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low-voltageCONTROLS AND DISTRIBUTION
CatalogLV1News•April2006
SIRIUS
SENTRON
SIVACON
Related catalogs Contents
Low-Voltage Controls and
Distribution
SIRIUS · SENTRON · SIVACON
Order No.
Catalog
E86060-K1002-A101-A5-7600
Technical Information
E86060-T1002-A101-A5-7600
LV 1
LV 1 T
Systems · Controls: Contactors and contactor assem-
blies, solid-state switching devices · Protection equip-
ment · Load feeders, motor starters and soft starters ·
Monitoring and control devices · Detecting devices ·
Commanding and signaling devices · Transformers ·
Power supplies · ALPHA FIX terminal blocks · Planning
and configuration with SIRIUS · SIVACON busway and
cubicle systems · SENTRON switching and protection
devices for power distribution: Air circuit-breakers,
molded case circuit-breakers, switch disconnectors ·
Planning, design and management with SIMARIS ·
BETA modular installation devices
Industrial Communication
Industrial Communication
for Automation and Drives
Order No.:
E86060-K6710-A101-B4-7600
IK PI Industrial Ethernet to IEEE 802.3 · PROFINET ·
Industrial Mobile Communicaton · PROFIBUS to
IEC 61158/EN 50170 · SIMATIC ET 200 distributed I/Os ·
AS-Interface to EN 50295/IEC 61158 · Remote operation
with SINAUT ST7 · Routers · ECOFAST system
SICUBE
System Cubicles and Cubicle
Air-Conditioning
Order No.
E86060-K1920-A101-A3-7600
LV 50 System Cubicles · Cubicle Modifications · Cubicle
Expansion · Accessories · Special Cubicles · CubicleSo-
lutions in Practice · Cubicle Air-Conditioning· Special
Colors
SIDAC
Reactors and Filters
Order No.:
E86060-K2803-A101-A3-7600
LV 60 Commutating reactors for converters · Mains reactors for
frequency converters · Iron-core output reactors ·
Ferrite output reactors · Iron-core smoothing reactors ·
Smoothing air-core reactors · Filter reactors · Application-
specific reactors · Radio interference suppression filters ·
dv/dt filters · Sinewave filters
SIVACON 8PS
Busway systems
CD, BD01, BD2 to 1250 A
Order No.:
E86060-K1870-A101-A2-7600
LV 70 Busway systems, Overview · CD system (25 A to 40 A) ·
BD01 system (40 A to 160 A) · BD2 system (160 A to
1250 A)
Automation & Drives
The A&D Offline Mall
Order No.:
E86060-D4001-A110-C4-7600
DVD:
E86060-D4001-A510-C4-7600
CA 01 All Automation and Drives products,
including those in the catalogs listed above.
A&D Mall
Internet:
http://www.siemens.com/
automation/mall
All Automation and Drives products,
including those in the catalogs listed above.
Catalog PDF
Internet:
http://www.automation.
siemens.com/cd
All catalogs for Low-Voltage Controls can be
downloaded as pdf files.
Registered trademarks Technical Assistance
All product designations may be registered trademarks
or product names of Siemens AG or other supplying
companies. Third parties using these trademarks or
product names for their own purposes may infringe
upon the rights of the trademark owners.
Further information about low-voltage controls is
available on the Internet at:
http://www.siemens.com/lowvoltage
Expert technical assistance
for Low-Voltage Controls and
Electrical Installations.
Tel.: +49 (9 11) 8 95-59 00
Fax: +49 (9 11) 8 95-59 07
E-Mail: technical-assistance
@siemens.com
0/1Siemens LV 1 · 2006
The corresponding sections in
Catalog LV 1 · 2006 and in the
Technical Information LV 1 T · 2006
are replaced by this news edition
Contact your local Siemens
representative for further information
© Siemens AG 2006
The products and
systems listed in this
catalog are distributed/
manufactured using a
certified quality
management system
which complies with
EN ISO 9001
(Certificate Register
Nos. can be found in
the appendix).
The certificates are
recognized in all
IQ Net countries.
1 Introduction
Funktionen
11 Supply
Power supplies
2 Systems
12 Connecting with
ALPHA
ALPHA FIX terminal blocks
3 Controls
Contactors and
contactor assemblies
13 Engineering
Software
Planning and configuration
with SIRIUS
4 Solid-state switching devices
14 Distributing with
SIVACON
SIVACON power
distribution boards, busway
and cubicle systems
5 Protecting
Protection equipment
15 Switching and
Protecting with
SENTRON
Air circuit-breakers
6 Starting
Load feeders, motor
starters and soft starters
16 Molded case circuit-breakers
7 Monitoring
and Control
Monitoring and
control devices
17 Switch disconnectors
8 Detection
Detecting devices
18 Engineering
Software
Planning, design and
management with
SIMARIS
9 Commanding and
Signaling
Commanding and
signaling devices
19 Protecting with
BETA
BETA modular
installation devices
10 Supply
Transformers
20 Appendix
Low-Voltage
Controls
SIRIUS · SENTRON ·
SIVACON
Catalog
LV 1 News · 04/2006
s
1 Introduction
Welcome to Automation and Drives
TIA - Innovations for more productivity
TIP - Power distribution and management from one source
Low-voltage controls and distribution - The basis for progressive
solutions
SIRIUS industrial controls
Low-voltage power distribution
Supply
11 Power Supplies
4AV non-stabilized power supplies
6EP stabilized power supplies
SITOP power
LOGO! Power
SIRIUSIndustrialControls
Systems
2 Systems
AS-Interface
ECOFAST system
SIRIUS Safety Integrated
PROFIBUS
SIRIUS Modular System
ConnectingwithALPHA
12 ALPHA FIX Terminal Blocks
Terminals with insulation displacement connection
Standard terminals, spring-loaded
Terminals with screw connection
Switching
3 Controls -
Contactors and contactor assemblies
3RT, 3TF contactors for switching motors
3RA13, 3RA14 contactor assemblies
3RT, 3RH, 3TB, 3TC, 3TH, 3TK contactors for special applications
3RH, 3TH contactor relays · 3RT coupling relays
3TX7, 3RS18 coupling relays
LZX plug-in relays · 3TG10 power relays/miniature contactors
EngineeringSoftware
13 Planning and Configuration with SIRIUS
ES motor starters
ECOFAST ES
SIMOCODE ES
Soft Starter ES
4 Controls -
Solid-State Switching Devices
3RF20 solid-state relays
3RF21 solid-state relays
3RF23 solid-state contactors
3RF29 function modules
Low-VoltagePowerDistribution
DistributingwithSIVACON
14 SIVACON Power Distribution Boards,
Busway and Cubicle Systems
SIVACON power distribution boards and motor control centers
8PS busbar trunking systems · SICUBE 8MC, 8MF system
cubicles and cubicle air-conditioning · SIKUS series of
switchgear cubicles · ALPHA 630-DIN floor-mounted
distribution boards · 8HP molded-plastic distribution systems
Components for 8US, 8UC, 4NC distribution systems
Protecting
5 Protection Equipment
3RV motor starter protectors
3RB2 solid-state overload relays
3RU1 thermal overload relays
SwitchingandProtectingwithSENTRON
15 SENTRON Switching and Protection Devices
for Power Distribution
3WL air circuit-breakers
Starting
6 Load Feeders, Motor Starters and Soft Starters
3RW44 soft starters
3RA fuseless load feeders
3RA71 load feeders with safety integrated
AS-Interface motor starters and soft starters
ET 200S, ET 200pro, ET 200X motor starters
ET 200S Safety motor starters Solutions local/PROFIsafe
ECOFAST motor starters and soft starters
3RE encapsulated starters
16 SENTRON Switching and Protection Devices
for Power Distribution
3VL, 3VF2 molded case circuit-breakers
MonitoringandControl
7 Monitoring and Control Devices
SIMOCODE 3UF motor management and control devices
LOGO! Logic Modules · 3RP, 7PV timing relays
3UG monitoring relays for electrical and additional measurements
3RS10, 3RS11, temperature monitoring relays
3RN1 thermistor motor protection
3TK28 safety relays
3RS17 interface converters
17 SENTRON Switching and Protection Devices
for Power Distribution
3KA, 3LD switch disconnectors
3KL, 3NJ6 switch disconnectors with fuses
3NP, 3NJ4, 3NJ5 fuse switch disconnectors
Detection
8 Detecting Devices
3SE2, 3SE3, position switches
3SE2 hinge switches
3SE6 magnetically operated switches
EngineeringSoftware
18 Planning, Design and Management
with SIMARIS
SIMARIS design
Switch ES Power
SIMARIS manager
CommandingandSignaling
9 Commanding and Signaling Devices
3SB2, 3SB3, 3SF5 pushbutton units and indicator lights
3SB3 two-hand operation consoles
3SE7, 3SF2 cable-operated switches
3SE2, 3SE3 foot switches
8WD4 signaling columns
8WD5 integrated signal lamps
ProtectingwithBETA
19 BETA Modular Installation Devices
Fuse and fuse systems
SR60 busbar system
Miniature circuit-breakers
Residual current operated circuit-breakers
Lightning and surge arresters
Power supply devices
Measuring devices
Supply
10 Transformers
Single-phase transformers
Three-phase transformers
20 Appendix
Glossary · Training · Ordering notes · Further
documentation · Standards and approvals ·
Quality management · Siemens contacts·
External partners · Online services · Customer support
Software licenses · Subject index
Order number index · Fax order
Conditions of sale and delivery
Niederspannungs-Schalttechnik
4 Siemens LV 1 News · 04/2006
Delivery times (DT)
} Preferred type
A 2 working days
B 1 week
C 3 weeks
D 6 week
X on request
Preferred types are available immediately from
stock, i.e. are dispatched within 24 hours.
Normal quantities of the products are usually deliv-
red within the specified time following receipt of
your order at our branch.
In exceptional cases, the actual delivery period
may differ from that specified.
The delivery periods apply up to the ramp at Siemens AG (products ready for
dispatch). The transport times depend on the destination and type of shipping.
The standard transport time for Germany is 1 day.
The delivery times specified here represent the state of 02/2006. They are per-
manently optimized. Up-to-date information can be found at
www.siemens.com/automation/mall.
Price units (PU)
The price unit defines the number of units, sets or
meters to which the specified price and weight
apply.
Packaging sizes (PS)
The packaging size defines the number, e.g. of
units, sets or meters, for outer packaging.
Only the quantity defined by the packaging size or
a multiple thereof can be ordered!
For multi-unit packaging and recyclable packaging, see Appendix.
Price groups (PG)
Each product is assigned to a price group.
The defined weight in kg refers to the price unit
(PU).
Dimensions
All dimensions in mm.
Explanations
Siemens LV 1 News · 04/2006
AS-Interface
Introduction
AS-Interface Specification
2/2 - Overview
2/3 - Benefits
Routers
DP/AS-i LINK Advanced
2/4 - Overview
2/4 - Benefits
2/5 - Application
2/6 - Selection and ordering data
2/6 - Accessories
Slaves
Digital I/O modules according to
Specification 3.0
2/7 - Overview
2/7 - Selection and ordering data
Digital I/O modules IP67 – K20
2/8 - Overview
2/9 - Selection and ordering data
2/9 - Accessories
Analog I/O modules IP67 – K60
2/11 - Overview
2/11 - Benefits
2/12 - Selection and ordering data
2/13 - Accessories
AS-Interface
Routers
DP/AS-i LINK Advanced
2/14 - Design
2/14 - Function
2/15 - Technical specifications
Slaves
Digital I/O modules IP67 – K20
2/16 - Design
2/19 - Technical specifications
2/23 - Dimensional drawings
2/24 - Schematics
Analog I/O modules IP67 – K60
2/25 - Function
2/26 - Technical specifications
2/26 - Schematics
Systems
Catalog
Technical information
AS-Interface
Introduction
AS-Interface Specification
2/2 Siemens LV 1 News · 04/2006
2
■Overview
Technology development of the AS-Interface
System limits of the AS-Interface Specification
Expansions of the AS-Interface Specification 2.1
• The AS-Interface Specification 2.1 enables the number of net-
work stations to be doubled from 31 to 62.The 31 addresses
which are possible in an AS-Interface network can be split by
means of the so-called extended addressing function.
• If this option is used for each of the 31 slaves, the maximum
number of stations in an AS-Interface network is then 62. The
so-called A/B slaves can have a maximum of four inputs and
three outputs. The extended addressing function can be used
only for digital slaves, not for analog slaves or safety-oriented
slaves (ASIsafe).
• Another function of the AS-Interface Specification V2.1 is the
integrated analog value transfer function. In this case "inte-
grated" means that no special function blocks are required for
accessing the analog values. It is just as easy to access the
analog values as the digital values. The integrated analog
value transfer function can be used with analog slaves which
support the profiles 7.3 and 7.4.
Expansions of the AS-Interface Specification 3.0
• The AS-Interface Specification 3.0 enables the connection of
up to 1000 digital inputs and outputs (profile S-7.A.A: 8DI/8DO
as A/B slave).
• New profiles make it possible to use the extended addressing
function for analog slaves as well.
• Analog value transfer is accelerated by "Fast Analog Profiles".
• Variable use of analog modules: optional parameterization of
the resolution (12/14 bit) and one or two channels.
• Asynchronous serial protocol 100 baud or 50 baud bidirec-
tional.
ASi Spec. V2.0
ASi Spec. V2.1
1994 1998 2001 2005/2006
ASIsafe
ASi Spec. V3.0
5 ms bus cycle time
NSA0_00453a
31 Slaves•
•
62 Slaves (10 ms)•
•
•
•
•
•
•
•
•
Speed/Flexibility
Analog profiles
Diagnostics peripherals
4DI/4DO in A/B technology
8DI/8DO in A/B technology
Additional analog profiles
Transmission of serial data
Safety monitor
Safe input slaves
AS-Interface Specification Maximum number of slaves Number of digital inputs Number of digital outputs
digital analog ASIsafe
Version 2.0 31 31 31 31 × 4 = 124 31 × 4 = 124
Version 2.1 62 31 31 62 × 4 = 248 62 × 3 = 186
Version 3.0 62 62 31 62 × 8 = 496 62 × 8 = 496
AS-Interface
Introduction
AS-Interface Specification
2/3Siemens LV 1 News · 04/2006
2
AS-Interface master
To be able to operate A/B slaves on an AS-Interface network you
must also use master modules which comply with at least
Specification 2.1.
A/B technology is supported by the masters of the SIMATIC S7
and the DP/AS-Interface links from Siemens. Only standard
slaves and A slaves (= A/B slave with an A address) can be
operated on masters which do not support Specification 2.1.
The subaddress of A/B slaves is set to "A" in the as-delivered
state.
The new masters according to Specification 3.0 support all new
slave profiles and also display full download compatibility.
The AS-Interface Specification applicable for the particular slave
is specified in the section Selection and Ordering Data.
The exact slave profile is shown in the section
Technical Specifications.
Communication cycle
Standard slaves are queried in each cycle (max. cycle time:
5 ms). If only one A or B slave is installed at an address, this
slave will be queried in each cycle (max. cycle time: 5 ms). If an
A/B slave pair is installed at an address, the A slave will be que-
ried in one cycle and the B slave in the next cycle (max. cycle
time: 10 ms). If only standard and/or A slaves are installed in a
network, the cycle time is identical to the standard masters
(max. cycle time: 5 ms).
Whether an AS-Interface slave is a standard slave or an A/B
slave is noted in the section Selection and Ordering Data in the
column Slave Type and can be deduced from the section
Technical Specifications of the slave in question.
All slave types can be mixed and used in the same AS-Interface
network.
■Benefits
• Reduction of master and power supply costs thanks to a
higher number of slaves and I/Os per AS-Interface line.
• Improved decentralization in plants with numerous, widely
spread signals.
• Further expansion of existing AS-Interface systems is
possible.
AS-Interface Specification Available master
Version 2.1 S7-200 (CP 243-2), S7-300 (CP 343-2, 343-2P), DP/ASi Link 20E
Version 3.0 DP/AS-i Link Advanced
AS-Interface Specification Maximum cycle time Slave profile
Version 2.0 5 ms S-X.0, S-X.1, S-X.F
Version 2.1 5 ms with 31 slaves
10 ms with 62 Slaves
S-X.A, S-7.3, S-7.4, S-7.F
Version 3.0 as for Version 2.1, and profile-specific 10 ms for
inputs/outputs (e.g. 20 ms for 4DI/4DO and 40 ms
for 8DI/8DO)
S-7.5.5; S-7.A.5, S-B.A.5; S-7.A.7, S-7.A.8; S-7.A.9,
S-7.A.A, S-6.0
AS-Interface
Routers
DP/AS-i LINK Advanced
2/4 Siemens LV 1 News · 04/2006
2
■Overview
• Compact router between PROFIBUS (DP Slave) and
AS-Interface
• Single and double AS-Interface master (according to
AS-Interface Specification V3.0) for connection of
62 AS-Interface slaves each and integrated analog value
transfer
• Integrated ground fault monitoring for the AS-Interface cable
• User-friendly local diagnostics and start-up by means of a full
graphic display and control keys or through a web interface
with a standard browser
• Optimum TIA integration through STEP 7, integration in non-
Siemens engineering tools using PROFIBUS type file (GSD)
• Vertical integration (standard web interface) through Industrial
Ethernet
• Supply from AS-Interface cable; hence no additional power
supply required
• Module exchange without a PG using C-PLUG
■Benefits
• Short start-up times through simple configuration at the press
of a button and testing of the AS-Interface line using the
display or web interface
• Reduction of downtimes and servicing times in the event of a
slave failure thanks to user-friendly diagnostics using the
display or web interface and through simple module
exchange with the help of the C-PLUG exchange medium
• Reduction of installation costs because the supply comes
completely from the AS-Interface cable, making an additional
power supply superfluous
• Reduced amount of engineering work thanks to user-friendly
configuration of Siemens slaves using the slave catalog in
HW-Config (STEP 7)
• Costs saved by the double AS-Interface master when large
volumes of project data are involved
AS-Interface
Routers
DP/AS-i LINK Advanced
2/5Siemens LV 1 News · 04/2006
2
■Application
The DP/AS-i LINK Advanced is a PROFIBUS DPV1 slave
(according to EN 50 170) and an AS-Interface master (based on
AS-Interface Specification V3.0 according to EN 50 295).
It enables transparent data access to AS-Interface from
PROFIBUS DP.
PROFIBUS DP masters can exchange I/O data with AS-Interface
in cyclic mode; DP masters with acyclic services can perform
AS-Interface master calls in addition. As such, the DP/AS-i LINK
Advanced is particularly well suited for a decentral construction
and for connection of a lower-level AS-Interface network.
For applications with typical volumes of project data it is
sufficient to use the DP/AS-i LINK Advanced in its version as an
AS-Interface single master.
For applications with large volumes of project data
the DP/AS-i LINK Advanced in its version as an AS-Interface
double master is used. In this case, twice the volume of project
data can be used on two AS-Interface lines running indepen-
dently of each other.
Integration of AS-Interface on PROFIBUS through DP/AS-i LINK Advanced as single/double master
DP/AS-i
LINK
Advanced
ET 200pro
ET 200S
G_IK10_XX_40018
LINK
Advanced
Power
supply
unit
LOGO! Safety
monitor
Safe slave with
EMERGENCY-STOP
PG e.g.
with CP 5611 A2
S7-300
e.g. with CP 342-5
PC with
SOFTNET-DP
Power
supply
unit
Slave Safety monitor
Safe slave with
EMERGENCY-STOP
Laser
scanner
S7-400
with CP 443-5 Extended
Operating &
Monitoring
When using DP/AS-i LINK Advanced as
double master
AS-Interface
Routers
DP/AS-i LINK Advanced
2/6 Siemens LV 1 News · 04/2006
2
■Selection and ordering data
■Accessories
Version DT Order No. Price
per PU
PU
(UNIT,
SET, M)
PS* PG Weight
per PU
approx.
kg
DP/AS-i LINK Advanced
Router between PROFIBUS DP and AS-Interface; master
profiles M3 and M4, extended AS-Interface Specification
V3.0; degree of protection IP20
• Single master with display A 6GK1 415-2BA10 1 1 unit 543 0.380
• Double master with display A 6GK1 415-2BA20 1 1 unit 543 0.380
Version DT Order No. Price
per PU
PU
(UNIT,
SET, M)
PS* PG Weight
per PU
approx.
kg
C-PLUG
Exchange medium for the simple exchange of devices in
the event of a fault; for accommodating configuration and
application data; can be used in SIMATIC NET products
with a C-PLUG slot
} 6GK1 900-0AB00 1 1 unit 543 0.200
IE FC RJ45 Plug 90
RJ45 plug-in connector for Industrial Ethernet, with
robust metal enclosure and integrated cutting and
clamping contacts for connection of Industrial Ethernet
FC installation cables; with 90° cable feeder; for ET 200S
• 1 pack = 1 unit } 6GK1 901-1BB20-2AA0 1 1 PK 543 0.030
• 1 pack = 10 units } 6GK1 901-1BB20-2AB0 1 1 PK 543 0.300
• 1 pack = 50 units } 6GK1 901-1BB20-2AE0 1 1 PK 543 1.500
Bus connector RS 485
with angled cable feeder (35°)
screw terminals,
max. transfer rate 12 Mbit/s
• Without PG interface } 6ES7 972-0BA60-0XA0 1 1 unit 250 0.045
SIMATIC NET
Manual Collection
B 6GK1 975-1AA00-3AA0 1 1 unit 540 0.017
Electronic manuals for communication systems,
protocols, products;
on CD-ROM;
German/English
* You can order this quantity or a multiple thereof.
AS-Interface
Slaves
Digital I/O modules according to Specification 3.0
2/7Siemens LV 1 News · 04/2006
2
■Overview
The new AS-Interface Specification 3.0 adds a number of com-
pletely new features to AS-Interface bus system. The extended
address mode (A/B addresses) enables the connection of up to
62 slaves on one AS-Interface network. With the extended
address mode according to Specification 3.0, four outputs are
now possible for the first time even with A/B slaves (instead of
only three outputs possible up to now with Specification 2.1).
Hence with full expansion of an AS-Interface network, there are
now 248 inputs as well as 248 outputs available on one
AS-Interface system.
Modules with four inputs and four outputs as A/B slaves
according to Specification 3.0 are available
• for field use in degree of protection IP67 (compact modules
K20 and K60)
• and for the control cabinet (SlimLine Module S45) in degree of
protection IP20.
Please note that these modules can be used only with a new
master according to AS-Interface Specification 3.0 (e.g. the new
DP/AS-i LINK Advanced) and that the cycle times for the outputs
can extend to max. 20 ms.
■Selection and ordering data
Version DT Order No. Price
per PU
PU
(UNIT,
SET, M)
PS* PG Weight
per PU
approx.
kg
3RK2 400-1DQ00-0AA3
Digital I/O modules, IP67 – K60
• PNP transistor
• Modules supplied without mounting plate
Type Current
carrying
capacity of
outputs
Slave
type
Pin
assign-
ment
Connec-
tion
technique
4 inputs/
4 out-
puts
2 A A/B
(Spec.
3.0)
Y-II M12 } 3RK2 400-1DQ00-0AA3 1 1 unit 121 0.212
3RK2 400-1CT30-0AA3
Digital I/O modules IP67 – K20
• PNP transistor
• Start of delivery: 3rd quarter 2006
Type Current
carrying
capacity of
outputs
Slave
type
Pin
assign-
ment
Connec-
tion
technique
4 inputs/
4 out-
puts
1 A A/B
(Spec.
3.0)
Stan-
dard
M8 A 3RK2 400-1CT30-0AA3 1 1 unit 121 0.110
3RK2 400-1CE01-0AA2
S45 SlimLine modules
• Inputs: PNP transistor
Type Connec-
tion termi-
nals
Slave
type
Inputs Outputs
4 inputs/
4 out-
puts
Screw A/B
(Spec.
3.0)
2- and
3-wire
PNP tran-
sistor
2 A
} 3RK2 400-1CE01-0AA2 1 1 unit 121 0.289
Spring-
loaded
connection
B 3RK2 400-1CG01-0AA2 1 1 unit 121 0.241
* You can order this quantity or a multiple thereof.
AS-Interface
Slaves
Digital I/O modules IP67 – K20
2/8 Siemens LV 1 News · 04/2006
2
■Overview
The K20 series of compact modules supplements the
AS-Interface compact modules with a particularly narrow
version measuring just 20 mm wide. Thanks to their extremely
compact size the modules are particularly well suited for the use
of handling machines in production systems where modules
need to be arranged in most confined space. Another field of
application is robotics. The K20 modules are connected to the
AS-Interface with a round cable with M12 cable box instead of
with the AS-Interface flat cable. The AS-Interface bus cable and
the 24 V DC auxiliary power supply are routed in this case in a
shared round cable. This enables a mounting arrangement that
saves a great deal of space. Use on moving machinery is also
possible without difficulty thanks to the flexibility of the round
cable. The K20 modules are also ideal for such applications as
their non-encapsulated design makes them particularly light in
weight.
