This document provides instructions for removing and installing various engine components on a 242D Skid Steer Loader, including:
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
- Removing and installing the crankshaft front seal.
- Aligning the timing marks on gears.
- Removing and installing the idler gear and bearing.
- Draining coolant and removing the oil cooler front housing.
The procedures provide illustrations and specify tools needed and torque specifications for reinstallation. Cautions are included about keeping parts clean and containing fluids.
Caterpillar cat 242 d skid steer loader (prefix a9w) service repair manual (a...fjjsefkkertsemme
This document provides instructions for servicing components of a 242D Skid Steer Loader engine. It includes procedures for removing and installing the flywheel housing, crankshaft pulley, crankshaft front seal, valve mechanism cover, and replacing a bridge dowel. The procedures provide illustrations and specify tools needed. Safety notices are included to handle fluids properly and prevent contamination. Torque specifications are referenced from another document.
Caterpillar cat 242 d skid steer loader (prefix a9w) service repair manual (a...fjsjkseikdmme
This document provides instructions for removing and installing various engine components on a Caterpillar 242D Skid Steer Loader including:
1) The flywheel housing which requires removing bolts and installing lifting tools.
2) The crankshaft pulley which is removed using a tool to prevent rotation and installing with specified torque.
3) The crankshaft front seal which is pried out and installed using a driver and sealant.
It provides diagrams and specifies tools and torque values for each procedure. Cautions are included to keep parts clean and contain fluids.
Caterpillar cat 242 d skid steer loader (prefix a9w) service repair manual (a...fujsekfksemmaq
This document provides instructions for servicing components of a 242D Skid Steer Loader engine. It includes procedures for removing and installing the flywheel housing, crankshaft pulley, crankshaft front seal, valve mechanism cover, and replacing a bridge dowel. The procedures provide illustrations and specify tools needed. Safety notices are included to handle fluids properly and prevent contamination. Torque specifications are referenced from another document.
Caterpillar cat 242 d skid steer loader (prefix a9w) service repair manual (a...fjjsefkksemm
This document provides instructions for servicing components of a 242D Skid Steer Loader engine. It includes procedures for removing and installing various parts like the flywheel housing, crankshaft pulley, crankshaft front seal, valve mechanism cover, and replacing a bridge dowel. The procedures note required tools and provide illustrations showing each step. Torque specifications are also listed for reinstalling components.
Caterpillar cat 232 b skid steer loader (prefix sch) service repair manual (s...ufjjdkskemmd
The document provides instructions for installing an engine in Caterpillar 232B Skid Steer Loader. It involves using various tools to lift and position the engine, then connecting hoses, brackets, wiring harnesses and other components. Thirteen steps are outlined detailing how to install the pump, filter group, brackets and connect all necessary lines and wiring. The instructions conclude by mentioning tilting the cab, installing the air cleaner and muffler.
Caterpillar cat 232 b skid steer loader (prefix sch) service repair manual (s...ufjjskekkmde
The document provides instructions for installing an engine in Caterpillar 232B Skid Steer Loader. It involves using various tools to lift and position the engine, then connecting hoses, brackets, wiring harnesses and other components. Thirteen steps are outlined detailing how to install the pump, filter group, brackets and guards. The instructions conclude by specifying tilting the cab and reinstalling the air cleaner and muffler.
Caterpillar cat 232 b skid steer loader (prefix sch) service repair manual (s...fujsjfkkskefsme
This document provides instructions for installing and removing an engine in a Caterpillar 232B skid steer loader. It involves the following steps:
1. Use lifting tools to attach the 254kg engine and position it in the machine. Install bolts and connect harnesses.
2. Install other components like the pump, filter group, brackets and hoses while connecting wiring harnesses.
3. Fill the engine with coolant and reinstall parts like the cab, air cleaner and muffler.
The document provides instructions for installing and removing various engine components on Caterpillar 232B skid steer loaders, including:
1) Installing the engine involves using lifting tools to position the engine, installing bolts and washers, and connecting harness assemblies.
2) Removing and installing the fuel transfer pump involves loosening fuel lines, removing bolts, and ensuring the pump is correctly positioned.
3) Instructions are also provided for removing and installing fuel injection lines, including marking tubes for correct installation and plugging open lines.
