This document provides assembly instructions for governors on Caterpillar 3304B and 3306B engines used in excavators. It details 27 steps to assemble parts like races, bearings, flyweights, carriers, springs, sleeves, pistons, valves, levers, housings and seals. Tools include retaining ring pliers, spring clamps, driver groups and shield drivers. Clean oil is used to lubricate parts and ensure passages are clear.
This document provides assembly instructions for governors on Caterpillar 3304B and 3306B engines used in excavators. It details 27 steps to assemble parts like races, bearings, flyweights, carriers, dowels, springs, sleeves, pistons, valves, locks, bolts and seals. Special tools are required to install retaining rings, hold springs compressed, and set seals. Proper part cleaning, lubrication and alignment are emphasized to avoid contaminants and ensure correct assembly.
This document provides instructions for assembling the governor component of a Caterpillar 3306 engine. It includes 39 steps detailing how to install various parts like races, bearings, flyweights, springs, and housings. Tools required include retaining ring pliers, a spring clamp, and a driver group. Proper cleaning and lubrication of parts is emphasized. The assembly process involves installing individual components and subassemblies in the specified order and orientation.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
The document provides instructions for removing and installing a fuel injection pump on a 320DL excavator with a C6.4 engine. It describes:
1) Removing components like hoses, tubes, brackets and gears to access the fuel injection pump.
2) Using identification marks and tooling to properly align gears during removal and installation.
3) Cleaning components thoroughly before installation to prevent contamination.
4) Installing the fuel injection pump by reversing the removal steps and ensuring proper torque of fasteners.
Caterpillar cat 329 d l excavator (prefix wdk) service repair manual (wdk0000...ufjsjekfksemm
This document provides removal and assembly procedures for a travel motor on Caterpillar 329D and 329D L excavators. The removal procedure involves draining fluid, disconnecting hoses, removing bolts and pulling the travel motor out of the final drive. Disassembly of the travel motor requires removing the head, port plate, bearings, seals, springs, brake piston and various other internal components using specialized tools. The assembly procedure instructs to replace all seals and gaskets, clean all parts thoroughly, and install components in reverse order of removal while applying a film of oil. Proper cleanliness and torque specifications are emphasized throughout.
Caterpillar cat 318 c excavator (prefix dah) service repair manual (dah00001 ...fjskekdmjekm
This document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists the required tools and presents 31 steps for disassembly, including draining fluids, separating housing components, and removing internal gears, shafts, seals, and bearings. The 27 steps for assembly describe installing these same parts in reverse order, with notes on cleaning, replacing seals and O-rings, and proper bearing installation techniques.
Caterpillar cat 336 e hvg excavator (prefix rbs) service repair manual (rbs00...f8isoeidkdk
The document provides instructions for installing a rear power take-off (RPTO) on a C9.3 engine. The procedure involves installing various components like a bearing, thrust washer, dowels, adapter assembly, idler gear and shaft. Tools like guide studs and driver groups are required. Torque specifications and the correct sequence are important to properly install the RPTO.
The document provides instructions for removing and installing various engine components on a Caterpillar 330D2 excavator, including the engine oil pump, water pump, water temperature regulator, and flywheel. The procedures note required tools and safety precautions. Components must be clean and free of damage, with replacement of worn parts. Proper torque values are specified for reinstallation of components.
This document provides assembly instructions for governors on Caterpillar 3304B and 3306B engines used in excavators. It details 27 steps to assemble parts like races, bearings, flyweights, carriers, dowels, springs, sleeves, pistons, valves, locks, bolts and seals. Special tools are required to install retaining rings, hold springs compressed, and set seals. Proper part cleaning, lubrication and alignment are emphasized to avoid contaminants and ensure correct assembly.
This document provides instructions for assembling the governor component of a Caterpillar 3306 engine. It includes 39 steps detailing how to install various parts like races, bearings, flyweights, springs, and housings. Tools required include retaining ring pliers, a spring clamp, and a driver group. Proper cleaning and lubrication of parts is emphasized. The assembly process involves installing individual components and subassemblies in the specified order and orientation.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
The document provides instructions for removing and installing a fuel injection pump on a 320DL excavator with a C6.4 engine. It describes:
1) Removing components like hoses, tubes, brackets and gears to access the fuel injection pump.
2) Using identification marks and tooling to properly align gears during removal and installation.
3) Cleaning components thoroughly before installation to prevent contamination.
4) Installing the fuel injection pump by reversing the removal steps and ensuring proper torque of fasteners.
Caterpillar cat 329 d l excavator (prefix wdk) service repair manual (wdk0000...ufjsjekfksemm
This document provides removal and assembly procedures for a travel motor on Caterpillar 329D and 329D L excavators. The removal procedure involves draining fluid, disconnecting hoses, removing bolts and pulling the travel motor out of the final drive. Disassembly of the travel motor requires removing the head, port plate, bearings, seals, springs, brake piston and various other internal components using specialized tools. The assembly procedure instructs to replace all seals and gaskets, clean all parts thoroughly, and install components in reverse order of removal while applying a film of oil. Proper cleanliness and torque specifications are emphasized throughout.