In applications with tow chains, many users rely on placing the
AS-Interface bus cable in a round cable. With the K20 modules,
direct connection to the round cable is possible in this case.
No adapter is required from the flat to the round cable.
The K20 series of compact modules includes both standard
AS-Interface modules as well as an ASIsafe version for connec-
tion of safety-oriented sensors such as Emergency Stop push-
buttons or door safety monitors. All standard AS-Interface
K20 modules support the extended address module (A/B
addresses) accorfding to AS-Interface Specification 2.1, with
which 62 stations can be connected to one AS-Interface net-
work. The K20 module with four inputs and four outputs works in
the extended address mode according to AS-Interface
Specification 3.0, thus enabling for the first time four outputs with
one A/B slave and hence 248 inputs plus 248 outputs with full
expansion of the AS-Interface network.
For particularly space-saving dimensions the sensors and actu-
ators are connected using M8 plug-in connectors. Alternatively
there is also an M12 socket with a Y connector.
AS-Interface
Slaves
Digital I/O modules IP67 – K20
2/9Siemens LV 1 News · 04/2006
2
■Selection and ordering data
■Accessories
Version DT Order No. Price
per PU
PU
(UNIT,
SET, M)
PS* PG Weight
per PU
approx.
kg
3RK2 200-0CT30-0AA3
Digital I/O modules IP67 – K20
Type Current
carrying
capacity
of
outputs
Slave
type
Pin
assign-
ment
Con-
nection
tech-
nique
Start of
delivery
4 inputs -- A/B Stan-
dard
M8 A 3RK2 200-0CT30-0AA3 1 1 unit 121 0.075
Y M12 A 3RK2 200-0CQ30-0AA3 1 1 unit 121 0.075
2 out-
puts/
2 inputs
1 Stan-
dard
M8 A 3RK2 400-1BT30-0AA3 1 1 unit 121 0.075
Y M12 A 3RK2 400-1BQ30-0AA3 1 1 unit 121 0.075
4 out-
puts/
4 inputs
1 A/B
(Spec.
3.0)
Stan-
dard
M8 3rd
quarter
2006
A 3RK2 400-1CT30-0AA3 1 1 unit 121 0.110
2 safe
inputs
-- Stan-
dard
Y-II M12 A 3RK1 205-0BQ30-0AA3 1 1 unit 121 0.075
Version DT Order No. Price
per PU
PU
(UNIT,
SET, M)
PS* PG Weight
per PU
approx.
kg
3RK1 901-1KA00
3RK1 901-1PN00
AS-Interface sealing caps
• For free M12 sockets } 3RK1 901-1KA00 1 10 units 121 0.100
• For free M8 sockets A 3RK1 901-1PN00 1 10 units 121 0.100
3RK1 901-1NN00
AS-Interface standard distributor,
for AS-Interface flat cable
• Current carrying capacity up to 7 A
• Delivery includes special mounting plate for wall and
standard rail mounting
• Seals (3RK1 902-0AR00) are required only if a cable
is to be terminated in the distributor and must be
ordered separately
} 3RK1 901-1NN00 1 1 unit 121 0.086
3RK1 901-1NN10
AS-Interface compact distributor,
for AS-Interface flat cable
Current carrying capacity up to 6 A
A 3RK1 901-1NN10 1 1 unit 121 0.040
* You can order this quantity or a multiple thereof.
AS-Interface
Slaves
Digital I/O modules IP67 – K20
2/10 Siemens LV 1 News · 04/2006
2
Note: For plug connectors and cables see
• Catalog FS 10 / chapter Proximity Switches / Accessories /
Plug Connectors or
• Internet (www.siemens.com/as-interface)
3RX9 801-0AA00
3RK1 901-1NR11
3RG7 838-1DG
3RK1 901-1NR21
3RK1 901-1NR00
AS-Interface M12 branch
for flat cable to Cable length
AS-i M12 socket -- } 3RX9 801-0AA00 1 1 unit 121 0.029
M12 cable box 1 m A 3RK1 901-1NR11 1 1 unit 121 0.070
2 m A 3RK1 901-1NR12 1 1 unit 121 0.100
AS-i / Uaux M12 socket -- A 3RG7 838-1DG 1 1 unit 575 0.200
M12 cable box 1 m A 3RK1 901-1NR21 1 1 unit 121 0.070
2 m A 3RK1 901-1NR22 1 1 unit 121 0.100
Quadruple M12
socket
Supplied with
coupling module
-- A 3RK1 901-1NR00 1 1 unit 121 0.186
3RK1 901-1TR00
M12-T distributor
• IP68
• 1 x M12 connector
• 2 x M12 box
C 3RK1 901-1TR00 1 1 unit 121 0.038
6ES7 194-1KA01-0XA0
M12 Y-shaped coupler plugs
for connection of two sensors to one M12 socket
with Y connector
A 6ES7 194-1KA01-0XA0 1 1 unit 250 0.046
3RK1 901-3RA00
Addressing cable with jack plugs to M12
• For addressing K20 modules
• Required only for 3RK1 904-2AB00 addressing unit
• If the latest version of the 3RK1 904-2AB01
addressing unit is used, the addressing is
performed with a standard 3RX8 000-0GF32-1AB5
M12 cable
C 3RK1 901-3RA00 1 1 unit 121 0.064
Version DT Order No. Price
per PU
PU
(UNIT,
SET, M)
PS* PG Weight
per PU
approx.
kg
* You can order this quantity or a multiple thereof.
AS-Interface
Slaves
Analog I/O modules, IP67 – K60
2/11Siemens LV 1 News · 04/2006
2
■Overview
AS-Interface analog modules from the K60 compact series
detect or issue analog signals locally. These modules are linked
to the higher level controller through an AS-Interface master
according to Specification 2.1 or Specification 3.0.
The analog modules are divided into five groups:
• Input module for sensors with current signal
• Input module for sensors with voltage signal
• Input module for sensors with thermal resistor
• Output module for current actuators
• Output module for voltage actuators
The input modules according to Profile 7.3/7.4 are available with
two or four input channels. It is possible in addition to convert the
two-channel module to using only one input channel, thus
enabling very short times before the analog value is available.
The conversion is effected by means of a jumper plug at
socket 3.The transmission times achieved with analog modules
according to Profile 7.A.9 are half shorter than those achieved
with Profile 7.3/7.4. Operation is adjustable in this case, e.g. it is
possible to choose with the ID1 Code whether the module is op-
erated with one or two channels.
The output modules are configured as two-channel modules as
standard.
The input and output channels are electrically isolated from the
AS-Interface network. If sensors with a higher power require-
ment are to be connected, more power can be supplied through
the auxiliary voltage as an alternative to the internal supply.
In the manual the modules are presented in great detail along
with their technical specifications and in-depth notes on opera-
tion. Sample function blocks round off the manual.
■Benefits
• Analog modules are just as easy to integrate in AS-Interface
as digital modules
• Analog values can be easily detected and issued locally
• Preprocessing of the analog value transmission in the master
enables rapid evaluation of the analog values
• Up to four values can be detected using one analog module
• Extremely fast transmission and conversion of analog values
is possible by the new possibility of changing over to single-
channel operation
Specification 3.0 now provides the following benefits in addition:
• A/B technology is now also available with analog modules
• On average the transmission times are shorter by half (only
three or four cycles depending on the resolution selected); the
total processing times can be found in the manual
• Operation is variably adjustable: 12 or 14-bit resolution, one or
two channels can be selected with the ID1 Code
• Handling of the analog value processing with masters
Specification 3.0, the DP/AS-i LINK Advanced, has been
further simplified
AS-Interface
Slaves
Analog I/O modules, IP67 – K60
2/12 Siemens LV 1 News · 04/2006
2
■Selection and ordering data
You can find more information on the Internet at:
http://mall.ad.siemens.com
Version DT Order No. Price
per PU
PU
(UNIT,
SET, M)
PS* PG Weight
per PU
approx.
kg
3RK1 207-1BQ44-0AA3
Analog I/O modules, IP67 – K60, Analog Profile 7.3
• Slave type: Standard
• Modules supplied without mounting plate
Inputs Type Measuring range
1 or 2 inputs
(switch-selectable by
means of a jumper
plug at socket 3)
Current 4 ... 20 mA or
± 20 mA
(selectable)
A 3RK1 207-1BQ40-0AA3 1 1 unit 121 0.187
Voltage ± 10 V or
1 ... 5 V
(selectable)
A 3RK1 207-2BQ40-0AA3 1 1 unit 121 0.188
Thermal
resistance
Pt 100 or
Ni 100 or
0 ... 600 Ω
(selectable)
A 3RK1 207-3BQ40-0AA3 1 1 unit 121 0.183
4 inputs Current 4 ... 20 mA or
± 20 mA
(selectable)
A 3RK1 207-1BQ44-0AA3 1 1 unit 121 0.190
Voltage ± 10 V or
1 ... 5 V
(selectable)
C 3RK1 207-2BQ44-0AA3 1 1 unit 121 0.190
Thermal
resistance
Pt 100 or
Ni 100 or
0 ... 600 Ω
(selectable)
A 3RK1 207-3BQ44-0AA3 1 1 unit 121 0.190
Outputs Type Output range
2 outputs Current
for 2-wire
actuators
4 ... 20 mA or
± 20 mA or
0 ... 20 mA
(selectable)
A 3RK1 107-1BQ40-0AA3 1 1 unit 121 0.200
Voltage
for 2-wire
actuators
± 10 V or
0 ... 10 V or
1 ... 5 V
(selectable)
A 3RK1 107-2BQ40-0AA3 1 1 unit 121 0.200
3RK2 207-2BQ50-0AA3
Analog I/O module, IP67 – K60,
Analog Profile 7.A.9
• Slave type: A/B (Specification 3.0)
• Modules supplied without mounting plate
Inputs Type Measuring range
1 or 2 inputs (variably
adjustable)
Current 4 ... 20 mA or
± 20 mA
(selectable)
A 3RK2 207-1BQ50-0AA3 1 1 unit 121 0.187
Voltage ± 10 V or
1 ... 5 V
(selectable)
A 3RK2 207-2BQ50-0AA3 1 1 unit 121 0.187
* You can order this quantity or a multiple thereof.
AS-Interface
Slaves
Analog I/O modules, IP67 – K60
2/13Siemens LV 1 News · 04/2006
2
■Accessories
Version DT Order No. Price
per PU
PU
(UNIT,
SET, M)
PS* PG Weight
per PU
approx.
kg
Manual, German
available only as a download from the Internet:
http://www.siemens.de/automation/manuals
3RK1 901-0CA00
K60 mounting plates
• Wall mounting } 3RK1 901-0CA00 1 1 unit 121 0.065
• Standard rail mounting } 3RK1 901-0CB01 1 1 unit 121 0.095
3RK1 901-1KA00
M12 sealing caps } 3RK1 901-1KA00 100 10 units 121 0.100
3RK1 902-0AR00
Sealing sets
• For K60 mounting plate and distribution board
• Cannot be used for K45 mounting plate
• One set contains one straight and one shaped seal
B 3RK1 902-0AR00 100 5 units 121 0.100
3RK1 901-1AA00
Jumper plugs
for changing over the 2-channel
input modules
A 3RK1 901-1AA00 1 1 unit 121 0.012
* You can order this quantity or a multiple thereof.
AS-Interface
Routers
DP/AS-i LINK Advanced
2/14 Siemens LV 1 News · 04/2006
2
■Design
• Solid plastic enclosure in degree of protection IP20 for
standard rail mounting
• Compact design
- Display in the front panel for detailed indication of the
operating state and functional readiness of all connected
and activated AS-Interface slaves
- 6 buttons for starting up and testing the AS-Interface line
directly on DP/AS-i LINK Advanced
- LED indication of the operating state of PROFIBUS DP and
AS-Interface
- Integrated Ethernet port (RJ45 socket) for user-friendly
start-up, diagnostics and testing of the DP/AS-i LINK
Advanced through a web interface using a standard browser
- Supply voltage from the AS-Interface shaped cable or
alternatively through the 24 V DC supply
- Small mounting depth thanks to recessed plug mounting
• Simple mounting on standard rail
• Operation without fans and batteries
• Quick exchange of devices in the event of a fault when using
the optional C-PLUG exchange medium (not included in the
scope of supply)
■Function
The DP/AS-i LINK Advanced provides a PROFIBUS
DP master with the possibilities of cyclic access to the I/O data
of all the slaves of a lower-level AS-Interface segment.
According to the extended AS-Interface Specification (V3.0) it is
possible to connect a maximum of 62 slaves, each with 4 inputs
and 4 outputs and analog slaves, per AS-Interface line.
DP/AS-i LINK Advanced occupies in the master as standard
32 bytes of input data and 32 bytes of output data in which the
I/O data of the connected AS-Interface slaves are stored. The
size of the input/output buffer can be compressed so that only
the actually required I/O memory space is occupied in the
system of the DP master. The integrated evaluation of analog
signals is just as easy as access to digital values; there is no
need to call any communication modules.
PROFIBUS DP V1 masters are able in addition to initiate
AS-Interface master calls (e.g. to write parameters, change
addresses or read diagnostics values) through the acyclic
PROFIBUS services.
Using an operating display in AS-i Link it is possible to fully
commission the lower-level AS-Interface line.
The DP/AS-i LINK Advanced is equipped with an additional
Ethernet port which enables use of the integrated web server
and further increases the previously described user-friendliness
of the operating display. Free firmware updates are also
possible.
The optional C-PLUG supports module exchange without a PG,
thus reducing downtimes to a minimum in the event of a fault.
Diagnostics
With LEDs, the display and control keys, web interface and
STEP 7 there is an extensive diagnostics offering that includes:
• Operating state of the link
• State of the link as a PROFIBUS DP slave
• Diagnostics of the AS-Interface network
• Message frame statistics
• Standard diagnostics pages for fast diagnostics access using
a standard browser
Configuration
The configuration of the DP/AS-i LINK Advanced can be defined
either by means of STEP 7/NCM PC or simply by adopting the
ACTUAL configuration on the display.
Alternatively the DP/AS-i LINK Advanced can be integrated
through the PROFIBUS type file (GSD) in the engineering tool:
• COM PROFIBUS
• Older STEP 7/NCM PC versions
• Non-Siemens engineering tools
With STEP 7 configuring, the AS-Interface configuration can be
uploaded in STEP 7 V5.4 and higher. The user-friendly configu-
ration of AS-Interface slaves from Siemens is also possible here
in HW-Config (slave catalog).
AS-Interface
Routers
DP/AS-i LINK Advanced
2/15Siemens LV 1 News · 04/2006
2
■Technical specifications
DP/AS-i LINK Advanced
Transmission rates per
AS-Interface line
• AS-Interface bus cycle time 5 ms with 31 slaves;
10 ms with 62 slaves
• PROFIBUS transmission rate max. 12 Mbit/s
• Ethemet transmission rate 10/100Mbit/s, autosensing
Interfaces
• AS-Interface connection 1 x 4-pole clamping contacts
(plug-in)
- for single master 1 x 4-pole clamping contacts
(plug-in)
- for double master
(2 AS-i lines)
2 x 4-pole clamping contacts
(plug-in)
• Connection to PROFIBUS 9-pole Sub D socket
• Communication to Ethernet RJ45 socket
• Optional:
24 V DC supply voltage
3-pole clamping contacts
(plug-in)
Display 128 x 64 pixel with background
lighting
Keys Membrane keypad (6 keys)
Supply voltage
• From the AS-Interface shaped cable
(line 1)
acc. to AS-Interface
Specification EN 50295
• Optional: 24 V DC 24 V DC, protective ground
conductor
Current consumption
• From the AS-Interface shaped cable max. 200 mA
Load capacity
• 5 V DC at the PROFIBUS connection max. 70 mA
• Power loss 7,5 W
Degree of protection IP20
Permissible ambient conditions
• Operating temperature
- Horizontal mounting 0 °C to +60 °C
- Vertical mounting 0 °C to +45 °C
• Transport and storage temperature -30 °C to +70 °C
• Relative humidity Max. 95 % at +25 °C
• Operating altitude 3000 m above sea level
Structural design
• Installation on standard mounting rail
• Dimensions (W x H x D) in mm 90 x 132 x 88.5
• Weight approx. 380 g
Supported AS-Interface
master profiles
M1, M2, M3, M4
(acc. to Complete AS-Interface Spec-
ification V3.0)
Configuring the AS-Interface using pushbuttons on the front panel,
with STEP 7 V5.4 or higher,
through web interface
DP/AS-i LINK Advanced
AS-Interface
Slaves
Digital I/O modules IP67 – K20
2/16 Siemens LV 1 News · 04/2006
2
■Design
Installation
Mounting the K20 modules: on the front (see left) or on the side (see right)
The K20 modules are mounted with two screws. A mounting
plate is not required. In addition to mounting in the front it is
possible to mount the modules on the side in a space-saving
and protected position, e.g. on mounting rails.
Addressing
Addressing the K20 modules
Addressing the K20 modules is performed using the same
socket as for the bus connection. For the addressing the module
is connected to the 3RK1 904-2AB01 addressing unit using a
standard M12 cable (2 or 3-pole), e.g. 3RX8 000-0GF32-1AB5.
If the older version of the 3RK1 904-2AB00 addressing unit is
used, a special addressing cable (3RK1 901-3RA00) is required
for connection to the addressing unit. After the addressing
operation the addressing cable is removed again and the
module connected to the bus line. No 4 or 5-pole connecting
cable may be used for the addressing.
All standard K20 modules (not ASIsafe versions) support the
extended address mode and can be addressed with an A or B
address. Up to 62 slaves can thus be operated on one
AS-Interface network. The version with four inputs and four out-
puts (3RK2 400-1CT30-0AA3) works according to the new
AS-Interface Specification 3.0. Through Specification 3.0 it is
possible for even A/B slaves to have four outputs (instead of only
three possible up to now with Specification 2.1). Please note that
this module can be used only with a new master according to
AS-Interface Specification 3.0 (e.g. the new DP/AS-i LINK
Advanced) and that the cycle times for the outputs can extend
to max. 20 ms.
Connection
AS-Interface M12 feeders and distribution boards, closed
AS-Interface M12 feeders and distribution boards, open
NSA0_00443
3RK1 904-2AB01
AS-Interface: 1 ... 31 (1A ... 31B)
AS-Interface
Pin
ASi-
3 3RK2 200- ...
3RX8 000-0GF32-1AA6
3RX8 000-0GF32-1AB0
3RX8 000-0GF32-1AB5
3RK2 400- ...
1 ASi+ ASi+
2 not conn. AUX-
4 not conn. AUX+
3 ASi- ASi-
ASi-
3
ASi+
14
ASi+
1
3 2
4 1
AS-Interface
Slaves
Digital I/O modules IP67 – K20
2/17Siemens LV 1 News · 04/2006
2
For simple connection of the K20 modules to the AS-Interface
flat cable there is a new series of AS-Interface distribution
boards and M12 feeders:
AS-Interface distribution boards
Like the AS-Interface 3RK1 901-1NN00 standard distribution
board, the new AS-Interface 3RK1 901-1NN10 compact
distribution board enables distribution of the AS-Interface flat
cable to several lines. The compact distribution board can be
used for a current carrying capacity of up to 6 A. It is character-
ized by particularly simple handling:
• insert the cable,
• swing closed and
• screw down with only one captive screw.
No additional seals are required for the compact distribution
board. The AS-Interface flat cable must always be passed
through the compact distribution board, i.e. it must never be
terminated inside the compact distribution board. For higher
currents and for cases where one of the two flat cables is to be
terminated inside the distribution board, the standard distribu-
tion board must be used.
AS-Interface M12 feeders
AS-Interface M12 feeders are available in the same design as
the compact distribution boards. They are required for transfer-
ring from the AS-Interface flat cable to a round cable. The
spectrum covers AS-Interface M12 feeders with different cable
lengths (1 and 2 m) and differentiates between M12 feeders for
AS-i/Uaux for connection of I/O modules and AS-Interface
without Uaux for connection of modules with inputs. These
AS-Interface M12 feeders are just as easy to handle as the
AS-Interface compact distributor. The flat cable must
always be passed through the M12 distribution board, i.e. it must
never be terminated inside the M12 distribution board. For the
event that the AS-Interface flat cable is to be terminated in the
M12 feeder, the standard M12 feeder (3RX9 801-0AA00) or the
quadruple M12 (feeder 3RK1 901-1NR00) are available.
The different possibilities of connecting the K20 modules to the
AS-Interface bus line and the 24 V DC auxiliary voltage are
presented in the following table:
To connect the feeder and the K20 module over a cable length
> 2 m it is also possible to use freely configurable cables with an
M12 cable box and an open cable end, which are fitted with an
M12 plug (straight version: 3RX8 000-0CD45, 3RX8 000-0CE45
angle plug ) and connected to the feeder.
This cable is available in two versions:
• 3RX8 000-0CB42-1AF0: 5 m long, with M12 cable box
• 3RX8 000-0CC42-1AF0: 5 m long, with M12 angle cable box
To connect more than one K20 modules to one spur line, the spur
line can be split again using a T distributor (3RK1 901-1TR00).
Digital I/O modules IP67 – K20
AS-i without Uaux AS-i / Uaux
4DI, M8
3RK2 200-0CT30-0AA3
2DI/2DO, M8
3RK2 400-1BT30-0AA3
4DI, M12
3RK2 200-0CQ30-0AA3
2DI/2DO, M12
3RK2 400-1BQ30-0AA3
2FDI, M12
3RK1 205-0BQ30-0AA3
4DI/4DO, M8
3RK2 400-1CT30-0AA3
K20 module
• plus M12 feeder with integrally extruded cable
M12 feeder:
3RK1 901-1NR11 (1 m) or
3RK1 901-1NR12 (2 m)
M12 feeder:
3RK1 901-1NR21 (1 m) or
3RK1 901-1NR22 (2 m)
K20 module
• plus M12 feeder with socket
• plus separate M12 cable
M12 feeder:
3RX9 801-0AA00
M12 feeder:
3RG7 838-1DG
M12 cable:
3RX8 000-0GF42-1AA6 (0.6 m)
3RX8 000-0GF42-1AB0 (1.0 m)
3RX8 000-0GF42-1AB5 (1.5 m)
M12 cable:
3RX8 000-0GF42-1AA6 (0.6 m)
3RX8 000-0GF42-1AB0 (1.0 m)
3RX8 000-0GF42-1AB5 (1.5 m)
K20 module
• plus quadruple M12 feeder
• plus separate M12 cable
M12 feeder:
3RK1 901-1NR00
M12 feeder:
3RK1 901-1NR00
M12 cable:
3RX8 000-0GF42-1AA6 (0.6 m)
3RX8 000-0GF42-1AB0 (1.0 m)
3RX8 000-0GF42-1AB5 (1.5 m)
M12 cable:
3RX8 000-0GF42-1AA6 (0.6 m)
3RX8 000-0GF42-1AB0 (1.0 m)
3RX8 000-0GF42-1AB5 (1.5 m)
NSA0_00445
NSA0_00446
NSA0_00447
NSA0_00448
NSA0_00449
NSA0_00450
AS-Interface
Slaves
Digital I/O modules IP67 – K20
2/18 Siemens LV 1 News · 04/2006
2
Options for connection of the K20 modules to other AS-Interface modules
Please note the following boundary conditions:
• The configuration guidelines for AS-Interface generally apply.
For all M12 connecting cables the maximum permissible
current is limited to 4 A. The cross-section of these cables
amounts to just 0.34 mm². For connection of the K20 modules
the previously mentioned M12 connecting cables can be used
for the spur lines. The voltage drop caused by the ohmic re-
sistance (approx. 0.11 Ω/m) must be taken into account.
• For round cable connections with joint routing of AS-i and Uaux
in one line the following maximum lengths apply:
- Yes, spur line from feeder to module: maximum 5 m
- Sum of all round cable pieces in one AS-Interface network:
maximum 20 m
Mounting examples for K20 modules
NSA0_00444a
3RX8 000-0GF42-1AA6
3RX8 000-0GF42-1AB0
3RX8 000-0GF42-1AB5
3RG9 001-0AD00
3RK1 901-1NR11
3RK1 901-1NR12
3RK1 901-1NR21
3RK1 901-1NR22
3RX9 801-0AA00
3RK1 901-1TR00
l 5 m<
l 5 m<
l 1,5 m<
l 1,5 m<
NSA0_00451
Connection using 4-fold M12 feeder
(3RK1 901-1NR00)
(AS-i/ )
for I/O modules
Uaux
Connection using M12 feeder
(3RK1 901-1NR2.)
