kg (50 lb).
5. Remove bolts (6). Remove flywheel assembly (5).
Note: Do not use and impact wrench to remove bolts (6).
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16. Illustration 4 g02797125
Typical example
6. Inspect ring gear (7) and flywheel (8) for wear or damage. If the ring gear or the flywheel is
worn or damaged, use new parts for replacement.
7. To remove ring gear (7) from flywheel (8), place the flywheel on a suitable support. Use a
hammer and a punch to remove the ring gear from the flywheel.
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17. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 272D2 XHP SKID STEER LOADER MD2
Configuration: 272D2 & 272D2 XHP Skid Steer Loader MD200001-UP (MACHINE) POWERED BY C3.8 Engine
Disassembly and Assembly
C3.8 Engines for Caterpillar Built Machines
Media Number -UENR0129-08 Publication Date -01/09/2015 Date Updated -19/05/2016
i04664023
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-7994 Guide Bolt 2
Always wear protective gloves when handling parts that have been
heated.
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18. Illustration 1 g02797127
Typical example
1. If the ring gear was removed, follow Steps 1.a through 1.c to install ring gear (7) to flywheel
(8).
a. Identify the orientation of the new ring gear in order to install the ring gear correctly
onto the flywheel.
Note: The chamfered side of gear teeth (Y) must face toward the starting motor when
the flywheel is installed. This will ensure the correct engagement of the starting
motor.
b. Heat ring gear (3) in an oven to a maximum temperature of 150°C (302°F) prior to
installation.
Note: Do not use a torch to heat the ring gear.
c. Ensure that the orientation of ring gear (7) is correct and quickly install the ring gear
onto flywheel (8).
Illustration 2 g02797120
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19. 2. Thoroughly clean the flywheel housing. Inspect the crankshaft rear seal for leaks. If there
are any oil leaks replace the crankshaft rear seal. Refer to Disassembly and Assembly,
"Crankshaft Rear Seal - Remove and Install".
3. Install Tooling (A) on the crankshaft.
4. Use a suitable lifting device to position flywheel assembly (5). The weight of flywheel
assembly (5) is approximately 23 kg (50 lb).
5. Align flywheel assembly (5) with Tooling (A). Install flywheel assembly (5) to the
crankshaft.
Note: Ensure the correct orientation of the flywheel on the crankshaft.
6. Apply clean engine oil onto bolts (6). Install bolts (6) finger tight.
7. Remove Tooling (A) and install the two remaining bolts (6).
8. Remove the lifting device from the flywheel.
9. Use a suitable tool to prevent flywheel assembly (5) from rotating. Tighten bolts (6) to a
torque of 98.1 to 107 N·m (72 to 79 lb ft).
10. Check the concentricity of the flywheel. Refer to Systems Operation, Testing and Adjusting,
"Flywheel - Inspect".
Illustration 3 g02797118
11. Install pump coupling (4). Install bolts (3).
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20. Illustration 4 g02797115
12. Install cover (2). Install bolts (1).
End By:
a. Install the starting motor.
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21. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 272D2 XHP SKID STEER LOADER MD2
Configuration: 272D2 & 272D2 XHP Skid Steer Loader MD200001-UP (MACHINE) POWERED BY C3.8 Engine
Disassembly and Assembly
C3.8 Engines for Caterpillar Built Machines
Media Number -UENR0129-08 Publication Date -01/09/2015 Date Updated -19/05/2016
i04664019
Crankshaft Rear Seal - Remove and Install
SMCS - 1161-010
Removal Procedure
Start By:
a. Remove the flywheel.
Illustration 1 g02797554
1. Drill three holes in lip seal (1). Use a suitable slide hammer to remove lip seal (1).
2. Remove ring seal (2).
Installation Procedure
Table 1
Required Tools
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22. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
23. Tool Part Number Part Description Qty
A 393-2571 Driver 1
Illustration 2 g02797554
Illustration 3 g02870418
1. Use Tooling (A) to install ring seal (2).
2. Use Tooling (A) to install lip seal (1).
End By:
a. Install the flywheel.
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24. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 272D2 XHP SKID STEER LOADER MD2
Configuration: 272D2 & 272D2 XHP Skid Steer Loader MD200001-UP (MACHINE) POWERED BY C3.8 Engine
Disassembly and Assembly
C3.8 Engines for Caterpillar Built Machines
Media Number -UENR0129-08 Publication Date -01/09/2015 Date Updated -19/05/2016
i04839813
Crankshaft Rear Seal Carrier - Remove and Install
SMCS - 1161-010-C3
Removal Procedure
1. Refer to Specifications, "Crankshaft".
Illustration 1 g02869998
2. Remove bolts (1). Use two of bolts (1) to remove bearing case cover (2) .
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25. Illustration 2 g02870025
3. Remove lip seal (3) from bearing case cover (2) .
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 393-2571 Seal Installer 1
B - Three Bond 1217H -
Illustration 3 g02870025
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26. Illustration 4 g02870418
1. Use Tooling (A) to install lip seal (3) into bearing case cover (2) .
Illustration 5 g02869998
2. Apply Tooling (B) onto the mating surface of bearing case cover (2). Apply clean engine oil
onto the lip seal. Install bearing case cover (2) .
3. Install bolts (1). Tighten bolts (1) to a torque of 25.5 ± 1.5 N·m (18.8 ± 1.1 lb ft).
Copyright 1993 - 2019 Caterpillar Inc.
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