The document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 3054 engines. It describes the removal and installation procedures in detail with illustrations. The procedures involve removing nuts/bolts, manifolds, gaskets, and other components in a specified sequence and ensuring all parts are clean prior to installation. Torque specifications are provided for reinstalling components.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
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harmony of functionality and emotion
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In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
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2. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 426C BACKHOE LOADER 1ER
Configuration: 426C Backhoe Loader Center Pivot, Single Tilt 1ER00001-00863 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01598347
Exhaust Manifold - Remove and Install - Type 2 Engines and
7BJ Engines
SMCS - 1059-010
Removal Procedure
Start By:
A. Remove the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove".
B. Remove the air inlet manifold. Refer to Disassembly and Assembly, "Air Inlet Manifold -
Remove and Install".
Note: For a complete description of Type 1 and Type 2 Engines, refer to the Disassembly and
Assembly, "Engine Design" topic.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g00557287
Typical example
Illustration 2 g00557337
1. Remove exhaust manifold nuts or bolts (1) in reverse order of the numbered sequence.
2. Remove exhaust manifold (2) from the engine.
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4. Illustration 3 g00557351
Typical example
3. Remove exhaust manifold gaskets (3) from the engine.
4. Remove old sealant from stud threads.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 4 g00557351
Typical example
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5. 1. Inspect the condition of the gaskets. If the gaskets are damaged, use new parts for
replacement. Install exhaust manifold gaskets (3) on the cylinder head. Apply 4C-9507
Retaining Compound to the stud threads.
Illustration 5 g00557287
Typical example
Illustration 6 g00557337
NOTICE
Damage to the exhaust manifold can occur if the exhaust manifold is
not aligned and tightened correctly.
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6. 2. Install exhaust manifold (2) on the cylinder head.
Note: Some of the exhaust manifolds have large clearance holes for the bolts. If a new
exhaust manifold is installed ensure that the 148-7132 Ferrule mountings that are supplied
with the exhaust manifold are installed.
3. Install exhaust manifold nuts or bolts (1). Tighten the exhaust manifold nuts or bolts in the
numerical sequence to a torque of 44 N·m (33 lb ft).
End By:
a. Install the air inlet manifold. Refer to Disassembly and Assembly, "Air Inlet Manifold -
Remove and Install".
b. Install the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Dec 19 11:42:57 UTC+0800 2019
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7. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 426C BACKHOE LOADER 1ER
Configuration: 426C Backhoe Loader Center Pivot, Single Tilt 1ER00001-00863 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01068659
Exhaust Manifold - Remove and Install - Type 1 Engines and
9RM Engines
SMCS - 1059-010
Removal Procedure
Start By:
A. Remove the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove".
Note: For a complete description of Type 1 and Type 2 Engines, refer to the Disassembly and
Assembly, "Engine Design" topic.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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8. Illustration 1 g00542541
Typical example
1. Remove exhaust manifold nuts (1) .
2. Remove exhaust manifold (2) and the gasket.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g00542541
Typical example
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9. 1. Inspect the condition of the gasket. Replace the gasket, if necessary.
2. Install the gasket and exhaust manifold (2) .
3. Install exhaust manifold nuts (1). Tighten the plated nuts to a torque of 44 N·m (32 lb ft).
Tighten the nuts that are not plated to a torque of 50 N·m (37 lb ft).
End By: Install the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Dec 19 11:43:52 UTC+0800 2019
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10. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 426C BACKHOE LOADER 1ER
Configuration: 426C Backhoe Loader Center Pivot, Single Tilt 1ER00001-00863 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i02870246
Inlet Manifold - Remove - Type 2 Engines and 7BJ Engines
SMCS - 1058-011
Removal Procedure
Note: For a complete description of Type 1 and Type 2 engines, refer to Disassembly and
Assembly, "Engine Design".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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11. Illustration 1 g00557838