(AS-i/ )
for I/O modules
Further distribution
using M12 T feeder
(3RK1 901-1TR00)
Connection using M12 feeder
(3RK1 901-1NR1.)
(AS-i without )
for modules with inputs
Uaux Uaux
AS-Interface
Slaves
Digital I/O modules IP67 – K20
2/19Siemens LV 1 News · 04/2006
2
■Technical specifications
Digital I/O module IP67 – K20
4 inputs 4 inputs 2 inputs/ 2 outputs
M8 M12 M8
3RK2 200-0CT30-0AA3 3RK2 200-0CQ30-0AA3 3RK2 400-1BT30-0AA3
Slave type A/B slave A/B slave A/B slave
Operational voltage acc. to
AS-Interface Specification in V
26.5 ... 31.6 26.5 ... 31.6 26.5 ... 31.6
Total current input in mA ≤ 270 ≤ 270 ≤ 270
Input circuit PNP PNP PNP
Inputs
• Sensor supply using AS-Interface Short-circuit and overload resistant Short-circuit and overload resistant Short-circuit and overload resistant
• Sensors 2- and 3-wire 2- and 3-wire 2- and 3-wire
• Voltage range in V 16.5... 30 16.5 ... 30 16.5 ... 30
• Current carrying capacity for all inputs
(Tu ≤ 40 °C) in mA
200 200 150
• Current carrying capacity for all inputs
(Tu ≤ 55 °C) in mA
150 150 70
• Switching level High in V ≥ 10 ≥ 10 ≥ 10
• Input current Low/High in mA ≤ 1.5 / ≥ 6 ≤ 1.5 / ≥ 6 ≤ 1.5 / ≥ 6
• Socket assignment of inputs
- PIN 1 Sensor supply L+ Sensor supply L+ Sensor supply L+
- PIN 2 -- Data input 2 --
- PIN 3 Sensor supply L- Sensor supply L- Sensor supply L-
- PIN 4 Data input Data input 1 Data input
- PIN 5 -- Not assigned --
Outputs
• Type of output -- -- Solid-state
• Current carrying capacity in A per
output DC 12 /13 typical
-- -- 1
• Maximum aggregate current per
module in A
-- -- 1
• Socket assignment of outputs -- -- 3 = "-"
4 = output
• Short-circuit protection -- -- Built-in
• Induction protection -- -- Built-in
• External power supply 24 V DC -- -- Shared round cable connection with
AS-Interface connection through M12
female connector
• Watchdog -- -- Built-in
I/O configuration 0 0 B
ID/ID2 code A/0 A/2 A/0
Assignment of data bits
• Socket 1 PIN4 = IN1(D0) PIN4 = IN1 (D0)
PIN2 = IN2 (D1)
PIN4 = IN3(D2)
• Socket 2 PIN4 = IN2 (D1) PIN4 = IN3 (D2)
PIN2 = IN4 (D3)
PIN4 = IN4 (D3)
• Socket 3 PIN4 = IN3(D2) n/a PIN4 = OUT1(D0)
• Socket 4 PIN4 = IN4 (D3) n/a PIN4 = OUT2 (D1)
• Socket 5 n/a n/a n/a
• Socket 6 n/a n/a n/a
• Socket 7 n/a n/a n/a
• Socket 8 n/a n/a n/a
AS-Interface certificate Yes Yes Yes
Approvals submitted for UL/CSA approval submitted for UL/CSA approval submitted for UL/CSA approval
AS-Interface
Slaves
Digital I/O modules IP67 – K20
2/20 Siemens LV 1 News · 04/2006
2
Digital I/O module IP67 – K20
4 inputs 4 inputs 2 inputs/ 2 outputs
M8 M12 M8
3RK2 200-0CT30-0AA3 3RK2 200-0CQ30-0AA3 3RK2 400-1BT30-0AA3
Degree of protection IP65/67 IP65/67 IP65/67
Ground terminal n/a n/a n/a
Ambient temperature in °C -25 ... +70 -25 ... +70 -25 ... +70
Storage temperature in °C -40 ... +85 -40 ... +85 -40 ... +85
Number of I/O sockets 4 2 4
Status displays
• Display of I/Os Yellow LED Yellow LED Yellow LED
• Display of Uaux Not required Not required Green LED
• Display of AS-Interface/diagnostics Green/red LED Green/red LED Green/red LED
Note -- -- An external additional supply (AUX
POWER) of 20 to 30 V DC is required
for the supply of the output circuits.
The additional supply must comply
with VDE 0106 (PELV), protection
class III.
Digital I/O module IP67 – K20
2 inputs/ 2 outputs 4 inputs/ 4 outputs 2 inputs, safe
M12 M8 M12
3RK2 400-1BQ30-0AA3 3RK2 400-1CT30-0AA3 3RK1 205-0BQ30-0AA3
Slave type A/B slave A/B Slave (Specification 3.0) Standard slave
Operational voltage acc. to
AS-Interface Specification in V
26,5 ... 31,6 26,5 ... 31,6 26,5 ... 31,6
Total current input in mA ≤ 270 ≤ 270 ≤ 45
Input circuit PNP PNP for mechanical switching contacts
Inputs
• Sensor supply using AS-Interface Short-circuit and overload resistant Short-circuit and overload resistant not applicable
• Sensors 2- and 3-wire 2- and 3-wire Mechanical switching contact
• Voltage range in V 16,5 ... 30 16,5 ... 30 not applicable
• Current carrying capacity for all inputs
(Tu ≤ 40 °C) in mA
150 200 not applicable
• Current carrying capacity for all inputs
(Tu ≤ 55 °C) in mA
70 150 not applicable
• Switching level High in V ≥ 10 ≥ 10 not applicable
• Input current Low/High in mA ≤ 1.5 / ≥ 6 ≤ 1.5 / ≥ 6 -- / Ipeak ≥ 5
• Socket assignment of inputs PIN 1 = sensor supply L+
PIN 2 = data input II
PIN 3 = sensor supply L-
PIN 4 = data input I
PIN 5 = not assigned
PIN 1 = sensor supply L+
PIN 3 = sensor supply L-
PIN 4 = data input
PIN 1/2 = F-IN1
PIN 3/4 = F-IN2
PIN 5 = not assigned
Outputs
• Type of output Solid-state Solid-state --
• Current carrying capacity in A per
output DC 12 /13 typical
1 1 --
• Maximum aggregate current per
module in A
1 2 at T = 40 °C --
• Socket assignment of outputs 2 = output 2
3 = "-"
4 = output 1
3 = "-"
4 = output
--
• Short-circuit protection Built-in Built-in --
• Induction protection Built-in Built-in --
• External power supply 24 V DC Shared round cable connection with
AS-Interface connection through M12
female connector
Shared round cable connection with
AS-Interface connection through M12
female connector
--
• Watchdog Built-in Built-in --
I/O configuration B 7 0
ID/ID2 code A/2 A/7 B/0
AS-Interface
Slaves
Digital I/O modules IP67 – K20
2/21Siemens LV 1 News · 04/2006
2
Digital I/O module IP67 – K20
2 inputs/ 2 outputs 4 inputs/ 4 outputs 2 inputs, safe
M12 M8 M12
3RK2 400-1BQ30-0AA3 3RK2 400-1CT30-0AA3 3RK1 205-0BQ30-0AA3
Assignment of data bits
• Socket 1 PIN4 = IN3 (D2)
PIN2 = IN4 (D3)
PIN4 = IN1(D0) PIN 1/2 = F-IN1
PIN 3/4 = F-IN2
PIN 5 = not assigned
• Socket 2 PIN4 = OUT1 (D0)
PIN2 = OUT2 (D1)
PIN4 = IN2 (D1) PIN 1/2 = F-IN2
PIN 3/4 = not assigned
PIN 5 = not assigned
• Socket 3 n/a PIN4 = IN3(D2) n/a
• Socket 4 n/a PIN4 = IN4 (D3) n/a
• Socket 5 n/a PIN4 = OUT1(D0) n/a
• Socket 6 n/a PIN4 = OUT2 (D1) n/a
• Socket 7 n/a PIN4 = OUT3 (D2) n/a
• Socket 8 n/a PIN4 = OUT4 (D3) n/a
AS-Interface certificate Yes Under application Yes
Approvals submitted for UL/CSA approval submitted for UL/CSA approval submitted for UL/CSA approval
Degree of protection IP65/67 IP65/67 IP65/67
Ground terminal n/a n/a n/a
Ambient temperature in °C -25 ... +70 -25 ... +70 -25 ... +70
Storage temperature in °C -40 ... +85 -40 ... +85 -40 ... +85
Number of I/O sockets 4 8 4
Status displays
• Display of I/Os Yellow LED Yellow LED Yellow LED
• Display of Uaux Green LED Green LED Not required
• Display of AS-Interface/diagnostics Green/red LED Green/red LED Green/red LED
Note 1 An external additional supply (AUX
POWER) of 20 to 30 V DC is required
for the supply of the output circuits.
The additional supply must comply
with VDE 0106 (PELV), protection
class III.
An external additional supply (AUX
POWER) of 20 to 30 V DC is required
for the supply of the output circuits.
The additional supply must comply
with VDE 0106 (PELV), protection
class III.
Note 2 A master acc. to AS-Interface
Specification 3.0 is required for this
module
AS-Interface
Slaves
Digital I/O modules IP67 – K20
2/22 Siemens LV 1 News · 04/2006
2
AS-Interface M12 feeder
AS-i flat cable AS-i / Uaux flat cable
to M12 cable box to M12 cable box to quadruple M12 socket
1 m 2 m 1 m 2 m --
3RK1 901-1NR11 3RK1 901-1NR12 3RK1 901-1NR21 3RK1 901-1NR22 3RK1 901-1NR00
Voltage range in V 20 ... 30 DC
Total current carrying
capacity in A
6 4
Socket assignment 1 = AS-i "+"
2 = not assigned
3 = AS-i "–"
4 = not assigned
1 = AS-i "+"
2 = Uaux "-"
3 = AS-i "–"
4 = Uaux "+"
Degree of protection IP67 / IP68 / IP69K IP67
Ambient temperature
in °C
–25 ... +85
Storage temperature
in °C
–40 ... +85
Note Flat cable can be termi-
nated inside the feeder
Connection through FKE coupling
module (included in the
scope of supply)
M12-T distributor
3RK1 901–1TR00
Voltage range in V 20 ... 30 DC
Current carrying capacity
total in A
4 at T = 40 °C
Connection M12
Degree of protection IP68
Ambient temperature in °C -25 ... +85
Storage temperature in °C -25 ... +85
Number of M12 sockets 1 × M12 connector / 2 × M12 box
AS-Interface
Slaves
Digital I/O modules IP67 – K20
2/23Siemens LV 1 News · 04/2006
2
■Dimensional drawings
K20 module, four inputs, M8 (3RK2 200-0CT30-0AA3)
K20 module, two inputs / two outputs,
M8 (3RK2 400-1BT30-0AA3)
K20 module, four inputs, M12 (3RK2 200-0CQ30-0AA3)
K20 module, two inputs / two outputs,
M12 (3RK2 400-1BQ30-0AA3)
K20 module, two safe inputs, M12 (3RK1 205-0BQ30-0AA3)
K20 module, four inputs / four outputs, M8 (3RK2 400-1CT30-0AA3)
AS-Interface standard distributor, for AS-Interface flat cable
(3RK1 901-1NN00)
AS-Interface compact distributor, for AS-Interface flat cable
(3RK1 901-1NN10)
AS-Interface M12 feeder, AS-i / Uaux, M12 cable box, 1 m cable length
(3RK1 901-1NR21)
M12-T distributor (3RK1 901-1TR00)
20 20
38
45
NSA0_00437a
100
108
Ø 4,6
20 20
38
45
NSA0_00438a
100
108
Ø 4,6
20 20
38
45
155
164
NSA0_00439a
Ø 4,6
31
NSA00308
45
667
80
21
33
ø5,2
ø5,2
ø5,1
NSA0_00452
2619
5
20
35
40
NSA0_00440
2619
5
20
351000
M12
40
M12x1
M12x1
M12x1
56
45
17
NSA0_00340
1
2
3
4
3
4
1
2
1 2 3 4
Male
cable
plug
Fem.
cable
plug
Cover ring
Wiring diagram
4-pole
AS-Interface
Slaves
Digital I/O modules IP67 – K20
2/24 Siemens LV 1 News · 04/2006
2
■Schematics
Inputs
Terminal assignment for input, M8 socket, standard assignment
Terminal assignment for input, M12 socket, Y assignment
Terminal assignment for safe input, M12 socket, Y-II assignment
Outputs
Terminal assignment for output, M8 socket, standard assignment
Terminal assignment for out put, M12 socket, Y assignment
1
3 4
NSA0_00196a
Pin 1: Supply L+
Pin 4: Supply L–
Pin 4: Input signal
NSA0_00008d
1 2
4 3
5
Pin 1: Supply L+
Pin 2: Input signal 2
Pin 3: Supply L–
Pin 4: Input signal 1
Pin 5: Earth connection
1 3
4
2
NSA0_00442a
Socket Assignment / data sheets / function
1 Pin 1 and Pin 2: Influences the bits D0 and D1 = Channel 1
Pin 3 and Pin 4: Influences the bits D2 and D3 = Channel 2
Pin 5 not assigned
2 Pin 1 and Pin 2: Influences the bits D2 and D3 = Channel 2
Pin 3, Pin 4 and Pin 5 not assigned
Socket 1
Socket 2
1
3 4
NSA0_00441b
Pin 1: Supply L+
Pin 4: Supply L–
Pin 4: Input signal
1 2
4 3
5
NSA0_00009b
Pin 1:
Pin 2: Output signal 2
Pin 3: Supply L–
Pin 4: Output signal 1
Pin 5: Earth connection
AS-Interface
Slaves
Analog I/O modules, IP67 – K60
2/25Siemens LV 1 News · 04/2006
2
■Function
Data transfer according to Analog Profile 7.3/7.4
With Analog Profile 7.3/7.4 at least seven AS-Interface cycles
must be passed through before transmission is completed. This
requires the use of a master according to Extended
Specification V2.1.
With input modules the complete analog value is then available
in the AS-Interface master. Preprocessing is thus performed in
the master.
With the next system function call the user program brings the
analog value as one value into the user program. Hence the
analog value is very quickly updated.
The analog value transmission allies in reverse order for the
output modules as well.
In total this results in the following maximum times before the
analog value with Profile 7.3/7.4 (with presetting: smoothing
function deactivated; line filter 50 Hz) is available:
Data transfer according to Analog Profile 7.A.9
With Analog Profile 7.A.9 only three or four AS-Interface cycles
are required for the transmission. This requires the use of a
master according to Extended Specification 3.0.
The maximum times before the analog value with Profile 7.A.9 is
available are presented in detail in the manual according to the
mode selected (resolution, number of channels,
A/B technology).
G_NSA0_XX_00181
Analog module
One User program
cycle with
system
function call Conversion
Analog valueCPU
Seven
AS-Interface
cycles
(max. 5 ms each)
Note: Values can be accesses with SFC58, SFC59
integrated standard function blocks
AS-Interface
Master
1 channel 2 channels 4 channels
Conversion and transmission time max. 95 ms max. 235 ms max. 435 ms
G_NSA0_XX_00436Analog module
One User program
cycle with
system
function call Conversion
Analog valueCPU
Seven
AS-Interface
cycles
(max. 5 ms each)
Note: Values can be accesses with SFC58, SFC59
integrated standard function blocks
AS-Interface
Master
AS-Interface
Slaves
Analog I/O modules, IP67 – K60
2/26 Siemens LV 1 News · 04/2006
2
■Technical specifications
■Schematics
Pin assignment for input module
Current input for 4-wire sensor
Current input for 2-wire sensor
Voltage input for 4-wire sensor
Thermal resistor for 4-wire sensor
Thermal resistor for 2-wire sensor
Thermal resistor for 3-wire sensor
Analog I/O modules, IP67 – K60
Analog Profile 7.3 Analog Profile 7.A.9
Slave type Analog slave A/B analog slave (Spec. 3.0)
Profile 7.3 D/E 7.A.9
Number format S7 S7
Operational voltage acc. to AS-Interface Specification in V 26,5 ... 31,6 26,5 ... 31,6
Total current input of the module including connection of
sensors / actuators in mA
150 150
Current transfer with connection of two/four sensors in mA
(without Uaux infeed)
max. 46 / max. 46 max. 46
Additional supply of sensors through Uaux in V 24 up to 30 24 up to 30
Current transfer from Uaux with connection of two/four sensors in mA max. 500 / max. 500 max. 500
Current transfer with connection of two current / voltage actuators in mA max. 30 / max. 24 --
I/O configuration 7 7
ID Code 3 A
ID-2 Code D/E 9
Certification UL, CSA, shipbuilding UL, CSA, shipbuilding available soon
Degree of protection IP67 (with inserted cables) IP67 (with inserted cables)
Ambient temperature in °C -20 ... +60 -20 ... +60
Storage temperature in °C -40 ... +85 -40 ... +85
Display of AUX PWR (Uaux) Green LED Green LED
Display of AS-i Green LED Green LED
Display of FAULT Red LED Red LED
Connection Using mounting plate for K60 compact
module
Using mounting plate for K60 compact
module
NSA0_00013b
1 2
4 3
5
Pin 1: Supply L+ (DC 24 V)
Pin 2: IN+
Pin 3: Supply M (ground)
Pin 4: IN-
Pin 5: Cable shield
/ FG (functional ground)
All pin assignments are shown without
external sensor supply.
NSA0_00014c
1 2
4 3
5
Pin 1: Supply L+ (DC 24 V)
Pin 2: IN+
Pin 3: Supply M (ground)
Pin 4: IN-
Pin 5: Cable shield /
FG (functional ground)
All pin assignments are shown without
external sensor supply.
Bridge from to M(3)
can be set intenally via
parameterisation
n–
NSA0_00017b
1 2
4 3
5
Pin 1: Supply L+ (DC 24 V)
Pin 2: IN+
Pin 3: Supply M (ground)
Pin 4: IN-
Pin 5: Cable shield /
FG (functional ground)
All pin assignments are shown without
external sensor supply.
NSA0_00018b
1 2
4 3
5 Pt 100
I
I
Pin 1:
Pin 2: IN+
Pin 3:
Pin 4: IN-
Pin 5: Cable shield
All pin assignments are shown without
external sensor supply.
const+
const–
NSA0_00015c
1 2
4 3
5 Pt 100
I
I
Pin 1:
Pin 2: IN+
Pin 3:
Pin 4: IN-
Pin 5: Cable shield
All pin assignments are shown without
external sensor supply.
const+
const–
NSA0_00019c
1 2
4 3
5 Pt 100
const+
const–
Pin 1:
Pin 2: IN+
Pin 3:
Pin 4: IN-
Pin 5: Cable shield
All pin assignments are shown without
external sensor supply.
AS-Interface
Slaves
Analog I/O modules, IP67 – K60
2/27Siemens LV 1 News · 04/2006
2
Pin assignment for output module
Current output
Voltage output
Connection of the 2-channel input modules for
single-channel use
The 3RK1 901-1AA00 input bridge can also be used for this
purpose.
NSA0_00016a
1 2
4 3
5
Pin 5: Cable shield
All pin assignments are shown without
external sensor supply.
NSA0_00020a
1 2
4 3
5
Pin 5: Cable shield
All pin assignments are shown without
external sensor supply.
NSA0_00409
1 2
5
AS-Interface
Notes
2/28 Siemens LV 1 News · 04/2006
2
Siemens LV 1 News · 04/2006
4/2 Introduction
Solid-State Switching Devices
4/3 General data
Solid-State Relays
4/6 3RF22 solid-state relays,
3-phase, 45 mm
Solid-State Contactors
4/7 3RF24 solid-state contactors,
3-phase
3RF29 Function Modules
4/9 Power control regulators
Solid-State Switching Devices
4/10 General data
Solid-State Relays
4/11 3RF22 solid-state relays,
3-phase, 45 mm
Solid-State Contactors
4/16 3RF24 solid-state contactors,
3-phase
3RF29 Function Modules
4/24 General data
4/25 Power control regulators
Controls –
Solid-State
Switching Devices
Catalog
Technical Information
Controls — Solid-State Switching Devices
Introduction
4/2 Siemens LV 1 News · 04/2006
4
■Overview
3RF21 3RF20 3RF22 3RF23 3RF24 3RF29
Order No. Page
SIRIUS SC solid-state switching devices
Solid-state relays
22.5 mm solid-state relays
45 mm solid-state relays
• Widths of 22.5 mm and 45 mm
• Compact and space-saving design
• "Zero-point switching" version
• Mounting onto existing heat sinks
3RF21,
3RF20
3RF22
Catalog LV 1
4/6
Solid-state contactors
Solid-state contactors • Complete units comprising a solid-state relay and an optimized heat sink,
"ready to use"
• Compact and space-saving design
• Versions for resistive loads "zero-point switching" and inductive loads
"instantaneous switching"
• Special designs "Low Noise" and "Short-Circuit Resistant"
3RF23
3RF24
Catalog LV 1
4/7
Function modules For extending the functionality of the 3RF21 solid-state relays and the 3RF23
solid-state contactors for many different applications:
Converter • For converting an analog input signal into an on/off ratio; can also be used
on 3RF22 and 3RF24 3-phase switching devices
3RF29 00-0EA18 Catalog LV 1
Load monitoring • For load monitoring of one or more loads (partial loads) 3RF29 20-0FA08,
3RF29 .0-0GA..
Catalog LV 1
Heating current monitoring • For load monitoring of one or more loads (partial loads) 3RF29 ..-0JA.. Catalog LV 1
Power control regulator • For supplying the current by means of a solid-state switching device
depending on a setpoint value.
There is a choice of full-wave control and generalized phase control.
3RF29 .0-0KA.. 4/9
Power controller • For supplying the current by means of a solid-state switching device
depending on a setpoint value.
Closed-loop control: Full wave control or generalized phase control.
3RF29 .0-0HA.. Catalog LV 1
Solid-State Switching Devices
General data
4/3Siemens LV 1 News · 04/2006
44
■Overview
SIRIUS solid-state switching devices
• Solid-state relays
• Solid-state contactors
• Function modules
SIRIUS – for almost unending activity
Conventional electromechanical switching devices are often
overtaxed by the rise in the number of switching operations. A
high switching frequency results in frequent failure and short re-
placement
cycles. However, this does not have to be the case, because
with the latest generation of our SIRIUS solid-state switching de-
vices we provide you with solid-state relays and contactors with
a particularly long service life – for almost unending activity even
under the toughest conditions and under high mechanical load,
but also in noise-sensitive areas.
Proved time and again in service
SIRIUS solid-state switching devices have become firmly estab-
lished in industrial use. They are used above all in applications
where loads are switched frequently – mainly with resistive load
controllers, with the control of electrical heat or the control of
valves and motors in conveyor systems. In addition to its use in
areas with high switching frequencies, thanks to its silent
switching SIRIUS is also ideally suited to noise-sensitive areas
such as offices or hospitals.
The most reliable solution for any application
Compared with mechanical switching devices, our SIRIUS solid-
state switching devices stand out because of their considerably
longer service life. Thanks to the high product quality, their
switching is extremely precise, reliable and above all insuscep-
tible to faults. With its variable connection methods and a wide
spread of control voltages, the SIRIUS family is universally appli-
cable. Depending on the individual requirements of the applica-
tion, our modular switching devices can also be quite easily
expanded by the addition of standardized function modules.
Always on the sunny side with SIRIUS
Because SIRIUS offers even more:
• The space-saving and compact side-by-side mounting
ensures reliable operation up to an ambient temperature of
+60 °C.
• Thanks to fast configuration and the ease of installation and
start-up, you save not only time but also expenses.
