The document provides assembly instructions for a governor in a 3306 engine used in a 235 excavator model. It describes 38 assembly steps requiring various tools. Key steps include installing races and bearings on the camshaft, assembling flyweights and carriers, installing springs and sleeves to apply preload, and inserting seals in housings using special tools. Precision assembly is needed to ensure proper governor function for engine speed control.
This document provides instructions for assembling the governor component of a Caterpillar 3306 engine. It includes 39 steps detailing how to install various parts like races, bearings, flyweights, springs, and housings. Tools required include retaining ring pliers, a spring clamp, and a driver group. Proper cleaning and lubrication of parts is emphasized. The assembly process involves installing individual components and subassemblies in the specified order and orientation.
This document provides assembly instructions for governors on Caterpillar 3304B and 3306B engines used in excavators. It details 27 steps to assemble parts like races, bearings, flyweights, carriers, dowels, springs, sleeves, pistons, valves, locks, bolts and seals. Special tools are required to install retaining rings, hold springs compressed, and set seals. Proper part cleaning, lubrication and alignment are emphasized to avoid contaminants and ensure correct assembly.
Caterpillar cat 323 d2 l excavator (prefix flc) service repair manual (flc000...fusjejkdkmse
This document provides instructions for disassembling and assembling the travel motor of a 323D2 L excavator. The disassembly process involves 27 steps to remove components such as the head, barrel assembly, piston guide, brake piston, and shaft assembly. The assembly process describes 25 steps and requires applying clean oil and ensuring components like the cam plate and keys are correctly installed. Special tools and cautions are noted to properly complete the work.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix ygb) service repair ...fisjejfskemmd
The document provides instructions for disassembling the final drive and travel motor of a 305.5E Mini Hydraulic Excavator. It lists 38 steps to remove parts like gears, bearings, springs, seals, and other components. Tools required include a crossblock, retaining ring pliers, bearing puller, and two spanner wrenches. Detailed illustrations accompany each step to show how to remove each part in the proper order. Safety warnings are included to remind technicians to wear protective equipment when releasing spring forces.
The document provides instructions for removing the fuel injection pump from a 320D2 excavator. Key steps include:
1) Locking the crankshaft and camshaft using special tools to prevent rotation.
2) Disconnecting the fuel lines and capping the open ports.
3) Removing the fuel pump gear and loosening the locking screw to separate the pump from the engine.
Caterpillar cat 323 d2 l excavator (prefix pjp) service repair manual (pjp000...fusjejkdkmse
This document provides instructions for disassembling and assembling the travel motor of a 323D2 L excavator. The disassembly process includes 27 steps to remove components like the head, barrel assembly, brake piston, and shaft. The assembly process describes 23 steps and includes precautions to ensure correct installation of components like the cam plate, piston shoe assemblies, and seals. Special tools may be required and clean hydraulic oil should be applied to sliding surfaces during reassembly.
Caterpillar cat 323 d2 l excavator (prefix ycr) service repair manual (ycr000...fusjejkdkmse
The document provides step-by-step instructions for disassembling and assembling the travel motor of a 323D2 L excavator. It lists 27 steps for disassembly, removing components like the head, check valves, fittings, seals, piston guide, barrel assembly, and shaft assembly. It then lists 26 steps for assembly, reinstalling these components in reverse order and ensuring proper alignment of parts. Special care must be taken with components like the cam plate and keys to avoid damage during assembly.
Caterpillar cat 305.5 d mini excavator (prefix flz) service repair manual (fl...fikskkdmmd1
The document provides instructions for removing the hydraulic tank from a 305.5D mini excavator. It instructs the technician to first remove the main control valve. It then lists the specific hoses, tubes, and connections that must be disconnected from the tank. Finally, it instructs using lifting brackets to detach the hydraulic tank from the excavator frame. The goal is to remove the tank while containing any spilled fluids.
This document provides instructions for assembling the governor component of a Caterpillar 3306 engine. It includes 39 steps detailing how to install various parts like races, bearings, flyweights, springs, and housings. Tools required include retaining ring pliers, a spring clamp, and a driver group. Proper cleaning and lubrication of parts is emphasized. The assembly process involves installing individual components and subassemblies in the specified order and orientation.
This document provides assembly instructions for governors on Caterpillar 3304B and 3306B engines used in excavators. It details 27 steps to assemble parts like races, bearings, flyweights, carriers, dowels, springs, sleeves, pistons, valves, locks, bolts and seals. Special tools are required to install retaining rings, hold springs compressed, and set seals. Proper part cleaning, lubrication and alignment are emphasized to avoid contaminants and ensure correct assembly.
Caterpillar cat 323 d2 l excavator (prefix flc) service repair manual (flc000...fusjejkdkmse
This document provides instructions for disassembling and assembling the travel motor of a 323D2 L excavator. The disassembly process involves 27 steps to remove components such as the head, barrel assembly, piston guide, brake piston, and shaft assembly. The assembly process describes 25 steps and requires applying clean oil and ensuring components like the cam plate and keys are correctly installed. Special tools and cautions are noted to properly complete the work.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix ygb) service repair ...fisjejfskemmd
The document provides instructions for disassembling the final drive and travel motor of a 305.5E Mini Hydraulic Excavator. It lists 38 steps to remove parts like gears, bearings, springs, seals, and other components. Tools required include a crossblock, retaining ring pliers, bearing puller, and two spanner wrenches. Detailed illustrations accompany each step to show how to remove each part in the proper order. Safety warnings are included to remind technicians to wear protective equipment when releasing spring forces.
The document provides instructions for removing the fuel injection pump from a 320D2 excavator. Key steps include:
1) Locking the crankshaft and camshaft using special tools to prevent rotation.
2) Disconnecting the fuel lines and capping the open ports.
