This document provides instructions for removing a fuel injection pump from a Caterpillar 3304B or 3306B engine. It begins by listing the required tools. The removal procedure instructs the technician to first install a timing pin in the fuel injection pump housing to hold the fuel rack in the center position. Then a pump extractor tool is used to remove the fuel injection pump from the housing. Precautions are given to keep parts clean and contain fluids during the repair.
This document provides assembly instructions for governors on Caterpillar 3304B and 3306B engines used in excavators. It details 27 steps to assemble parts like races, bearings, flyweights, carriers, dowels, springs, sleeves, pistons, valves, locks, bolts and seals. Special tools are required to install retaining rings, hold springs compressed, and set seals. Proper part cleaning, lubrication and alignment are emphasized to avoid contaminants and ensure correct assembly.
This document provides instructions for assembling the governor on a Caterpillar 3306 engine. It includes 39 steps detailing how to install various parts like races, bearings, flyweights, springs, sleeves, and housings. Tools required include retaining ring pliers, a spring clamp, and a driver group. Photos and diagrams accompany each step. The summary provides an overview of the governor assembly process without replicating the full content.
This document provides assembly instructions for governors on Caterpillar 3304B and 3306B engines used in excavators. It details 27 steps to assemble parts like races, bearings, flyweights, carriers, springs, sleeves, pistons, valves, levers, housings and seals. Tools include retaining ring pliers, spring clamps, driver groups and shield drivers. Clean oil is used to lubricate parts and ensure passages are clear.
This document provides assembly instructions for a governor in a 3306 engine used in a 235 excavator model. It involves 39 steps to assemble various governor components like carriers, flyweights, dashpots, pistons, sleeves, housings and seals. Special tools are required for some steps, and clean oil should be used to lubricate parts during assembly. Correct positioning of components like bolts, springs and collars is important for proper governor function.
The document provides assembly instructions for a governor in a 3306 engine used in a 235 excavator model. It describes 38 assembly steps requiring various tools. Key steps include installing races and bearings on the camshaft, assembling flyweights and carriers, installing springs and sleeves to apply preload, and inserting seals in housings using special tools. Precision assembly is needed to ensure proper governor function for engine speed control.
The document provides assembly instructions for a governor in a 3306 engine used in a 235 excavator model. It describes 38 assembly steps requiring various tools. Key steps include installing races and bearings on the camshaft, assembling flyweights and carriers, installing springs and sleeves to apply preload, and inserting seals in housings using special tools. Precision assembly is needed to ensure proper governor function for engine speed control.
This document provides instructions for assembling the governor component of a Caterpillar 3306 engine. It includes 39 steps detailing how to install various parts like races, bearings, flyweights, springs, and housings. Tools required include retaining ring pliers, a spring clamp, and a driver group. Proper cleaning and lubrication of parts is emphasized. The assembly process involves installing individual components and subassemblies in the specified order and orientation.
The document provides instructions for removing a fuel injection pump from a Caterpillar 3304B or 3306B engine. It lists the required tools and gives warnings about containing fluids. The procedure involves removing bolts and a plate from the side of the fuel injection pump housing, inserting a timing pin, and using an extractor tool to remove the pump. Proper containment of fluids is emphasized.
This document provides assembly instructions for governors on Caterpillar 3304B and 3306B engines used in excavators. It details 27 steps to assemble parts like races, bearings, flyweights, carriers, dowels, springs, sleeves, pistons, valves, locks, bolts and seals. Special tools are required to install retaining rings, hold springs compressed, and set seals. Proper part cleaning, lubrication and alignment are emphasized to avoid contaminants and ensure correct assembly.
This document provides instructions for assembling the governor on a Caterpillar 3306 engine. It includes 39 steps detailing how to install various parts like races, bearings, flyweights, springs, sleeves, and housings. Tools required include retaining ring pliers, a spring clamp, and a driver group. Photos and diagrams accompany each step. The summary provides an overview of the governor assembly process without replicating the full content.
This document provides assembly instructions for governors on Caterpillar 3304B and 3306B engines used in excavators. It details 27 steps to assemble parts like races, bearings, flyweights, carriers, springs, sleeves, pistons, valves, levers, housings and seals. Tools include retaining ring pliers, spring clamps, driver groups and shield drivers. Clean oil is used to lubricate parts and ensure passages are clear.
This document provides assembly instructions for a governor in a 3306 engine used in a 235 excavator model. It involves 39 steps to assemble various governor components like carriers, flyweights, dashpots, pistons, sleeves, housings and seals. Special tools are required for some steps, and clean oil should be used to lubricate parts during assembly. Correct positioning of components like bolts, springs and collars is important for proper governor function.
The document provides assembly instructions for a governor in a 3306 engine used in a 235 excavator model. It describes 38 assembly steps requiring various tools. Key steps include installing races and bearings on the camshaft, assembling flyweights and carriers, installing springs and sleeves to apply preload, and inserting seals in housings using special tools. Precision assembly is needed to ensure proper governor function for engine speed control.