Solid-State Switching Devices
General data
4/4 Siemens LV 1 News · 04/2006
4
Type Solid-state relays Solid-state contactors Function modules
1-phase 3-phase 1-phase 3-phase Converter Load monitoring Heating
current
monitoring
Power
control
regulator
Circuit-
breaker22.5 mm 45 mm 45 mm Basic Extended
Usage
Simple use of exist-
ing solid-state relays
❑ ✓ ❑ ❑ ❑ -- -- -- -- -- --
Complete device
"Ready to use"
❑ ❑ ❑ ✓ ✓ -- -- -- -- -- --
Space-saving ✓ -- ✓ ✓ ✓ ✓ ✓ -- -- -- --
Can be extended
with modular
function modules
✓ -- ✓ ✓ ✓ -- -- -- -- -- --
Frequent switching
and monitoring of
loads and solid-state
relays/solid-state
contactors
-- -- -- -- -- -- ✓ ✓ ✓ ✓ ✓
Monitoring of up to
6 partial loads
-- -- -- -- -- -- ✓ -- ✓ -- --
Monitoring of more
than 6 partial loads
-- -- -- -- -- -- -- ✓ -- -- --
Control of the heat-
ing power through
an analog input
-- -- -- -- -- ✓ -- -- -- ✓ ✓
Power control -- -- -- -- -- -- -- -- -- -- ✓
Startup
Easy setting of
setpoints with
"Teach" button
-- -- -- -- -- -- ✓ ✓ -- ✓ ✓
"Remote Teach"
input for setting
setpoints
-- -- -- -- -- -- -- -- ✓ -- --
Mounting
Mounting onto
mounting rails or
mounting plates
-- -- -- ✓ ✓ -- -- -- -- -- --
Can be snapped
directly onto a
solid-state relay or
contactor
-- -- -- -- -- ✓ ✓ ✓ ✓ ✓ ✓
For use with "Cool-
plate" heat sink
✓ ✓ ✓ -- -- -- -- -- -- -- --
Cable routing
Connection of load
circuit as for controls
✓ -- ✓ ✓ ✓ -- ✓ ✓ ✓ ✓ ✓
Connection of load
circuit from above
-- ✓ -- -- -- -- -- -- -- -- --
✓ Function is available
❑ Function is possible
Solid-State Switching Devices
General data
4/5Siemens LV 1 News · 04/2006
44
■Application
Solid-state relays
SIRIUS solid-state relays are suitable for surface mounting on
existing cooling surfaces. Installation is quick and easy,
involving just two screws. The special technology of the power
semiconductor ensures there is excellent thermal contact with
the heat sink. Depending on the nature of the heat sink, the
capacity reaches up to 88 A on resistive loads.
The solid-state relays are available in three different versions:
• 3RF21 single-phase solid-state relay with a width of 22.5 mm
• 3RF20 single-phase solid-state relay with a width of 45 mm
• 3RF22 three-phase solid-state relay with a width of 45 mm
The 3RF21 and 3RF22 solid-state relays can be expanded with
various function modules to adapt them to individual applica-
tions.
Solid-state contactors
The complete units consist of a solid-state relay plus optimized
heat sink, and are therefore ready to use. They offer defined
rated currents to make selection as easy as possible. Depend-
ing on the version, current intensities of up to 88 A are achieved.
Like all of our solid-state switching devices, one of their parti-
cular advantages is their compact and space-saving design.
With their insulated mounting foot they can easily be snapped
onto a standard mounting rail, or they can be mounted on carrier
plates with fixing screws. This insulation enables them to be
used in circuits with protective extra-low voltage (PELV) or safety
extra-low voltage (SELV) in building engineering. For other appli-
cations, such as for extended personal safety, the heat sink can
be grounded through a screw terminal.
The solid-state contactors are available in two different versions:
• 3RF23 single-phase solid-state contactors
• 3RF24 single-phase solid-state contactors
The 3RF20 and 3RF21 single-phase solid-state relays and the
3RF23 single-phase solid-state contactors are described in
Catalog LV 1 · 2006.
■Design
3RF22 three-phase solid-state relay with a width of 45 mm
With its compact design, which stays the same even at currents
of up to 55 A, the 3RF22 solid-state relay is the ultimate in space-
saving construction, at a width of 45 mm. Installation on cooling
surfaces is quick and easy, involving just two screws. The logical
connection arrangement, with the power infeed from above and
connection of the load from below, ensures tidy installation in the
control cabinet.
3RF24 three-phase solid-state contactors
The compact design enables small compact units with currents
up to 50 A. All special features of the solid-state relays for saving
time and space are effective here too.
■Function
Two-phase controlled version
In many three-phase applications there is no need of a three-
phase controller. Loads in a delta circuit or wye circuit, which
have no connection to the neutral conductor, can be safely
switched on and off using only two phases.
Nevertheless, the 3RF22 and 3RF24 three-phase solid-state
switching devices provide the possibility of connecting all three
phases to the switching device, with the middle phase looped
directly through the device. Thanks to the lower power loss
compared to a three-phase controlled device it is possible for
the mounted accessories to be more compact.
Three-phase controlled version
This version is used in three-phase applications which have to
switch all phases on and off for system reasons or in the case of
loads in a wye circuit with connection to the neutral conductor.
Version for resistive loads, "zero-point switching"
This standard version is often used for switching space heaters
on and off.
Solid-State Relays
3RF22 solid-state relays, 3-phase, 45 mm
4/6 Siemens LV 1 News · 04/2006
4
■Selection and ordering data
Selecting solid-state relays
When selecting solid-state relays, in addition to information
about the power system, the load and the ambient conditions it
is also necessary to know details of the planned design. The
solid-state relays can only conform to their specific technical
specifications if they are mounted with appropriate care on an
adequately dimensioned heat sink. The following procedure is
recommended:
• Determine the rated current of the load and the mains voltage
• Select the relay design and choose a solid-state relay with
higher rated current than the load
• Determine the thermal resistance of the proposed heat sink
• Check the correct relay size with the aid of the diagrams.
1) The type current provides information about the performance of the
solid-state relay.
The actual permitted rated operational current Ie can be smaller
depending on the connection method and cooling conditions.
2) Please note that the version with an M4 screw terminal can only be used
for a rated current of up to approx. 50 A and a conductor cross-section of
10 mm2
.
3) Please note that this version can only be used for a rated current of up to
approx. 20 A and a conductor cross-section of 2.5 mm2.
Type current1) Rated control supply
voltage
DT Screw terminal2) PU
(UNIT,
SET, M)
PS* PG Weight
per PU
approx.
Order No. Price
per PUA V kg
Zero-point switching
Rated operational voltage Ue 48 V ... 600 V
3RF22 30-1AB45
Two-phase controlled
30 4 ... 30 V DC B 3RF22 30-1AB45 1 1 unit 101 0.150
55 B 3RF22 55-1AB45 1 1 unit 101 0.150
Three-phase controlled
30 4 ... 30 V DC B 3RF22 30-1AC45 1 1 unit 101 0.150
55 B 3RF22 55-1AC45 1 1 unit 101 0.150
Type current1)
Rated control supply
voltage
DT Spring-loaded terminals3)
PU
(UNIT,
SET, M)
PS* PG Weight
per PU
approx.
Order No. Price
per PUA V kg
Zero-point switching
Rated operational voltage Ue 48 V ... 600 V
3RF22 30-2AB45
Two-phase controlled
30 4 ... 30 V DC B 3RF22 30-2AB45 1 1 unit 101 0.150
55 B 3RF22 55-2AB45 1 1 unit 101 0.150
Three-phase controlled
30 4 ... 30 V DC B 3RF22 30-2AC45 1 1 unit 101 0.150
55 B 3RF22 55-2AC45 1 1 unit 101 0.150
Type current1)
Rated control supply
voltage
DT Ring terminal end connection PU
(UNIT,
SET, M)
PS* PG Weight
per PU
approx.
Order No. Price
per PUA V kg
Zero-point switching
Rated operational voltage Ue 48 V ... 600 V
3RF22 30-3AB45
Two-phase controlled
30 4 ... 30 V DC B 3RF22 30-3AB45 1 1 unit 101 0.150
55 B 3RF22 55-3AB45 1 1 unit 101 0.150
Three-phase controlled
30 4 ... 30 V DC B 3RF22 30-3AC45 1 1 unit 101 0.150
55 B 3RF22 55-3AC45 1 1 unit 101 0.150
* You can order this quantity or a multiple thereof.
Solid-State Contactors
3RF24 solid-state contactors, 3-phase
4/7Siemens LV 1 News · 04/2006
44
■Selection and ordering data
Selecting solid-state contactors
The solid-state contactors are selected on the basis of details of
the power system, the load and the ambient conditions. As the
solid-state contactors are already equipped with an optimally
matched heat sink, the selection process is considerably
simpler than that for solid-state relays.
The following procedure is recommended:
• Determine the rated current of the load and the mains voltage
• Select a solid-state contactor with the same or higher rated
current than the load
• Check the correct contactor size with the aid of the rated
current diagram, taking account of the design conditions
1) The type current provides information about the performance of the
solid-state relay.
The actual permitted rated operational current Ie can be smaller
depending on the connection method and cooling conditions.
Type current1)
Imax
Rated control supply
voltage
DT Screw terminal PU
(UNIT,
SET, M)
PS* PG Weight
per PU
approx.
Order No. Price
per PUA V kg
Zero-point switching
Rated operational voltage Ue 48 V ... 600 V
Two-phase controlled
3RF24 20-1AB45
10.5 4 ... 30 V DC B 3RF24 10-1AB45 1 1 unit 101 0.320
20 B 3RF24 20-1AB45 1 1 unit 101 0.400
30 B 3RF24 30-1AB45 1 1 unit 101 0.540
40 B 3RF24 40-1AB45 1 1 unit 101 0.800
50 B 3RF24 50-1AB45 1 1 unit 101 1.100
10.5 230 V AC B 3RF24 10-1AB55 1 1 unit 101 0.320
20 B 3RF24 20-1AB55 1 1 unit 101 0.400
30 B 3RF24 30-1AB55 1 1 unit 101 0.540
40 B 3RF24 40-1AB55 1 1 unit 101 0.800
50 B 3RF24 50-1AB55 1 1 unit 101 1.100
Three-phase controlled
3RF24 10-1AC45
10.5 4 ... 30 V DC B 3RF24 10-1AC45 1 1 unit 101 0.320
20 B 3RF24 20-1AC45 1 1 unit 101 0.540
30 B 3RF24 30-1AC45 1 1 unit 101 0.800
40 B 3RF24 40-1AC45 1 1 unit 101 1.100
50 B 3RF24 50-1AC45 1 1 unit 101 1.850
10.5 230 V AC B 3RF24 10-1AC55 1 1 unit 101 0.320
20 B 3RF24 20-1AC55 1 1 unit 101 0.540
30 B 3RF24 30-1AC55 1 1 unit 101 0.800
40 B 3RF24 40-1AC55 1 1 unit 101 1.100
50 B 3RF24 50-1AC55 1 1 unit 101 1.850
* You can order this quantity or a multiple thereof.
Solid-State Contactors
3RF24 solid-state contactors, 3-phase
4/8 Siemens LV 1 News · 04/2006
4
1) The type current provides information about the performance of the
solid-state relay.
The actual permitted rated operational current Ie can be smaller
depending on the connection method and cooling conditions.
Type current1)
Imax
Rated control supply
voltage
DT Spring-loaded terminals PU
(UNIT,
SET, M)
PS* PG Weight
per PU
approx.
Order No. Price
per PUA V kg
Zero-point switching
Rated operational voltage Ue 48 V ... 600 V
3RF24 10-2AB45
Two-phase controlled
10 4 ... 30 V DC B 3RF24 10-2AB45 1 1 unit 101 0.320
20 B 3RF24 20-2AB45 1 1 unit 101 0.400
10 230 V AC B 3RF24 10-2AB55 1 1 unit 101 0.320
20 B 3RF24 20-2AB55 1 1 unit 101 0.400
Three-phase controlled
10 4 ... 30 V DC B 3RF24 10-2AC45 1 1 unit 101 0.320
20 B 3RF24 20-2AC45 1 1 unit 101 0.540
10 230 V AC B 3RF24 10-2AC55 1 1 unit 101 0.320
20 B 3RF24 20-2AC55 1 1 unit 101 0.540
Type current1)
Imax
Rated control supply
voltage
DT Ring terminal end connection PU
(UNIT,
SET, M)
PS* PG Weight
per PU
approx.
Order No. Price
per PUA V kg
Zero-point switching
Rated operational voltage Ue 48 V ... 600 V
3RF24 50-3AB45
Two-phase controlled
50 4 ... 30 V DC B 3RF24 50-3AB45 1 1 unit 101 1.100
50 230 V AC B 3RF24 50-3AB55 1 1 unit 101 1.100
Three-phase controlled
50 4 ... 30 V DC B 3RF24 50-3AC45 1 1 unit 101 1.850
50 230 V AC B 3RF24 50-3AC55 1 1 unit 101 1.850
* You can order this quantity or a multiple thereof.
3RF29 Function Modules
Power control regulators
4/9Siemens LV 1 News · 04/2006
44
■Overview
Function modules for SIRIUS solid-state switching devices
A great variety of applications demand an expanded range of
functionality. With our function modules, these requirements can
be met really easily. The modules are mounted simply by
clicking them into place; straight away the necessary connec-
tions are made with the solid-state relay or contactor. The plug-in
connection to control the solid-state switching devices can
simply remain in use.
All three-phase solid-state switching devices in the version with
a control supply voltage of 4 to 30 V DC can be supplemented
with the 3RF29 00-0EA18 converter.
Details of the converter can be found in the Catalog LV1 · 2006.
Power control regulators for single-phase solid-state
devices
The following functions have been integrated:
• Power control regulator for adjusting the power of the con-
nected load. Here, the setpoint is set with a rotary knob on the
module as a percentage with reference to the 100 % power
stored as a setpoint.
• Inrush current limitation: With the aid of an adjustable
voltage ramp, the inrush current is limited by means of phase
control. This is useful above all with loads such as lamps or
infrared lamps which have an inrush transient current.
• Load circuit monitoring for detecting load failure, partial load
faults, alloyed power semiconductors, lack of voltage or a
break in the load circuit.
■Application
The power control regulator adjusts the current in the connected
load by means of a solid-state switching device depending on a
setpoint. The setpoint can be predefined externally as a 0 to
10 V signal or internally by means of a potentiometer. Depending
on the setting of the potentiometer (tR), the control is carried out
according to the principle of full-wave control or generalized
phase control.
Full-wave control
In this operating mode the output is adjusted to the required
setpoint by changing the on-to-off period. The period duration is
predefined at one second.
Generalized phase control
In this operating mode the output is adjusted to the required
setpoint by changing the current flow angle. In order to observe
the limit values of the conducted interference voltage for indus-
trial networks, a choke rated at at least 200 µH must be included
in the load circuit.
Special versions 3RF29 04
The 3RF29 04 versions are not equipped with the partial load
monitoring function. The 3RF29 04-0KC0 version is pro-
grammed in addition for no current to flow in the solid-state
switching device during the teach routine.
■Selection and ordering data
Rated operational
current Ie
Rated operational
voltage Ue
DT Order No. Price
per PU
PU
(UNIT,
SET, M)
PS* PG Weight
per PU
approx.
A V kg
Power control regulators
Rated control supply voltage 24 V AC/DC
4 110 … 230 A 3RF29 04-0KA13-0KC0 1 1 unit 101 0.175
4 A 3RF29 04-0KA13-0KT0 1 1 unit 101 0.175
20 A 3RF29 20-0KA13 1 1 unit 101 0.175
20 400 … 600 A 3RF29 20-0KA16 1 1 unit 101 0.175
50 A 3RF29 50-0KA16 1 1 unit 101 0.175
90 A 3RF29 90-0KA16 1 1 unit 101 0.175
* You can order this quantity or a multiple thereof.
Controls — Solid-State Switching Devices
Solid-State Switching Devices
General data
4/10 Siemens LV 1 News · 04/2006
4
■Design
There is no typical design of a load feeder with solid-state relays
or solid-state contactors; instead, the great variety of connection
systems and control voltages offers universal application oppor-
tunities. SIRIUS solid-state relays and solid-state contactors can
be installed in fuseless or fused feeders, as required. There are
special versions with which it is even possible to achieve
short-circuit strength in a fuseless design.
■Function
Connection technique
All SIRIUS solid-state switching devices are characterized by
the great variety of connection methods. You can choose be-
tween the following connection techniques:
Screw terminal system
The screw connection system is the standard among industrial
controls. Open terminals and a plus-minus screw are just two
features of this technology. Two conductors of up to 6 mm² can
be connected in just one terminal. As a result, loads of up to 50 A
can be connected.
Spring-loaded connection system
This innovative technology manages without any screw connec-
tion. This means that very high vibration resistance is achieved.
Two conductors of up to 2.5 mm² can be connected to each
terminal. As a result, loads of up to 20 A can be dealt with.
Ring terminal end connection
The ring terminal end connection is equipped with an M5 screw.
Ring terminal ends of up to 25 mm² can be connected. In this
way it is possible to connect even high powers with current
intensities of up to 90 A safely. Finger-safety is provided in this
case too with a special cover.
Switching functions
In order to guarantee an optimized control method for different
loads, the functionality of our solid-state switching devices can
be adapted accordingly.
The "zero-point switching" method has proved to be ideal for
resistive loads, i.e. where the power semiconductor is activated
at zero voltage.
For inductive loads, on the other hand, for example in the case
of valves, it is better to go with "instantaneous switching". By
distributing the ON point over the entire sine curve of the mains
voltage, disturbances are reduced to a minimum.
Performance characteristics
The performance of the solid-state switching devices is substan-
tially determined by the type of power semiconductors used and
the internal design. In the case of the SIRIUS solid-state contac-
tors and solid-state relays, only thyristors are used in place of
less powerful Triacs.
Two of the most important features of thyristors are the blocking
voltage and the maximum load integral:
Blocking voltage
Thyristors with a high blocking voltage can also be operated
without difficulty in power systems with high interference
voltages. Separate protective measures, such as a protective
circuit with a varistor, are not necessary in most cases.
With SIRIUS solid-state switching devices, for example, thyris-
tors with 800 V blocking voltage are fitted for operation in power
systems up to 230 V. Thyristors with up to 1600 V are used for
power systems with higher voltages.
Maximum load integral
One of the purposes of specifying the maximum load integral
(I²t) is to determine the rating of the short-circuit protection. Only
a large power semiconductor with a correspondingly high I²t
value can be given appropriate protection against destruction
from a short-circuit by means of a protective device matched to
the application. However, SIRIUS solid-state switching devices
are also characterized by the optimum matching of the thyristors
(I²t value) with the rated currents. The rated currents specified on
the devices according to EN 60947-4-3 were confirmed by
extensive testing.
You can find more information on the Internet at:
http://www.siemens.com/siriussc
■Integration
Notes on integration in the load feeders
The SIRIUS solid-state switching devices are very easy to inte-
grate into the load feeders thanks to their industrial connection
technology and design.
Particular attention must however be paid to the circumstances
of the installation and ambient conditions, as the performance of
the solid-state switching devices is largely dependent on these.
Depending on the version, certain restrictions must be
observed. Detailed information, for example in relation to solid-
state contactors about the minimum spacing and to solid-state
relays about the choice of heat sink, is given in the product data
sheets and the technical specifications in the A&D Mall.
Despite the rugged power semiconductors that are used,
solid-state switching devices respond more sensitively to
short-circuits in the load feeder. Consequently, special precau-
tions have to be taken against destruction, depending on the
type of design.
Siemens generally recommends using SITOR solid-state protec-
tion fuses. These fuses also provide protection against destruc-
tion in the event of a short-circuit even when the solid-state
contactors and solid-state relays are fully utilized.
Alternatively, if there is lower loading, protection can also be
provided by standard fuses or miniature circuit-breakers. This
protection is achieved by overdimensioning the solid-state
switching devices accordingly. The technical specifications in
the A&D Mall and the product data sheets contain details both
about the solid-state fuse protection itself and about use of the
SIRIUS devices with conventional protection equipment.
The SIRIUS solid-state switching devices are suitable for inter-
ference-free operation in industrial power systems without
further measures. If they are used in public power systems, it
may be necessary for conducted interference to be reduced by
means of filters. This does not include the special solid-state
contactors of type 3RF23..-.CA.. "Low Noise". These comply with
the class B limit values up to a rated current of 16 A. If other
versions are used, and at currents of over 16 A, standard filters
can be used in order to comply with the limit values. The decisive
factors when it comes to selecting the filters are essentially the
current loading and the other parameters (operational voltage,
design type, etc.) in the load feeder.
Suitable filters can be ordered from EPCOS AG.
You can find more information on the Internet at:
http://www.epcos.com
Controls — Solid-State Switching Devices
Solid-State Relays
3RF22 solid-state relays, 3-phase, 45 mm
4/11Siemens LV 1 News · 04/2006
44
■Overview
45 mm solid-state relays
The 3RF22 solid-state relays with a width of 45 mm provide
space advantages over solutions with single-phase versions.
The logical connection arrangement, with the power infeed from
above and connection of the load from below, ensures tidy
installation in the control cabinet.
Important features:
• LED indicators
• Variety of connection techniques
• Plug-in control connection
• Degree of protection IP20
• Zero-point switching,
• Two or three-phase controlled
■Technical specifications
1) These products were built as Class A devices. The use of these devices in
residential areas could result in radio interference. In this case the may be
required to introduce additional damping measures.
Type 3RF22 ..-1.... 3RF22 ..-2.... 3RF22 ..-3....
General data
Ambient temperature
• During operation, derating from 40 °C °C -25 ... +60
• During storage °C -55 ... +80
Site altitude m 0 ... 1000; > 1000 ask Technical Assistance
Shock resistance acc. to
IEC 60068-2-27
g/ms 15/11
Vibration resistance acc. to IEC 60068-2-6 g 2
Degree of protection IP20
Insulation strength at 50/60 Hz
(main/control circuit to ground)
V rms 4000
Electromagnetic compatibility (EMC)
• Emitted interference
- Conducted interference voltage
acc. to IEC 60947-4-3
Class A for industrial applications1)
- Emitted, high-frequency interference
voltage acc. to IEC 60947-4-3
Class A for industrial applications
• Interference immunity
- Electrostatic discharge
acc. to IEC 61000-4-2
(corresponds to degree of severity 3)
kV Contact discharge 4; air discharge 8; behavior criterion 2
- Induced RF fields
acc. to IEC 61000-4-6
MHz 0.15 ... 80; 140 dBµV; behavior criterion 1
- Burst acc. to IEC 61000-4-4 kV 2/5.0 kHz; behavior criterion 1
- Surge acc. to IEC 61000-4-5 kV Conductor – ground 2; conductor – conductor 1; behavior criterion 2
Connection technique Screw terminal Spring-loaded connection Ring terminal end connection
Main contact connection
• Conductor cross-section
- Solid mm2
2 x (1.5 ... 2.5), 2 x (2.5 ... 6) 2 x (0.5 ... 2.5) --
- Finely stranded with end sleeve mm2
2 x (1 ... 2.5), 2 x (2.5 ... 6), 1 x 10 2 x (0.5 ... 1.5) --
- Finely stranded without end sleeve mm2 -- 2 x (0.5 ... 2.5) --
- Solid or stranded, AWG conductors 2 x (AWG 14 ... 10) 2 x (AWG 18 ... 14) --
• Stripped length mm 10 10
• Terminal screw M4 -- M5
- Tightening torque,
∅ 5 ... 6 mm, PZ 2
Nm 2 ... 2.5 2.5 ... 2
lb.in 18 ... 22 18 ... 22
• Cable lug -- --
- acc. to DIN 46234 5-2.5 ... 5-25
- acc. to JIS C 2805 R 2-5 ... 14-5
Connection, auxiliary/control contacts
• Conductor cross-section,
with or without end sleeve
mm
AWG
1 x (0.5 ... 2.5), 2 x (0.5 ... 1.0)
20 ... 12
0.5 ... 2.5
20 ... 12
1 x (0.5 ... 2.5), 2 x (0.5 ... 1.0)
20 ... 12
• Stripped length mm 7 10 7
• Terminal screw M3 -- M3
- Tightening torque,
∅ 3.5 , PZ 1
Nm 0.5 ... 0.6 0.5 ... 0.6
lb.in 4.5 ... 5.3 4.5 ... 5.3
Controls — Solid-State Switching Devices
Solid-State Relays
3RF22 solid-state relays, 3-phase, 45 mm
4/12 Siemens LV 1 News · 04/2006
4
1) Imax provides information about the performance of the solid-state relay.
The actual permitted rated operational current Ie can be smaller depend-
ing on the connection method and cooling conditions.
Type 3RF22 ..-.AB.5 3RF22 ..-.AC.5
Main circuit
Controlled phases Two-phase Three-phase
Rated operational voltage Ue V 48 ... 600 48 ... 600
• Operating range V 40 ... 660 40 ... 660
• Rated frequency Hz 50/60 ± 10 % 50/60 ± 10 %
Rated insulation voltage Ui V 600 600
Rated impulse withstand voltage Uimp kV 6 6
Blocking voltage V 1200 1200
Rage of voltage rise V/µs 1.000 1.000
Order No. Imax
1)
Ie acc. to IEC 60947-4-3 Ie acc. to UL/CSA Power loss
at Imax
Minimum load
current
Max. leakage
currentat Rthha/Tu = 40 °C at Rthha/Tu = 40 °C at Rthha/Tu = 50 °C
A K/W A K/W A K/W W A mA
Main circuit
3RF22 30-. AB.. 30 0.57 30 0.57 30 0.44 81 0.5 10
3RF22 55-1AB.. 55 0.18 50 0.27 50 0.19 151 0.5 10
3RF22 55-2AB.. 20 1.83 20 1.58
3RF22 55-3AB.. 50 0.27 50 0.19
3RF22 30-. AC.. 30 0.33 30 0.33 30 0.25 122 0.5 10
3RF22 55-1AC.. 55 0.09 50 0.15 50 0.1 226 0.5 10
3RF22 55-2AC.. 20 1.19 20 1.02
3RF22 55-3AC.. 88 0.15 83 0.1
Order No. Rated impulse withstand capacity Itsm I2
t value
A A2s
Main circuit
3RF22 30-....5 300 450
3RF22 55-....5 600 1800
Type 3RF22 ..-.AB4. 3RF22 ..-.AC4.