3) Removing the fuel pump gear and loosening the locking screw to separate the pump from the engine.
Caterpillar cat 323 d2 l excavator (prefix pjp) service repair manual (pjp000...fusjejkdkmse
This document provides instructions for disassembling and assembling the travel motor of a 323D2 L excavator. The disassembly process includes 27 steps to remove components like the head, barrel assembly, brake piston, and shaft. The assembly process describes 23 steps and includes precautions to ensure correct installation of components like the cam plate, piston shoe assemblies, and seals. Special tools may be required and clean hydraulic oil should be applied to sliding surfaces during reassembly.
Caterpillar cat 323 d2 l excavator (prefix ycr) service repair manual (ycr000...fusjejkdkmse
The document provides step-by-step instructions for disassembling and assembling the travel motor of a 323D2 L excavator. It lists 27 steps for disassembly, removing components like the head, check valves, fittings, seals, piston guide, barrel assembly, and shaft assembly. It then lists 26 steps for assembly, reinstalling these components in reverse order and ensuring proper alignment of parts. Special care must be taken with components like the cam plate and keys to avoid damage during assembly.
Caterpillar cat 305.5 d mini excavator (prefix flz) service repair manual (fl...fikskkdmmd1
The document provides instructions for removing the hydraulic tank from a 305.5D mini excavator. It instructs the technician to first remove the main control valve. It then lists the specific hoses, tubes, and connections that must be disconnected from the tank. Finally, it instructs using lifting brackets to detach the hydraulic tank from the excavator frame. The goal is to remove the tank while containing any spilled fluids.
Caterpillar cat 315 d l excavator (prefix cjn) service repair manual (cjn0000...fjsekdmmeed
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly that include removing bolts, seals, plates, and other components. It then lists 26 steps for assembly, which involves cleaning components, applying seals and lubricants, and reinstalling components in reverse order of disassembly. Special care must be taken to align parts properly and not damage surfaces.
This document provides instructions for disassembling and assembling the swing and track motors of a 245 Excavator model. It describes in detail removing over 30 individual parts including the swing motor, track motors, pump head, body, barrel, pistons, drive plate, bearings and seals. Reassembly requires cleaning all parts, applying oil, pressing in bearing cups, heating and installing bearing cones, inserting the joint assembly and drive plate pins, and applying specified forces during assembly. Precise part identification and placement is required to correctly reassemble the motors.
Caterpillar cat 315 d l excavator (prefix jha) service repair manual (jha0000...fjsekdmmeed
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly that include removing the head, check valves, fittings, brake piston, friction plates, and other components. It then lists 26 steps for assembly that describe cleaning and installing components like the shaft assembly, cam plate, barrel assembly, brake piston, and seals in the reverse order of disassembly. Precise alignment of parts and use of identification marks are emphasized to ensure correct reassembly.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
Caterpillar cat 318 c excavator (prefix dah) service repair manual (dah00001 ...fjskekdmjekm
This document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists the required tools and presents 31 steps for disassembly, including draining fluids, separating housing components, and removing internal gears, shafts, seals, and bearings. The 27 steps for assembly describe installing these same parts in reverse order, with notes on cleaning, replacing seals and O-rings, and proper bearing installation techniques.
Caterpillar cat 323 d l excavator (prefix sdc) service repair manual (sdc0000...fjskksmem
The document provides step-by-step instructions for disassembling and assembling a travel motor. It begins with disassembly instructions, listing 27 steps to remove components such as the head, check valves, fittings, seals, brake piston, plates, and shaft. It then provides assembly instructions in 25 steps, listing the components to be installed in reverse order, and noting to clean parts and apply oil or seals at various steps. Precise positioning and alignment of parts is emphasized to ensure proper reassembly.
The document provides instructions for removing and installing a fuel injection pump on a 320DL excavator with a C6.4 engine. It describes:
1) Removing components like hoses, tubes, brackets and gears to access the fuel injection pump.
2) Using identification marks and tooling to properly align gears during removal and installation.
3) Cleaning components thoroughly before installation to prevent contamination.
4) Installing the fuel injection pump by reversing the removal steps and ensuring proper torque of fasteners.
Caterpillar cat 318 d2 l excavator (prefix xah) service repair manual (xah000...fjskekdmjekm
This document provides instructions for disassembling and assembling the travel motor of a 318D2 L excavator. The disassembly process involves removing 27 different components from the travel motor in a specific sequence. The assembly process reverses the disassembly steps and provides additional warnings to ensure proper installation of components like the cam plate. Precise alignment of parts is critical for correct function of the travel motor.
This document provides assembly instructions for a governor in a Caterpillar 3306 engine used in an excavator model 235. It describes 38 assembly steps involving over 80 individual parts. Key steps include installing races and bearings on the camshaft, assembling flyweights and carriers, installing springs and sleeves to apply proper preloads, and inserting seals with the correct orientation. Precision is required to ensure all parts are clean and positioned properly during reassembly.
This document provides instructions for removing a fuel injection pump from a Caterpillar 3304B or 3306B engine. It begins by listing the required tools. The removal procedure instructs the technician to first install a timing pin in the fuel injection pump housing to hold the fuel rack in the center position. Then a pump extractor tool is used to remove the fuel injection pump from the housing. Precautions are given to keep parts clean and contain fluids during the repair.
This document provides instructions for assembling the governor on a Caterpillar 3306 engine. It includes 39 steps detailing how to install various parts like races, bearings, flyweights, springs, sleeves, and housings. Tools required include retaining ring pliers, a spring clamp, and a driver group. Photos and diagrams accompany each step. The summary provides an overview of the governor assembly process without replicating the full content.