Caterpillar cat 318 c excavator (prefix dah) service repair manual (dah00001 ...fjskekdmjekm
This document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists the required tools and presents 31 steps for disassembly, including draining fluids, separating housing components, and removing internal gears, shafts, seals, and bearings. The 27 steps for assembly describe installing these same parts in reverse order, with notes on cleaning, replacing seals and O-rings, and proper bearing installation techniques.
Caterpillar cat 336 e hvg excavator (prefix rbs) service repair manual (rbs00...f8isoeidkdk
The document provides instructions for installing a rear power take-off (RPTO) on a C9.3 engine. The procedure involves installing various components like a bearing, thrust washer, dowels, adapter assembly, idler gear and shaft. Tools like guide studs and driver groups are required. Torque specifications and the correct sequence are important to properly install the RPTO.
The document provides instructions for removing and installing various engine components on a Caterpillar 330D2 excavator, including the engine oil pump, water pump, water temperature regulator, and flywheel. The procedures note required tools and safety precautions. Components must be clean and free of damage, with replacement of worn parts. Proper torque values are specified for reinstallation of components.
Caterpillar cat 323 d2 l excavator (prefix flc) service repair manual (flc000...fusjejkdkmse
This document provides instructions for disassembling and assembling the travel motor of a 323D2 L excavator. The disassembly process involves 27 steps to remove components such as the head, barrel assembly, piston guide, brake piston, and shaft assembly. The assembly process describes 25 steps and requires applying clean oil and ensuring components like the cam plate and keys are correctly installed. Special tools and cautions are noted to properly complete the work.
Caterpillar cat 323 d2 l excavator (prefix pjp) service repair manual (pjp000...fusjejkdkmse
This document provides instructions for disassembling and assembling the travel motor of a 323D2 L excavator. The disassembly process includes 27 steps to remove components like the head, barrel assembly, brake piston, and shaft. The assembly process describes 23 steps and includes precautions to ensure correct installation of components like the cam plate, piston shoe assemblies, and seals. Special tools may be required and clean hydraulic oil should be applied to sliding surfaces during reassembly.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix ygb) service repair ...fisjejfskemmd
The document provides instructions for disassembling the final drive and travel motor of a 305.5E Mini Hydraulic Excavator. It lists 38 steps to remove parts like gears, bearings, springs, seals, and other components. Tools required include a crossblock, retaining ring pliers, bearing puller, and two spanner wrenches. Detailed illustrations accompany each step to show how to remove each part in the proper order. Safety warnings are included to remind technicians to wear protective equipment when releasing spring forces.
Caterpillar cat 345 c l hydraulic excavator (prefix lys) service repair manua...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 345C L excavator. The disassembly procedure involves removing over 20 individual parts from the final drive including the cover, ring gear, carrier assemblies, planetary gears, and sprocket housing. The assembly procedure instructs to clean all parts, apply anti-seize compound, install bearing cups and cones, and adjust shims to achieve the proper bearing preload when reassembling the components. Precise positioning of identification marks and alignment of parts is important for correct reassembly.
Caterpillar cat 966 c wheel loader (prefix 18b) service repair manual (18b012...fjsjjekdkme
This document provides instructions for installing a fuel injection pump housing and governor on a Caterpillar 3306 engine. The steps include:
1. Ensuring the number 1 piston is at top center position for timing.
2. Installing alignment tools in the flywheel housing.
3. Checking valve timing and turning the flywheel until the number 1 piston is at the correct position.
4. Installing the fuel injection pump housing and governor according to the assembly procedure.
The document provides instructions for removing the fuel injection pump from a 320D2 excavator. Key steps include:
1) Locking the crankshaft and camshaft using special tools to prevent rotation.
2) Disconnecting the fuel lines and capping the open ports.
3) Removing the fuel pump gear and loosening the locking screw to separate the pump from the engine.
Caterpillar cat 330 c l excavator (prefix mkm) service repair manual (mkm0000...hhjsekmdmm
This document provides instructions for disassembling and assembling the travel motor of a 330C excavator. It begins by listing the required tools. The disassembly process is then described in 28 steps, removing components like the head, springs, plates, and seals. The assembly section follows the reverse order in 23 steps, applying thread lock and ensuring proper alignment of parts. Precautions are provided to prevent damage and ensure cleanliness during the process.
Caterpillar cat 315 d l excavator (prefix jha) service repair manual (jha0000...fjsekdmmeed
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly that include removing the head, check valves, fittings, brake piston, friction plates, and other components. It then lists 26 steps for assembly that describe cleaning and installing components like the shaft assembly, cam plate, barrel assembly, brake piston, and seals in the reverse order of disassembly. Precise alignment of parts and use of identification marks are emphasized to ensure correct reassembly.