Caterpillar cat 242 d skid steer loader (prefix a9w) service repair manual (a...fjjsefkkertsemme
This document provides instructions for servicing components of a 242D Skid Steer Loader engine. It includes procedures for removing and installing the flywheel housing, crankshaft pulley, crankshaft front seal, valve mechanism cover, and replacing a bridge dowel. The procedures provide illustrations and specify tools needed. Safety notices are included to handle fluids properly and prevent contamination. Torque specifications are referenced from another document.
Caterpillar cat 242 d skid steer loader (prefix a9w) service repair manual (a...fjsjkseikdmme
This document provides instructions for removing and installing various engine components on a Caterpillar 242D Skid Steer Loader including:
1) The flywheel housing which requires removing bolts and installing lifting tools.
2) The crankshaft pulley which is removed using a tool to prevent rotation and installing with specified torque.
3) The crankshaft front seal which is pried out and installed using a driver and sealant.
It provides diagrams and specifies tools and torque values for each procedure. Cautions are included to keep parts clean and contain fluids.
Caterpillar cat 242 d skid steer loader (prefix a9w) service repair manual (a...fujsekfksemmaq
This document provides instructions for servicing components of a 242D Skid Steer Loader engine. It includes procedures for removing and installing the flywheel housing, crankshaft pulley, crankshaft front seal, valve mechanism cover, and replacing a bridge dowel. The procedures provide illustrations and specify tools needed. Safety notices are included to handle fluids properly and prevent contamination. Torque specifications are referenced from another document.
Caterpillar cat 242 d skid steer loader (prefix a9w) service repair manual (a...fjjsefkksemm
This document provides instructions for servicing components of a 242D Skid Steer Loader engine. It includes procedures for removing and installing various parts like the flywheel housing, crankshaft pulley, crankshaft front seal, valve mechanism cover, and replacing a bridge dowel. The procedures note required tools and provide illustrations showing each step. Torque specifications are also listed for reinstalling components.
Caterpillar cat 232 b skid steer loader (prefix sch) service repair manual (s...ufjjdkskemmd
The document provides instructions for installing an engine in Caterpillar 232B Skid Steer Loader. It involves using various tools to lift and position the engine, then connecting hoses, brackets, wiring harnesses and other components. Thirteen steps are outlined detailing how to install the pump, filter group, brackets and connect all necessary lines and wiring. The instructions conclude by mentioning tilting the cab, installing the air cleaner and muffler.
Caterpillar cat 232 b skid steer loader (prefix sch) service repair manual (s...ufjjskekkmde
The document provides instructions for installing an engine in Caterpillar 232B Skid Steer Loader. It involves using various tools to lift and position the engine, then connecting hoses, brackets, wiring harnesses and other components. Thirteen steps are outlined detailing how to install the pump, filter group, brackets and guards. The instructions conclude by specifying tilting the cab and reinstalling the air cleaner and muffler.
Caterpillar cat 232 b skid steer loader (prefix sch) service repair manual (s...fujsjfkkskefsme
This document provides instructions for installing and removing an engine in a Caterpillar 232B skid steer loader. It involves the following steps:
1. Use lifting tools to attach the 254kg engine and position it in the machine. Install bolts and connect harnesses.
2. Install other components like the pump, filter group, brackets and hoses while connecting wiring harnesses.
3. Fill the engine with coolant and reinstall parts like the cab, air cleaner and muffler.
The document provides instructions for installing and removing various engine components on Caterpillar 232B skid steer loaders, including:
1) Installing the engine involves using lifting tools to position the engine, installing bolts and washers, and connecting harness assemblies.
2) Removing and installing the fuel transfer pump involves loosening fuel lines, removing bolts, and ensuring the pump is correctly positioned.
3) Instructions are also provided for removing and installing fuel injection lines, including marking tubes for correct installation and plugging open lines.
The document provides instructions for installing and removing various engine components on Caterpillar 232B skid steer loaders, including:
1) Installing the engine by using lifting tools to position the engine and connecting harness assemblies and bolts.
2) Removing and installing the fuel transfer pump by loosening fuel lines, removing bolts, and replacing O-rings.
3) Removing and installing fuel injection lines by marking tubes for identification and plugging open lines to prevent contamination.
This document provides instructions for servicing a Caterpillar 232B skid steer loader engine:
1) It describes how to install the engine by using lifting tools to position the engine, then attaching bolts, hoses, and harnesses.