This document provides assembly instructions for governors on Caterpillar 3304B and 3306B engines used in excavators. It details 27 steps to assemble parts like races, bearings, flyweights, carriers, springs, sleeves, pistons, valves, levers, housings and seals. Tools include retaining ring pliers, spring clamps, driver groups and shield drivers. Clean oil is used to lubricate parts and ensure passages are clear.
The document provides instructions for removing a fuel injection pump from a Caterpillar 3304B or 3306B engine. It lists the required tools and gives warnings about containing fluids. The procedure involves removing bolts and a plate from the side of the fuel injection pump housing, inserting a timing pin, and using an extractor tool to remove the pump. Proper containment of fluids is emphasized.
The document provides instructions for removing a fuel injection pump from a Caterpillar 3304B or 3306B engine. It lists the required tools and gives warnings about containing fluids. The procedure involves removing bolts and a plate from the side of the fuel injection pump housing, inserting a timing pin, and using an extractor tool to remove the pump. Proper containment of fluids is emphasized.
This document provides assembly instructions for a governor in a Caterpillar 3304 engine used in 215C and 219 excavators. It describes 39 steps to assemble various governor components like races, bearings, carriers, dowels, springs, sleeves, pistons, valves, levers, housings and seals. Special tools are required and parts must be kept clean with oil applied before assembly. Precise positioning of components is important, with notes to check part condition and ensure passages remain clear.
This document provides assembly instructions for a governor in a Caterpillar 3304 engine used in 215C and 219 excavators. It describes 39 steps to assemble various governor components like races, bearings, carriers, dowels, springs, sleeves, pistons, valves, levers, housings and seals. Special tools are required and parts must be kept clean with oil applied before assembly. Precise positioning of components is important, with notes to check part condition and ensure passages remain clear.
Caterpillar Cat 225 EXCAVATOR (Prefix 76U) Service Repair Manual (76U00694-01...xiapokang564341
This document provides instructions for disassembling and assembling the governor of a 225 EXCAVATOR model. It describes 34 steps to disassemble the governor and 28 steps to reassemble it. The disassembly process involves removing housing components, springs, levers, pins, and other internal parts. The assembly process describes installing these parts in reverse order and adjusting components like collars and stop screws. Precise tools are required and cleanliness is emphasized throughout to prevent contaminants from causing wear.
Caterpillar Cat 225 EXCAVATOR (Prefix 76U) Service Repair Manual (76U00694-01...hvy7sbkw8e
This document provides instructions for disassembling and assembling the governor of a 225 EXCAVATOR model. It outlines 34 steps to disassemble the governor and its components. This includes removing housing, springs, pins, plates, screws, seals, and other parts. It then outlines 31 steps for reassembling the governor, reversing the disassembly process and ensuring all parts are clean and lubricated before reinstalling. Precise positioning and proper tool usage is required for assembly.
Caterpillar Cat 225 EXCAVATOR (Prefix 76U) Service Repair Manual (76U00694-01...wenxian17880
This document provides instructions for disassembling and assembling the governor of a 225 EXCAVATOR model. It lists 34 steps for disassembly, removing parts like the fuel ratio control, housing, springs, levers, pins, and more. It then lists 23 steps for assembly, installing parts like races, bearings, springs, sleeves, pins, and torque control components in the reverse order of disassembly. Tools required include various drivers, pliers, and clamps. Cautions are provided to keep parts clean and check seals and gaskets when reassembling.
This document provides instructions for disassembling and assembling the governor of a 3304B or 3306B engine. It describes 34 steps to disassemble the governor and 23 steps to reassemble it. Various tools are required including retaining ring pliers, a spring clamp, driver group, and shield driver. Precautions are given to keep all parts clean and ensure oil passages are clear.
Caterpillar Cat 225 EXCAVATOR (Prefix 76U) Service Repair Manual (76U00694-01...fjskemmd4r
This document provides instructions for disassembling and assembling the governor of a Caterpillar 3304B or 3306B engine. It outlines 34 steps to disassemble the governor and 28 steps to reassemble it. Various tools are required including retaining ring pliers, spring clamps, drivers and shields. Precise parts removal and installation is described, paying attention to cleaning, lubricating and correctly orienting each component.
Caterpillar Cat 225 EXCAVATOR (Prefix 76U) Service Repair Manual (76U00694-01...gen78guozun
This document provides instructions for disassembling and assembling the governor of a Caterpillar 3304B or 3306B engine. It outlines 34 steps to disassemble the governor and 28 steps to reassemble it. Various tools are required including retaining ring pliers, spring clamps, drivers and shields. Precise parts removal and installation is described along with cleaning and inspection of components. Proper lubrication and torque specifications are noted to be followed.
Caterpillar cat 315 d l excavator (prefix cjn) service repair manual (cjn0000...fjsekdmmeed
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly that include removing bolts, seals, plates, and other components. It then lists 26 steps for assembly, which involves cleaning components, applying seals and lubricants, and reinstalling components in reverse order of disassembly. Special care must be taken to align parts properly and not damage surfaces.
This document provides instructions for disassembling and assembling the swing and track motors of a 245 Excavator model. It describes in detail removing over 30 individual parts including the swing motor, track motors, pump head, body, barrel, pistons, drive plate, bearings and seals. Reassembly requires cleaning all parts, applying oil, pressing in bearing cups, heating and installing bearing cones, inserting the joint assembly and drive plate pins, and applying specified forces during assembly. Precise part identification and placement is required to correctly reassemble the motors.