Caterpillar cat 315 d l excavator (prefix cjn) service repair manual (cjn0000...fjsekdmmeed
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly that include removing bolts, seals, plates, and other components. It then lists 26 steps for assembly, which involves cleaning components, applying seals and lubricants, and reinstalling components in reverse order of disassembly. Special care must be taken to align parts properly and not damage surfaces.
Caterpillar cat 323 d2 l excavator (prefix ycr) service repair manual (ycr000...fusjejkdkmse
The document provides step-by-step instructions for disassembling and assembling the travel motor of a 323D2 L excavator. It lists 27 steps for disassembly, removing components like the head, check valves, fittings, seals, piston guide, barrel assembly, and shaft assembly. It then lists 26 steps for assembly, reinstalling these components in reverse order and ensuring proper alignment of parts. Special care must be taken with components like the cam plate and keys to avoid damage during assembly.
Caterpillar cat 305.5 d mini excavator (prefix flz) service repair manual (fl...fikskkdmmd1
The document provides instructions for removing the hydraulic tank from a 305.5D mini excavator. It instructs the technician to first remove the main control valve. It then lists the specific hoses, tubes, and connections that must be disconnected from the tank. Finally, it instructs using lifting brackets to detach the hydraulic tank from the excavator frame. The goal is to remove the tank while containing any spilled fluids.
Caterpillar cat 323 d l excavator (prefix sdc) service repair manual (sdc0000...fjskksmem
The document provides step-by-step instructions for disassembling and assembling a travel motor. It begins with disassembly instructions, listing 27 steps to remove components such as the head, check valves, fittings, seals, brake piston, plates, and shaft. It then provides assembly instructions in 25 steps, listing the components to be installed in reverse order, and noting to clean parts and apply oil or seals at various steps. Precise positioning and alignment of parts is emphasized to ensure proper reassembly.
Caterpillar cat 329 el excavator (prefix plw) service repair manual (plw00001...ufjjjskkemmd
This document provides instructions for removing and installing the crankshaft timing ring on a Caterpillar C7.1 engine. It describes removing the crankshaft, then removing the allen head screws and timing ring from the crankshaft. For installation, it instructs to clean the crankshaft flange, position the new timing ring on the crankshaft, and install new allen head screws to secure it. Proper cleaning and protection of parts from contamination is emphasized throughout.
This document provides assembly instructions for a governor in a Caterpillar 3306 engine used in an excavator model 235. It describes 38 assembly steps involving over 80 individual parts. Key steps include installing races and bearings on the camshaft, assembling flyweights and carriers, installing springs and sleeves to apply proper preloads, and inserting seals with the correct orientation. Precision is required to ensure all parts are clean and positioned properly during reassembly.
This document provides instructions for removing a fuel injection pump from a Caterpillar 3304B or 3306B engine. It begins by listing the required tools. The removal procedure instructs the technician to first install a timing pin in the fuel injection pump housing to hold the fuel rack in the center position. Then a pump extractor tool is used to remove the fuel injection pump from the housing. Precautions are given to keep parts clean and contain fluids during the repair.
This document provides assembly instructions for a governor in a 3306 engine used in a 235 excavator model. It involves 39 steps to assemble various governor components like carriers, flyweights, dashpots, pistons, sleeves, housings and seals. Special tools are required for some steps, and clean oil should be used to lubricate parts during assembly. Correct positioning of components like bolts, springs and collars is important for proper governor function.
The document provides assembly instructions for a governor in a 3306 engine used in a 235 excavator model. It describes 38 assembly steps requiring various tools. Key steps include installing races and bearings on the camshaft, assembling flyweights and carriers, installing springs and sleeves to apply preload, and inserting seals in housings using special tools. Precision assembly is needed to ensure proper governor function for engine speed control.
The document provides assembly instructions for a governor in a 3306 engine used in a 235 excavator model. It describes 38 assembly steps requiring various tools. Key steps include installing races and bearings on the camshaft, assembling flyweights and carriers, installing springs and sleeves to apply preload, and inserting seals in housings using special tools. Precision assembly is needed to ensure proper governor function for engine speed control.
The document provides instructions for removing a fuel injection pump from a Caterpillar 3304B or 3306B engine. It lists the required tools and gives warnings about containing fluids. The procedure involves removing bolts and a plate from the side of the fuel injection pump housing, inserting a timing pin, and using an extractor tool to remove the pump. Proper containment of fluids is emphasized.
The document provides instructions for removing a fuel injection pump from a Caterpillar 3304B or 3306B engine. It lists the required tools and gives warnings about containing fluids. The procedure involves removing bolts and a plate from the side of the fuel injection pump housing, inserting a timing pin, and using an extractor tool to remove the pump. Proper containment of fluids is emphasized.