Typical example
1. Disconnect tube (1) from the air inlet heater.
2. Loosen hose clamps (3) and slide the hose toward the turbocharger.
3. Remove four bolts (2) and remove elbow (4) from the air inlet manifold.
Illustration 2 g00558245
Typical example
4. Remove bolts (5) that fasten air inlet manifold (6) to the engine.
5. Remove air inlet manifold (6) .
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Dec 19 11:44:48 UTC+0800 2019
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12. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 426C BACKHOE LOADER 1ER
Configuration: 426C Backhoe Loader Center Pivot, Single Tilt 1ER00001-00863 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i02870245
Inlet Manifold - Remove - Type 1 Engines and 9RM Engines
SMCS - 1058-011
Removal Procedure
Note: For a complete description of Type 1 and Type 2 engines, refer to Disassembly and
Assembly, "Engine Design".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1/3
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13. Illustration 1 g00545513
Typical example
Illustration 2 g00545514
Typical example
1. Disconnect electrical connector (5) for the air inlet heater.
2. Disconnect fuel line (6) to the air inlet heater.
3. Remove two bolts (7) that hold the bracket for fuel line (6) in position.
4. Loosen two hose clamps (8) and slide hose (9) toward the turbocharger.
5. Remove four bolts (3) in order to remove elbow (2) and gasket (4) .
6. Disconnect boost pressure hose (10) .
7. Remove bolts (12) that hold the turbocharger support to air inlet manifold (14) .
8. Remove bolts (13) that hold air inlet manifold (14) to the cylinder head.
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14. 9. Remove air inlet manifold (14) and gaskets (11) .
10. Remove seal (1) .
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Dec 19 11:45:44 UTC+0800 2019
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15. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 426C BACKHOE LOADER 1ER
Configuration: 426C Backhoe Loader Center Pivot, Single Tilt 1ER00001-00863 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i02870254
Inlet Manifold - Install - Type 1 Engines and 9RM Engines
SMCS - 1058-012
Installation Procedure
Note: For a complete description of Type 1 and Type 2 engines, refer to Disassembly and
Assembly, "Engine Design".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Inspect the gaskets for wear or damage. If the gaskets are worn or damaged, use new parts
for replacement.
1/2
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16. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
17. Illustration 1 g00545514
Typical example
Illustration 2 g00545513
Typical example
2. Install seal (1) on the engine.
3. Position gaskets (11) and air inlet manifold (14) on the engine.
Note: Ensure that the front gaskets and the rear gaskets are installed with the notch at the
top left side. The center gasket can be installed in either direction.
4. Install bolts (13) .
5. Position the turbocharger support on air inlet manifold (14) and install bolts (12) .
6. Connect boost pressure hose (10) .
7. Install gasket (4) and elbow (2) with four bolts (3) .
8. Slide hose (9) in position and tighten hose clamps (8) .
9. Place the bracket for fuel line (6) in position and install two bolts (7) .
10. Connect fuel line (6) to the air inlet heater.
11. Connect electrical connector (5) for the air inlet heater.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Dec 19 11:46:40 UTC+0800 2019
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18. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 426C BACKHOE LOADER 1ER
Configuration: 426C Backhoe Loader Center Pivot, Single Tilt 1ER00001-00863 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i02870255
Inlet Manifold - Install - Type 2 Engines and 7BJ Engines
SMCS - 1058-012
Installation Procedure
Note: For a complete description of Type 1 and Type 2 engines, refer to Disassembly and
Assembly, "Engine Design".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Inspect the gaskets for wear or damage. If the gaskets are worn or damaged, use new parts
for replacement.
1/2
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19. Illustration 1 g00558245
Typical example
2. Install the gasket and air inlet manifold (6) with bolts (5) . Tighten bolts (5) to a torque of 33
N·m (24 lb ft).
Illustration 2 g00557838
Typical example
3. Put the gasket and elbow (4) in position on the air inlet manifold.
4. Install four bolts (2) .
5. Slide the hose into position and tighten hose clamps (3) .
6. Connect tube (1) to the air inlet heater.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Dec 19 11:47:35 UTC+0800 2019
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