The document provides assembly instructions for a governor in a 3306 engine used in a 235 excavator model. It describes 38 assembly steps requiring various tools. Key steps include installing races and bearings on the camshaft, assembling flyweights and carriers, installing springs and sleeves to apply preload, and inserting seals in housings using special tools. Precision assembly is needed to ensure proper governor function for engine speed control.
This document provides instructions for assembling the governor component of a Caterpillar 3306 engine. It includes 39 steps detailing how to install various parts like races, bearings, flyweights, springs, and housings. Tools required include retaining ring pliers, a spring clamp, and a driver group. Proper cleaning and lubrication of parts is emphasized. The assembly process involves installing individual components and subassemblies in the specified order and orientation.
The document provides instructions for removing a fuel injection pump from a Caterpillar 3304B or 3306B engine. It lists the required tools and gives warnings about containing fluids. The procedure involves removing bolts and a plate from the side of the fuel injection pump housing, inserting a timing pin, and using an extractor tool to remove the pump. Proper containment of fluids is emphasized.
The document provides instructions for removing a fuel injection pump from a Caterpillar 3304B or 3306B engine. It lists the required tools and gives warnings about containing fluids. The procedure involves removing bolts and a plate from the side of the fuel injection pump housing, inserting a timing pin, and using an extractor tool to remove the pump. Proper containment of fluids is emphasized.
This document provides assembly instructions for a governor in a Caterpillar 3304 engine used in 215C and 219 excavators. It describes 39 steps to assemble various governor components like races, bearings, carriers, dowels, springs, sleeves, pistons, valves, levers, housings and seals. Special tools are required and parts must be kept clean with oil applied before assembly. Precise positioning of components is important, with notes to check part condition and ensure passages remain clear.
This document provides assembly instructions for a governor in a Caterpillar 3304 engine used in 215C and 219 excavators. It describes 39 steps to assemble various governor components like races, bearings, carriers, dowels, springs, sleeves, pistons, valves, levers, housings and seals. Special tools are required and parts must be kept clean with oil applied before assembly. Precise positioning of components is important, with notes to check part condition and ensure passages remain clear.
Caterpillar Cat 225 EXCAVATOR (Prefix 76U) Service Repair Manual (76U00694-01...xiapokang564341
This document provides instructions for disassembling and assembling the governor of a 225 EXCAVATOR model. It describes 34 steps to disassemble the governor and 28 steps to reassemble it. The disassembly process involves removing housing components, springs, levers, pins, and other internal parts. The assembly process describes installing these parts in reverse order and adjusting components like collars and stop screws. Precise tools are required and cleanliness is emphasized throughout to prevent contaminants from causing wear.
Caterpillar Cat 225 EXCAVATOR (Prefix 76U) Service Repair Manual (76U00694-01...hvy7sbkw8e
This document provides instructions for disassembling and assembling the governor of a 225 EXCAVATOR model. It outlines 34 steps to disassemble the governor and its components. This includes removing housing, springs, pins, plates, screws, seals, and other parts. It then outlines 31 steps for reassembling the governor, reversing the disassembly process and ensuring all parts are clean and lubricated before reinstalling. Precise positioning and proper tool usage is required for assembly.
Caterpillar Cat 225 EXCAVATOR (Prefix 76U) Service Repair Manual (76U00694-01...wenxian17880
This document provides instructions for disassembling and assembling the governor of a 225 EXCAVATOR model. It lists 34 steps for disassembly, removing parts like the fuel ratio control, housing, springs, levers, pins, and more. It then lists 23 steps for assembly, installing parts like races, bearings, springs, sleeves, pins, and torque control components in the reverse order of disassembly. Tools required include various drivers, pliers, and clamps. Cautions are provided to keep parts clean and check seals and gaskets when reassembling.
This document provides disassembly and assembly instructions for the governor of a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing over 30 individual parts in 17 steps for disassembly, and installing over 30 individual parts in 33 steps for assembly. Key parts that must be removed include the fuel injection pump housing, governor housing, torque control group, flyweight assembly and dashpot assembly.
This document provides disassembly and assembly instructions for the governor of a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing over 30 individual parts in 17 steps for disassembly, and installing over 30 individual parts in 33 steps for assembly. Key parts that must be removed include the fuel injection pump housing, governor housing, torque control group, flyweight assembly and dashpot assembly.
This document provides disassembly and assembly instructions for the governor component of a 3204 vehicular engine used in 953 track loaders. It describes removing and installing over 30 individual parts in 37 steps of disassembly and 33 steps of assembly. Key parts that must be removed include the fuel injection pump housing, governor housing, torque control group, flyweight assembly and dashpot assembly. Proper installation of parts is important to prevent issues like the riser being held in maximum fuel delivery.
Caterpillar cat 336 d l excavator (prefix mpl) service repair manual (mpl0000...fjskemdme
The document provides instructions for disassembling and assembling the piston pump of a 336D excavator. It describes removing over 50 individual parts in 22 steps, including bolts, seals, springs, housings, and hydraulic components. Proper tooling is required and safety precautions mentioned. Assembly follows the reverse order, adjusting shims and checking tolerances along the way.