2) It explains how to remove and install the fuel transfer pump by loosening hoses, removing bolts, and replacing the O-ring.
3) It provides steps for removing and installing the fuel injection lines by disconnecting and reconnecting nuts and bolts at the nozzles and pump after labeling parts for reinstallation.
This document provides instructions for servicing a Caterpillar 232B skid steer loader engine:
1) It describes how to install the engine by using lifting tools to position the engine, then attaching bolts and hoses.
2) It explains removing and installing the fuel transfer pump by loosening hoses, removing bolts, and ensuring proper positioning.
3) Instructions are provided for removing and installing fuel injection lines by disconnecting nuts and banjo bolts, removing lines as a unit, and reinstalling with new washers and proper tightening.
This document provides instructions for servicing a Caterpillar 232B skid steer loader engine:
1) It describes how to install the engine by using lifting tools to position the engine, then attaching bolts and hoses.
2) It explains removing and installing the fuel transfer pump by loosening hoses, removing bolts, and ensuring proper positioning.
3) Instructions are provided for removing and installing fuel injection lines by disconnecting nuts and tubes, removing parts, and reinstalling with new washers and proper tightening of nuts.
The document provides instructions for installing and removing various engine components on Caterpillar 232B skid steer loaders, including:
1) Installing the engine by using lifting tools to position the engine and connecting harness assemblies and bolts.
2) Removing and installing the fuel transfer pump by loosening fuel lines, removing bolts, and replacing O-rings.
3) Removing and installing fuel injection lines by marking and plugging tube assemblies to prevent contamination.
The document provides instructions for removing and installing a flywheel on a Caterpillar C3.3B engine. It lists the required tools which include guide studs and a link bracket. The removal procedure involves removing bolts from the flywheel, installing guide studs into the crankshaft, and using a lifting device to remove the flywheel. Instructions are given to inspect the flywheel and ring gear for wear or damage and replace any worn or damaged components. The installation procedure involves reversing the removal steps.
The document provides instructions for removing and installing a flywheel on a Caterpillar C3.3B engine. It lists the required tools which include guide studs and a link bracket. The removal procedure involves removing bolts from the flywheel, installing guide studs into the crankshaft, and using a lifting device to remove the flywheel. Instructions are given to inspect the flywheel and ring gear for wear or damage and replace any worn or damaged components. The installation procedure involves reversing the removal steps.
The document provides instructions for removing and installing various engine components on a Caterpillar 279D compact track loader including:
- Removing and installing the engine oil relief valve.
- Removing and installing the engine oil pump.
- Removing and installing the water pump.
- Removing and installing the water temperature regulator.
- Removing and installing the flywheel.
The procedures include safety notices and step-by-step instructions with illustrations. Torque specifications and required tools are provided where needed.
The document provides instructions for removing and installing a flywheel on a Caterpillar C3.3B engine. It lists the required tools which include guide studs and a link bracket. The removal procedure involves removing bolts from the flywheel, installing guide studs into the crankshaft, and using a lifting device to remove the flywheel. Instructions are given to inspect the flywheel and ring gear upon removal and replace any worn or damaged components.
The document provides instructions for removing and installing various engine components on a Caterpillar 279D compact track loader including:
- Removing and installing the engine oil relief valve.
- Removing and installing the engine oil pump.
- Removing and installing the water pump.
- Removing and installing the water temperature regulator.
- Removing and installing the flywheel.
The procedures include safety warnings and specify the required tools and torque specifications for reinstalling components.
The document provides instructions for removing and installing a flywheel on a Caterpillar C3.3B engine. It lists the required tools which include guide studs and a link bracket. The removal procedure involves removing bolts from the flywheel, installing guide studs into the crankshaft, and using a lifting device to remove the flywheel. Instructions are given to inspect the flywheel and ring gear upon removal and replace any worn or damaged components.
The document provides instructions for removing and installing a flywheel on a Caterpillar C3.3B engine. It lists the required tools which include guide studs and a link bracket. The removal procedure involves removing bolts from the flywheel, installing guide studs into the crankshaft, and using a lifting device to remove the flywheel. Instructions are given to inspect the flywheel and ring gear for wear or damage and replace if needed. The installation procedure involves reversing the removal steps.