This document provides assembly instructions for a governor in a Caterpillar 3304 engine used in 215C and 219 excavators. It describes 39 steps to assemble various governor components like races, bearings, carriers, dowels, springs, sleeves, pistons, valves, levers, housings and seals. Special tools are required and parts must be kept clean with oil applied before assembly. Precise positioning of components is important, with notes to check part condition and ensure passages remain clear.
This document provides assembly instructions for a governor in a Caterpillar 3304 engine used in 215C and 219 excavators. It describes 39 steps to assemble various governor components like races, bearings, carriers, dowels, springs, sleeves, pistons, valves, levers, housings and seals. Special tools are required and parts must be kept clean with oil applied before assembly. Precise positioning of components is important, with notes to check part condition and ensure passages remain clear.
Caterpillar cat 323 d2 l excavator (prefix flc) service repair manual (flc000...fusjejkdkmse
This document provides instructions for disassembling and assembling the travel motor of a 323D2 L excavator. The disassembly process involves 27 steps to remove components such as the head, barrel assembly, piston guide, brake piston, and shaft assembly. The assembly process describes 25 steps and requires applying clean oil and ensuring components like the cam plate and keys are correctly installed. Special tools and cautions are noted to properly complete the work.
Caterpillar cat 323 d2 l excavator (prefix pjp) service repair manual (pjp000...fusjejkdkmse
This document provides instructions for disassembling and assembling the travel motor of a 323D2 L excavator. The disassembly process includes 27 steps to remove components like the head, barrel assembly, brake piston, and shaft. The assembly process describes 23 steps and includes precautions to ensure correct installation of components like the cam plate, piston shoe assemblies, and seals. Special tools may be required and clean hydraulic oil should be applied to sliding surfaces during reassembly.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix ygb) service repair ...fisjejfskemmd
The document provides instructions for disassembling the final drive and travel motor of a 305.5E Mini Hydraulic Excavator. It lists 38 steps to remove parts like gears, bearings, springs, seals, and other components. Tools required include a crossblock, retaining ring pliers, bearing puller, and two spanner wrenches. Detailed illustrations accompany each step to show how to remove each part in the proper order. Safety warnings are included to remind technicians to wear protective equipment when releasing spring forces.
Caterpillar cat 345 c l hydraulic excavator (prefix lys) service repair manua...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 345C L excavator. The disassembly procedure involves removing over 20 individual parts from the final drive including the cover, ring gear, carrier assemblies, planetary gears, and sprocket housing. The assembly procedure instructs to clean all parts, apply anti-seize compound, install bearing cups and cones, and adjust shims to achieve the proper bearing preload when reassembling the components. Precise positioning of identification marks and alignment of parts is important for correct reassembly.
Caterpillar cat 966 c wheel loader (prefix 18b) service repair manual (18b012...fjsjjekdkme
This document provides instructions for installing a fuel injection pump housing and governor on a Caterpillar 3306 engine. The steps include:
1. Ensuring the number 1 piston is at top center position for timing.
2. Installing alignment tools in the flywheel housing.
3. Checking valve timing and turning the flywheel until the number 1 piston is at the correct position.
4. Installing the fuel injection pump housing and governor according to the assembly procedure.
The document provides instructions for removing the fuel injection pump from a 320D2 excavator. Key steps include:
1) Locking the crankshaft and camshaft using special tools to prevent rotation.
2) Disconnecting the fuel lines and capping the open ports.
3) Removing the fuel pump gear and loosening the locking screw to separate the pump from the engine.
Caterpillar cat 330 c l excavator (prefix mkm) service repair manual (mkm0000...hhjsekmdmm
This document provides instructions for disassembling and assembling the travel motor of a 330C excavator. It begins by listing the required tools. The disassembly process is then described in 28 steps, removing components like the head, springs, plates, and seals. The assembly section follows the reverse order in 23 steps, applying thread lock and ensuring proper alignment of parts. Precautions are provided to prevent damage and ensure cleanliness during the process.
Caterpillar cat 315 d l excavator (prefix jha) service repair manual (jha0000...fjsekdmmeed
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly that include removing the head, check valves, fittings, brake piston, friction plates, and other components. It then lists 26 steps for assembly that describe cleaning and installing components like the shaft assembly, cam plate, barrel assembly, brake piston, and seals in the reverse order of disassembly. Precise alignment of parts and use of identification marks are emphasized to ensure correct reassembly.
Caterpillar cat 315 d l excavator (prefix cjn) service repair manual (cjn0000...fjsekdmmeed
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly that include removing bolts, seals, plates, and other components. It then lists 26 steps for assembly, which involves cleaning components, applying seals and lubricants, and reinstalling components in reverse order of disassembly. Special care must be taken to align parts properly and not damage surfaces.