Caterpillar cat 315 d l excavator (prefix jha) service repair manual (jha0000...fjsekdmmeed
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly that include removing the head, check valves, fittings, brake piston, friction plates, and other components. It then lists 26 steps for assembly that describe cleaning and installing components like the shaft assembly, cam plate, barrel assembly, brake piston, and seals in the reverse order of disassembly. Precise alignment of parts and use of identification marks are emphasized to ensure correct reassembly.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
Caterpillar cat 318 c excavator (prefix dah) service repair manual (dah00001 ...fjskekdmjekm
This document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists the required tools and presents 31 steps for disassembly, including draining fluids, separating housing components, and removing internal gears, shafts, seals, and bearings. The 27 steps for assembly describe installing these same parts in reverse order, with notes on cleaning, replacing seals and O-rings, and proper bearing installation techniques.
Caterpillar cat 323 d l excavator (prefix sdc) service repair manual (sdc0000...fjskksmem
The document provides step-by-step instructions for disassembling and assembling a travel motor. It begins with disassembly instructions, listing 27 steps to remove components such as the head, check valves, fittings, seals, brake piston, plates, and shaft. It then provides assembly instructions in 25 steps, listing the components to be installed in reverse order, and noting to clean parts and apply oil or seals at various steps. Precise positioning and alignment of parts is emphasized to ensure proper reassembly.
The document provides instructions for removing and installing a fuel injection pump on a 320DL excavator with a C6.4 engine. It describes:
1) Removing components like hoses, tubes, brackets and gears to access the fuel injection pump.
2) Using identification marks and tooling to properly align gears during removal and installation.
3) Cleaning components thoroughly before installation to prevent contamination.
4) Installing the fuel injection pump by reversing the removal steps and ensuring proper torque of fasteners.
Caterpillar cat 318 d2 l excavator (prefix xah) service repair manual (xah000...fjskekdmjekm
This document provides instructions for disassembling and assembling the travel motor of a 318D2 L excavator. The disassembly process involves removing 27 different components from the travel motor in a specific sequence. The assembly process reverses the disassembly steps and provides additional warnings to ensure proper installation of components like the cam plate. Precise alignment of parts is critical for correct function of the travel motor.
This document provides assembly instructions for a governor in a Caterpillar 3306 engine used in an excavator model 235. It describes 38 assembly steps involving over 80 individual parts. Key steps include installing races and bearings on the camshaft, assembling flyweights and carriers, installing springs and sleeves to apply proper preloads, and inserting seals with the correct orientation. Precision is required to ensure all parts are clean and positioned properly during reassembly.
This document provides instructions for removing a fuel injection pump from a Caterpillar 3304B or 3306B engine. It begins by listing the required tools. The removal procedure instructs the technician to first install a timing pin in the fuel injection pump housing to hold the fuel rack in the center position. Then a pump extractor tool is used to remove the fuel injection pump from the housing. Precautions are given to keep parts clean and contain fluids during the repair.
This document provides instructions for assembling the governor on a Caterpillar 3306 engine. It includes 39 steps detailing how to install various parts like races, bearings, flyweights, springs, sleeves, and housings. Tools required include retaining ring pliers, a spring clamp, and a driver group. Photos and diagrams accompany each step. The summary provides an overview of the governor assembly process without replicating the full content.
This document provides assembly instructions for governors on Caterpillar 3304B and 3306B engines used in excavators. It details 27 steps to assemble parts like races, bearings, flyweights, carriers, springs, sleeves, pistons, valves, levers, housings and seals. Tools include retaining ring pliers, spring clamps, driver groups and shield drivers. Clean oil is used to lubricate parts and ensure passages are clear.
The document provides instructions for removing a fuel injection pump from a Caterpillar 3304B or 3306B engine. It lists the required tools and gives warnings about containing fluids. The procedure involves removing bolts and a plate from the side of the fuel injection pump housing, inserting a timing pin, and using an extractor tool to remove the pump. Proper containment of fluids is emphasized.
The document provides instructions for removing a fuel injection pump from a Caterpillar 3304B or 3306B engine. It lists the required tools and gives warnings about containing fluids. The procedure involves removing bolts and a plate from the side of the fuel injection pump housing, inserting a timing pin, and using an extractor tool to remove the pump. Proper containment of fluids is emphasized.
This document provides assembly instructions for a governor in a Caterpillar 3304 engine used in 215C and 219 excavators. It describes 39 steps to assemble various governor components like races, bearings, carriers, dowels, springs, sleeves, pistons, valves, levers, housings and seals. Special tools are required and parts must be kept clean with oil applied before assembly. Precise positioning of components is important, with notes to check part condition and ensure passages remain clear.
This document provides assembly instructions for a governor in a Caterpillar 3304 engine used in 215C and 219 excavators. It describes 39 steps to assemble various governor components like races, bearings, carriers, dowels, springs, sleeves, pistons, valves, levers, housings and seals. Special tools are required and parts must be kept clean with oil applied before assembly. Precise positioning of components is important, with notes to check part condition and ensure passages remain clear.
Caterpillar Cat 225 EXCAVATOR (Prefix 76U) Service Repair Manual (76U00694-01...xiapokang564341
This document provides instructions for disassembling and assembling the governor of a 225 EXCAVATOR model. It describes 34 steps to disassemble the governor and 28 steps to reassemble it. The disassembly process involves removing housing components, springs, levers, pins, and other internal parts. The assembly process describes installing these parts in reverse order and adjusting components like collars and stop screws. Precise tools are required and cleanliness is emphasized throughout to prevent contaminants from causing wear.
Caterpillar Cat 225 EXCAVATOR (Prefix 76U) Service Repair Manual (76U00694-01...hvy7sbkw8e
This document provides instructions for disassembling and assembling the governor of a 225 EXCAVATOR model. It outlines 34 steps to disassemble the governor and its components. This includes removing housing, springs, pins, plates, screws, seals, and other parts. It then outlines 31 steps for reassembling the governor, reversing the disassembly process and ensuring all parts are clean and lubricated before reinstalling. Precise positioning and proper tool usage is required for assembly.