Caterpillar cat 336 d excavator (prefix mpl) service repair manual (mpl00001 ...fjskemdme
The document provides instructions for disassembling and assembling the piston pump (hydraulic fan) used in Caterpillar 336D and 336D L excavators. The disassembly procedure involves removing 30 individual parts from the pump housing using various tools. The assembly procedure describes installing the parts in reverse order and adjusting clearances using dial indicators to ensure proper operation. Special care must be taken when working with spring-loaded parts to avoid injury.
Caterpillar cat 336 d l excavator (prefix mpl) service repair manual (mpl0000...fjskkkdmem
The document provides instructions for disassembling and assembling the piston pump of a 336D excavator. It describes removing over 50 individual parts in 22 steps, including bolts, seals, springs, housings, and hydraulic components. Proper tooling is required and safety precautions mentioned. Assembly follows the reverse order, adjusting shims and checking tolerances along the way.
Caterpillar cat 336 d excavator (prefix mpl) service repair manual (mpl00001 ...fjskkkdmem
The document provides instructions for disassembling and assembling the piston pump (hydraulic fan) used in Caterpillar 336D and 336D L excavators. The disassembly procedure involves removing 30 individual parts from the pump housing using various tools. The assembly procedure describes installing the parts in reverse order and adjusting clearances using dial indicators to ensure proper operation. Special care must be taken when working with spring-loaded parts to avoid injury.
Caterpillar Cat 336D L Excavator (Prefix MPL) Service Repair Manual (MPL00001...pwg56547003
The document provides instructions for disassembling and assembling the piston pump of an excavator. It details 22 steps for disassembly, removing components like bolts, seals, springs, and bearings. It then details 31 steps for assembly, including cleaning parts, installing bearings, seals, springs, and other components in the reverse order of disassembly. Safety warnings are provided to wear protective equipment when handling spring loaded parts.
Caterpillar Cat 336D L Excavator (Prefix MPL) Service Repair Manual (MPL00001...jdkskmdmdm
The document provides instructions for disassembling and assembling the piston pump of an excavator. It details 22 steps for disassembly, removing components like bolts, seals, springs, and bearings. It then details 31 steps for assembly, including cleaning parts, installing bearings, seals, springs, and other components in the reverse order of disassembly. Safety warnings are provided to wear protective equipment when handling spring loaded parts.
Caterpillar Cat 336D L Excavator (Prefix MPL) Service Repair Manual (MPL00001...ufs89eodkdmdm
The document provides instructions for disassembling and assembling the piston pump of an excavator. It details 22 steps for disassembly, removing components like bolts, seals, springs, and bearings. It then details 31 steps for assembly, including cleaning parts, installing bearings, seals, springs, and other components in the reverse order of disassembly. Safety warnings are provided to wear protective equipment when handling spring loaded parts.
Caterpillar Cat 336D L Excavator (Prefix MPL) Service Repair Manual (MPL00001...f8uesjdkdmdm
The document provides instructions for disassembling and assembling the piston pump of an excavator. It details 22 steps for disassembly, removing components like bolts, seals, springs, and bearings. It then details 31 steps for assembly, including cleaning parts, installing bearings, seals, springs, and other components in the reverse order of disassembly. Safety warnings are provided to wear protective equipment when handling spring loaded parts.
Caterpillar Cat 336D L Excavator (Prefix MPL) Service Repair Manual (MPL00001...f8sejdkdmdijd
The document provides instructions for disassembling and assembling the piston pump of an excavator. It details 22 steps for disassembly, removing components like bolts, seals, springs, and bearings. It then details 31 steps for assembly, including cleaning parts, installing bearings, seals, springs, and other components in the reverse order of disassembly. Safety warnings are provided to wear protective equipment when handling spring loaded parts.
Caterpillar Cat 336D L Excavator (Prefix MPL) Service Repair Manual (MPL00001...f7usuejkdkddm3
The document provides instructions for disassembling and assembling the piston pump of an excavator. It details 22 steps for disassembly, removing components like bolts, seals, springs, and bearings. It then details 31 steps for assembly, including cleaning parts, installing bearings, seals, springs, and other components in the reverse order of disassembly. Safety warnings are provided to wear protective equipment when handling spring loaded parts.
Caterpillar Cat 336D and 336D L Excavator (Prefix MPL) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for disassembling and assembling the piston pump of an excavator. It details 22 steps for disassembly, removing components like bolts, seals, springs, and bearings. It then details 31 steps for assembly, including cleaning parts, installing bearings, seals, springs, and other components in the reverse order of disassembly. Safety warnings are provided to wear protective equipment when handling spring loaded parts.
This document provides assembly instructions for a transmission in a 434E backhoe loader. It lists required tools and gives step-by-step instructions for assembling various transmission components, including the reverse shaft, input shaft, countershaft, and output shaft. Safety notes are included to warn of potential injury from improper assembly of spring-loaded parts.
The document provides instructions for removing and installing various components of a Caterpillar 992K wheel loader, including:
1) Removing and disassembling the rear power take-off, which involves using various tools to remove nuts, bearings, and other parts.
2) Instructions for reassembling the rear power take-off by installing bearings and other components in the reverse order of disassembly.
3) Procedures for removing and installing the vibration damper and pulley, which includes using guide studs and lifting equipment to handle the heavy components.