Control circuit
Method of operation DC operation DC operation
Rated control supply voltage Us V 4 ... 30 4 ... 30
Response voltage V 15 15
• For tripping current mA 2 2
Drop-out voltage V 1 1
Operating times
• ON-delay ms 1 + max. one half-wave 1 + max. one half-wave
• OFF delay ms 1 + max. one half-wave 1 + max. one half-wave
Controls — Solid-State Switching Devices
Solid-State Relays
3RF22 solid-state relays, 3-phase, 45 mm
4/13Siemens LV 1 News · 04/2006
44
■Characteristic curves
Dependence of the device current Ie on the ambient temperature Ta (two-phase controlled)
Type current 30 A (3RF22 30-.AB..)
Type current 55 A (3RF22 55-.AB..)
Ambient temperature in °CDevice current in A
ModulepowerlossinW
4 12 20 30 36 60
NSB0_01671
einA
0 10 20 30 40 50
ae
M
28
0,35 K/W
0,45 K/W
0,56 K/W
0,75 K/W
1 K/W
1,3 K/W
1,7 K/W
2,2 K/W
3 K/W
4 K/W
5 K/W
7 K/W
10 K/W
20
40
60
80
100
Rthha
Ambient temperature in °CDevice current in A
ModulepowerlossinW
NSB0_01672
600 10 20 30 40 50
ae
einA
M
0,13 K/W
0,18 K/W
0,25 K/W
0,37 K/W
0,55 K/W
0,8 K/W
1,2 K/W
2 K/W
3 K/W
4 K/W
5 K/W
7 K/W
10 K/W
0
20
40
60
80
100
120
140
160
5 15 25 35 45 55
Rthha
Controls — Solid-State Switching Devices
Solid-State Relays
3RF22 solid-state relays, 3-phase, 45 mm
4/14 Siemens LV 1 News · 04/2006
4
Dependence of the device current Ie on the ambient temperature Ta (three-phase controlled)
Type current 30 A (3RF22 30-.AC..)
Type current 55 A (3RF22 55-.AC..)
Arrangement example
Given conditions: Ie = 55 A and Ta = 40 C.
The task is to find the thermal resistance Rthha and the heat sink
overtemperature dTha.
From the diagram on the left → PM = 227 W,
from the diagram on the right → Rthha = 0.09 K/W.
This results in:
dTha = Rthha × PM = 0.09 K/W × 227 W = 20.4 K.
At dTha = 20.4 K the heat sink must therefore have an
Rthha = 0.09 K/W.
Ambient temperature in °CDevice current in A
ModulepowerlossinW
60
NSB0_01673
einA
4 12 20 28 30 36
0
20
40
60
80
100
120
140
160
0 10 20 30 40 50
0,26 K/W
0,33 K/W
0,44 K/W
0,62 K/W
0,9 K/W
1,3 K/W
1,7 K/W
2,2 K/W
3 K/W
4 K/W
5 K/W
7 K/W
10 K/W
ae
M
Rthha
Ambient temperature in °CDevice current in A
ModulepowerlossinW
60
NSB0_01674
einA
5 15 25 35 45 55
0
50
100
150
200
250
0 10 20 30 40 50
Rthha
0,06 K/W
0,09 K/W
0,15 K/W
0,25 K/W
0,4 K/W
0,6 K/W
0,8 K/W
1,1 K/W
1,5 K/W
2 K/W
3 K/W
4 K/W
6 K/W
ae
M
Controls — Solid-State Switching Devices
Solid-State Relays
3RF22 solid-state relays, 3-phase, 45 mm
4/15Siemens LV 1 News · 04/2006
44
■Dimensional drawings
Solid-state relays
■Schematics
95
47,5
69
77
69
13
26
30
31
47
29 2933
45
47
NSB0_01689
Screw terminal Spring-loaded terminals Ring terminal end connection
3RF22 ..-1.... 3RF22 ..-2.... 3RF22 ..-3....
Spring-loaded
terminals
Two-phase controlled
DC control supply voltage
Three-phase controlled
DC control supply voltage
A1 +
A2 -
1 L1 L23 5 L3
2 T1 T24 6 T3
NSB0_01694
A1 +
A2 -
1 L1 3 L2 5 L3
2 T1 4 6T2 T3
NSB0_01696
Controls — Solid-State Switching Devices
Solid-State Contactors
3RF24 solid-state contactors, 3-phase
4/16 Siemens LV 1 News · 04/2006
4
■Overview
The complete units consist of a solid-state relay plus optimized
heat sink, and are therefore ready to use. They offer defined
rated currents to make selection as easy as possible. Depend-
ing on the version, current intensities of up to 50 A are achieved.
Like all of our solid-state switching devices, one of their particu-
lar advantages is their compact and space-saving design. With
their insulated mounting foot they can easily be snapped onto a
standard mounting rail, or they can be mounted on carrier plates
with fixing screws. This insulation enables them to be used in
circuits with protective extra-low voltage (PELV) or safety
extra-low voltage (SELV) in building engineering. For other appli-
cations, such as for extended personal safety, the heat sink can
be grounded through a screw terminal.
Version for resistive loads, "zero-point switching"
This standard version is often used for switching space heaters
on and off.
■Technical specifications
1) These products were built as Class A devices. The use of these devices in
residential areas could result in radio interference. In this case the may be
required to introduce additional damping measures.
Order No. 3RF24 ..-1.... 3RF24 ..-2.... 3RF24 ..-3....
General data
Ambient temperature
• During operation, derating from 40 °C °C -25 ... +60
• During storage °C -55 ... +80
Site altitude m 0 ... 1000; derating from 1000
Shock resistance acc. to IEC 60068-2-27 g/ms 15/11
Vibration resistance acc. to IEC 60068-2-6 g 2
Degree of protection IP20
Insulation strength at 50/60 Hz
(main/control circuit to ground)
V rms 4000
Electromagnetic compatibility (EMC)
• Emitted interference acc. to IEC 60947-4-3
- Conducted interference voltage Class A for industrial applications1)
- Emitted, high-frequency interference voltage Class A for industrial applications
• Interference immunity
- Electrostatic discharge
acc. to IEC 61000-4-2
(corresponds to degree of severity 3)
kV Contact discharge 4; air discharge 8; behavior criterion 2
- Induced RF fields
acc. to IEC 61000-4-6
MHz 0.15 ... 80; 140 dBµV; behavior criterion 1
- Burst acc. to IEC 61000-4-4 kV 2/5.0 kHz; behavior criterion 1
- Surge acc. to IEC 61000-4-5 kV Conductor – ground 2; conductor – conductor 1; behavior criterion 2
Connection technique Screw terminal Spring-loaded connection Ring terminal end connection
Main contact connection
• Conductor cross-section
- Solid mm2
2 x (1.5 ... 2.5), 2 x (2.5 ... 6) 2x (0.5 ... 2.5) --
- Finely stranded with end sleeve mm2
2 x (1 ... 2.5), 2 x (2.5 ... 6), 1 x 10 2x (0.5 ... 1.5) --
- Finely stranded without end sleeve mm2 -- 2x (0.5 ... 2.5) --
- Solid or stranded, AWG conductors 2 x (AWG 14 ... 10) 2 x (AWG 18 ... 14) --
• Stripped length mm 10 10 --
• Terminal screw M4 -- M5
- Tightening torque NM 2 ... 2.5 2 ... 2.5
lb.in 18 ... 22 18 ... 22
• Cable lug -- --
- acc. to DIN 46234 5-2.5 ... 5-25
- acc. to JIS C 2805 R 2-5 ,,, 14-5
Connection, auxiliary/control contacts
• Conductor cross-section mm
AWG
1 x (0.5 ... 2.5), 2 x (0.5 ... 1.0)
AWG 20 ... 12
0.5 ... 2.5
AWG 20 ... 12
1 x (0.5 ... 2.5), 2 x (0.5 ... 1.0)
AWG 20 ... 12
• Stripped length mm 7 10 7
• Terminal screw M3 -- M3
- Tightening torque,
∅ 3.5 , PZ 1
NM 0.5 ... 0.6 0.5 ... 0.6
lb.in 4.5 ... 5.3 4.5 ... 5.3
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006
Catalogue siemens-3 rf-3rw_lv1 2006

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Catalogue siemens-3 rf-3rw_lv1 2006

  • 1. lv1_news_U1_U4_200605_en.FH10 Thu May 18 13:19:21 2006 Seite 3 low-voltageCONTROLS AND DISTRIBUTION CatalogLV1News•April2006 SIRIUS SENTRON SIVACON
  • 2. Related catalogs Contents Low-Voltage Controls and Distribution SIRIUS · SENTRON · SIVACON Order No. Catalog E86060-K1002-A101-A5-7600 Technical Information E86060-T1002-A101-A5-7600 LV 1 LV 1 T Systems · Controls: Contactors and contactor assem- blies, solid-state switching devices · Protection equip- ment · Load feeders, motor starters and soft starters · Monitoring and control devices · Detecting devices · Commanding and signaling devices · Transformers · Power supplies · ALPHA FIX terminal blocks · Planning and configuration with SIRIUS · SIVACON busway and cubicle systems · SENTRON switching and protection devices for power distribution: Air circuit-breakers, molded case circuit-breakers, switch disconnectors · Planning, design and management with SIMARIS · BETA modular installation devices Industrial Communication Industrial Communication for Automation and Drives Order No.: E86060-K6710-A101-B4-7600 IK PI Industrial Ethernet to IEEE 802.3 · PROFINET · Industrial Mobile Communicaton · PROFIBUS to IEC 61158/EN 50170 · SIMATIC ET 200 distributed I/Os · AS-Interface to EN 50295/IEC 61158 · Remote operation with SINAUT ST7 · Routers · ECOFAST system SICUBE System Cubicles and Cubicle Air-Conditioning Order No. E86060-K1920-A101-A3-7600 LV 50 System Cubicles · Cubicle Modifications · Cubicle Expansion · Accessories · Special Cubicles · CubicleSo- lutions in Practice · Cubicle Air-Conditioning· Special Colors SIDAC Reactors and Filters Order No.: E86060-K2803-A101-A3-7600 LV 60 Commutating reactors for converters · Mains reactors for frequency converters · Iron-core output reactors · Ferrite output reactors · Iron-core smoothing reactors · Smoothing air-core reactors · Filter reactors · Application- specific reactors · Radio interference suppression filters · dv/dt filters · Sinewave filters SIVACON 8PS Busway systems CD, BD01, BD2 to 1250 A Order No.: E86060-K1870-A101-A2-7600 LV 70 Busway systems, Overview · CD system (25 A to 40 A) · BD01 system (40 A to 160 A) · BD2 system (160 A to 1250 A) Automation & Drives The A&D Offline Mall Order No.: E86060-D4001-A110-C4-7600 DVD: E86060-D4001-A510-C4-7600 CA 01 All Automation and Drives products, including those in the catalogs listed above. A&D Mall Internet: http://www.siemens.com/ automation/mall All Automation and Drives products, including those in the catalogs listed above. Catalog PDF Internet: http://www.automation. siemens.com/cd All catalogs for Low-Voltage Controls can be downloaded as pdf files. Registered trademarks Technical Assistance All product designations may be registered trademarks or product names of Siemens AG or other supplying companies. Third parties using these trademarks or product names for their own purposes may infringe upon the rights of the trademark owners. Further information about low-voltage controls is available on the Internet at: http://www.siemens.com/lowvoltage Expert technical assistance for Low-Voltage Controls and Electrical Installations. Tel.: +49 (9 11) 8 95-59 00 Fax: +49 (9 11) 8 95-59 07 E-Mail: technical-assistance @siemens.com
  • 3. 0/1Siemens LV 1 · 2006 The corresponding sections in Catalog LV 1 · 2006 and in the Technical Information LV 1 T · 2006 are replaced by this news edition Contact your local Siemens representative for further information © Siemens AG 2006 The products and systems listed in this catalog are distributed/ manufactured using a certified quality management system which complies with EN ISO 9001 (Certificate Register Nos. can be found in the appendix). The certificates are recognized in all IQ Net countries. 1 Introduction Funktionen 11 Supply Power supplies 2 Systems 12 Connecting with ALPHA ALPHA FIX terminal blocks 3 Controls Contactors and contactor assemblies 13 Engineering Software Planning and configuration with SIRIUS 4 Solid-state switching devices 14 Distributing with SIVACON SIVACON power distribution boards, busway and cubicle systems 5 Protecting Protection equipment 15 Switching and Protecting with SENTRON Air circuit-breakers 6 Starting Load feeders, motor starters and soft starters 16 Molded case circuit-breakers 7 Monitoring and Control Monitoring and control devices 17 Switch disconnectors 8 Detection Detecting devices 18 Engineering Software Planning, design and management with SIMARIS 9 Commanding and Signaling Commanding and signaling devices 19 Protecting with BETA BETA modular installation devices 10 Supply Transformers 20 Appendix Low-Voltage Controls SIRIUS · SENTRON · SIVACON Catalog LV 1 News · 04/2006 s
  • 4.
  • 5. 1 Introduction Welcome to Automation and Drives TIA - Innovations for more productivity TIP - Power distribution and management from one source Low-voltage controls and distribution - The basis for progressive solutions SIRIUS industrial controls Low-voltage power distribution Supply 11 Power Supplies 4AV non-stabilized power supplies 6EP stabilized power supplies SITOP power LOGO! Power SIRIUSIndustrialControls Systems 2 Systems AS-Interface ECOFAST system SIRIUS Safety Integrated PROFIBUS SIRIUS Modular System ConnectingwithALPHA 12 ALPHA FIX Terminal Blocks Terminals with insulation displacement connection Standard terminals, spring-loaded Terminals with screw connection Switching 3 Controls - Contactors and contactor assemblies 3RT, 3TF contactors for switching motors 3RA13, 3RA14 contactor assemblies 3RT, 3RH, 3TB, 3TC, 3TH, 3TK contactors for special applications 3RH, 3TH contactor relays · 3RT coupling relays 3TX7, 3RS18 coupling relays LZX plug-in relays · 3TG10 power relays/miniature contactors EngineeringSoftware 13 Planning and Configuration with SIRIUS ES motor starters ECOFAST ES SIMOCODE ES Soft Starter ES 4 Controls - Solid-State Switching Devices 3RF20 solid-state relays 3RF21 solid-state relays 3RF23 solid-state contactors 3RF29 function modules Low-VoltagePowerDistribution DistributingwithSIVACON 14 SIVACON Power Distribution Boards, Busway and Cubicle Systems SIVACON power distribution boards and motor control centers 8PS busbar trunking systems · SICUBE 8MC, 8MF system cubicles and cubicle air-conditioning · SIKUS series of switchgear cubicles · ALPHA 630-DIN floor-mounted distribution boards · 8HP molded-plastic distribution systems Components for 8US, 8UC, 4NC distribution systems Protecting 5 Protection Equipment 3RV motor starter protectors 3RB2 solid-state overload relays 3RU1 thermal overload relays SwitchingandProtectingwithSENTRON 15 SENTRON Switching and Protection Devices for Power Distribution 3WL air circuit-breakers Starting 6 Load Feeders, Motor Starters and Soft Starters 3RW44 soft starters 3RA fuseless load feeders 3RA71 load feeders with safety integrated AS-Interface motor starters and soft starters ET 200S, ET 200pro, ET 200X motor starters ET 200S Safety motor starters Solutions local/PROFIsafe ECOFAST motor starters and soft starters 3RE encapsulated starters 16 SENTRON Switching and Protection Devices for Power Distribution 3VL, 3VF2 molded case circuit-breakers MonitoringandControl 7 Monitoring and Control Devices SIMOCODE 3UF motor management and control devices LOGO! Logic Modules · 3RP, 7PV timing relays 3UG monitoring relays for electrical and additional measurements 3RS10, 3RS11, temperature monitoring relays 3RN1 thermistor motor protection 3TK28 safety relays 3RS17 interface converters 17 SENTRON Switching and Protection Devices for Power Distribution 3KA, 3LD switch disconnectors 3KL, 3NJ6 switch disconnectors with fuses 3NP, 3NJ4, 3NJ5 fuse switch disconnectors Detection 8 Detecting Devices 3SE2, 3SE3, position switches 3SE2 hinge switches 3SE6 magnetically operated switches EngineeringSoftware 18 Planning, Design and Management with SIMARIS SIMARIS design Switch ES Power SIMARIS manager CommandingandSignaling 9 Commanding and Signaling Devices 3SB2, 3SB3, 3SF5 pushbutton units and indicator lights 3SB3 two-hand operation consoles 3SE7, 3SF2 cable-operated switches 3SE2, 3SE3 foot switches 8WD4 signaling columns 8WD5 integrated signal lamps ProtectingwithBETA 19 BETA Modular Installation Devices Fuse and fuse systems SR60 busbar system Miniature circuit-breakers Residual current operated circuit-breakers Lightning and surge arresters Power supply devices Measuring devices Supply 10 Transformers Single-phase transformers Three-phase transformers 20 Appendix Glossary · Training · Ordering notes · Further documentation · Standards and approvals · Quality management · Siemens contacts· External partners · Online services · Customer support Software licenses · Subject index Order number index · Fax order Conditions of sale and delivery
  • 6. Niederspannungs-Schalttechnik 4 Siemens LV 1 News · 04/2006 Delivery times (DT) } Preferred type A 2 working days B 1 week C 3 weeks D 6 week X on request Preferred types are available immediately from stock, i.e. are dispatched within 24 hours. Normal quantities of the products are usually deliv- red within the specified time following receipt of your order at our branch. In exceptional cases, the actual delivery period may differ from that specified. The delivery periods apply up to the ramp at Siemens AG (products ready for dispatch). The transport times depend on the destination and type of shipping. The standard transport time for Germany is 1 day. The delivery times specified here represent the state of 02/2006. They are per- manently optimized. Up-to-date information can be found at www.siemens.com/automation/mall. Price units (PU) The price unit defines the number of units, sets or meters to which the specified price and weight apply. Packaging sizes (PS) The packaging size defines the number, e.g. of units, sets or meters, for outer packaging. Only the quantity defined by the packaging size or a multiple thereof can be ordered! For multi-unit packaging and recyclable packaging, see Appendix. Price groups (PG) Each product is assigned to a price group. The defined weight in kg refers to the price unit (PU). Dimensions All dimensions in mm. Explanations
  • 7. Siemens LV 1 News · 04/2006 AS-Interface Introduction AS-Interface Specification 2/2 - Overview 2/3 - Benefits Routers DP/AS-i LINK Advanced 2/4 - Overview 2/4 - Benefits 2/5 - Application 2/6 - Selection and ordering data 2/6 - Accessories Slaves Digital I/O modules according to Specification 3.0 2/7 - Overview 2/7 - Selection and ordering data Digital I/O modules IP67 – K20 2/8 - Overview 2/9 - Selection and ordering data 2/9 - Accessories Analog I/O modules IP67 – K60 2/11 - Overview 2/11 - Benefits 2/12 - Selection and ordering data 2/13 - Accessories AS-Interface Routers DP/AS-i LINK Advanced 2/14 - Design 2/14 - Function 2/15 - Technical specifications Slaves Digital I/O modules IP67 – K20 2/16 - Design 2/19 - Technical specifications 2/23 - Dimensional drawings 2/24 - Schematics Analog I/O modules IP67 – K60 2/25 - Function 2/26 - Technical specifications 2/26 - Schematics Systems Catalog Technical information
  • 8. AS-Interface Introduction AS-Interface Specification 2/2 Siemens LV 1 News · 04/2006 2 ■Overview Technology development of the AS-Interface System limits of the AS-Interface Specification Expansions of the AS-Interface Specification 2.1 • The AS-Interface Specification 2.1 enables the number of net- work stations to be doubled from 31 to 62.The 31 addresses which are possible in an AS-Interface network can be split by means of the so-called extended addressing function. • If this option is used for each of the 31 slaves, the maximum number of stations in an AS-Interface network is then 62. The so-called A/B slaves can have a maximum of four inputs and three outputs. The extended addressing function can be used only for digital slaves, not for analog slaves or safety-oriented slaves (ASIsafe). • Another function of the AS-Interface Specification V2.1 is the integrated analog value transfer function. In this case "inte- grated" means that no special function blocks are required for accessing the analog values. It is just as easy to access the analog values as the digital values. The integrated analog value transfer function can be used with analog slaves which support the profiles 7.3 and 7.4. Expansions of the AS-Interface Specification 3.0 • The AS-Interface Specification 3.0 enables the connection of up to 1000 digital inputs and outputs (profile S-7.A.A: 8DI/8DO as A/B slave). • New profiles make it possible to use the extended addressing function for analog slaves as well. • Analog value transfer is accelerated by "Fast Analog Profiles". • Variable use of analog modules: optional parameterization of the resolution (12/14 bit) and one or two channels. • Asynchronous serial protocol 100 baud or 50 baud bidirec- tional. ASi Spec. V2.0 ASi Spec. V2.1 1994 1998 2001 2005/2006 ASIsafe ASi Spec. V3.0 5 ms bus cycle time NSA0_00453a 31 Slaves• • 62 Slaves (10 ms)• • • • • • • • • Speed/Flexibility Analog profiles Diagnostics peripherals 4DI/4DO in A/B technology 8DI/8DO in A/B technology Additional analog profiles Transmission of serial data Safety monitor Safe input slaves AS-Interface Specification Maximum number of slaves Number of digital inputs Number of digital outputs digital analog ASIsafe Version 2.0 31 31 31 31 × 4 = 124 31 × 4 = 124 Version 2.1 62 31 31 62 × 4 = 248 62 × 3 = 186 Version 3.0 62 62 31 62 × 8 = 496 62 × 8 = 496
  • 9. AS-Interface Introduction AS-Interface Specification 2/3Siemens LV 1 News · 04/2006 2 AS-Interface master To be able to operate A/B slaves on an AS-Interface network you must also use master modules which comply with at least Specification 2.1. A/B technology is supported by the masters of the SIMATIC S7 and the DP/AS-Interface links from Siemens. Only standard slaves and A slaves (= A/B slave with an A address) can be operated on masters which do not support Specification 2.1. The subaddress of A/B slaves is set to "A" in the as-delivered state. The new masters according to Specification 3.0 support all new slave profiles and also display full download compatibility. The AS-Interface Specification applicable for the particular slave is specified in the section Selection and Ordering Data. The exact slave profile is shown in the section Technical Specifications. Communication cycle Standard slaves are queried in each cycle (max. cycle time: 5 ms). If only one A or B slave is installed at an address, this slave will be queried in each cycle (max. cycle time: 5 ms). If an A/B slave pair is installed at an address, the A slave will be que- ried in one cycle and the B slave in the next cycle (max. cycle time: 10 ms). If only standard and/or A slaves are installed in a network, the cycle time is identical to the standard masters (max. cycle time: 5 ms). Whether an AS-Interface slave is a standard slave or an A/B slave is noted in the section Selection and Ordering Data in the column Slave Type and can be deduced from the section Technical Specifications of the slave in question. All slave types can be mixed and used in the same AS-Interface network. ■Benefits • Reduction of master and power supply costs thanks to a higher number of slaves and I/Os per AS-Interface line. • Improved decentralization in plants with numerous, widely spread signals. • Further expansion of existing AS-Interface systems is possible. AS-Interface Specification Available master Version 2.1 S7-200 (CP 243-2), S7-300 (CP 343-2, 343-2P), DP/ASi Link 20E Version 3.0 DP/AS-i Link Advanced AS-Interface Specification Maximum cycle time Slave profile Version 2.0 5 ms S-X.0, S-X.1, S-X.F Version 2.1 5 ms with 31 slaves 10 ms with 62 Slaves S-X.A, S-7.3, S-7.4, S-7.F Version 3.0 as for Version 2.1, and profile-specific 10 ms for inputs/outputs (e.g. 20 ms for 4DI/4DO and 40 ms for 8DI/8DO) S-7.5.5; S-7.A.5, S-B.A.5; S-7.A.7, S-7.A.8; S-7.A.9, S-7.A.A, S-6.0
  • 10. AS-Interface Routers DP/AS-i LINK Advanced 2/4 Siemens LV 1 News · 04/2006 2 ■Overview • Compact router between PROFIBUS (DP Slave) and AS-Interface • Single and double AS-Interface master (according to AS-Interface Specification V3.0) for connection of 62 AS-Interface slaves each and integrated analog value transfer • Integrated ground fault monitoring for the AS-Interface cable • User-friendly local diagnostics and start-up by means of a full graphic display and control keys or through a web interface with a standard browser • Optimum TIA integration through STEP 7, integration in non- Siemens engineering tools using PROFIBUS type file (GSD) • Vertical integration (standard web interface) through Industrial Ethernet • Supply from AS-Interface cable; hence no additional power supply required • Module exchange without a PG using C-PLUG ■Benefits • Short start-up times through simple configuration at the press of a button and testing of the AS-Interface line using the display or web interface • Reduction of downtimes and servicing times in the event of a slave failure thanks to user-friendly diagnostics using the display or web interface and through simple module exchange with the help of the C-PLUG exchange medium • Reduction of installation costs because the supply comes completely from the AS-Interface cable, making an additional power supply superfluous • Reduced amount of engineering work thanks to user-friendly configuration of Siemens slaves using the slave catalog in HW-Config (STEP 7) • Costs saved by the double AS-Interface master when large volumes of project data are involved
  • 11. AS-Interface Routers DP/AS-i LINK Advanced 2/5Siemens LV 1 News · 04/2006 2 ■Application The DP/AS-i LINK Advanced is a PROFIBUS DPV1 slave (according to EN 50 170) and an AS-Interface master (based on AS-Interface Specification V3.0 according to EN 50 295). It enables transparent data access to AS-Interface from PROFIBUS DP. PROFIBUS DP masters can exchange I/O data with AS-Interface in cyclic mode; DP masters with acyclic services can perform AS-Interface master calls in addition. As such, the DP/AS-i LINK Advanced is particularly well suited for a decentral construction and for connection of a lower-level AS-Interface network. For applications with typical volumes of project data it is sufficient to use the DP/AS-i LINK Advanced in its version as an AS-Interface single master. For applications with large volumes of project data the DP/AS-i LINK Advanced in its version as an AS-Interface double master is used. In this case, twice the volume of project data can be used on two AS-Interface lines running indepen- dently of each other. Integration of AS-Interface on PROFIBUS through DP/AS-i LINK Advanced as single/double master DP/AS-i LINK Advanced ET 200pro ET 200S G_IK10_XX_40018 LINK Advanced Power supply unit LOGO! Safety monitor Safe slave with EMERGENCY-STOP PG e.g. with CP 5611 A2 S7-300 e.g. with CP 342-5 PC with SOFTNET-DP Power supply unit Slave Safety monitor Safe slave with EMERGENCY-STOP Laser scanner S7-400 with CP 443-5 Extended Operating & Monitoring When using DP/AS-i LINK Advanced as double master
  • 12. AS-Interface Routers DP/AS-i LINK Advanced 2/6 Siemens LV 1 News · 04/2006 2 ■Selection and ordering data ■Accessories Version DT Order No. Price per PU PU (UNIT, SET, M) PS* PG Weight per PU approx. kg DP/AS-i LINK Advanced Router between PROFIBUS DP and AS-Interface; master profiles M3 and M4, extended AS-Interface Specification V3.0; degree of protection IP20 • Single master with display A 6GK1 415-2BA10 1 1 unit 543 0.380 • Double master with display A 6GK1 415-2BA20 1 1 unit 543 0.380 Version DT Order No. Price per PU PU (UNIT, SET, M) PS* PG Weight per PU approx. kg C-PLUG Exchange medium for the simple exchange of devices in the event of a fault; for accommodating configuration and application data; can be used in SIMATIC NET products with a C-PLUG slot } 6GK1 900-0AB00 1 1 unit 543 0.200 IE FC RJ45 Plug 90 RJ45 plug-in connector for Industrial Ethernet, with robust metal enclosure and integrated cutting and clamping contacts for connection of Industrial Ethernet FC installation cables; with 90° cable feeder; for ET 200S • 1 pack = 1 unit } 6GK1 901-1BB20-2AA0 1 1 PK 543 0.030 • 1 pack = 10 units } 6GK1 901-1BB20-2AB0 1 1 PK 543 0.300 • 1 pack = 50 units } 6GK1 901-1BB20-2AE0 1 1 PK 543 1.500 Bus connector RS 485 with angled cable feeder (35°) screw terminals, max. transfer rate 12 Mbit/s • Without PG interface } 6ES7 972-0BA60-0XA0 1 1 unit 250 0.045 SIMATIC NET Manual Collection B 6GK1 975-1AA00-3AA0 1 1 unit 540 0.017 Electronic manuals for communication systems, protocols, products; on CD-ROM; German/English * You can order this quantity or a multiple thereof.