Caterpillar Cat 225 EXCAVATOR (Prefix 76U) Service Repair Manual (76U00694-01...wenxian17880
This document provides instructions for disassembling and assembling the governor of a 225 EXCAVATOR model. It lists 34 steps for disassembly, removing parts like the fuel ratio control, housing, springs, levers, pins, and more. It then lists 23 steps for assembly, installing parts like races, bearings, springs, sleeves, pins, and torque control components in the reverse order of disassembly. Tools required include various drivers, pliers, and clamps. Cautions are provided to keep parts clean and check seals and gaskets when reassembling.
This document provides instructions for disassembling and assembling the governor of a 3304B or 3306B engine. It describes 34 steps to disassemble the governor and 23 steps to reassemble it. Various tools are required including retaining ring pliers, a spring clamp, driver group, and shield driver. Precautions are given to keep all parts clean and ensure oil passages are clear.
Caterpillar Cat 225 EXCAVATOR (Prefix 76U) Service Repair Manual (76U00694-01...fjskemmd4r
This document provides instructions for disassembling and assembling the governor of a Caterpillar 3304B or 3306B engine. It outlines 34 steps to disassemble the governor and 28 steps to reassemble it. Various tools are required including retaining ring pliers, spring clamps, drivers and shields. Precise parts removal and installation is described, paying attention to cleaning, lubricating and correctly orienting each component.
Caterpillar Cat 225 EXCAVATOR (Prefix 76U) Service Repair Manual (76U00694-01...gen78guozun
This document provides instructions for disassembling and assembling the governor of a Caterpillar 3304B or 3306B engine. It outlines 34 steps to disassemble the governor and 28 steps to reassemble it. Various tools are required including retaining ring pliers, spring clamps, drivers and shields. Precise parts removal and installation is described along with cleaning and inspection of components. Proper lubrication and torque specifications are noted to be followed.
Caterpillar Cat 225 EXCAVATOR (Prefix 76U) Service Repair Manual (76U00694-01...ufjskekdjdmw2
This document provides instructions for disassembling and assembling the governor of a 225 EXCAVATOR model. It describes 34 steps to disassemble the governor which includes removing housing components, springs, pins, and other internal parts. It then describes 23 steps for reassembling the governor, including installing races, bearings, springs, sleeves, and adjusting screws. Tools required include retaining ring pliers, a spring clamp, driver group, and shield driver. Precautions are given to keep all parts clean and replace any worn or damaged components.
Caterpillar Cat 225 EXCAVATOR (Prefix 76U) Service Repair Manual (76U00694-01...jfkksemmdmd
This document provides instructions for disassembling and assembling the governor of a Caterpillar 3304B or 3306B engine. It outlines 34 steps to disassemble the governor and 28 steps to reassemble it. Various tools are required including retaining ring pliers, a spring clamp, driver group, and shield driver. Precise parts removal and installation is described, with illustrations provided. Cleanliness is emphasized to prevent contaminant issues.
Caterpillar Cat 225 EXCAVATOR (Prefix 76U) Service Repair Manual (76U00694-01...fujskekdjdmd
This document provides instructions for disassembling and assembling the governor of a Caterpillar 3304B or 3306B engine. It describes 34 steps to disassemble the governor and its components using various tools. It then describes 28 steps to reassemble the governor, putting clean oil on all parts and ensuring all passages are clear. Precautions are given to keep all parts clean and replace any worn or damaged parts with new ones.
This document provides instructions for disassembling and assembling the governor of a Caterpillar 3304B or 3306B engine. It outlines 34 steps to disassemble the governor and 28 steps to reassemble it. Various tools are required including retaining ring pliers, a spring clamp, driver group and shield driver. Detailed illustrations accompany each step to show how to remove and install individual governor components like the housing, springs, pins and levers. Precautions are given to keep parts clean and replace any worn or damaged seals or gaskets.
Caterpillar Cat 225 EXCAVATOR (Prefix 76U) Service Repair Manual (76U00694-01...fujsked9dikdkd
This document provides instructions for disassembling and assembling the governor of a Caterpillar 3304B or 3306B engine. It outlines 34 steps to disassemble the governor and 28 steps to reassemble it. Several tools are required, including retaining ring pliers, a spring clamp, driver group, and shield driver. Precise parts removal and cleanliness are emphasized to avoid contaminating components and shortening life.
This document provides instructions for disassembling and assembling the governor of a 225 EXCAVATOR model. It describes 34 steps to disassemble the governor which includes removing housing components, springs, pins, and other internal parts. It then describes 23 steps for reassembling the governor, including installing races, bearings, springs, sleeves, and adjusting screws. Tools required include retaining ring pliers, a spring clamp, driver group, and shield driver. Precautions are given to keep all parts clean and replace any worn or damaged components.
Similar to Caterpillar cat 235 excavator (prefix 32 k) service repair manual (32k01301 02678) (20)
Caterpillar cat d8 l track type tractor dozer bulldozer (prefix 7jc) service ...fjjskkemsmee
This document provides instructions for removing and installing a torque divider on a Caterpillar D8L track-type tractor. It describes in 22 steps how to disassemble the torque divider by removing components like the planet carrier, shafts, gears, seals and housing. It then describes in 51 steps the reverse process of assembling the torque divider, including pressing bearings into place and installing seals, gears and other components back into the housing. The overall document provides very detailed technical instructions for servicing the torque divider.
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This document provides instructions for servicing the high-low transmission of a D8L track-type tractor. It describes how to remove and install the transmission, including disconnecting wiring and hoses. It also details how to disassemble and assemble the internal components of the transmission, such as removing clutches, carriers, discs, plates, pistons, gears, seals, and bearings. Precise tooling and procedures are specified to correctly service the transmission.