Takeuchi TB2150 Hydraulic Excavator Service Repair Workshop Manual (Serial No...cu393dumen
This manual provides instructions for servicing a machine. It describes disassembly, inspection, maintenance and troubleshooting procedures. The manual includes maintenance reference values and specifications that may be updated. Directional terms like front, rear, left and right are defined from the operator's perspective. The manual stresses safety precautions like wearing protective equipment, using correct tools, and stopping the engine before maintenance. It provides symbols and definitions used in the manual.
Nissan Forklift Internal Combustion 1F4 Series Service Repair Manual.pdfcu393dumen
This service manual provides maintenance and repair procedures for the NISSAN FORKLIFT 1F4 series. It consists of sections covering general information, maintenance, removal and installation of components, technical specifications, and troubleshooting. The manual should be used together with technical bulletins to ensure the latest information is used. Revised sections will replace applicable sections for new models or major changes. Safety notices are included to warn of risks and ensure procedures are followed correctly.
Nissan Forklift Electric 1N1 Series Service Repair Manual.pdfcu393dumen
This document provides an introduction to a service manual for the NISSAN FORKLIFT 1N1 series. It explains that the manual contains maintenance and repair procedures and should be read thoroughly for safety. The manual consists of 14 sections covering various systems of the forklift. Any updates or changes to specifications will be announced in technical bulletins to supplement the manual. Proper maintenance following the procedures in the manual is important for safety. No unauthorized modifications should be made without approval.
The document provides instructions for removing and installing various components of the transmission system for a 730C2 Articulated Truck powered by a C13 engine. The first section describes removing the torque converter housing and installing a new housing. The second section explains how to remove and install the relief valve for the torque converter inlet. The third section gives directions for removing and installing the accessory drive component of the transmission.
This document provides instructions for removing and installing camshaft components on a Caterpillar C13 engine. It describes:
1) Removing the camshaft by supporting the lifters, installing pulling tools, and carefully removing it in two pieces.
2) Removing the camshaft gear using a press and removing the keyway.
3) Removing camshaft bearings using a bearing pilot and puller plate. It provides installation instructions and specifies bearing depths.
4) Removing the engine oil pan by draining oil, removing bolts and clips, and installing with new seals in the reverse order.
This document provides instructions for disassembling and assembling the transmission of a 442D backhoe loader. It lists over 30 required tools and gives step-by-step instructions to disassemble each component of the transmission, including removing gears, bearings, shafts, and housing. The assembly section similarly provides instructions to install each component in reverse order.
This document provides instructions for removing and installing the front housing on a Caterpillar 3054 engine. The removal procedure involves removing the engine oil pan, front gear group, and camshaft gear. Then remove bolts fastening the front housing and bolts holding the oil pan. Installation involves replacing gaskets, applying sealant, installing bolts, and reinstalling other removed components. Tools and safety precautions are also noted.
This service repair manual provides instructions for installing an engine in a 430F2 Backhoe Loader. It outlines 17 steps for the installation, which include attaching the engine, connecting components like the bell housing, flywheel, mounts, and electrical harnesses. Tools needed are also listed. Connecting fuel, coolant, and intake lines are also covered along with filling fluids before completing reassembly.
This document provides instructions for removing and installing the valve mechanism cover on a Caterpillar 430F2 backhoe loader with a C4.4 engine. It outlines the necessary tools and describes a 7 step process for removal and a 9 step process for installation. Safety notices are included to keep parts clean and prevent damage during the procedure. Diagrams and illustrations are referenced to aid in the instructions.
This document provides instructions for disassembling and assembling the main hydraulic piston pump on a 430F Backhoe Loader. The disassembly procedure involves removing 17 individual parts from the pump housing using various tools. The assembly procedure describes installing the parts in reverse order and includes steps to properly set the bearing preload using feeler gauges and indicators. Precautions are provided to relieve spring pressure and prevent injury when handling spring-loaded components.
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The document provides instructions for installing and removing various engine components on Caterpillar 232B skid steer loaders, including:
1) Installing the engine by using lifting tools to position the engine and connecting harness assemblies and bolts.
2) Removing and installing the fuel transfer pump by loosening fuel lines, removing bolts, and replacing O-rings.
3) Removing and installing fuel injection lines by marking tubes for identification and plugging open lines to prevent contamination.