  • 13. AS-Interface Slaves Digital I/O modules according to Specification 3.0 2/7Siemens LV 1 News · 04/2006 2 ■Overview The new AS-Interface Specification 3.0 adds a number of com- pletely new features to AS-Interface bus system. The extended address mode (A/B addresses) enables the connection of up to 62 slaves on one AS-Interface network. With the extended address mode according to Specification 3.0, four outputs are now possible for the first time even with A/B slaves (instead of only three outputs possible up to now with Specification 2.1). Hence with full expansion of an AS-Interface network, there are now 248 inputs as well as 248 outputs available on one AS-Interface system. Modules with four inputs and four outputs as A/B slaves according to Specification 3.0 are available • for field use in degree of protection IP67 (compact modules K20 and K60) • and for the control cabinet (SlimLine Module S45) in degree of protection IP20. Please note that these modules can be used only with a new master according to AS-Interface Specification 3.0 (e.g. the new DP/AS-i LINK Advanced) and that the cycle times for the outputs can extend to max. 20 ms. ■Selection and ordering data Version DT Order No. Price per PU PU (UNIT, SET, M) PS* PG Weight per PU approx. kg 3RK2 400-1DQ00-0AA3 Digital I/O modules, IP67 – K60 • PNP transistor • Modules supplied without mounting plate Type Current carrying capacity of outputs Slave type Pin assign- ment Connec- tion technique 4 inputs/ 4 out- puts 2 A A/B (Spec. 3.0) Y-II M12 } 3RK2 400-1DQ00-0AA3 1 1 unit 121 0.212 3RK2 400-1CT30-0AA3 Digital I/O modules IP67 – K20 • PNP transistor • Start of delivery: 3rd quarter 2006 Type Current carrying capacity of outputs Slave type Pin assign- ment Connec- tion technique 4 inputs/ 4 out- puts 1 A A/B (Spec. 3.0) Stan- dard M8 A 3RK2 400-1CT30-0AA3 1 1 unit 121 0.110 3RK2 400-1CE01-0AA2 S45 SlimLine modules • Inputs: PNP transistor Type Connec- tion termi- nals Slave type Inputs Outputs 4 inputs/ 4 out- puts Screw A/B (Spec. 3.0) 2- and 3-wire PNP tran- sistor 2 A } 3RK2 400-1CE01-0AA2 1 1 unit 121 0.289 Spring- loaded connection B 3RK2 400-1CG01-0AA2 1 1 unit 121 0.241 * You can order this quantity or a multiple thereof.
  • 14. AS-Interface Slaves Digital I/O modules IP67 – K20 2/8 Siemens LV 1 News · 04/2006 2 ■Overview The K20 series of compact modules supplements the AS-Interface compact modules with a particularly narrow version measuring just 20 mm wide. Thanks to their extremely compact size the modules are particularly well suited for the use of handling machines in production systems where modules need to be arranged in most confined space. Another field of application is robotics. The K20 modules are connected to the AS-Interface with a round cable with M12 cable box instead of with the AS-Interface flat cable. The AS-Interface bus cable and the 24 V DC auxiliary power supply are routed in this case in a shared round cable. This enables a mounting arrangement that saves a great deal of space. Use on moving machinery is also possible without difficulty thanks to the flexibility of the round cable. The K20 modules are also ideal for such applications as their non-encapsulated design makes them particularly light in weight. In applications with tow chains, many users rely on placing the AS-Interface bus cable in a round cable. With the K20 modules, direct connection to the round cable is possible in this case. No adapter is required from the flat to the round cable. The K20 series of compact modules includes both standard AS-Interface modules as well as an ASIsafe version for connec- tion of safety-oriented sensors such as Emergency Stop push- buttons or door safety monitors. All standard AS-Interface K20 modules support the extended address module (A/B addresses) accorfding to AS-Interface Specification 2.1, with which 62 stations can be connected to one AS-Interface net- work. The K20 module with four inputs and four outputs works in the extended address mode according to AS-Interface Specification 3.0, thus enabling for the first time four outputs with one A/B slave and hence 248 inputs plus 248 outputs with full expansion of the AS-Interface network. For particularly space-saving dimensions the sensors and actu- ators are connected using M8 plug-in connectors. Alternatively there is also an M12 socket with a Y connector.
  • 15. AS-Interface Slaves Digital I/O modules IP67 – K20 2/9Siemens LV 1 News · 04/2006 2 ■Selection and ordering data ■Accessories Version DT Order No. Price per PU PU (UNIT, SET, M) PS* PG Weight per PU approx. kg 3RK2 200-0CT30-0AA3 Digital I/O modules IP67 – K20 Type Current carrying capacity of outputs Slave type Pin assign- ment Con- nection tech- nique Start of delivery 4 inputs -- A/B Stan- dard M8 A 3RK2 200-0CT30-0AA3 1 1 unit 121 0.075 Y M12 A 3RK2 200-0CQ30-0AA3 1 1 unit 121 0.075 2 out- puts/ 2 inputs 1 Stan- dard M8 A 3RK2 400-1BT30-0AA3 1 1 unit 121 0.075 Y M12 A 3RK2 400-1BQ30-0AA3 1 1 unit 121 0.075 4 out- puts/ 4 inputs 1 A/B (Spec. 3.0) Stan- dard M8 3rd quarter 2006 A 3RK2 400-1CT30-0AA3 1 1 unit 121 0.110 2 safe inputs -- Stan- dard Y-II M12 A 3RK1 205-0BQ30-0AA3 1 1 unit 121 0.075 Version DT Order No. Price per PU PU (UNIT, SET, M) PS* PG Weight per PU approx. kg 3RK1 901-1KA00 3RK1 901-1PN00 AS-Interface sealing caps • For free M12 sockets } 3RK1 901-1KA00 1 10 units 121 0.100 • For free M8 sockets A 3RK1 901-1PN00 1 10 units 121 0.100 3RK1 901-1NN00 AS-Interface standard distributor, for AS-Interface flat cable • Current carrying capacity up to 7 A • Delivery includes special mounting plate for wall and standard rail mounting • Seals (3RK1 902-0AR00) are required only if a cable is to be terminated in the distributor and must be ordered separately } 3RK1 901-1NN00 1 1 unit 121 0.086 3RK1 901-1NN10 AS-Interface compact distributor, for AS-Interface flat cable Current carrying capacity up to 6 A A 3RK1 901-1NN10 1 1 unit 121 0.040 * You can order this quantity or a multiple thereof.
  • 16. AS-Interface Slaves Digital I/O modules IP67 – K20 2/10 Siemens LV 1 News · 04/2006 2 Note: For plug connectors and cables see • Catalog FS 10 / chapter Proximity Switches / Accessories / Plug Connectors or • Internet (www.siemens.com/as-interface) 3RX9 801-0AA00 3RK1 901-1NR11 3RG7 838-1DG 3RK1 901-1NR21 3RK1 901-1NR00 AS-Interface M12 branch for flat cable to Cable length AS-i M12 socket -- } 3RX9 801-0AA00 1 1 unit 121 0.029 M12 cable box 1 m A 3RK1 901-1NR11 1 1 unit 121 0.070 2 m A 3RK1 901-1NR12 1 1 unit 121 0.100 AS-i / Uaux M12 socket -- A 3RG7 838-1DG 1 1 unit 575 0.200 M12 cable box 1 m A 3RK1 901-1NR21 1 1 unit 121 0.070 2 m A 3RK1 901-1NR22 1 1 unit 121 0.100 Quadruple M12 socket Supplied with coupling module -- A 3RK1 901-1NR00 1 1 unit 121 0.186 3RK1 901-1TR00 M12-T distributor • IP68 • 1 x M12 connector • 2 x M12 box C 3RK1 901-1TR00 1 1 unit 121 0.038 6ES7 194-1KA01-0XA0 M12 Y-shaped coupler plugs for connection of two sensors to one M12 socket with Y connector A 6ES7 194-1KA01-0XA0 1 1 unit 250 0.046 3RK1 901-3RA00 Addressing cable with jack plugs to M12 • For addressing K20 modules • Required only for 3RK1 904-2AB00 addressing unit • If the latest version of the 3RK1 904-2AB01 addressing unit is used, the addressing is performed with a standard 3RX8 000-0GF32-1AB5 M12 cable C 3RK1 901-3RA00 1 1 unit 121 0.064 Version DT Order No. Price per PU PU (UNIT, SET, M) PS* PG Weight per PU approx. kg * You can order this quantity or a multiple thereof.
  • 17. AS-Interface Slaves Analog I/O modules, IP67 – K60 2/11Siemens LV 1 News · 04/2006 2 ■Overview AS-Interface analog modules from the K60 compact series detect or issue analog signals locally. These modules are linked to the higher level controller through an AS-Interface master according to Specification 2.1 or Specification 3.0. The analog modules are divided into five groups: • Input module for sensors with current signal • Input module for sensors with voltage signal • Input module for sensors with thermal resistor • Output module for current actuators • Output module for voltage actuators The input modules according to Profile 7.3/7.4 are available with two or four input channels. It is possible in addition to convert the two-channel module to using only one input channel, thus enabling very short times before the analog value is available. The conversion is effected by means of a jumper plug at socket 3.The transmission times achieved with analog modules according to Profile 7.A.9 are half shorter than those achieved with Profile 7.3/7.4. Operation is adjustable in this case, e.g. it is possible to choose with the ID1 Code whether the module is op- erated with one or two channels. The output modules are configured as two-channel modules as standard. The input and output channels are electrically isolated from the AS-Interface network. If sensors with a higher power require- ment are to be connected, more power can be supplied through the auxiliary voltage as an alternative to the internal supply. In the manual the modules are presented in great detail along with their technical specifications and in-depth notes on opera- tion. Sample function blocks round off the manual. ■Benefits • Analog modules are just as easy to integrate in AS-Interface as digital modules • Analog values can be easily detected and issued locally • Preprocessing of the analog value transmission in the master enables rapid evaluation of the analog values • Up to four values can be detected using one analog module • Extremely fast transmission and conversion of analog values is possible by the new possibility of changing over to single- channel operation Specification 3.0 now provides the following benefits in addition: • A/B technology is now also available with analog modules • On average the transmission times are shorter by half (only three or four cycles depending on the resolution selected); the total processing times can be found in the manual • Operation is variably adjustable: 12 or 14-bit resolution, one or two channels can be selected with the ID1 Code • Handling of the analog value processing with masters Specification 3.0, the DP/AS-i LINK Advanced, has been further simplified
  • 18. AS-Interface Slaves Analog I/O modules, IP67 – K60 2/12 Siemens LV 1 News · 04/2006 2 ■Selection and ordering data You can find more information on the Internet at: http://mall.ad.siemens.com Version DT Order No. Price per PU PU (UNIT, SET, M) PS* PG Weight per PU approx. kg 3RK1 207-1BQ44-0AA3 Analog I/O modules, IP67 – K60, Analog Profile 7.3 • Slave type: Standard • Modules supplied without mounting plate Inputs Type Measuring range 1 or 2 inputs (switch-selectable by means of a jumper plug at socket 3) Current 4 ... 20 mA or ± 20 mA (selectable) A 3RK1 207-1BQ40-0AA3 1 1 unit 121 0.187 Voltage ± 10 V or 1 ... 5 V (selectable) A 3RK1 207-2BQ40-0AA3 1 1 unit 121 0.188 Thermal resistance Pt 100 or Ni 100 or 0 ... 600 Ω (selectable) A 3RK1 207-3BQ40-0AA3 1 1 unit 121 0.183 4 inputs Current 4 ... 20 mA or ± 20 mA (selectable) A 3RK1 207-1BQ44-0AA3 1 1 unit 121 0.190 Voltage ± 10 V or 1 ... 5 V (selectable) C 3RK1 207-2BQ44-0AA3 1 1 unit 121 0.190 Thermal resistance Pt 100 or Ni 100 or 0 ... 600 Ω (selectable) A 3RK1 207-3BQ44-0AA3 1 1 unit 121 0.190 Outputs Type Output range 2 outputs Current for 2-wire actuators 4 ... 20 mA or ± 20 mA or 0 ... 20 mA (selectable) A 3RK1 107-1BQ40-0AA3 1 1 unit 121 0.200 Voltage for 2-wire actuators ± 10 V or 0 ... 10 V or 1 ... 5 V (selectable) A 3RK1 107-2BQ40-0AA3 1 1 unit 121 0.200 3RK2 207-2BQ50-0AA3 Analog I/O module, IP67 – K60, Analog Profile 7.A.9 • Slave type: A/B (Specification 3.0) • Modules supplied without mounting plate Inputs Type Measuring range 1 or 2 inputs (variably adjustable) Current 4 ... 20 mA or ± 20 mA (selectable) A 3RK2 207-1BQ50-0AA3 1 1 unit 121 0.187 Voltage ± 10 V or 1 ... 5 V (selectable) A 3RK2 207-2BQ50-0AA3 1 1 unit 121 0.187 * You can order this quantity or a multiple thereof.
  • 19. AS-Interface Slaves Analog I/O modules, IP67 – K60 2/13Siemens LV 1 News · 04/2006 2 ■Accessories Version DT Order No. Price per PU PU (UNIT, SET, M) PS* PG Weight per PU approx. kg Manual, German available only as a download from the Internet: http://www.siemens.de/automation/manuals 3RK1 901-0CA00 K60 mounting plates • Wall mounting } 3RK1 901-0CA00 1 1 unit 121 0.065 • Standard rail mounting } 3RK1 901-0CB01 1 1 unit 121 0.095 3RK1 901-1KA00 M12 sealing caps } 3RK1 901-1KA00 100 10 units 121 0.100 3RK1 902-0AR00 Sealing sets • For K60 mounting plate and distribution board • Cannot be used for K45 mounting plate • One set contains one straight and one shaped seal B 3RK1 902-0AR00 100 5 units 121 0.100 3RK1 901-1AA00 Jumper plugs for changing over the 2-channel input modules A 3RK1 901-1AA00 1 1 unit 121 0.012 * You can order this quantity or a multiple thereof.
  • 20. AS-Interface Routers DP/AS-i LINK Advanced 2/14 Siemens LV 1 News · 04/2006 2 ■Design • Solid plastic enclosure in degree of protection IP20 for standard rail mounting • Compact design - Display in the front panel for detailed indication of the operating state and functional readiness of all connected and activated AS-Interface slaves - 6 buttons for starting up and testing the AS-Interface line directly on DP/AS-i LINK Advanced - LED indication of the operating state of PROFIBUS DP and AS-Interface - Integrated Ethernet port (RJ45 socket) for user-friendly start-up, diagnostics and testing of the DP/AS-i LINK Advanced through a web interface using a standard browser - Supply voltage from the AS-Interface shaped cable or alternatively through the 24 V DC supply - Small mounting depth thanks to recessed plug mounting • Simple mounting on standard rail • Operation without fans and batteries • Quick exchange of devices in the event of a fault when using the optional C-PLUG exchange medium (not included in the scope of supply) ■Function The DP/AS-i LINK Advanced provides a PROFIBUS DP master with the possibilities of cyclic access to the I/O data of all the slaves of a lower-level AS-Interface segment. According to the extended AS-Interface Specification (V3.0) it is possible to connect a maximum of 62 slaves, each with 4 inputs and 4 outputs and analog slaves, per AS-Interface line. DP/AS-i LINK Advanced occupies in the master as standard 32 bytes of input data and 32 bytes of output data in which the I/O data of the connected AS-Interface slaves are stored. The size of the input/output buffer can be compressed so that only the actually required I/O memory space is occupied in the system of the DP master. The integrated evaluation of analog signals is just as easy as access to digital values; there is no need to call any communication modules. PROFIBUS DP V1 masters are able in addition to initiate AS-Interface master calls (e.g. to write parameters, change addresses or read diagnostics values) through the acyclic PROFIBUS services. Using an operating display in AS-i Link it is possible to fully commission the lower-level AS-Interface line. The DP/AS-i LINK Advanced is equipped with an additional Ethernet port which enables use of the integrated web server and further increases the previously described user-friendliness of the operating display. Free firmware updates are also possible. The optional C-PLUG supports module exchange without a PG, thus reducing downtimes to a minimum in the event of a fault. Diagnostics With LEDs, the display and control keys, web interface and STEP 7 there is an extensive diagnostics offering that includes: • Operating state of the link • State of the link as a PROFIBUS DP slave • Diagnostics of the AS-Interface network • Message frame statistics • Standard diagnostics pages for fast diagnostics access using a standard browser Configuration The configuration of the DP/AS-i LINK Advanced can be defined either by means of STEP 7/NCM PC or simply by adopting the ACTUAL configuration on the display. Alternatively the DP/AS-i LINK Advanced can be integrated through the PROFIBUS type file (GSD) in the engineering tool: • COM PROFIBUS • Older STEP 7/NCM PC versions • Non-Siemens engineering tools With STEP 7 configuring, the AS-Interface configuration can be uploaded in STEP 7 V5.4 and higher. The user-friendly configu- ration of AS-Interface slaves from Siemens is also possible here in HW-Config (slave catalog).