The document contains detailed step-by-step instructions along with illustrations to correctly perform maintenance on specific parts of the 992K
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The document provides instructions for removing a fuel injection pump from a Caterpillar 3304B or 3306B engine. It lists the required tools and gives warnings about containing fluids. The procedure involves removing bolts and a plate from the side of the fuel injection pump housing, inserting a timing pin, and using an extractor tool to remove the pump. Proper containment of fluids is emphasized.
This document provides assembly instructions for a governor in a Caterpillar 3304 engine used in 215C and 219 excavators. It describes 39 steps to assemble various governor components like races, bearings, carriers, dowels, springs, sleeves, pistons, valves, levers, housings and seals. Special tools are required and parts must be kept clean with oil applied before assembly. Precise positioning of components is important, with notes to check part condition and ensure passages remain clear.
This document provides assembly instructions for a governor in a Caterpillar 3304 engine used in 215C and 219 excavators. It describes 39 steps to assemble various governor components like races, bearings, carriers, dowels, springs, sleeves, pistons, valves, levers, housings and seals. Special tools are required and parts must be kept clean with oil applied before assembly. Precise positioning of components is important, with notes to check part condition and ensure passages remain clear.
Caterpillar Cat 225 EXCAVATOR (Prefix 76U) Service Repair Manual (76U00694-01...xiapokang564341
This document provides instructions for disassembling and assembling the governor of a 225 EXCAVATOR model. It describes 34 steps to disassemble the governor and 28 steps to reassemble it. The disassembly process involves removing housing components, springs, levers, pins, and other internal parts. The assembly process describes installing these parts in reverse order and adjusting components like collars and stop screws. Precise tools are required and cleanliness is emphasized throughout to prevent contaminants from causing wear.
Caterpillar Cat 225 EXCAVATOR (Prefix 76U) Service Repair Manual (76U00694-01...hvy7sbkw8e
This document provides instructions for disassembling and assembling the governor of a 225 EXCAVATOR model. It outlines 34 steps to disassemble the governor and its components. This includes removing housing, springs, pins, plates, screws, seals, and other parts. It then outlines 31 steps for reassembling the governor, reversing the disassembly process and ensuring all parts are clean and lubricated before reinstalling. Precise positioning and proper tool usage is required for assembly.
Caterpillar Cat 225 EXCAVATOR (Prefix 76U) Service Repair Manual (76U00694-01...wenxian17880
This document provides instructions for disassembling and assembling the governor of a 225 EXCAVATOR model. It lists 34 steps for disassembly, removing parts like the fuel ratio control, housing, springs, levers, pins, and more. It then lists 23 steps for assembly, installing parts like races, bearings, springs, sleeves, pins, and torque control components in the reverse order of disassembly. Tools required include various drivers, pliers, and clamps. Cautions are provided to keep parts clean and check seals and gaskets when reassembling.
This document provides disassembly and assembly instructions for the governor of a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing over 30 individual parts in 17 steps for disassembly, and installing over 30 individual parts in 33 steps for assembly. Key parts that must be removed include the fuel injection pump housing, governor housing, torque control group, flyweight assembly and dashpot assembly.
This document provides disassembly and assembly instructions for the governor of a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing over 30 individual parts in 17 steps for disassembly, and installing over 30 individual parts in 33 steps for assembly. Key parts that must be removed include the fuel injection pump housing, governor housing, torque control group, flyweight assembly and dashpot assembly.
This document provides disassembly and assembly instructions for the governor component of a 3204 vehicular engine used in 953 track loaders. It describes removing and installing over 30 individual parts in 37 steps of disassembly and 33 steps of assembly. Key parts that must be removed include the fuel injection pump housing, governor housing, torque control group, flyweight assembly and dashpot assembly. Proper installation of parts is important to prevent issues like the riser being held in maximum fuel delivery.
Caterpillar cat 336 d l excavator (prefix mpl) service repair manual (mpl0000...fjskemdme
The document provides instructions for disassembling and assembling the piston pump of a 336D excavator. It describes removing over 50 individual parts in 22 steps, including bolts, seals, springs, housings, and hydraulic components. Proper tooling is required and safety precautions mentioned. Assembly follows the reverse order, adjusting shims and checking tolerances along the way.
Caterpillar cat 336 d excavator (prefix mpl) service repair manual (mpl00001 ...fjskemdme
The document provides instructions for disassembling and assembling the piston pump (hydraulic fan) used in Caterpillar 336D and 336D L excavators. The disassembly procedure involves removing 30 individual parts from the pump housing using various tools. The assembly procedure describes installing the parts in reverse order and adjusting clearances using dial indicators to ensure proper operation. Special care must be taken when working with spring-loaded parts to avoid injury.
Caterpillar cat 336 d l excavator (prefix mpl) service repair manual (mpl0000...fjskkkdmem
The document provides instructions for disassembling and assembling the piston pump of a 336D excavator. It describes removing over 50 individual parts in 22 steps, including bolts, seals, springs, housings, and hydraulic components. Proper tooling is required and safety precautions mentioned. Assembly follows the reverse order, adjusting shims and checking tolerances along the way.