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The document provides instructions for removing and installing various components of the drive train on a D5C track-type tractor, including the drive shaft, steering clutch control valves, steering clutches, and related parts. Specific steps include draining fluids, removing covers, disconnecting linkages, and removing components by loosening bolts and nuts. Reinstallation follows the removal steps in reverse order, applying threadlock and sealants as needed and torquing fasteners to specified values.
Caterpillar cat 994 h wheel loader (prefix dwc) service repair manual (dwc000...fjjskkemsmee
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Caterpillar cat 994 f wheel loader (prefix 442) service repair manual (442000...fjjskkemsmee
1. The document provides instructions for removing and installing the front drive housing and vibration damper of a Caterpillar 994F wheel loader.
2. To remove the front drive housing, various components must first be removed, including the oil filter base, crankshaft seal, accessory drive, and more. Tools and lifting devices are needed to remove the housing.
3. To remove the vibration damper, the pulley, hub, and damper group/assembly must be detached using guide bolts and lifting devices, as the components are heavy. Proper lubrication and torque specifications must be followed for reinstallation.
Caterpillar cat 994 d wheel loader (prefix 3tz) service repair manual (3tz000...fjjskkemsmee
The document provides instructions for removing, disassembling, assembling, and installing an engine oil pump on a Caterpillar 994D wheel loader. The removal procedure involves draining coolant, disconnecting electrical connections, and removing mounting brackets and hoses using various tools. The oil pump is then slid off the drive shaft. Disassembly further involves removing covers, gaskets, springs, and bearings. Assembly is the reverse of disassembly and proper positioning of parts is emphasized. Installation involves lifting the pump back onto the drive shaft and reattaching hoses and brackets.
The document provides instructions for servicing components of a 994 wheel loader, including:
- Removing and installing the supplemental steer pump, which involves removing hydraulic lines and bolts then reversing the steps to install.
- Disassembling and assembling the supplemental steer pump, which involves removing seals, plates, gears, and reversing the steps to assemble.
- Removing and installing the steering control valve, which involves disconnecting hydraulic lines and removing mounting bolts then reversing the steps to install.
- Disassembling and assembling the steering control valve, which involves removing plugs, springs, valves, and reversing the steps to assemble.
- Removing and installing the steering neutralizer valve, which
Caterpillar cat 993 k wheel loader (prefix z9k) service repair manual (z9k000...fjjskkemsmee
This document provides instructions for disassembling and assembling the input transfer gears of a 993K wheel loader transmission. It is a 26 step process that involves removing housing components and gears, inspecting and replacing parts as needed, heating and pressing bearings into place, measuring gear end play, and reassembling components using torque specifications and feeler gauges to ensure proper spacing. Tools required include eyebolts, drivers, dial indicators, thickness gauges, and lifting devices to maneuver the various heavy transmission parts. Proper cleaning and inspection of parts is emphasized to avoid problems during reassembly.
Caterpillar cat 993 k wheel loader (prefix z8z) service repair manual (z8z000...fjjskkemsmee
This document provides instructions for disassembling and assembling the parking brake on a 993K Wheel Loader. It describes removing components like the brake housing, pistons, discs, and shaft. It then explains assembling these components in reverse order. Special tools are listed and safety precautions mentioned. The process involves 17 detailed steps over two procedures for disassembly and assembly.
Caterpillar cat 993 k wheel loader (prefix z8d) service repair manual (z8d000...fjjskkemsmee
This document provides instructions for removing and installing various engine components on a Caterpillar 993K wheel loader, including:
- Inlet and exhaust valves, guides, and seat inserts
- Engine oil filter base
- Engine oil cooler
The procedures describe using various tools to remove parts like valves, guides, filters, hoses, and the oil cooler assembly. Installation is generally the reverse of removal, with instructions to clean parts, apply sealant or lubricant, and torque fasteners to the specified values. Safety notices warn of spring hazards and maintaining cleanliness to prevent premature wear.
Caterpillar cat 993 k wheel loader (prefix z4z) service repair manual (z4z000...fjjskkemsmee
The document provides instructions for disassembling and assembling the parking brake on a Caterpillar 993K wheel loader. It describes removing 16 different components of the parking brake including pistons, springs, discs, and housings. The assembly section then lists 17 steps for reinstalling these components in reverse order and adjusting associated bolts and seals. Tools including pullers, drivers, and sealant are required to complete the process safely and properly.
Caterpillar cat 993 k wheel loader (prefix z4d) service repair manual (z4d000...fjjskkemsmee
This document provides instructions for disassembling the service brake and final drive components of a 993K wheel loader. The service brake disassembly procedure involves removing reaction plates, discs, springs and other parts. The final drive disassembly involves removing planetary carriers, gears, bushings, retainers and other components. Detailed steps and illustrations are provided to guide mechanics through the process safely using the proper tools. Cleanliness is emphasized to prevent dirt from entering mechanical parts during disassembly.
Caterpillar cat 993 k wheel loader (prefix lwa) service repair manual (lwa000...fjjskkemsmee
This document provides instructions for removing and installing rear power take-off (RPTO) components on a 993K wheel loader. It describes disassembling the RPTO by removing nuts, bearings, gears, and cones. It then describes reassembling the RPTO by pressing in new bearings and cones and reinstalling gears, nuts, and locks. Separate sections provide instructions for installing the entire RPTO assembly and removing/installing the vibration damper and pulley.
Caterpillar cat 992 k wheel loader (prefix rm2) service repair manual (rm2000...fjjskkemsmee
The document provides instructions for disassembling and assembling various components of a Caterpillar 992K wheel loader. It includes steps for removing and installing the rear power take-off, vibration damper and pulley using various tools. Detailed illustrations accompany the multi-step procedures. Safety and installation torque specifications are provided. The document is intended as a service repair manual for technicians working on Caterpillar 992K wheel loaders.