Caterpillar cat 323 d2 l excavator (prefix ycr) service repair manual (ycr000...fusjejkdkmse
The document provides step-by-step instructions for disassembling and assembling the travel motor of a 323D2 L excavator. It lists 27 steps for disassembly, removing components like the head, check valves, fittings, seals, piston guide, barrel assembly, and shaft assembly. It then lists 26 steps for assembly, reinstalling these components in reverse order and ensuring proper alignment of parts. Special care must be taken with components like the cam plate and keys to avoid damage during assembly.
Caterpillar cat 305.5 d mini excavator (prefix flz) service repair manual (fl...fikskkdmmd1
The document provides instructions for removing the hydraulic tank from a 305.5D mini excavator. It instructs the technician to first remove the main control valve. It then lists the specific hoses, tubes, and connections that must be disconnected from the tank. Finally, it instructs using lifting brackets to detach the hydraulic tank from the excavator frame. The goal is to remove the tank while containing any spilled fluids.
Caterpillar cat 323 d l excavator (prefix sdc) service repair manual (sdc0000...fjskksmem
The document provides step-by-step instructions for disassembling and assembling a travel motor. It begins with disassembly instructions, listing 27 steps to remove components such as the head, check valves, fittings, seals, brake piston, plates, and shaft. It then provides assembly instructions in 25 steps, listing the components to be installed in reverse order, and noting to clean parts and apply oil or seals at various steps. Precise positioning and alignment of parts is emphasized to ensure proper reassembly.
Caterpillar cat 329 el excavator (prefix plw) service repair manual (plw00001...ufjjjskkemmd
This document provides instructions for removing and installing the crankshaft timing ring on a Caterpillar C7.1 engine. It describes removing the crankshaft, then removing the allen head screws and timing ring from the crankshaft. For installation, it instructs to clean the crankshaft flange, position the new timing ring on the crankshaft, and install new allen head screws to secure it. Proper cleaning and protection of parts from contamination is emphasized throughout.
This document provides assembly instructions for a governor in a Caterpillar 3306 engine used in an excavator model 235. It describes 38 assembly steps involving over 80 individual parts. Key steps include installing races and bearings on the camshaft, assembling flyweights and carriers, installing springs and sleeves to apply proper preloads, and inserting seals with the correct orientation. Precision is required to ensure all parts are clean and positioned properly during reassembly.
This document provides instructions for removing a fuel injection pump from a Caterpillar 3304B or 3306B engine. It begins by listing the required tools. The removal procedure instructs the technician to first install a timing pin in the fuel injection pump housing to hold the fuel rack in the center position. Then a pump extractor tool is used to remove the fuel injection pump from the housing. Precautions are given to keep parts clean and contain fluids during the repair.
This document provides assembly instructions for a governor in a 3306 engine used in a 235 excavator model. It involves 39 steps to assemble various governor components like carriers, flyweights, dashpots, pistons, sleeves, housings and seals. Special tools are required for some steps, and clean oil should be used to lubricate parts during assembly. Correct positioning of components like bolts, springs and collars is important for proper governor function.
The document provides assembly instructions for a governor in a 3306 engine used in a 235 excavator model. It describes 38 assembly steps requiring various tools. Key steps include installing races and bearings on the camshaft, assembling flyweights and carriers, installing springs and sleeves to apply preload, and inserting seals in housings using special tools. Precision assembly is needed to ensure proper governor function for engine speed control.
The document provides assembly instructions for a governor in a 3306 engine used in a 235 excavator model. It describes 38 assembly steps requiring various tools. Key steps include installing races and bearings on the camshaft, assembling flyweights and carriers, installing springs and sleeves to apply preload, and inserting seals in housings using special tools. Precision assembly is needed to ensure proper governor function for engine speed control.
The document provides instructions for removing a fuel injection pump from a Caterpillar 3304B or 3306B engine. It lists the required tools and gives warnings about containing fluids. The procedure involves removing bolts and a plate from the side of the fuel injection pump housing, inserting a timing pin, and using an extractor tool to remove the pump. Proper containment of fluids is emphasized.
The document provides instructions for removing a fuel injection pump from a Caterpillar 3304B or 3306B engine. It lists the required tools and gives warnings about containing fluids. The procedure involves removing bolts and a plate from the side of the fuel injection pump housing, inserting a timing pin, and using an extractor tool to remove the pump. Proper containment of fluids is emphasized.
This document provides assembly instructions for a governor in a Caterpillar 3304 engine used in 215C and 219 excavators. It describes 39 steps to assemble various governor components like races, bearings, carriers, dowels, springs, sleeves, pistons, valves, levers, housings and seals. Special tools are required and parts must be kept clean with oil applied before assembly. Precise positioning of components is important, with notes to check part condition and ensure passages remain clear.
This document provides assembly instructions for a governor in a Caterpillar 3304 engine used in 215C and 219 excavators. It describes 39 steps to assemble various governor components like races, bearings, carriers, dowels, springs, sleeves, pistons, valves, levers, housings and seals. Special tools are required and parts must be kept clean with oil applied before assembly. Precise positioning of components is important, with notes to check part condition and ensure passages remain clear.