  • 21. AS-Interface Routers DP/AS-i LINK Advanced 2/15Siemens LV 1 News · 04/2006 2 ■Technical specifications DP/AS-i LINK Advanced Transmission rates per AS-Interface line • AS-Interface bus cycle time 5 ms with 31 slaves; 10 ms with 62 slaves • PROFIBUS transmission rate max. 12 Mbit/s • Ethemet transmission rate 10/100Mbit/s, autosensing Interfaces • AS-Interface connection 1 x 4-pole clamping contacts (plug-in) - for single master 1 x 4-pole clamping contacts (plug-in) - for double master (2 AS-i lines) 2 x 4-pole clamping contacts (plug-in) • Connection to PROFIBUS 9-pole Sub D socket • Communication to Ethernet RJ45 socket • Optional: 24 V DC supply voltage 3-pole clamping contacts (plug-in) Display 128 x 64 pixel with background lighting Keys Membrane keypad (6 keys) Supply voltage • From the AS-Interface shaped cable (line 1) acc. to AS-Interface Specification EN 50295 • Optional: 24 V DC 24 V DC, protective ground conductor Current consumption • From the AS-Interface shaped cable max. 200 mA Load capacity • 5 V DC at the PROFIBUS connection max. 70 mA • Power loss 7,5 W Degree of protection IP20 Permissible ambient conditions • Operating temperature - Horizontal mounting 0 °C to +60 °C - Vertical mounting 0 °C to +45 °C • Transport and storage temperature -30 °C to +70 °C • Relative humidity Max. 95 % at +25 °C • Operating altitude 3000 m above sea level Structural design • Installation on standard mounting rail • Dimensions (W x H x D) in mm 90 x 132 x 88.5 • Weight approx. 380 g Supported AS-Interface master profiles M1, M2, M3, M4 (acc. to Complete AS-Interface Spec- ification V3.0) Configuring the AS-Interface using pushbuttons on the front panel, with STEP 7 V5.4 or higher, through web interface DP/AS-i LINK Advanced
  • 22. AS-Interface Slaves Digital I/O modules IP67 – K20 2/16 Siemens LV 1 News · 04/2006 2 ■Design Installation Mounting the K20 modules: on the front (see left) or on the side (see right) The K20 modules are mounted with two screws. A mounting plate is not required. In addition to mounting in the front it is possible to mount the modules on the side in a space-saving and protected position, e.g. on mounting rails. Addressing Addressing the K20 modules Addressing the K20 modules is performed using the same socket as for the bus connection. For the addressing the module is connected to the 3RK1 904-2AB01 addressing unit using a standard M12 cable (2 or 3-pole), e.g. 3RX8 000-0GF32-1AB5. If the older version of the 3RK1 904-2AB00 addressing unit is used, a special addressing cable (3RK1 901-3RA00) is required for connection to the addressing unit. After the addressing operation the addressing cable is removed again and the module connected to the bus line. No 4 or 5-pole connecting cable may be used for the addressing. All standard K20 modules (not ASIsafe versions) support the extended address mode and can be addressed with an A or B address. Up to 62 slaves can thus be operated on one AS-Interface network. The version with four inputs and four out- puts (3RK2 400-1CT30-0AA3) works according to the new AS-Interface Specification 3.0. Through Specification 3.0 it is possible for even A/B slaves to have four outputs (instead of only three possible up to now with Specification 2.1). Please note that this module can be used only with a new master according to AS-Interface Specification 3.0 (e.g. the new DP/AS-i LINK Advanced) and that the cycle times for the outputs can extend to max. 20 ms. Connection AS-Interface M12 feeders and distribution boards, closed AS-Interface M12 feeders and distribution boards, open NSA0_00443 3RK1 904-2AB01 AS-Interface: 1 ... 31 (1A ... 31B) AS-Interface Pin ASi- 3 3RK2 200- ... 3RX8 000-0GF32-1AA6 3RX8 000-0GF32-1AB0 3RX8 000-0GF32-1AB5 3RK2 400- ... 1 ASi+ ASi+ 2 not conn. AUX- 4 not conn. AUX+ 3 ASi- ASi- ASi- 3 ASi+ 14 ASi+ 1 3 2 4 1
  • 23. AS-Interface Slaves Digital I/O modules IP67 – K20 2/17Siemens LV 1 News · 04/2006 2 For simple connection of the K20 modules to the AS-Interface flat cable there is a new series of AS-Interface distribution boards and M12 feeders: AS-Interface distribution boards Like the AS-Interface 3RK1 901-1NN00 standard distribution board, the new AS-Interface 3RK1 901-1NN10 compact distribution board enables distribution of the AS-Interface flat cable to several lines. The compact distribution board can be used for a current carrying capacity of up to 6 A. It is character- ized by particularly simple handling: • insert the cable, • swing closed and • screw down with only one captive screw. No additional seals are required for the compact distribution board. The AS-Interface flat cable must always be passed through the compact distribution board, i.e. it must never be terminated inside the compact distribution board. For higher currents and for cases where one of the two flat cables is to be terminated inside the distribution board, the standard distribu- tion board must be used. AS-Interface M12 feeders AS-Interface M12 feeders are available in the same design as the compact distribution boards. They are required for transfer- ring from the AS-Interface flat cable to a round cable. The spectrum covers AS-Interface M12 feeders with different cable lengths (1 and 2 m) and differentiates between M12 feeders for AS-i/Uaux for connection of I/O modules and AS-Interface without Uaux for connection of modules with inputs. These AS-Interface M12 feeders are just as easy to handle as the AS-Interface compact distributor. The flat cable must always be passed through the M12 distribution board, i.e. it must never be terminated inside the M12 distribution board. For the event that the AS-Interface flat cable is to be terminated in the M12 feeder, the standard M12 feeder (3RX9 801-0AA00) or the quadruple M12 (feeder 3RK1 901-1NR00) are available. The different possibilities of connecting the K20 modules to the AS-Interface bus line and the 24 V DC auxiliary voltage are presented in the following table: To connect the feeder and the K20 module over a cable length > 2 m it is also possible to use freely configurable cables with an M12 cable box and an open cable end, which are fitted with an M12 plug (straight version: 3RX8 000-0CD45, 3RX8 000-0CE45 angle plug ) and connected to the feeder. This cable is available in two versions: • 3RX8 000-0CB42-1AF0: 5 m long, with M12 cable box • 3RX8 000-0CC42-1AF0: 5 m long, with M12 angle cable box To connect more than one K20 modules to one spur line, the spur line can be split again using a T distributor (3RK1 901-1TR00). Digital I/O modules IP67 – K20 AS-i without Uaux AS-i / Uaux 4DI, M8 3RK2 200-0CT30-0AA3 2DI/2DO, M8 3RK2 400-1BT30-0AA3 4DI, M12 3RK2 200-0CQ30-0AA3 2DI/2DO, M12 3RK2 400-1BQ30-0AA3 2FDI, M12 3RK1 205-0BQ30-0AA3 4DI/4DO, M8 3RK2 400-1CT30-0AA3 K20 module • plus M12 feeder with integrally extruded cable M12 feeder: 3RK1 901-1NR11 (1 m) or 3RK1 901-1NR12 (2 m) M12 feeder: 3RK1 901-1NR21 (1 m) or 3RK1 901-1NR22 (2 m) K20 module • plus M12 feeder with socket • plus separate M12 cable M12 feeder: 3RX9 801-0AA00 M12 feeder: 3RG7 838-1DG M12 cable: 3RX8 000-0GF42-1AA6 (0.6 m) 3RX8 000-0GF42-1AB0 (1.0 m) 3RX8 000-0GF42-1AB5 (1.5 m) M12 cable: 3RX8 000-0GF42-1AA6 (0.6 m) 3RX8 000-0GF42-1AB0 (1.0 m) 3RX8 000-0GF42-1AB5 (1.5 m) K20 module • plus quadruple M12 feeder • plus separate M12 cable M12 feeder: 3RK1 901-1NR00 M12 feeder: 3RK1 901-1NR00 M12 cable: 3RX8 000-0GF42-1AA6 (0.6 m) 3RX8 000-0GF42-1AB0 (1.0 m) 3RX8 000-0GF42-1AB5 (1.5 m) M12 cable: 3RX8 000-0GF42-1AA6 (0.6 m) 3RX8 000-0GF42-1AB0 (1.0 m) 3RX8 000-0GF42-1AB5 (1.5 m) NSA0_00445 NSA0_00446 NSA0_00447 NSA0_00448 NSA0_00449 NSA0_00450
  • 24. AS-Interface Slaves Digital I/O modules IP67 – K20 2/18 Siemens LV 1 News · 04/2006 2 Options for connection of the K20 modules to other AS-Interface modules Please note the following boundary conditions: • The configuration guidelines for AS-Interface generally apply. For all M12 connecting cables the maximum permissible current is limited to 4 A. The cross-section of these cables amounts to just 0.34 mm². For connection of the K20 modules the previously mentioned M12 connecting cables can be used for the spur lines. The voltage drop caused by the ohmic re- sistance (approx. 0.11 Ω/m) must be taken into account. • For round cable connections with joint routing of AS-i and Uaux in one line the following maximum lengths apply: - Yes, spur line from feeder to module: maximum 5 m - Sum of all round cable pieces in one AS-Interface network: maximum 20 m Mounting examples for K20 modules NSA0_00444a 3RX8 000-0GF42-1AA6 3RX8 000-0GF42-1AB0 3RX8 000-0GF42-1AB5 3RG9 001-0AD00 3RK1 901-1NR11 3RK1 901-1NR12 3RK1 901-1NR21 3RK1 901-1NR22 3RX9 801-0AA00 3RK1 901-1TR00 l 5 m< l 5 m< l 1,5 m< l 1,5 m< NSA0_00451 Connection using 4-fold M12 feeder (3RK1 901-1NR00) (AS-i/ ) for I/O modules Uaux Connection using M12 feeder (3RK1 901-1NR2.) (AS-i/ ) for I/O modules Further distribution using M12 T feeder (3RK1 901-1TR00) Connection using M12 feeder (3RK1 901-1NR1.) (AS-i without ) for modules with inputs Uaux Uaux
  • 25. AS-Interface Slaves Digital I/O modules IP67 – K20 2/19Siemens LV 1 News · 04/2006 2 ■Technical specifications Digital I/O module IP67 – K20 4 inputs 4 inputs 2 inputs/ 2 outputs M8 M12 M8 3RK2 200-0CT30-0AA3 3RK2 200-0CQ30-0AA3 3RK2 400-1BT30-0AA3 Slave type A/B slave A/B slave A/B slave Operational voltage acc. to AS-Interface Specification in V 26.5 ... 31.6 26.5 ... 31.6 26.5 ... 31.6 Total current input in mA ≤ 270 ≤ 270 ≤ 270 Input circuit PNP PNP PNP Inputs • Sensor supply using AS-Interface Short-circuit and overload resistant Short-circuit and overload resistant Short-circuit and overload resistant • Sensors 2- and 3-wire 2- and 3-wire 2- and 3-wire • Voltage range in V 16.5... 30 16.5 ... 30 16.5 ... 30 • Current carrying capacity for all inputs (Tu ≤ 40 °C) in mA 200 200 150 • Current carrying capacity for all inputs (Tu ≤ 55 °C) in mA 150 150 70 • Switching level High in V ≥ 10 ≥ 10 ≥ 10 • Input current Low/High in mA ≤ 1.5 / ≥ 6 ≤ 1.5 / ≥ 6 ≤ 1.5 / ≥ 6 • Socket assignment of inputs - PIN 1 Sensor supply L+ Sensor supply L+ Sensor supply L+ - PIN 2 -- Data input 2 -- - PIN 3 Sensor supply L- Sensor supply L- Sensor supply L- - PIN 4 Data input Data input 1 Data input - PIN 5 -- Not assigned -- Outputs • Type of output -- -- Solid-state • Current carrying capacity in A per output DC 12 /13 typical -- -- 1 • Maximum aggregate current per module in A -- -- 1 • Socket assignment of outputs -- -- 3 = "-" 4 = output • Short-circuit protection -- -- Built-in • Induction protection -- -- Built-in • External power supply 24 V DC -- -- Shared round cable connection with AS-Interface connection through M12 female connector • Watchdog -- -- Built-in I/O configuration 0 0 B ID/ID2 code A/0 A/2 A/0 Assignment of data bits • Socket 1 PIN4 = IN1(D0) PIN4 = IN1 (D0) PIN2 = IN2 (D1) PIN4 = IN3(D2) • Socket 2 PIN4 = IN2 (D1) PIN4 = IN3 (D2) PIN2 = IN4 (D3) PIN4 = IN4 (D3) • Socket 3 PIN4 = IN3(D2) n/a PIN4 = OUT1(D0) • Socket 4 PIN4 = IN4 (D3) n/a PIN4 = OUT2 (D1) • Socket 5 n/a n/a n/a • Socket 6 n/a n/a n/a • Socket 7 n/a n/a n/a • Socket 8 n/a n/a n/a AS-Interface certificate Yes Yes Yes Approvals submitted for UL/CSA approval submitted for UL/CSA approval submitted for UL/CSA approval
  • 26. AS-Interface Slaves Digital I/O modules IP67 – K20 2/20 Siemens LV 1 News · 04/2006 2 Digital I/O module IP67 – K20 4 inputs 4 inputs 2 inputs/ 2 outputs M8 M12 M8 3RK2 200-0CT30-0AA3 3RK2 200-0CQ30-0AA3 3RK2 400-1BT30-0AA3 Degree of protection IP65/67 IP65/67 IP65/67 Ground terminal n/a n/a n/a Ambient temperature in °C -25 ... +70 -25 ... +70 -25 ... +70 Storage temperature in °C -40 ... +85 -40 ... +85 -40 ... +85 Number of I/O sockets 4 2 4 Status displays • Display of I/Os Yellow LED Yellow LED Yellow LED • Display of Uaux Not required Not required Green LED • Display of AS-Interface/diagnostics Green/red LED Green/red LED Green/red LED Note -- -- An external additional supply (AUX POWER) of 20 to 30 V DC is required for the supply of the output circuits. The additional supply must comply with VDE 0106 (PELV), protection class III. Digital I/O module IP67 – K20 2 inputs/ 2 outputs 4 inputs/ 4 outputs 2 inputs, safe M12 M8 M12 3RK2 400-1BQ30-0AA3 3RK2 400-1CT30-0AA3 3RK1 205-0BQ30-0AA3 Slave type A/B slave A/B Slave (Specification 3.0) Standard slave Operational voltage acc. to AS-Interface Specification in V 26,5 ... 31,6 26,5 ... 31,6 26,5 ... 31,6 Total current input in mA ≤ 270 ≤ 270 ≤ 45 Input circuit PNP PNP for mechanical switching contacts Inputs • Sensor supply using AS-Interface Short-circuit and overload resistant Short-circuit and overload resistant not applicable • Sensors 2- and 3-wire 2- and 3-wire Mechanical switching contact • Voltage range in V 16,5 ... 30 16,5 ... 30 not applicable • Current carrying capacity for all inputs (Tu ≤ 40 °C) in mA 150 200 not applicable • Current carrying capacity for all inputs (Tu ≤ 55 °C) in mA 70 150 not applicable • Switching level High in V ≥ 10 ≥ 10 not applicable • Input current Low/High in mA ≤ 1.5 / ≥ 6 ≤ 1.5 / ≥ 6 -- / Ipeak ≥ 5 • Socket assignment of inputs PIN 1 = sensor supply L+ PIN 2 = data input II PIN 3 = sensor supply L- PIN 4 = data input I PIN 5 = not assigned PIN 1 = sensor supply L+ PIN 3 = sensor supply L- PIN 4 = data input PIN 1/2 = F-IN1 PIN 3/4 = F-IN2 PIN 5 = not assigned Outputs • Type of output Solid-state Solid-state -- • Current carrying capacity in A per output DC 12 /13 typical 1 1 -- • Maximum aggregate current per module in A 1 2 at T = 40 °C -- • Socket assignment of outputs 2 = output 2 3 = "-" 4 = output 1 3 = "-" 4 = output -- • Short-circuit protection Built-in Built-in -- • Induction protection Built-in Built-in -- • External power supply 24 V DC Shared round cable connection with AS-Interface connection through M12 female connector Shared round cable connection with AS-Interface connection through M12 female connector -- • Watchdog Built-in Built-in -- I/O configuration B 7 0 ID/ID2 code A/2 A/7 B/0
  • 27. AS-Interface Slaves Digital I/O modules IP67 – K20 2/21Siemens LV 1 News · 04/2006 2 Digital I/O module IP67 – K20 2 inputs/ 2 outputs 4 inputs/ 4 outputs 2 inputs, safe M12 M8 M12 3RK2 400-1BQ30-0AA3 3RK2 400-1CT30-0AA3 3RK1 205-0BQ30-0AA3 Assignment of data bits • Socket 1 PIN4 = IN3 (D2) PIN2 = IN4 (D3) PIN4 = IN1(D0) PIN 1/2 = F-IN1 PIN 3/4 = F-IN2 PIN 5 = not assigned • Socket 2 PIN4 = OUT1 (D0) PIN2 = OUT2 (D1) PIN4 = IN2 (D1) PIN 1/2 = F-IN2 PIN 3/4 = not assigned PIN 5 = not assigned • Socket 3 n/a PIN4 = IN3(D2) n/a • Socket 4 n/a PIN4 = IN4 (D3) n/a • Socket 5 n/a PIN4 = OUT1(D0) n/a • Socket 6 n/a PIN4 = OUT2 (D1) n/a • Socket 7 n/a PIN4 = OUT3 (D2) n/a • Socket 8 n/a PIN4 = OUT4 (D3) n/a AS-Interface certificate Yes Under application Yes Approvals submitted for UL/CSA approval submitted for UL/CSA approval submitted for UL/CSA approval Degree of protection IP65/67 IP65/67 IP65/67 Ground terminal n/a n/a n/a Ambient temperature in °C -25 ... +70 -25 ... +70 -25 ... +70 Storage temperature in °C -40 ... +85 -40 ... +85 -40 ... +85 Number of I/O sockets 4 8 4 Status displays • Display of I/Os Yellow LED Yellow LED Yellow LED • Display of Uaux Green LED Green LED Not required • Display of AS-Interface/diagnostics Green/red LED Green/red LED Green/red LED Note 1 An external additional supply (AUX POWER) of 20 to 30 V DC is required for the supply of the output circuits. The additional supply must comply with VDE 0106 (PELV), protection class III. An external additional supply (AUX POWER) of 20 to 30 V DC is required for the supply of the output circuits. The additional supply must comply with VDE 0106 (PELV), protection class III. Note 2 A master acc. to AS-Interface Specification 3.0 is required for this module
  • 28. AS-Interface Slaves Digital I/O modules IP67 – K20 2/22 Siemens LV 1 News · 04/2006 2 AS-Interface M12 feeder AS-i flat cable AS-i / Uaux flat cable to M12 cable box to M12 cable box to quadruple M12 socket 1 m 2 m 1 m 2 m -- 3RK1 901-1NR11 3RK1 901-1NR12 3RK1 901-1NR21 3RK1 901-1NR22 3RK1 901-1NR00 Voltage range in V 20 ... 30 DC Total current carrying capacity in A 6 4 Socket assignment 1 = AS-i "+" 2 = not assigned 3 = AS-i "–" 4 = not assigned 1 = AS-i "+" 2 = Uaux "-" 3 = AS-i "–" 4 = Uaux "+" Degree of protection IP67 / IP68 / IP69K IP67 Ambient temperature in °C –25 ... +85 Storage temperature in °C –40 ... +85 Note Flat cable can be termi- nated inside the feeder Connection through FKE coupling module (included in the scope of supply) M12-T distributor 3RK1 901–1TR00 Voltage range in V 20 ... 30 DC Current carrying capacity total in A 4 at T = 40 °C Connection M12 Degree of protection IP68 Ambient temperature in °C -25 ... +85 Storage temperature in °C -25 ... +85 Number of M12 sockets 1 × M12 connector / 2 × M12 box
  • 29. AS-Interface Slaves Digital I/O modules IP67 – K20 2/23Siemens LV 1 News · 04/2006 2 ■Dimensional drawings K20 module, four inputs, M8 (3RK2 200-0CT30-0AA3) K20 module, two inputs / two outputs, M8 (3RK2 400-1BT30-0AA3) K20 module, four inputs, M12 (3RK2 200-0CQ30-0AA3) K20 module, two inputs / two outputs, M12 (3RK2 400-1BQ30-0AA3) K20 module, two safe inputs, M12 (3RK1 205-0BQ30-0AA3) K20 module, four inputs / four outputs, M8 (3RK2 400-1CT30-0AA3) AS-Interface standard distributor, for AS-Interface flat cable (3RK1 901-1NN00) AS-Interface compact distributor, for AS-Interface flat cable (3RK1 901-1NN10) AS-Interface M12 feeder, AS-i / Uaux, M12 cable box, 1 m cable length (3RK1 901-1NR21) M12-T distributor (3RK1 901-1TR00) 20 20 38 45 NSA0_00437a 100 108 Ø 4,6 20 20 38 45 NSA0_00438a 100 108 Ø 4,6 20 20 38 45 155 164 NSA0_00439a Ø 4,6 31 NSA00308 45 667 80 21 33 ø5,2 ø5,2 ø5,1 NSA0_00452 2619 5 20 35 40 NSA0_00440 2619 5 20 351000 M12 40 M12x1 M12x1 M12x1 56 45 17 NSA0_00340 1 2 3 4 3 4 1 2 1 2 3 4 Male cable plug Fem. cable plug Cover ring Wiring diagram 4-pole
  • 30. AS-Interface Slaves Digital I/O modules IP67 – K20 2/24 Siemens LV 1 News · 04/2006 2 ■Schematics Inputs Terminal assignment for input, M8 socket, standard assignment Terminal assignment for input, M12 socket, Y assignment Terminal assignment for safe input, M12 socket, Y-II assignment Outputs Terminal assignment for output, M8 socket, standard assignment Terminal assignment for out put, M12 socket, Y assignment 1 3 4 NSA0_00196a Pin 1: Supply L+ Pin 4: Supply L– Pin 4: Input signal NSA0_00008d 1 2 4 3 5 Pin 1: Supply L+ Pin 2: Input signal 2 Pin 3: Supply L– Pin 4: Input signal 1 Pin 5: Earth connection 1 3 4 2 NSA0_00442a Socket Assignment / data sheets / function 1 Pin 1 and Pin 2: Influences the bits D0 and D1 = Channel 1 Pin 3 and Pin 4: Influences the bits D2 and D3 = Channel 2 Pin 5 not assigned 2 Pin 1 and Pin 2: Influences the bits D2 and D3 = Channel 2 Pin 3, Pin 4 and Pin 5 not assigned Socket 1 Socket 2 1 3 4 NSA0_00441b Pin 1: Supply L+ Pin 4: Supply L– Pin 4: Input signal 1 2 4 3 5 NSA0_00009b Pin 1: Pin 2: Output signal 2 Pin 3: Supply L– Pin 4: Output signal 1 Pin 5: Earth connection
  • 31. AS-Interface Slaves Analog I/O modules, IP67 – K60 2/25Siemens LV 1 News · 04/2006 2 ■Function Data transfer according to Analog Profile 7.3/7.4 With Analog Profile 7.3/7.4 at least seven AS-Interface cycles must be passed through before transmission is completed. This requires the use of a master according to Extended Specification V2.1. With input modules the complete analog value is then available in the AS-Interface master. Preprocessing is thus performed in the master. With the next system function call the user program brings the analog value as one value into the user program. Hence the analog value is very quickly updated. The analog value transmission allies in reverse order for the output modules as well. In total this results in the following maximum times before the analog value with Profile 7.3/7.4 (with presetting: smoothing function deactivated; line filter 50 Hz) is available: Data transfer according to Analog Profile 7.A.9 With Analog Profile 7.A.9 only three or four AS-Interface cycles are required for the transmission. This requires the use of a master according to Extended Specification 3.0. The maximum times before the analog value with Profile 7.A.9 is available are presented in detail in the manual according to the mode selected (resolution, number of channels, A/B technology). G_NSA0_XX_00181 Analog module One User program cycle with system function call Conversion Analog valueCPU Seven AS-Interface cycles (max. 5 ms each) Note: Values can be accesses with SFC58, SFC59 integrated standard function blocks AS-Interface Master 1 channel 2 channels 4 channels Conversion and transmission time max. 95 ms max. 235 ms max. 435 ms G_NSA0_XX_00436Analog module One User program cycle with system function call Conversion Analog valueCPU Seven AS-Interface cycles (max. 5 ms each) Note: Values can be accesses with SFC58, SFC59 integrated standard function blocks AS-Interface Master
  • 32. AS-Interface Slaves Analog I/O modules, IP67 – K60 2/26 Siemens LV 1 News · 04/2006 2 ■Technical specifications ■Schematics Pin assignment for input module Current input for 4-wire sensor Current input for 2-wire sensor Voltage input for 4-wire sensor Thermal resistor for 4-wire sensor Thermal resistor for 2-wire sensor Thermal resistor for 3-wire sensor Analog I/O modules, IP67 – K60 Analog Profile 7.3 Analog Profile 7.A.9 Slave type Analog slave A/B analog slave (Spec. 3.0) Profile 7.3 D/E 7.A.9 Number format S7 S7 Operational voltage acc. to AS-Interface Specification in V 26,5 ... 31,6 26,5 ... 31,6 Total current input of the module including connection of sensors / actuators in mA 150 150 Current transfer with connection of two/four sensors in mA (without Uaux infeed) max. 46 / max. 46 max. 46 Additional supply of sensors through Uaux in V 24 up to 30 24 up to 30 Current transfer from Uaux with connection of two/four sensors in mA max. 500 / max. 500 max. 500 Current transfer with connection of two current / voltage actuators in mA max. 30 / max. 24 -- I/O configuration 7 7 ID Code 3 A ID-2 Code D/E 9 Certification UL, CSA, shipbuilding UL, CSA, shipbuilding available soon Degree of protection IP67 (with inserted cables) IP67 (with inserted cables) Ambient temperature in °C -20 ... +60 -20 ... +60 Storage temperature in °C -40 ... +85 -40 ... +85 Display of AUX PWR (Uaux) Green LED Green LED Display of AS-i Green LED Green LED Display of FAULT Red LED Red LED Connection Using mounting plate for K60 compact module Using mounting plate for K60 compact module NSA0_00013b 1 2 4 3 5 Pin 1: Supply L+ (DC 24 V) Pin 2: IN+ Pin 3: Supply M (ground) Pin 4: IN- Pin 5: Cable shield / FG (functional ground) All pin assignments are shown without external sensor supply. NSA0_00014c 1 2 4 3 5 Pin 1: Supply L+ (DC 24 V) Pin 2: IN+ Pin 3: Supply M (ground) Pin 4: IN- Pin 5: Cable shield / FG (functional ground) All pin assignments are shown without external sensor supply. Bridge from to M(3) can be set intenally via parameterisation n– NSA0_00017b 1 2 4 3 5 Pin 1: Supply L+ (DC 24 V) Pin 2: IN+ Pin 3: Supply M (ground) Pin 4: IN- Pin 5: Cable shield / FG (functional ground) All pin assignments are shown without external sensor supply. NSA0_00018b 1 2 4 3 5 Pt 100 I I Pin 1: Pin 2: IN+ Pin 3: Pin 4: IN- Pin 5: Cable shield All pin assignments are shown without external sensor supply. const+ const– NSA0_00015c 1 2 4 3 5 Pt 100 I I Pin 1: Pin 2: IN+ Pin 3: Pin 4: IN- Pin 5: Cable shield All pin assignments are shown without external sensor supply. const+ const– NSA0_00019c 1 2 4 3 5 Pt 100 const+ const– Pin 1: Pin 2: IN+ Pin 3: Pin 4: IN- Pin 5: Cable shield All pin assignments are shown without external sensor supply.