Caterpillar cat 983 b track loader (prefix 58x) service repair manual (58x000...fjjskkemsmee
This document provides instructions for removing and installing various components of a 3406 engine fuel system for a 983B track loader. It describes removing and installing fuel valve adapters, the automatic timing advance assembly, and fuel injection lines. The procedures include draining coolant, using specialized tools to remove components, inspecting and replacing seals, and torquing fasteners to the specified values.
Caterpillar cat 966 k wheel loader (prefix tfs) service repair manual (tfs000...fjjskkemsmee
This document provides instructions for assembling and disassembling components of the steering system on a 966K wheel loader. The steps include installing bearings and seals in the piston pump, removing and installing the secondary steering pump and electric motor, removing and installing the secondary steering control valve, and disassembling the secondary steering valve. The document contains diagrams to illustrate the proper order and orientation of parts. Safety precautions are provided for spring loaded components.
Caterpillar cat 966 k wheel loader (prefix pbg) service repair manual (pbg000...fjjskkemsmee
This document provides instructions for assembling and disassembling a limited slip differential for a 966K wheel loader. It includes 15 steps for assembly, requiring various tools, and lubricating and installing each part in the correct order. It also lists 2 steps for disassembly, including marking the differential case halves and using a press to remove bolts and release spring compression safely.
Caterpillar cat 966 f wheel loader (prefix 8bg) service repair manual (8bg000...fjjskkemsmee
This document provides instructions for disassembling and assembling the torque converter of a 966F wheel loader. It describes 31 steps to disassemble the torque converter by removing components like housing bolts, gears, bearings, seals and shafts. It then describes 26 steps for reassembling the torque converter by reversing the disassembly steps and ensuring proper alignment of components. Tools required include link brackets, drivers and pliers.
Caterpillar cat 966 f wheel loader (prefix 4yg) service repair manual (4yg000...fjjskkemsmee
This document provides instructions for disassembling and assembling a limited slip differential for a 966F wheel loader. The summary is as follows:
1. The disassembly instructions describe removing components of the differential such as discs, gears, and housing pieces.
2. The assembly instructions describe cleaning and inspecting parts, applying lubricant, and reinstalling components in the reverse order of disassembly.
3. Special procedures are provided for differentials with part numbers 102-7507 and 142-0444, including measuring and adjusting the end play gap.
Caterpillar cat 966 f wheel loader (prefix 3xj) service repair manual (3xj000...fjjskkemsmee
The document provides instructions for disassembling and assembling axle shaft assemblies and brake groups for a Caterpillar 966F wheel loader. It describes removing and installing various components of the axle shaft assemblies and brake groups, including planetary carrier assemblies, axle shafts, seals, bearings, springs, and reaction plates. Detailed steps are provided for disassembling, cleaning, heating or cooling components as needed, and reassembling the axle shaft assemblies and brake groups.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
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Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
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At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 235 EXCAVATOR 32K
Configuration: 235 EXCAVATOR 32K01301-02678 (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i01111261
Governor - Assemble
SMCS - 1264-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1855 Retaining Ring Pliers 1
B 6V-2163 Spring Clamp 1
C 1P-0510 Driver Group 1
D 6V-2054 Shield Driver 1
Note: Put clean engine oil on all parts before assembly. Ensure that all of the oil passages are
clear.
Note: Check the condition of the gaskets and the O-ring seals. If the gaskets, the seals, or any
parts are worn or damaged, use new parts for replacement.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g00453799
1. Install one race (1), bearing (2) and the other race (1) on the camshaft in the fuel injection
pump housing.
Illustration 2 g00453801
2. Put flyweights (4) in position on carrier (3) and install the dowels in order to hold the
flyweights in place. The flyweights must move freely on the dowels.
Illustration 3 g00453802
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4. 3. Install dowel (5) in governor shaft (6) and install the governor shaft in the carrier (3) .
Illustration 4 g00459340
4. Put carrier (3) in position and install bolts (7) .
Illustration 5 g00459410
5. Install race (9), bearing (10) and race (9). Use Tool (A) in order to install ring (8) on riser
(11) .
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5. Illustration 6 g00459411
6. Install riser (11) .
Illustration 7 g00459414
7. Assemble the dashpot, as follows:
a. Install spring (13) on seat (12) and install seat (14) in spring (13) .
b. Put spool (15) and ring (16) in position on seat (14) and use Tool (A) in order to
install snap ring (17) .
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6. Illustration 8 g00459416
8. Install dashpot assembly (19). Install ring (18) in the lower groove in the governor shaft.
Illustration 9 g00459419
9. Install sleeve (20), spring (22), sleeve (20) and bearing (21) .
Note: Spring (22) is used in order to put a preload on the thrust bearing on the camshaft in
the fuel injection pump housing.
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7. Illustration 10 g00459421
10. Use Tool (B) in order to hold spring (22) compressed and install ring (23) in the groove in
the governor shaft. Remove Tool (B) .
Illustration 11 g00459423
11. Put lever (33) in position on the governor servo and install pin (32) in order to hold the lever
in place. Use a hammer and a chisel in order to move the metal (stake) at four places that are
spread apart 90 degrees. Perform this procedure on the outside surface on both legs of the
governor servo. This helps to hold pin (32) in place.
12. Install the O-ring seal on sleeve (25). Install piston (26) and sleeve (25) .
13. Install valve (24) .
14. Install one lockring (27) in the groove near the center of valve (24). Put sleeve (28), link
spring (29) and seat (30) in position on valve (24) and install second lockring (31) .
Illustration 12 g00454273
15. Put the governor servo in position on the fuel injection pump housing with piston (34) that
is engaged over rack control sleeve (35) and install the bolts that hold the rack control
sleeve in place.