Caterpillar cat 336 d excavator (prefix mpl) service repair manual (mpl00001 ...fjskkkdmem
The document provides instructions for disassembling and assembling the piston pump (hydraulic fan) used in Caterpillar 336D and 336D L excavators. The disassembly procedure involves removing 30 individual parts from the pump housing using various tools. The assembly procedure describes installing the parts in reverse order and adjusting clearances using dial indicators to ensure proper operation. Special care must be taken when working with spring-loaded parts to avoid injury.
Caterpillar Cat 336D L Excavator (Prefix MPL) Service Repair Manual (MPL00001...pwg56547003
The document provides instructions for disassembling and assembling the piston pump of an excavator. It details 22 steps for disassembly, removing components like bolts, seals, springs, and bearings. It then details 31 steps for assembly, including cleaning parts, installing bearings, seals, springs, and other components in the reverse order of disassembly. Safety warnings are provided to wear protective equipment when handling spring loaded parts.
Caterpillar Cat 336D L Excavator (Prefix MPL) Service Repair Manual (MPL00001...jdkskmdmdm
The document provides instructions for disassembling and assembling the piston pump of an excavator. It details 22 steps for disassembly, removing components like bolts, seals, springs, and bearings. It then details 31 steps for assembly, including cleaning parts, installing bearings, seals, springs, and other components in the reverse order of disassembly. Safety warnings are provided to wear protective equipment when handling spring loaded parts.
Caterpillar Cat 336D L Excavator (Prefix MPL) Service Repair Manual (MPL00001...ufs89eodkdmdm
The document provides instructions for disassembling and assembling the piston pump of an excavator. It details 22 steps for disassembly, removing components like bolts, seals, springs, and bearings. It then details 31 steps for assembly, including cleaning parts, installing bearings, seals, springs, and other components in the reverse order of disassembly. Safety warnings are provided to wear protective equipment when handling spring loaded parts.
Caterpillar Cat 336D L Excavator (Prefix MPL) Service Repair Manual (MPL00001...f8uesjdkdmdm
The document provides instructions for disassembling and assembling the piston pump of an excavator. It details 22 steps for disassembly, removing components like bolts, seals, springs, and bearings. It then details 31 steps for assembly, including cleaning parts, installing bearings, seals, springs, and other components in the reverse order of disassembly. Safety warnings are provided to wear protective equipment when handling spring loaded parts.
Caterpillar Cat 336D L Excavator (Prefix MPL) Service Repair Manual (MPL00001...f8sejdkdmdijd
The document provides instructions for disassembling and assembling the piston pump of an excavator. It details 22 steps for disassembly, removing components like bolts, seals, springs, and bearings. It then details 31 steps for assembly, including cleaning parts, installing bearings, seals, springs, and other components in the reverse order of disassembly. Safety warnings are provided to wear protective equipment when handling spring loaded parts.
Caterpillar Cat 336D L Excavator (Prefix MPL) Service Repair Manual (MPL00001...f7usuejkdkddm3
The document provides instructions for disassembling and assembling the piston pump of an excavator. It details 22 steps for disassembly, removing components like bolts, seals, springs, and bearings. It then details 31 steps for assembly, including cleaning parts, installing bearings, seals, springs, and other components in the reverse order of disassembly. Safety warnings are provided to wear protective equipment when handling spring loaded parts.
Caterpillar Cat 336D and 336D L Excavator (Prefix MPL) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for disassembling and assembling the piston pump of an excavator. It details 22 steps for disassembly, removing components like bolts, seals, springs, and bearings. It then details 31 steps for assembly, including cleaning parts, installing bearings, seals, springs, and other components in the reverse order of disassembly. Safety warnings are provided to wear protective equipment when handling spring loaded parts.
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This document provides assembly instructions for a transmission in a 434E backhoe loader. It lists required tools and gives step-by-step instructions for assembling various transmission components, including the reverse shaft, input shaft, countershaft, and output shaft. Safety notes are included to warn of potential injury from improper assembly of spring-loaded parts.
The document provides instructions for removing and installing various components of a Caterpillar 992K wheel loader, including:
1) Removing and disassembling the rear power take-off, which involves using various tools to remove nuts, bearings, and other parts.
2) Instructions for reassembling the rear power take-off by installing bearings and other components in the reverse order of disassembly.
3) Procedures for removing and installing the vibration damper and pulley, which includes using guide studs and lifting equipment to handle the heavy components.
The document contains detailed step-by-step instructions along with illustrations to correctly perform maintenance on specific parts of the 992K
The document provides instructions for disassembling a transmission (power shift) from a 416E Backhoe Loader. It lists required tools and outlines 25 steps to remove the transmission, including draining fluids, disconnecting electrical and hydraulic connections, removing mounting hardware, and lifting the transmission off with a hydraulic jack. The transmission weighs approximately 255 kg (562 lb) and special care must be taken when handling it and containing any fluids.
This document provides instructions for removing and disassembling the transmission of a 416D Backhoe Loader. It outlines 14 steps to remove the transmission, which includes draining fluids, removing mounting bolts, and lowering the transmission. It then details disassembling the transmission into its major components, such as removing the front and rear output shafts, planetary gears, clutch packs, seals, and bearings. Proper tools and safety precautions are listed.
