This document provides instructions for removing and installing various components of a 3034 engine, including:
- Removing the flywheel by drilling holes in it and lifting it off with a bracket and lifting device.
- Removing the flywheel ring gear by checking its teeth and tapping it off the flywheel with a punch.
- Removing the crankshaft rear seal by drilling holes in it and pulling it out with a slide hammer tool.
- Removing the flywheel housing by detaching it with brackets and lifting devices after removing mounting bolts.
- Removing the crankshaft pulley by loosening an alternator, removing a bolt and washer, and lifting the pulley off.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
2. Shutdown SIS
Previous Screen
Product: MULTI TERRAIN LOADER
Model: 257 MULTI TERRAIN LOADER CMM
Configuration: 247 257 Multi Terrain Loader CMM00001-UP (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3034 Engine for Caterpillar Built Machines
Media Number -SENR5013-08 Publication Date -01/11/2008 Date Updated -14/11/2008
i04406242
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
Start By:
A. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g00823171
1. Remove two bolts (2) that are opposite each other from flywheel (1) .
2. Install two guide bolts (3) .
3. Remove the remaining six bolts (2) from flywheel (1) .
4. Use Tool (A) and a suitable lifting device to remove flywheel (1) from the engine.
Removal Procedure for the Flywheel Ring Gear
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4. Illustration 2 g00823145
1. Check the teeth of the flywheel ring gear (1) for wear or damage. If the teeth of the flywheel
ring gear (1) are worn or damaged, replace the flywheel ring gear.
Note: For proper installation, record the direction of the chamfer (View A) of the teeth of
the flywheel ring gear .
2. Use a hammer and a punch in order to remove the flywheel ring gear (1) from flywheel (2) .
Note: Ensure that the flywheel is not damaged during this procedure.
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5. Shutdown SIS
Previous Screen
Product: MULTI TERRAIN LOADER
Model: 257 MULTI TERRAIN LOADER CMM
Configuration: 247 257 Multi Terrain Loader CMM00001-UP (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3034 Engine for Caterpillar Built Machines
Media Number -SENR5013-08 Publication Date -01/11/2008 Date Updated -14/11/2008
i04406243
Flywheel - Install
SMCS - 1156-012
Installation Procedure for the Flywheel Ring Gear
Always wear protective gloves when handling parts that have been
heated.
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6. Illustration 1 g00823145
1. Heat flywheel ring gear (1) to a temperature of 250 °C (480 °F).
Note: Do not use a torch to heat the flywheel ring gear.
2. Install flywheel ring gear (1) on flywheel (2) .
Note: Ensure that the chamfer of the flywheel ring gear is in the correct position on the
flywheel.
Installation Procedure of the Flywheel
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
2/3247 257 Multi Terrain Loader CMM00001-UP (MACHINE) POWERED BY 3034 En...
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7. Illustration 2 g00823171
1. Use Tool (A) and a suitable lifting device to put flywheel (1) in position over guide bolts (3)
on the end of the crankshaft.
2. Install bolts (2) in flywheel (1) .
3. Remove guide bolts (3) from flywheel (1) .
4. Install the remaining bolts (2) in flywheel (1) .
5. Tighten bolts (2) to a torque of 100 N·m (74 lb ft).
6. Remove Tool (A) and the lifting device from flywheel (1) .
End By: Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
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8. Shutdown SIS
Previous Screen
Product: MULTI TERRAIN LOADER
Model: 257 MULTI TERRAIN LOADER CMM
Configuration: 247 257 Multi Terrain Loader CMM00001-UP (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3034 Engine for Caterpillar Built Machines
Media Number -SENR5013-08 Publication Date -01/11/2008 Date Updated -14/11/2008
i01317165
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-8145 Drill Bit (1)
1
B 1U-7600 Slide Hammer Puller 1
( 1 )
4.10 mm (0.161 inch)
Start By:
A. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
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9. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00578236
NOTICE
Do not damage the flange on the crankshaft when the crankshaft oil
seal is removed or installed. Damage to the crankshaft can result if the
proper tool is not used.
1. Use Tool (A) to carefully drill three evenly spaced holes in crankshaft rear seal (1) .
2. Insert Tool (B) into one of the three holes in order to remove crankshaft rear seal (1) .
3. Remove crankshaft rear seal (1) by carefully alternating the position of Tool (B) from hole
to hole. This will allow the crankshaft rear seal to be removed evenly without damage to the
rear flange surface of the crankshaft.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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10. Shutdown SIS
Previous Screen
Product: MULTI TERRAIN LOADER
Model: 257 MULTI TERRAIN LOADER CMM
Configuration: 247 257 Multi Terrain Loader CMM00001-UP (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3034 Engine for Caterpillar Built Machines
Media Number -SENR5013-08 Publication Date -01/11/2008 Date Updated -14/11/2008
i01121453
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
159-9071 Seal Installer 1
159-9076 Seal Installer Handle 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Clean the recess in the cylinder block that is for the crankshaft rear seal. Lubricate the
rubber lip of the crankshaft rear seal with clean engine oil.