Caterpillar Cat 225 EXCAVATOR (Prefix 76U) Service Repair Manual (76U00694-01...xiapokang564341
This document provides instructions for disassembling and assembling the governor of a 225 EXCAVATOR model. It describes 34 steps to disassemble the governor and 28 steps to reassemble it. The disassembly process involves removing housing components, springs, levers, pins, and other internal parts. The assembly process describes installing these parts in reverse order and adjusting components like collars and stop screws. Precise tools are required and cleanliness is emphasized throughout to prevent contaminants from causing wear.
Caterpillar Cat 225 EXCAVATOR (Prefix 76U) Service Repair Manual (76U00694-01...hvy7sbkw8e
This document provides instructions for disassembling and assembling the governor of a 225 EXCAVATOR model. It outlines 34 steps to disassemble the governor and its components. This includes removing housing, springs, pins, plates, screws, seals, and other parts. It then outlines 31 steps for reassembling the governor, reversing the disassembly process and ensuring all parts are clean and lubricated before reinstalling. Precise positioning and proper tool usage is required for assembly.
Caterpillar Cat 225 EXCAVATOR (Prefix 76U) Service Repair Manual (76U00694-01...wenxian17880
This document provides instructions for disassembling and assembling the governor of a 225 EXCAVATOR model. It lists 34 steps for disassembly, removing parts like the fuel ratio control, housing, springs, levers, pins, and more. It then lists 23 steps for assembly, installing parts like races, bearings, springs, sleeves, pins, and torque control components in the reverse order of disassembly. Tools required include various drivers, pliers, and clamps. Cautions are provided to keep parts clean and check seals and gaskets when reassembling.
This document provides disassembly and assembly instructions for the governor of a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing over 30 individual parts in 17 steps for disassembly, and installing over 30 individual parts in 33 steps for assembly. Key parts that must be removed include the fuel injection pump housing, governor housing, torque control group, flyweight assembly and dashpot assembly.
This document provides disassembly and assembly instructions for the governor of a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing over 30 individual parts in 17 steps for disassembly, and installing over 30 individual parts in 33 steps for assembly. Key parts that must be removed include the fuel injection pump housing, governor housing, torque control group, flyweight assembly and dashpot assembly.
This document provides disassembly and assembly instructions for the governor component of a 3204 vehicular engine used in 953 track loaders. It describes removing and installing over 30 individual parts in 37 steps of disassembly and 33 steps of assembly. Key parts that must be removed include the fuel injection pump housing, governor housing, torque control group, flyweight assembly and dashpot assembly. Proper installation of parts is important to prevent issues like the riser being held in maximum fuel delivery.
This document provides instructions for disassembling and assembling the governor of a 3304B or 3306B engine. It describes 34 steps to disassemble the governor and 23 steps to reassemble it. Various tools are required including retaining ring pliers, a spring clamp, driver group, and shield driver. Precautions are given to keep all parts clean and ensure oil passages are clear.
Caterpillar Cat 225 EXCAVATOR (Prefix 76U) Service Repair Manual (76U00694-01...fjskemmd4r
This document provides instructions for disassembling and assembling the governor of a Caterpillar 3304B or 3306B engine. It outlines 34 steps to disassemble the governor and 28 steps to reassemble it. Various tools are required including retaining ring pliers, spring clamps, drivers and shields. Precise parts removal and installation is described, paying attention to cleaning, lubricating and correctly orienting each component.
Caterpillar Cat 225 EXCAVATOR (Prefix 76U) Service Repair Manual (76U00694-01...gen78guozun
This document provides instructions for disassembling and assembling the governor of a Caterpillar 3304B or 3306B engine. It outlines 34 steps to disassemble the governor and 28 steps to reassemble it. Various tools are required including retaining ring pliers, spring clamps, drivers and shields. Precise parts removal and installation is described along with cleaning and inspection of components. Proper lubrication and torque specifications are noted to be followed.
Caterpillar Cat 225 EXCAVATOR (Prefix 76U) Service Repair Manual (76U00694-01...ufjskekdjdmw2
This document provides instructions for disassembling and assembling the governor of a 225 EXCAVATOR model. It describes 34 steps to disassemble the governor which includes removing housing components, springs, pins, and other internal parts. It then describes 23 steps for reassembling the governor, including installing races, bearings, springs, sleeves, and adjusting screws. Tools required include retaining ring pliers, a spring clamp, driver group, and shield driver. Precautions are given to keep all parts clean and replace any worn or damaged components.