This document provides instructions for removing and installing the sliding frame and bearings on a 434E backhoe loader. The key steps include:
1. Removing the swing frame, swing cylinders, and hydraulic lines.
2. Using lifting devices to remove the lift cylinders, link assembly, sliding frame, and various mounting bars and blocks.
3. Using pullers and drivers to remove the thrust bearings and sliding bearings from the sliding frame.
4. Reversing the removal procedures to install the new bearings and reassemble the sliding frame and associated components. Special tools and low bearing temperatures are required for installation.
The document provides instructions for removing and installing the fuel transfer pump on a Caterpillar 322N excavator powered by a 3116 engine. It details removing the pump cover, spring, piston and seals. It also describes inspecting parts and lubricating them with oil during installation. Installation involves reversing the removal steps and ensuring proper alignment of components.
The document provides instructions for removing and installing final drive sprockets, travel brake valves, and travel motors on a 322-A excavator model. Key steps include separating the track assemblies, using tools to support heavy components like the sprocket while removing fasteners, cleaning mating surfaces, replacing seals, and torquing fasteners to the specified values. The process also requires draining oil from the final drive and hydraulic system before removing components.
This document provides instructions for disassembling the control valve (auxiliary) on a 322C excavator. It describes removing and disassembling various components of the control valve such as solenoid valves, line relief valves, fittings, seals, and spools. Cleanliness is emphasized to prevent contamination of hydraulic systems during disassembly and reassembly. Detailed illustrations and part numbers are provided for each step. Personal protective equipment is recommended when removing or releasing parts under spring pressure.
Caterpillar Cat 322 L EXCAVATOR (Prefix 4RM) Service Repair Manual Instant Do...udjkskdmmd
This document provides instructions for removing and installing a governor from a 322 L, 322 LN, and 322 N excavator powered by a 3116 engine. The removal procedure involves using special tools to disconnect linkages and tubes connecting the governor to the engine. Individual parts like O-rings and seals must be removed and replaced. The installation procedure specifies lubricating new seals and using tools to reconnect everything in the reverse order of removal. Special attention is given to properly adjusting the fuel setting after installing the new governor.
Caterpillar Cat 322C L Hydraulic Excavator (Prefix EMR) Service Repair Manual...udjkskdmmd
The document provides instructions for removing and installing various engine components on a Caterpillar 3126B engine, including:
- Removing and installing the crankshaft vibration damper and pulley.
- Removing the crankshaft front seal.
- Installing the crankshaft front seal.
- Removing and installing the front cover.
- Removing and installing the front housing.
The summaries provide the high level steps for removing and installing the listed components from the 3126B engine in 3 sentences or less per the request.
The document provides instructions for removing and installing various components on a M317D2 Wheeled Excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, then installing bolts and spacers.
- Removing the hydraulic oil filter by taking off the cover, O-ring, and retainer, then removing the filter.
- Installing the hydraulic oil filter by reversing the removal steps.
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- Installing the hydraulic tank by
This document provides instructions for removing and installing various engine components on a Caterpillar 993K wheel loader, including:
- Inlet and exhaust valves, guides, and seat inserts
- Engine oil filter base
- Engine oil cooler
The procedures describe using various tools to remove parts like the cylinder head, valves, guides, filters, hoses, and the oil cooler assembly. Installation is generally the reverse of removal, with instructions to clean parts, apply sealant or lubricant, and torque fasteners to the specified values. Safety notices warn of spring hazards and keeping parts clean to prevent wear.
This document provides instructions for removing and installing various components of the rear power take-off (RPTO) and vibration damper on a 993K wheel loader. It describes in detail how to disassemble the RPTO by removing nuts, bearings, and gears. It then explains the reverse process to assemble the RPTO. Separate sections provide procedures for installing the RPTO and removing/installing the vibration damper and pulley, including the use of various tools. Detailed illustrations accompany each step.
This document provides instructions for disassembling and assembling the parking brake on a Caterpillar 993K Wheel Loader. It describes removing 16 different components of the parking brake including pistons, springs, discs, plates, and housings. Detailed illustrations and torque specifications are provided for each step of disassembly and assembly. Tools required include a slide hammer, puller, driver group, link brackets, lever puller hoist, and sealant. Personnel safety warnings and proper procedures are noted throughout.
The document provides instructions for disassembling and assembling the torque converter of a 966F wheel loader. It describes 31 steps to disassemble the various components of the torque converter including removing housing bolts, gears, bearings, seals, and other parts. It then describes 26 steps for reassembling the torque converter components in reverse order, noting specific alignment and torque specifications. The overall document provides detailed technical instructions for maintenance personnel to fully disassemble and reassemble the machine's torque converter.
The document provides instructions for disassembling and assembling the service brake on a Caterpillar 993K wheel loader. The disassembly procedure involves removing reaction plates, discs, springs, pistons, seals and other brake components. The assembly procedure describes installing these components in reverse order and applying grease and torques as specified. Safety precautions are provided to prevent injury from spring forces.