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11. Illustration 1 g00592724
2. Put crankshaft rear seal (1) in position on the engine.
3. Use Tool (A) and a hammer to install crankshaft rear seal (1). Crankshaft rear seal (1) will
protrude from the cylinder block 1.5 mm (0.06 inch) (X) when crankshaft rear seal (1) is
properly installed.
End By: Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2019 Caterpillar Inc.
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12. Shutdown SIS
Previous Screen
Product: MULTI TERRAIN LOADER
Model: 257 MULTI TERRAIN LOADER CMM
Configuration: 247 257 Multi Terrain Loader CMM00001-UP (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3034 Engine for Caterpillar Built Machines
Media Number -SENR5013-08 Publication Date -01/11/2008 Date Updated -14/11/2008
i01586943
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 2
Start By:
A. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Support the engine on a flat level surface forward of the flywheel housing.
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13. Illustration 1 g00823577
2. Attach Tool (A) and a suitable lifting device to flywheel housing (2) .
3. Remove bolts (1) from the flywheel housing.
4. Remove flywheel housing (2) from the engine. It may be necessary to hit flywheel housing
(2) with a soft faced hammer in order to slide the flywheel housing off the dowels.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Make sure that the rear face of the cylinder block and the faces of the flywheel housing are
clean and free from damage.
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14. Illustration 2 g00823577
2. Attach Tool (A) and a suitable lifting device to flywheel housing (2) .
3. Put flywheel housing (2) in position on the cylinder block. The dowels in the cylinder block
must be aligned with the dowel holes in the flywheel housing.
4. Install bolts (1) and tighten the bolts evenly to a torque of 78 N·m (58 lb ft).
5. Remove the lifting device and Tool (A) from the engine.
End By: Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2019 Caterpillar Inc.
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15. Shutdown SIS
Previous Screen
Product: MULTI TERRAIN LOADER
Model: 257 MULTI TERRAIN LOADER CMM
Configuration: 247 257 Multi Terrain Loader CMM00001-UP (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3034 Engine for Caterpillar Built Machines
Media Number -SENR5013-08 Publication Date -01/11/2008 Date Updated -14/11/2008
i01349967
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Loosen the bolts for the alternator and slide the alternator toward the engine in order to
remove the V-belt from the engine.
Illustration 1 g00577717
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16. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
17. 2. Remove bolt (1) and washer (2) from the crankshaft.
3. Remove crankshaft pulley (3) from the engine.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Thoroughly clean the following components: keyway, key, bore of the crankshaft pulley,
end of the crankshaft and washer.
Illustration 2 g00577717
2. Put crankshaft pulley (3) in position on the engine.
3. Inject a 3 mm (0.12 inch) bead of 8T-9022 Silicone Gasket into the crevice between the
crankshaft and the crankshaft pulley. Please refer to illustration 3.
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18. Illustration 3 g00712512
4. Lubricate bolt (1) with clean engine oil.
5. Install washer (2) and bolt (1) in the crankshaft. Tighten bolt (1) to a torque of 185 N·m
(136 lb ft).
6. Put the V-belt in position on the engine.
7. Slide the alternator away from the engine in order to tension the alternator V-belt. Tighten
the bolts for the alternator. For more information on the tension for the alternator V-belt,
refer to the Testing and Adjusting Module, "Belt Tension Chart".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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19. Shutdown SIS
Previous Screen
Product: MULTI TERRAIN LOADER
Model: 257 MULTI TERRAIN LOADER CMM
Configuration: 247 257 Multi Terrain Loader CMM00001-UP (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3034 Engine for Caterpillar Built Machines
Media Number -SENR5013-08 Publication Date -01/11/2008 Date Updated -14/11/2008
i01098817
Crankshaft Front Seal - Remove
SMCS - 1160-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-8145 Drill Bit (1)
1
B 1U-7600 Slide Hammer Puller 1
( 1 )
4.10 mm (0.161 inch)
Start By:
A. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
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20. of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00577727
1. Use Tool (A) to carefully drill three evenly spaced holes in crankshaft front seal (1) .
2. Insert Tool (B) into one of the three holes in order to remove crankshaft front seal (1) .
NOTICE
Ensure that the main lip is used in order to remove the crankshaft
front seal. Do not damage the edge of the housing for the crankshaft
front seal.
3. Remove crankshaft front seal (1) carefully by alternating the position of Tool (B) from hole
to hole. This will allow the crankshaft front seal to be removed evenly without damage to
the flange surface of the crankshaft.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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