This document provides instructions for servicing a Caterpillar 232B skid steer loader engine:
1) It describes how to install the engine by using lifting tools to position the engine, then attaching bolts, hoses, and harnesses.
2) It explains how to remove and install the fuel transfer pump by loosening hoses, removing bolts, and replacing the O-ring.
3) It provides steps for removing and installing the fuel injection lines by disconnecting and reconnecting nuts and bolts at the nozzles and pump after labeling parts for reinstallation.
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1) It describes how to install the engine by using lifting tools to position the engine, then attaching bolts and hoses.
2) It explains removing and installing the fuel transfer pump by loosening hoses, removing bolts, and ensuring proper positioning.
3) Instructions are provided for removing and installing fuel injection lines by disconnecting nuts and banjo bolts, removing lines as a unit, and reinstalling with new washers and proper tightening.
This document provides instructions for servicing a Caterpillar 232B skid steer loader engine:
1) It describes how to install the engine by using lifting tools to position the engine, then attaching bolts and hoses.
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1) Installing the engine by using lifting tools to position the engine and connecting harness assemblies and bolts.
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The document provides instructions for removing and installing various engine components on a Caterpillar 279D compact track loader including:
- Removing and installing the engine oil relief valve.
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The procedures include safety notices and step-by-step instructions with illustrations. Torque specifications and required tools are provided where needed.
The document provides instructions for removing and installing a flywheel on a Caterpillar C3.3B engine. It lists the required tools which include guide studs and a link bracket. The removal procedure involves removing bolts from the flywheel, installing guide studs into the crankshaft, and using a lifting device to remove the flywheel. Instructions are given to inspect the flywheel and ring gear upon removal and replace any worn or damaged components.
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3) Removing the crankshaft rear seal by using a socket to remove screws, then removing the seal.
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2. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 242D SKID STEER LOADER A9W
Configuration: 242D Skid Steer Loader A9W00001-UP (MACHINE)
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05242551
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
M12 x 1.25 by 100 mm
2
B 138-7575 Link Brackets 2
Start By:
a. Remove the flywheel.
b. Remove the rear crankshaft seal.
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g02794824
1. Remove two bolts (3) from flywheel housing (1).
2. Install Tooling (A) into flywheel housing (1).
3. Install Tooling (B). Install a suitable lifting device to flywheel housing (1). The weight of
flywheel housing (1) is approximately 25 kg (55 lb).
4. Remove remaining six bolts (3) and 8 bolts (2) from flywheel housing (1).
5. Remove flywheel housing (1) from the cylinder block.
Illustration 2 g02794825
6. Remove bearing (4).
7. Remove the gasket (5).
8. If necessary, remove the dowels from the cylinder block.
Installation Procedure
1. Install flywheel housing (1) in the reverse order of removal.
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4. Illustration 3 g02863884
a. Install liquid gasket to the seam between the lower crankcase section (7) and the
upper crankcase section (6).
b. For the C3.3B tighten 8 bolts (3) and 8 bolts (2) to a torque of 103 to 117 N·m
(76 to 87 lb ft).
c. For the C2.6 tighten 8 bolts (3) and 8 bolts (2) to a torque of 78 to 90 N·m
(58 to 66 lb ft).
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5. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 242D SKID STEER LOADER A9W
Configuration: 242D Skid Steer Loader A9W00001-UP (MACHINE)
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05242553
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Start By:
a. Remove the v-belt.
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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6. Illustration 1 g02795206
1. Use a suitable tool in order to prevent the crankshaft from rotating. Remove bolt (2) in order
to remove crankshaft pulley (1).
Installation Procedure
1. Install crankshaft pulley (1) in the reverse order of removal.
a. Apply clean engine oil to the threads of bolt (2). Tighten bolt (2) to a torque of
255 to 274 N·m (188 to 202 lb ft).
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7. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 242D SKID STEER LOADER A9W
Configuration: 242D Skid Steer Loader A9W00001-UP (MACHINE)
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05242559
Crankshaft Front Seal - Remove and Install
SMCS - 1160-010
Removal Procedure
Start By:
a. Remove the crankshaft pulley.