The document provides instructions for servicing components of a Caterpillar 3306 engine, including:
- Installing and removing fuel injection nozzles
- Disassembling and assembling the fuel ratio control
- Removing and installing the fuel shutoff solenoid
The instructions include diagrams illustrating the components and numbered steps for disassembly, cleaning, inspection, and reassembly of the parts. Precautions are provided to keep parts clean and contain fluids.
This document provides instructions for disassembling and assembling the rear axle carrier, hubs, and brakes of an M318F wheeled excavator. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing components like the carrier housing, planetary gears, and brake discs, and installing components like the thrust washer, carrier gear, and retaining rings. The instructions aim to properly remove and replace these components while containing fluids and following safety procedures.
This document provides instructions for disassembling and assembling the swing drive of a M325C MH wheeled excavator. It lists 31 steps for disassembly, removing components like the cover, carrier assembly, gears, shafts, and seals. It then lists 35 steps for assembly, installing these components in reverse order along with tools needed and special instructions. Precautions are given to contain fluids, clean parts thoroughly, and use lifting devices due to component weights up to 310 kg.
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Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
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Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Ever been troubled by the blinking sign and didn’t know what to do?
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Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
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Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
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This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 235 EXCAVATOR 32K
Configuration: 235 EXCAVATOR 32K02679-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i01111261
Governor - Assemble
SMCS - 1264-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1855 Retaining Ring Pliers 1
B 6V-2163 Spring Clamp 1
C 1P-0510 Driver Group 1
D 6V-2054 Shield Driver 1
Note: Put clean engine oil on all parts before assembly. Ensure that all of the oil passages are
clear.
Note: Check the condition of the gaskets and the O-ring seals. If the gaskets, the seals, or any
parts are worn or damaged, use new parts for replacement.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g00453799
1. Install one race (1), bearing (2) and the other race (1) on the camshaft in the fuel injection
pump housing.
Illustration 2 g00453801
2. Put flyweights (4) in position on carrier (3) and install the dowels in order to hold the
flyweights in place. The flyweights must move freely on the dowels.
Illustration 3 g00453802
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4. 3. Install dowel (5) in governor shaft (6) and install the governor shaft in the carrier (3) .
Illustration 4 g00459340
4. Put carrier (3) in position and install bolts (7) .
Illustration 5 g00459410
5. Install race (9), bearing (10) and race (9). Use Tool (A) in order to install ring (8) on riser
(11) .
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5. Illustration 6 g00459411
6. Install riser (11) .
Illustration 7 g00459414
7. Assemble the dashpot, as follows:
a. Install spring (13) on seat (12) and install seat (14) in spring (13) .
b. Put spool (15) and ring (16) in position on seat (14) and use Tool (A) in order to
install snap ring (17) .
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6. Illustration 8 g00459416
8. Install dashpot assembly (19). Install ring (18) in the lower groove in the governor shaft.
Illustration 9 g00459419
9. Install sleeve (20), spring (22), sleeve (20) and bearing (21) .
Note: Spring (22) is used in order to put a preload on the thrust bearing on the camshaft in
the fuel injection pump housing.
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7. Illustration 10 g00459421
10. Use Tool (B) in order to hold spring (22) compressed and install ring (23) in the groove in
the governor shaft. Remove Tool (B) .
Illustration 11 g00459423
11. Put lever (33) in position on the governor servo and install pin (32) in order to hold the lever
in place. Use a hammer and a chisel in order to move the metal (stake) at four places that are
spread apart 90 degrees. Perform this procedure on the outside surface on both legs of the
governor servo. This helps to hold pin (32) in place.
12. Install the O-ring seal on sleeve (25). Install piston (26) and sleeve (25) .
13. Install valve (24) .
14. Install one lockring (27) in the groove near the center of valve (24). Put sleeve (28), link
spring (29) and seat (30) in position on valve (24) and install second lockring (31) .
Illustration 12 g00454273
15. Put the governor servo in position on the fuel injection pump housing with piston (34) that
is engaged over rack control sleeve (35) and install the bolts that hold the rack control
sleeve in place.
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8. Illustration 13 g00591527
3304B engine
Note: The 3304B engine has one stop screw (36) and one locknut (38).
Illustration 14 g00454274
3306B
16. If the stop screws were removed, install two stop screws (36) in collar (37), as shown.
Install locknuts (38) .
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9. Illustration 15 g00454275
17. Install bolt (41) in block (42), as shown. Install spring (40) on bolt (41), as shown. Put collar
(37) in position on bolt (41) with the hole in the collar in alignment with the notch in bolt
(41) and install bolt (39) in order to hold the collar in place.
Illustration 16 g00454428
Illustration 17 g00459548
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10. 18. Put block (42) in position on housing (43). Align the holes in block (42) with the dowels.
Tighten two bolts (44) .
Illustration 18 g00590080
3304B torque control
19. Assemble the torque control on the 3304B engine. Install retainer (51), two bars (49), spacer
(50), contact (46), and insulator (45) in position on bolts (52) .
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11. Illustration 19 g00454429
20. Assemble the torque control on the 3306B, as follows:
a. Install spring (48), spacer (47), contact (46) and spacer (50) on insulator (45), as
shown.
b. Install retainer (51) and bar (49) on bolts (52) .