Caterpillar Cat 225 EXCAVATOR (Prefix 76U) Service Repair Manual (76U00694-01...jfkksemmdmd
This document provides instructions for disassembling and assembling the governor of a Caterpillar 3304B or 3306B engine. It outlines 34 steps to disassemble the governor and 28 steps to reassemble it. Various tools are required including retaining ring pliers, a spring clamp, driver group, and shield driver. Precise parts removal and installation is described, with illustrations provided. Cleanliness is emphasized to prevent contaminant issues.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 235 EXCAVATOR 32K
Configuration: 235 EXCAVATOR 32K02679-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i01111261
Governor - Assemble
SMCS - 1264-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1855 Retaining Ring Pliers 1
B 6V-2163 Spring Clamp 1
C 1P-0510 Driver Group 1
D 6V-2054 Shield Driver 1
Note: Put clean engine oil on all parts before assembly. Ensure that all of the oil passages are
clear.
Note: Check the condition of the gaskets and the O-ring seals. If the gaskets, the seals, or any
parts are worn or damaged, use new parts for replacement.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g00453799
1. Install one race (1), bearing (2) and the other race (1) on the camshaft in the fuel injection
pump housing.
Illustration 2 g00453801
2. Put flyweights (4) in position on carrier (3) and install the dowels in order to hold the
flyweights in place. The flyweights must move freely on the dowels.
Illustration 3 g00453802
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4. 3. Install dowel (5) in governor shaft (6) and install the governor shaft in the carrier (3) .
Illustration 4 g00459340
4. Put carrier (3) in position and install bolts (7) .
Illustration 5 g00459410
5. Install race (9), bearing (10) and race (9). Use Tool (A) in order to install ring (8) on riser
(11) .
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5. Illustration 6 g00459411
6. Install riser (11) .
Illustration 7 g00459414
7. Assemble the dashpot, as follows:
a. Install spring (13) on seat (12) and install seat (14) in spring (13) .
b. Put spool (15) and ring (16) in position on seat (14) and use Tool (A) in order to
install snap ring (17) .
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6. Illustration 8 g00459416
8. Install dashpot assembly (19). Install ring (18) in the lower groove in the governor shaft.
Illustration 9 g00459419
9. Install sleeve (20), spring (22), sleeve (20) and bearing (21) .
Note: Spring (22) is used in order to put a preload on the thrust bearing on the camshaft in
the fuel injection pump housing.
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7. Illustration 10 g00459421
10. Use Tool (B) in order to hold spring (22) compressed and install ring (23) in the groove in
the governor shaft. Remove Tool (B) .
Illustration 11 g00459423
11. Put lever (33) in position on the governor servo and install pin (32) in order to hold the lever
in place. Use a hammer and a chisel in order to move the metal (stake) at four places that are
spread apart 90 degrees. Perform this procedure on the outside surface on both legs of the
governor servo. This helps to hold pin (32) in place.
12. Install the O-ring seal on sleeve (25). Install piston (26) and sleeve (25) .
13. Install valve (24) .
14. Install one lockring (27) in the groove near the center of valve (24). Put sleeve (28), link
spring (29) and seat (30) in position on valve (24) and install second lockring (31) .
Illustration 12 g00454273
15. Put the governor servo in position on the fuel injection pump housing with piston (34) that
is engaged over rack control sleeve (35) and install the bolts that hold the rack control
sleeve in place.
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8. Illustration 13 g00591527
3304B engine
Note: The 3304B engine has one stop screw (36) and one locknut (38).
Illustration 14 g00454274
3306B
16. If the stop screws were removed, install two stop screws (36) in collar (37), as shown.
Install locknuts (38) .
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9. Illustration 15 g00454275
17. Install bolt (41) in block (42), as shown. Install spring (40) on bolt (41), as shown. Put collar
(37) in position on bolt (41) with the hole in the collar in alignment with the notch in bolt
(41) and install bolt (39) in order to hold the collar in place.
Illustration 16 g00454428
Illustration 17 g00459548
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10. 18. Put block (42) in position on housing (43). Align the holes in block (42) with the dowels.
Tighten two bolts (44) .
Illustration 18 g00590080
3304B torque control
19. Assemble the torque control on the 3304B engine. Install retainer (51), two bars (49), spacer
(50), contact (46), and insulator (45) in position on bolts (52) .
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11. Illustration 19 g00454429
20. Assemble the torque control on the 3306B, as follows:
a. Install spring (48), spacer (47), contact (46) and spacer (50) on insulator (45), as
shown.
b. Install retainer (51) and bar (49) on bolts (52) .
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12. Illustration 20 g00459552
21. Put torque control (53) in position on block (40). Install bolts (54) .
Illustration 21 g00454442
Note: When housing (43) is installed on the fuel injection pump housing, the flange on bolt
(38) must be behind the dashpot. If housing (43) is installed with the flange on bolt (38) on
the wrong side of the dashpot, the riser in the governor will be held in the maximum fuel
delivery position.
22. Install gasket (56) on the fuel injection pump housing. Put housing (43) in position on the
fuel injection pump housing with bolt (38) behind the dashpot, as shown. Install bolts (55)
that hold housing (43) in place.