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
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8. Illustration 1 g02795123
Illustration 2 g02795124
1. Use a suitable pry bar to remove crankshaft front seal (1).
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 390-1140 Driver 1
B 6V-6640 Sealant 1
Note: The crankshaft front seal should be installed dry. Lubricate the inner rubber portion of the
crankshaft front seal.
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9. Illustration 3 g02796112
Illustration 4 g02795123
1. Lubricate the inner rubber portion of crankshaft front seal (1). Apply Tooling (B) on
crankshaft front seal (1). Position crankshaft front seal (1) on Tooling (A). Install crankshaft
front seal (1) on the crankshaft.
End By:
a. Install the crankshaft pulley.
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10. Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g02795977
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11. Illustration 2 g02795978
Illustration 3 g02795981
Alignment of timing marks
1. Ensure that Timing Marks (X) on the camshaft gear and the crankshaft gear are aligned.
Refer to Illustration 1.
2. Ensure that Timing Marks (Y) on the idler gear and the camshaft gear are aligned. Refer to
Illustration 2.
3. Ensure that Timing Marks (Z) on the idler gear and the fuel injection pump gear are aligned.
Refer to Illustration 3.
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12. Illustration 4 g02795984
4. Remove bolts (2), washer (3), and the idler shaft from idler gear (1). Remove idler gear (1)
and the washer.
Illustration 5 g02795985
5. Use Tooling (A) to remove idler gear bearing (4) from idler gear (1).
Installation Procedure
1. Install idler gear (1) in the reverse order of removal.
2. Tighten bolts (2) to a torque of 30 to 34 N·m (22 to 25 lb ft).
a. Ensure that the gears, cylinder block surface, and idler gear (1) are clean and free
from wear or damage. If necessary, replace any components that are worn or
damaged.
b. Lubricate idler gear bearing surface (4) with clean engine oil.
c. Check oil clearance between the idler gear shaft and the idler gear bushing.
d. Check the idler gear shaft outer diameter and the inner diameter for the idler gear
bushing.
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13. Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant from the cooling system into a suitable container for storage or disposal.
Illustration 1 g02795275
2. Disconnect hose assemblies (1) and (2) from the oil cooler.
Illustration 2 g02795251
3. Remove bolts (4).
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14. 4. Remove front housing (3) and the gasket.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Ensure that the front housing is clean and free from damage. If necessary, replace the front
housing.
2. Clean all the gasket surfaces of the cylinder block.
Illustration 3 g02864317
3. Apply liquid gasket to the seam between the lower crankcase section (6) and the upper
crankcase section (5).
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15. Illustration 4 g02795251
4. Align a new gasket and install the gasket to the cylinder block.
5. Tighten 13 bolts (4) in a side to side sequence. Tighten bolts (4) to a torque of 24 to 27 N·m
(18 to 20 lb ft)
Illustration 5 g02795275
6. Connect hose assemblies (1) and (2) to the oil cooler.
End By:
a. Install the crankshaft front seal.
b. Fill the cooling system with coolant. Refer to Operation and Maintenance Manual, "Cooling
System Coolant - Fill" for the correct procedure.
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16. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
17. Illustration 1 g02795345
1. Disconnect tube assembly (1) .
2. Disconnect hose assemblies (2) and (5) .
3. Remove bolts (4) .
4. Remove valve mechanism cover (3) .
5. If necessary, remove O-ring seal in valve mechanism cover (3) and replace with new.
Installation Procedure
1. Install valve mechanism cover (3) in the reverse order of removal.
a. Tighten bolts (4) to a torque of 10 to 11 N·m (87 to 100 lb in).
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18. Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
Illustration 1 g02882621
1. Install Tooling (A) and remove bridge dowel (1).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
B 390-1142 Spacer 1
Illustration 2 g02882716
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19. Illustration 3 g02882838
1. Use a press or hammer to drive bridge dowel (1) to a height that is flush with Tooling (B).
End By:
a. Install valve springs of bridge dowel being repaired.
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20. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 242D SKID STEER LOADER A9W
Configuration: 242D Skid Steer Loader A9W00001-UP (MACHINE)
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05242605
Rocker Shaft and Push Rod - Remove and Install
SMCS - 1102-010; 1208-010
Removal Procedure
Start By:
a. Remove valve mechanism cover.
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
Illustration 1 g02795549
1. Remove bolts (3) and tube assembly (4).
2. Remove bolts (2) and brackets (1).
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