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8. Illustration 13 g00591527
3304B engine
Note: The 3304B engine has one stop screw (36) and one locknut (38).
Illustration 14 g00454274
3306B
16. If the stop screws were removed, install two stop screws (36) in collar (37), as shown.
Install locknuts (38) .
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9. Illustration 15 g00454275
17. Install bolt (41) in block (42), as shown. Install spring (40) on bolt (41), as shown. Put collar
(37) in position on bolt (41) with the hole in the collar in alignment with the notch in bolt
(41) and install bolt (39) in order to hold the collar in place.
Illustration 16 g00454428
Illustration 17 g00459548
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10. 18. Put block (42) in position on housing (43). Align the holes in block (42) with the dowels.
Tighten two bolts (44) .
Illustration 18 g00590080
3304B torque control
19. Assemble the torque control on the 3304B engine. Install retainer (51), two bars (49), spacer
(50), contact (46), and insulator (45) in position on bolts (52) .
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11. Illustration 19 g00454429
20. Assemble the torque control on the 3306B, as follows:
a. Install spring (48), spacer (47), contact (46) and spacer (50) on insulator (45), as
shown.
b. Install retainer (51) and bar (49) on bolts (52) .
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12. Illustration 20 g00459552
21. Put torque control (53) in position on block (40). Install bolts (54) .
Illustration 21 g00454442
Note: When housing (43) is installed on the fuel injection pump housing, the flange on bolt
(38) must be behind the dashpot. If housing (43) is installed with the flange on bolt (38) on
the wrong side of the dashpot, the riser in the governor will be held in the maximum fuel
delivery position.
22. Install gasket (56) on the fuel injection pump housing. Put housing (43) in position on the
fuel injection pump housing with bolt (38) behind the dashpot, as shown. Install bolts (55)
that hold housing (43) in place.
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13. Illustration 22 g00459558
23. Use Tool (C) in order to install lip type seal (57) in the outer governor housing with the lip
inward.
24. Install adjustment screw (58) and the locknut for the high idle adjustment.
Illustration 23 g00459560
25. Install check valve (59) .
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14. Illustration 24 g00459562
26. Put lever (60) in position, as shown. Install shaft (61) .
Illustration 25 g00459564
27. Put the gasket and shutoff solenoid (62) in position and install two bolts (63) .
28. Put the gasket and cover (64) in position and install two bolts (65) .
29. Install body (66) and contact (67) .
30. Put the O-ring seal on adapter (68) and put the coupling and adapter (68) in position. Install
two bolts (69) .
Illustration 26 g00459590
31. Install spring (70) in shaft assembly (71). Install pin (72) in shaft assembly (71). The tip of
pin (72) should be engaged in the hole in spring (70). Install pin (73) in shaft assembly (71)
in order to hold pin (72) in place.
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15. Illustration 27 g00459593
32. Put stop (76) and plates (74) in position on shaft assembly (71) and install pins (75). Install
snap rings (77) .
Illustration 28 g00459595
33. Put levers (79) and (78) in position in the housing, as shown. Install shaft assembly (71) .
Illustration 29 g00459596
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16. 34. Install low idle adjustment screw (81) and the locknut. Install spring (80) in the hole in the
shaft assembly and in the housing.
Illustration 30 g00454486
35. Use Tool (C) in order to install lip type seal (82) in cover (83) with the lip, as shown. Install
the seal so that the seal is 2.0 ± 1.5 mm (.08 ± .06 inch) below the surface of the cover.
Illustration 31 g00459597
36. Put the gasket and cover (83) in position on the housing and install six bolts (84) .
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17. Illustration 32 g00459598
Note: Ensure that seat (85) and spring (86) are on top of lever (79). These parts must be
kept in this position when housing (87) is put in position on the inner governor housing.
37. Install seat (85) and spring (86) on the guide in the housing.
Illustration 33 g00459600
38. Put the gasket and housing (88) in position on the inner governor housing and install six
bolts (87) and two bolts (89) .
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18. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
19. Illustration 34 g00459667
39. Install fuel ratio control (90) onto governor (91) .
40. Make the governor adjustments. Refer to the Testing and Adjusting, "Fuel System" topic for
more information on governor adjustments.
End By: Install the fuel injection pump housing and the governor. Refer to the Disassembly and
Assembly, "Fuel Injection Pump Housing and Governor - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Sep 25 12:57:08 UTC+0800 2019
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20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 235 EXCAVATOR 32K
Configuration: 235 EXCAVATOR 32K01301-02678 (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00893695
Fuel Injection Pump - Remove
SMCS - 1251-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 8T-5287 Wrench 1
B 6V-4186 Fuel Pump Timing Pin 1
C 8S-2244 Pump Extractor 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the machine. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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21. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide", for tools and supplies suitable to collect and contain
fluids in Caterpillar machines.
Dispose of all fluids according to local regulations and mandates.
1. Remove the bolts and the plate from the side of the fuel injection pump housing.
Illustration 1 g00455790
2. Install Tool (B) in the fuel injection pump housing. Move the fuel rack until Tool (B) can be
installed in order to hold the fuel rack in the center position for removing the fuel injection
pumps.
3. Use Tool (A) in order to remove bushing (1) .
4. Remove the O-ring seal from the fuel injection pump housing.
Illustration 2 g00455791
5. Install Tool (C) on the bonnet and remove the fuel injection pump.
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22. Illustration 3 g00455792
6. Remove spacer (2) .
Note: Keep spacers (2) and the fuel injection pump together and identify spacers (2) with
the location in the fuel injection pump housing.
7. Perform Steps 3 through 6 in order to remove the other fuel injection pumps.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Sep 25 12:58:04 UTC+0800 2019
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