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12. Illustration 20 g00459552
21. Put torque control (53) in position on block (40). Install bolts (54) .
Illustration 21 g00454442
Note: When housing (43) is installed on the fuel injection pump housing, the flange on bolt
(38) must be behind the dashpot. If housing (43) is installed with the flange on bolt (38) on
the wrong side of the dashpot, the riser in the governor will be held in the maximum fuel
delivery position.
22. Install gasket (56) on the fuel injection pump housing. Put housing (43) in position on the
fuel injection pump housing with bolt (38) behind the dashpot, as shown. Install bolts (55)
that hold housing (43) in place.
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13. Illustration 22 g00459558
23. Use Tool (C) in order to install lip type seal (57) in the outer governor housing with the lip
inward.
24. Install adjustment screw (58) and the locknut for the high idle adjustment.
Illustration 23 g00459560
25. Install check valve (59) .
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14. Illustration 24 g00459562
26. Put lever (60) in position, as shown. Install shaft (61) .
Illustration 25 g00459564
27. Put the gasket and shutoff solenoid (62) in position and install two bolts (63) .
28. Put the gasket and cover (64) in position and install two bolts (65) .
29. Install body (66) and contact (67) .
30. Put the O-ring seal on adapter (68) and put the coupling and adapter (68) in position. Install
two bolts (69) .
Illustration 26 g00459590
31. Install spring (70) in shaft assembly (71). Install pin (72) in shaft assembly (71). The tip of
pin (72) should be engaged in the hole in spring (70). Install pin (73) in shaft assembly (71)
in order to hold pin (72) in place.
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15. Illustration 27 g00459593
32. Put stop (76) and plates (74) in position on shaft assembly (71) and install pins (75). Install
snap rings (77) .
Illustration 28 g00459595
33. Put levers (79) and (78) in position in the housing, as shown. Install shaft assembly (71) .
Illustration 29 g00459596
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16. 34. Install low idle adjustment screw (81) and the locknut. Install spring (80) in the hole in the
shaft assembly and in the housing.
Illustration 30 g00454486
35. Use Tool (C) in order to install lip type seal (82) in cover (83) with the lip, as shown. Install
the seal so that the seal is 2.0 ± 1.5 mm (.08 ± .06 inch) below the surface of the cover.
Illustration 31 g00459597
36. Put the gasket and cover (83) in position on the housing and install six bolts (84) .
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17. Illustration 32 g00459598
Note: Ensure that seat (85) and spring (86) are on top of lever (79). These parts must be
kept in this position when housing (87) is put in position on the inner governor housing.
37. Install seat (85) and spring (86) on the guide in the housing.
Illustration 33 g00459600
38. Put the gasket and housing (88) in position on the inner governor housing and install six
bolts (87) and two bolts (89) .
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18. Illustration 34 g00459667
39. Install fuel ratio control (90) onto governor (91) .
40. Make the governor adjustments. Refer to the Testing and Adjusting, "Fuel System" topic for
more information on governor adjustments.
End By: Install the fuel injection pump housing and the governor. Refer to the Disassembly and
Assembly, "Fuel Injection Pump Housing and Governor - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Sep 26 09:03:07 UTC+0800 2019
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19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 235 EXCAVATOR 32K
Configuration: 235 EXCAVATOR 32K02679-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00893695
Fuel Injection Pump - Remove
SMCS - 1251-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 8T-5287 Wrench 1
B 6V-4186 Fuel Pump Timing Pin 1
C 8S-2244 Pump Extractor 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the machine. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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20. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide", for tools and supplies suitable to collect and contain
fluids in Caterpillar machines.
Dispose of all fluids according to local regulations and mandates.
1. Remove the bolts and the plate from the side of the fuel injection pump housing.
Illustration 1 g00455790
2. Install Tool (B) in the fuel injection pump housing. Move the fuel rack until Tool (B) can be
installed in order to hold the fuel rack in the center position for removing the fuel injection
pumps.
3. Use Tool (A) in order to remove bushing (1) .
4. Remove the O-ring seal from the fuel injection pump housing.
Illustration 2 g00455791
5. Install Tool (C) on the bonnet and remove the fuel injection pump.
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21. Illustration 3 g00455792
6. Remove spacer (2) .
Note: Keep spacers (2) and the fuel injection pump together and identify spacers (2) with
the location in the fuel injection pump housing.
7. Perform Steps 3 through 6 in order to remove the other fuel injection pumps.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Sep 26 09:04:03 UTC+0800 2019
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22. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 235 EXCAVATOR 32K
Configuration: 235 EXCAVATOR 32K02679-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00894023
Fuel Injection Pump - Disassemble
SMCS - 1251-015
Disassembly Procedure
Start By:
A. Remove the fuel injection pumps. Refer to Disassembly and Assembly, "Fuel Injection
Pump - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
When the fuel injection pumps are disassembled, handle the parts
carefully. Do not damage the surfaces of the plungers, the barrels and
the bonnets. Any scratches will cause leakage inside the fuel injection
pump. The plunger and the barrel for each pump are made as a set. Do
not intermix the plunger of one pump in the barrel of another pump. If
one part is worn, install a completely new plunger and barrel assembly.
Be careful when placing the plunger into the bore of the barrel.
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