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13. Illustration 22 g00459558
23. Use Tool (C) in order to install lip type seal (57) in the outer governor housing with the lip
inward.
24. Install adjustment screw (58) and the locknut for the high idle adjustment.
Illustration 23 g00459560
25. Install check valve (59) .
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14. Illustration 24 g00459562
26. Put lever (60) in position, as shown. Install shaft (61) .
Illustration 25 g00459564
27. Put the gasket and shutoff solenoid (62) in position and install two bolts (63) .
28. Put the gasket and cover (64) in position and install two bolts (65) .
29. Install body (66) and contact (67) .
30. Put the O-ring seal on adapter (68) and put the coupling and adapter (68) in position. Install
two bolts (69) .
Illustration 26 g00459590
31. Install spring (70) in shaft assembly (71). Install pin (72) in shaft assembly (71). The tip of
pin (72) should be engaged in the hole in spring (70). Install pin (73) in shaft assembly (71)
in order to hold pin (72) in place.
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15. Illustration 27 g00459593
32. Put stop (76) and plates (74) in position on shaft assembly (71) and install pins (75). Install
snap rings (77) .
Illustration 28 g00459595
33. Put levers (79) and (78) in position in the housing, as shown. Install shaft assembly (71) .
Illustration 29 g00459596
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16. 34. Install low idle adjustment screw (81) and the locknut. Install spring (80) in the hole in the
shaft assembly and in the housing.
Illustration 30 g00454486
35. Use Tool (C) in order to install lip type seal (82) in cover (83) with the lip, as shown. Install
the seal so that the seal is 2.0 ± 1.5 mm (.08 ± .06 inch) below the surface of the cover.
Illustration 31 g00459597
36. Put the gasket and cover (83) in position on the housing and install six bolts (84) .
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17. Illustration 32 g00459598
Note: Ensure that seat (85) and spring (86) are on top of lever (79). These parts must be
kept in this position when housing (87) is put in position on the inner governor housing.
37. Install seat (85) and spring (86) on the guide in the housing.
Illustration 33 g00459600
38. Put the gasket and housing (88) in position on the inner governor housing and install six
bolts (87) and two bolts (89) .
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18. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
19. Illustration 34 g00459667
39. Install fuel ratio control (90) onto governor (91) .
40. Make the governor adjustments. Refer to the Testing and Adjusting, "Fuel System" topic for
more information on governor adjustments.
End By: Install the fuel injection pump housing and the governor. Refer to the Disassembly and
Assembly, "Fuel Injection Pump Housing and Governor - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Sep 26 09:03:07 UTC+0800 2019
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20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 235 EXCAVATOR 32K
Configuration: 235 EXCAVATOR 32K02679-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00893695
Fuel Injection Pump - Remove
SMCS - 1251-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 8T-5287 Wrench 1
B 6V-4186 Fuel Pump Timing Pin 1
C 8S-2244 Pump Extractor 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the machine. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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21. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide", for tools and supplies suitable to collect and contain
fluids in Caterpillar machines.
Dispose of all fluids according to local regulations and mandates.
1. Remove the bolts and the plate from the side of the fuel injection pump housing.
Illustration 1 g00455790
2. Install Tool (B) in the fuel injection pump housing. Move the fuel rack until Tool (B) can be
installed in order to hold the fuel rack in the center position for removing the fuel injection
pumps.
3. Use Tool (A) in order to remove bushing (1) .
4. Remove the O-ring seal from the fuel injection pump housing.
Illustration 2 g00455791
5. Install Tool (C) on the bonnet and remove the fuel injection pump.
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22. Illustration 3 g00455792
6. Remove spacer (2) .
Note: Keep spacers (2) and the fuel injection pump together and identify spacers (2) with
the location in the fuel injection pump housing.
7. Perform Steps 3 through 6 in order to remove the other fuel injection pumps.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Sep 26 09:04:03 UTC+0800 2019
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23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 235 EXCAVATOR 32K
Configuration: 235 EXCAVATOR 32K02679-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00894023
Fuel Injection Pump - Disassemble
SMCS - 1251-015
Disassembly Procedure
Start By:
A. Remove the fuel injection pumps. Refer to Disassembly and Assembly, "Fuel Injection
Pump - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
When the fuel injection pumps are disassembled, handle the parts
carefully. Do not damage the surfaces of the plungers, the barrels and
the bonnets. Any scratches will cause leakage inside the fuel injection
pump. The plunger and the barrel for each pump are made as a set. Do
not intermix the plunger of one pump in the barrel of another pump. If
one part is worn, install a completely new plunger and barrel assembly.
Be careful when placing the plunger into the bore of the barrel.
1/2235 EXCAVATOR 32K02679-UP (MACHINE) POWERED BY 3306 ENGINE(SEB...
2019/9/26https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...