  • 33. AS-Interface Slaves Analog I/O modules, IP67 – K60 2/27Siemens LV 1 News · 04/2006 2 Pin assignment for output module Current output Voltage output Connection of the 2-channel input modules for single-channel use The 3RK1 901-1AA00 input bridge can also be used for this purpose. NSA0_00016a 1 2 4 3 5 Pin 5: Cable shield All pin assignments are shown without external sensor supply. NSA0_00020a 1 2 4 3 5 Pin 5: Cable shield All pin assignments are shown without external sensor supply. NSA0_00409 1 2 5
  • 34. AS-Interface Notes 2/28 Siemens LV 1 News · 04/2006 2
  • 35. Siemens LV 1 News · 04/2006 4/2 Introduction Solid-State Switching Devices 4/3 General data Solid-State Relays 4/6 3RF22 solid-state relays, 3-phase, 45 mm Solid-State Contactors 4/7 3RF24 solid-state contactors, 3-phase 3RF29 Function Modules 4/9 Power control regulators Solid-State Switching Devices 4/10 General data Solid-State Relays 4/11 3RF22 solid-state relays, 3-phase, 45 mm Solid-State Contactors 4/16 3RF24 solid-state contactors, 3-phase 3RF29 Function Modules 4/24 General data 4/25 Power control regulators Controls – Solid-State Switching Devices Catalog Technical Information
  • 36. Controls — Solid-State Switching Devices Introduction 4/2 Siemens LV 1 News · 04/2006 4 ■Overview 3RF21 3RF20 3RF22 3RF23 3RF24 3RF29 Order No. Page SIRIUS SC solid-state switching devices Solid-state relays 22.5 mm solid-state relays 45 mm solid-state relays • Widths of 22.5 mm and 45 mm • Compact and space-saving design • "Zero-point switching" version • Mounting onto existing heat sinks 3RF21, 3RF20 3RF22 Catalog LV 1 4/6 Solid-state contactors Solid-state contactors • Complete units comprising a solid-state relay and an optimized heat sink, "ready to use" • Compact and space-saving design • Versions for resistive loads "zero-point switching" and inductive loads "instantaneous switching" • Special designs "Low Noise" and "Short-Circuit Resistant" 3RF23 3RF24 Catalog LV 1 4/7 Function modules For extending the functionality of the 3RF21 solid-state relays and the 3RF23 solid-state contactors for many different applications: Converter • For converting an analog input signal into an on/off ratio; can also be used on 3RF22 and 3RF24 3-phase switching devices 3RF29 00-0EA18 Catalog LV 1 Load monitoring • For load monitoring of one or more loads (partial loads) 3RF29 20-0FA08, 3RF29 .0-0GA.. Catalog LV 1 Heating current monitoring • For load monitoring of one or more loads (partial loads) 3RF29 ..-0JA.. Catalog LV 1 Power control regulator • For supplying the current by means of a solid-state switching device depending on a setpoint value. There is a choice of full-wave control and generalized phase control. 3RF29 .0-0KA.. 4/9 Power controller • For supplying the current by means of a solid-state switching device depending on a setpoint value. Closed-loop control: Full wave control or generalized phase control. 3RF29 .0-0HA.. Catalog LV 1
  • 37. Solid-State Switching Devices General data 4/3Siemens LV 1 News · 04/2006 44 ■Overview SIRIUS solid-state switching devices • Solid-state relays • Solid-state contactors • Function modules SIRIUS – for almost unending activity Conventional electromechanical switching devices are often overtaxed by the rise in the number of switching operations. A high switching frequency results in frequent failure and short re- placement cycles. However, this does not have to be the case, because with the latest generation of our SIRIUS solid-state switching de- vices we provide you with solid-state relays and contactors with a particularly long service life – for almost unending activity even under the toughest conditions and under high mechanical load, but also in noise-sensitive areas. Proved time and again in service SIRIUS solid-state switching devices have become firmly estab- lished in industrial use. They are used above all in applications where loads are switched frequently – mainly with resistive load controllers, with the control of electrical heat or the control of valves and motors in conveyor systems. In addition to its use in areas with high switching frequencies, thanks to its silent switching SIRIUS is also ideally suited to noise-sensitive areas such as offices or hospitals. The most reliable solution for any application Compared with mechanical switching devices, our SIRIUS solid- state switching devices stand out because of their considerably longer service life. Thanks to the high product quality, their switching is extremely precise, reliable and above all insuscep- tible to faults. With its variable connection methods and a wide spread of control voltages, the SIRIUS family is universally appli- cable. Depending on the individual requirements of the applica- tion, our modular switching devices can also be quite easily expanded by the addition of standardized function modules. Always on the sunny side with SIRIUS Because SIRIUS offers even more: • The space-saving and compact side-by-side mounting ensures reliable operation up to an ambient temperature of +60 °C. • Thanks to fast configuration and the ease of installation and start-up, you save not only time but also expenses.
  • 38. Solid-State Switching Devices General data 4/4 Siemens LV 1 News · 04/2006 4 Type Solid-state relays Solid-state contactors Function modules 1-phase 3-phase 1-phase 3-phase Converter Load monitoring Heating current monitoring Power control regulator Circuit- breaker22.5 mm 45 mm 45 mm Basic Extended Usage Simple use of exist- ing solid-state relays ❑ ✓ ❑ ❑ ❑ -- -- -- -- -- -- Complete device "Ready to use" ❑ ❑ ❑ ✓ ✓ -- -- -- -- -- -- Space-saving ✓ -- ✓ ✓ ✓ ✓ ✓ -- -- -- -- Can be extended with modular function modules ✓ -- ✓ ✓ ✓ -- -- -- -- -- -- Frequent switching and monitoring of loads and solid-state relays/solid-state contactors -- -- -- -- -- -- ✓ ✓ ✓ ✓ ✓ Monitoring of up to 6 partial loads -- -- -- -- -- -- ✓ -- ✓ -- -- Monitoring of more than 6 partial loads -- -- -- -- -- -- -- ✓ -- -- -- Control of the heat- ing power through an analog input -- -- -- -- -- ✓ -- -- -- ✓ ✓ Power control -- -- -- -- -- -- -- -- -- -- ✓ Startup Easy setting of setpoints with "Teach" button -- -- -- -- -- -- ✓ ✓ -- ✓ ✓ "Remote Teach" input for setting setpoints -- -- -- -- -- -- -- -- ✓ -- -- Mounting Mounting onto mounting rails or mounting plates -- -- -- ✓ ✓ -- -- -- -- -- -- Can be snapped directly onto a solid-state relay or contactor -- -- -- -- -- ✓ ✓ ✓ ✓ ✓ ✓ For use with "Cool- plate" heat sink ✓ ✓ ✓ -- -- -- -- -- -- -- -- Cable routing Connection of load circuit as for controls ✓ -- ✓ ✓ ✓ -- ✓ ✓ ✓ ✓ ✓ Connection of load circuit from above -- ✓ -- -- -- -- -- -- -- -- -- ✓ Function is available ❑ Function is possible
  • 39. Solid-State Switching Devices General data 4/5Siemens LV 1 News · 04/2006 44 ■Application Solid-state relays SIRIUS solid-state relays are suitable for surface mounting on existing cooling surfaces. Installation is quick and easy, involving just two screws. The special technology of the power semiconductor ensures there is excellent thermal contact with the heat sink. Depending on the nature of the heat sink, the capacity reaches up to 88 A on resistive loads. The solid-state relays are available in three different versions: • 3RF21 single-phase solid-state relay with a width of 22.5 mm • 3RF20 single-phase solid-state relay with a width of 45 mm • 3RF22 three-phase solid-state relay with a width of 45 mm The 3RF21 and 3RF22 solid-state relays can be expanded with various function modules to adapt them to individual applica- tions. Solid-state contactors The complete units consist of a solid-state relay plus optimized heat sink, and are therefore ready to use. They offer defined rated currents to make selection as easy as possible. Depend- ing on the version, current intensities of up to 88 A are achieved. Like all of our solid-state switching devices, one of their parti- cular advantages is their compact and space-saving design. With their insulated mounting foot they can easily be snapped onto a standard mounting rail, or they can be mounted on carrier plates with fixing screws. This insulation enables them to be used in circuits with protective extra-low voltage (PELV) or safety extra-low voltage (SELV) in building engineering. For other appli- cations, such as for extended personal safety, the heat sink can be grounded through a screw terminal. The solid-state contactors are available in two different versions: • 3RF23 single-phase solid-state contactors • 3RF24 single-phase solid-state contactors The 3RF20 and 3RF21 single-phase solid-state relays and the 3RF23 single-phase solid-state contactors are described in Catalog LV 1 · 2006. ■Design 3RF22 three-phase solid-state relay with a width of 45 mm With its compact design, which stays the same even at currents of up to 55 A, the 3RF22 solid-state relay is the ultimate in space- saving construction, at a width of 45 mm. Installation on cooling surfaces is quick and easy, involving just two screws. The logical connection arrangement, with the power infeed from above and connection of the load from below, ensures tidy installation in the control cabinet. 3RF24 three-phase solid-state contactors The compact design enables small compact units with currents up to 50 A. All special features of the solid-state relays for saving time and space are effective here too. ■Function Two-phase controlled version In many three-phase applications there is no need of a three- phase controller. Loads in a delta circuit or wye circuit, which have no connection to the neutral conductor, can be safely switched on and off using only two phases. Nevertheless, the 3RF22 and 3RF24 three-phase solid-state switching devices provide the possibility of connecting all three phases to the switching device, with the middle phase looped directly through the device. Thanks to the lower power loss compared to a three-phase controlled device it is possible for the mounted accessories to be more compact. Three-phase controlled version This version is used in three-phase applications which have to switch all phases on and off for system reasons or in the case of loads in a wye circuit with connection to the neutral conductor. Version for resistive loads, "zero-point switching" This standard version is often used for switching space heaters on and off.
  • 40. Solid-State Relays 3RF22 solid-state relays, 3-phase, 45 mm 4/6 Siemens LV 1 News · 04/2006 4 ■Selection and ordering data Selecting solid-state relays When selecting solid-state relays, in addition to information about the power system, the load and the ambient conditions it is also necessary to know details of the planned design. The solid-state relays can only conform to their specific technical specifications if they are mounted with appropriate care on an adequately dimensioned heat sink. The following procedure is recommended: • Determine the rated current of the load and the mains voltage • Select the relay design and choose a solid-state relay with higher rated current than the load • Determine the thermal resistance of the proposed heat sink • Check the correct relay size with the aid of the diagrams. 1) The type current provides information about the performance of the solid-state relay. The actual permitted rated operational current Ie can be smaller depending on the connection method and cooling conditions. 2) Please note that the version with an M4 screw terminal can only be used for a rated current of up to approx. 50 A and a conductor cross-section of 10 mm2 . 3) Please note that this version can only be used for a rated current of up to approx. 20 A and a conductor cross-section of 2.5 mm2. Type current1) Rated control supply voltage DT Screw terminal2) PU (UNIT, SET, M) PS* PG Weight per PU approx. Order No. Price per PUA V kg Zero-point switching Rated operational voltage Ue 48 V ... 600 V 3RF22 30-1AB45 Two-phase controlled 30 4 ... 30 V DC B 3RF22 30-1AB45 1 1 unit 101 0.150 55 B 3RF22 55-1AB45 1 1 unit 101 0.150 Three-phase controlled 30 4 ... 30 V DC B 3RF22 30-1AC45 1 1 unit 101 0.150 55 B 3RF22 55-1AC45 1 1 unit 101 0.150 Type current1) Rated control supply voltage DT Spring-loaded terminals3) PU (UNIT, SET, M) PS* PG Weight per PU approx. Order No. Price per PUA V kg Zero-point switching Rated operational voltage Ue 48 V ... 600 V 3RF22 30-2AB45 Two-phase controlled 30 4 ... 30 V DC B 3RF22 30-2AB45 1 1 unit 101 0.150 55 B 3RF22 55-2AB45 1 1 unit 101 0.150 Three-phase controlled 30 4 ... 30 V DC B 3RF22 30-2AC45 1 1 unit 101 0.150 55 B 3RF22 55-2AC45 1 1 unit 101 0.150 Type current1) Rated control supply voltage DT Ring terminal end connection PU (UNIT, SET, M) PS* PG Weight per PU approx. Order No. Price per PUA V kg Zero-point switching Rated operational voltage Ue 48 V ... 600 V 3RF22 30-3AB45 Two-phase controlled 30 4 ... 30 V DC B 3RF22 30-3AB45 1 1 unit 101 0.150 55 B 3RF22 55-3AB45 1 1 unit 101 0.150 Three-phase controlled 30 4 ... 30 V DC B 3RF22 30-3AC45 1 1 unit 101 0.150 55 B 3RF22 55-3AC45 1 1 unit 101 0.150 * You can order this quantity or a multiple thereof.
  • 41. Solid-State Contactors 3RF24 solid-state contactors, 3-phase 4/7Siemens LV 1 News · 04/2006 44 ■Selection and ordering data Selecting solid-state contactors The solid-state contactors are selected on the basis of details of the power system, the load and the ambient conditions. As the solid-state contactors are already equipped with an optimally matched heat sink, the selection process is considerably simpler than that for solid-state relays. The following procedure is recommended: • Determine the rated current of the load and the mains voltage • Select a solid-state contactor with the same or higher rated current than the load • Check the correct contactor size with the aid of the rated current diagram, taking account of the design conditions 1) The type current provides information about the performance of the solid-state relay. The actual permitted rated operational current Ie can be smaller depending on the connection method and cooling conditions. Type current1) Imax Rated control supply voltage DT Screw terminal PU (UNIT, SET, M) PS* PG Weight per PU approx. Order No. Price per PUA V kg Zero-point switching Rated operational voltage Ue 48 V ... 600 V Two-phase controlled 3RF24 20-1AB45 10.5 4 ... 30 V DC B 3RF24 10-1AB45 1 1 unit 101 0.320 20 B 3RF24 20-1AB45 1 1 unit 101 0.400 30 B 3RF24 30-1AB45 1 1 unit 101 0.540 40 B 3RF24 40-1AB45 1 1 unit 101 0.800 50 B 3RF24 50-1AB45 1 1 unit 101 1.100 10.5 230 V AC B 3RF24 10-1AB55 1 1 unit 101 0.320 20 B 3RF24 20-1AB55 1 1 unit 101 0.400 30 B 3RF24 30-1AB55 1 1 unit 101 0.540 40 B 3RF24 40-1AB55 1 1 unit 101 0.800 50 B 3RF24 50-1AB55 1 1 unit 101 1.100 Three-phase controlled 3RF24 10-1AC45 10.5 4 ... 30 V DC B 3RF24 10-1AC45 1 1 unit 101 0.320 20 B 3RF24 20-1AC45 1 1 unit 101 0.540 30 B 3RF24 30-1AC45 1 1 unit 101 0.800 40 B 3RF24 40-1AC45 1 1 unit 101 1.100 50 B 3RF24 50-1AC45 1 1 unit 101 1.850 10.5 230 V AC B 3RF24 10-1AC55 1 1 unit 101 0.320 20 B 3RF24 20-1AC55 1 1 unit 101 0.540 30 B 3RF24 30-1AC55 1 1 unit 101 0.800 40 B 3RF24 40-1AC55 1 1 unit 101 1.100 50 B 3RF24 50-1AC55 1 1 unit 101 1.850 * You can order this quantity or a multiple thereof.
  • 42. Solid-State Contactors 3RF24 solid-state contactors, 3-phase 4/8 Siemens LV 1 News · 04/2006 4 1) The type current provides information about the performance of the solid-state relay. The actual permitted rated operational current Ie can be smaller depending on the connection method and cooling conditions. Type current1) Imax Rated control supply voltage DT Spring-loaded terminals PU (UNIT, SET, M) PS* PG Weight per PU approx. Order No. Price per PUA V kg Zero-point switching Rated operational voltage Ue 48 V ... 600 V 3RF24 10-2AB45 Two-phase controlled 10 4 ... 30 V DC B 3RF24 10-2AB45 1 1 unit 101 0.320 20 B 3RF24 20-2AB45 1 1 unit 101 0.400 10 230 V AC B 3RF24 10-2AB55 1 1 unit 101 0.320 20 B 3RF24 20-2AB55 1 1 unit 101 0.400 Three-phase controlled 10 4 ... 30 V DC B 3RF24 10-2AC45 1 1 unit 101 0.320 20 B 3RF24 20-2AC45 1 1 unit 101 0.540 10 230 V AC B 3RF24 10-2AC55 1 1 unit 101 0.320 20 B 3RF24 20-2AC55 1 1 unit 101 0.540 Type current1) Imax Rated control supply voltage DT Ring terminal end connection PU (UNIT, SET, M) PS* PG Weight per PU approx. Order No. Price per PUA V kg Zero-point switching Rated operational voltage Ue 48 V ... 600 V 3RF24 50-3AB45 Two-phase controlled 50 4 ... 30 V DC B 3RF24 50-3AB45 1 1 unit 101 1.100 50 230 V AC B 3RF24 50-3AB55 1 1 unit 101 1.100 Three-phase controlled 50 4 ... 30 V DC B 3RF24 50-3AC45 1 1 unit 101 1.850 50 230 V AC B 3RF24 50-3AC55 1 1 unit 101 1.850 * You can order this quantity or a multiple thereof.
  • 43. 3RF29 Function Modules Power control regulators 4/9Siemens LV 1 News · 04/2006 44 ■Overview Function modules for SIRIUS solid-state switching devices A great variety of applications demand an expanded range of functionality. With our function modules, these requirements can be met really easily. The modules are mounted simply by clicking them into place; straight away the necessary connec- tions are made with the solid-state relay or contactor. The plug-in connection to control the solid-state switching devices can simply remain in use. All three-phase solid-state switching devices in the version with a control supply voltage of 4 to 30 V DC can be supplemented with the 3RF29 00-0EA18 converter. Details of the converter can be found in the Catalog LV1 · 2006. Power control regulators for single-phase solid-state devices The following functions have been integrated: • Power control regulator for adjusting the power of the con- nected load. Here, the setpoint is set with a rotary knob on the module as a percentage with reference to the 100 % power stored as a setpoint. • Inrush current limitation: With the aid of an adjustable voltage ramp, the inrush current is limited by means of phase control. This is useful above all with loads such as lamps or infrared lamps which have an inrush transient current. • Load circuit monitoring for detecting load failure, partial load faults, alloyed power semiconductors, lack of voltage or a break in the load circuit. ■Application The power control regulator adjusts the current in the connected load by means of a solid-state switching device depending on a setpoint. The setpoint can be predefined externally as a 0 to 10 V signal or internally by means of a potentiometer. Depending on the setting of the potentiometer (tR), the control is carried out according to the principle of full-wave control or generalized phase control. Full-wave control In this operating mode the output is adjusted to the required setpoint by changing the on-to-off period. The period duration is predefined at one second. Generalized phase control In this operating mode the output is adjusted to the required setpoint by changing the current flow angle. In order to observe the limit values of the conducted interference voltage for indus- trial networks, a choke rated at at least 200 µH must be included in the load circuit. Special versions 3RF29 04 The 3RF29 04 versions are not equipped with the partial load monitoring function. The 3RF29 04-0KC0 version is pro- grammed in addition for no current to flow in the solid-state switching device during the teach routine. ■Selection and ordering data Rated operational current Ie Rated operational voltage Ue DT Order No. Price per PU PU (UNIT, SET, M) PS* PG Weight per PU approx. A V kg Power control regulators Rated control supply voltage 24 V AC/DC 4 110 … 230 A 3RF29 04-0KA13-0KC0 1 1 unit 101 0.175 4 A 3RF29 04-0KA13-0KT0 1 1 unit 101 0.175 20 A 3RF29 20-0KA13 1 1 unit 101 0.175 20 400 … 600 A 3RF29 20-0KA16 1 1 unit 101 0.175 50 A 3RF29 50-0KA16 1 1 unit 101 0.175 90 A 3RF29 90-0KA16 1 1 unit 101 0.175 * You can order this quantity or a multiple thereof.
  • 44. Controls — Solid-State Switching Devices Solid-State Switching Devices General data 4/10 Siemens LV 1 News · 04/2006 4 ■Design There is no typical design of a load feeder with solid-state relays or solid-state contactors; instead, the great variety of connection systems and control voltages offers universal application oppor- tunities. SIRIUS solid-state relays and solid-state contactors can be installed in fuseless or fused feeders, as required. There are special versions with which it is even possible to achieve short-circuit strength in a fuseless design. ■Function Connection technique All SIRIUS solid-state switching devices are characterized by the great variety of connection methods. You can choose be- tween the following connection techniques: Screw terminal system The screw connection system is the standard among industrial controls. Open terminals and a plus-minus screw are just two features of this technology. Two conductors of up to 6 mm² can be connected in just one terminal. As a result, loads of up to 50 A can be connected. Spring-loaded connection system This innovative technology manages without any screw connec- tion. This means that very high vibration resistance is achieved. Two conductors of up to 2.5 mm² can be connected to each terminal. As a result, loads of up to 20 A can be dealt with. Ring terminal end connection The ring terminal end connection is equipped with an M5 screw. Ring terminal ends of up to 25 mm² can be connected. In this way it is possible to connect even high powers with current intensities of up to 90 A safely. Finger-safety is provided in this case too with a special cover. Switching functions In order to guarantee an optimized control method for different loads, the functionality of our solid-state switching devices can be adapted accordingly. The "zero-point switching" method has proved to be ideal for resistive loads, i.e. where the power semiconductor is activated at zero voltage. For inductive loads, on the other hand, for example in the case of valves, it is better to go with "instantaneous switching". By distributing the ON point over the entire sine curve of the mains voltage, disturbances are reduced to a minimum. Performance characteristics The performance of the solid-state switching devices is substan- tially determined by the type of power semiconductors used and the internal design. In the case of the SIRIUS solid-state contac- tors and solid-state relays, only thyristors are used in place of less powerful Triacs. Two of the most important features of thyristors are the blocking voltage and the maximum load integral: Blocking voltage Thyristors with a high blocking voltage can also be operated without difficulty in power systems with high interference voltages. Separate protective measures, such as a protective circuit with a varistor, are not necessary in most cases. With SIRIUS solid-state switching devices, for example, thyris- tors with 800 V blocking voltage are fitted for operation in power systems up to 230 V. Thyristors with up to 1600 V are used for power systems with higher voltages. Maximum load integral One of the purposes of specifying the maximum load integral (I²t) is to determine the rating of the short-circuit protection. Only a large power semiconductor with a correspondingly high I²t value can be given appropriate protection against destruction from a short-circuit by means of a protective device matched to the application. However, SIRIUS solid-state switching devices are also characterized by the optimum matching of the thyristors (I²t value) with the rated currents. The rated currents specified on the devices according to EN 60947-4-3 were confirmed by extensive testing. You can find more information on the Internet at: http://www.siemens.com/siriussc ■Integration Notes on integration in the load feeders The SIRIUS solid-state switching devices are very easy to inte- grate into the load feeders thanks to their industrial connection technology and design. Particular attention must however be paid to the circumstances of the installation and ambient conditions, as the performance of the solid-state switching devices is largely dependent on these. Depending on the version, certain restrictions must be observed. Detailed information, for example in relation to solid- state contactors about the minimum spacing and to solid-state relays about the choice of heat sink, is given in the product data sheets and the technical specifications in the A&D Mall. Despite the rugged power semiconductors that are used, solid-state switching devices respond more sensitively to short-circuits in the load feeder. Consequently, special precau- tions have to be taken against destruction, depending on the type of design. Siemens generally recommends using SITOR solid-state protec- tion fuses. These fuses also provide protection against destruc- tion in the event of a short-circuit even when the solid-state contactors and solid-state relays are fully utilized. Alternatively, if there is lower loading, protection can also be provided by standard fuses or miniature circuit-breakers. This protection is achieved by overdimensioning the solid-state switching devices accordingly. The technical specifications in the A&D Mall and the product data sheets contain details both about the solid-state fuse protection itself and about use of the SIRIUS devices with conventional protection equipment. The SIRIUS solid-state switching devices are suitable for inter- ference-free operation in industrial power systems without further measures. If they are used in public power systems, it may be necessary for conducted interference to be reduced by means of filters. This does not include the special solid-state contactors of type 3RF23..-.CA.. "Low Noise". These comply with the class B limit values up to a rated current of 16 A. If other versions are used, and at currents of over 16 A, standard filters can be used in order to comply with the limit values. The decisive factors when it comes to selecting the filters are essentially the current loading and the other parameters (operational voltage, design type, etc.) in the load feeder. Suitable filters can be ordered from EPCOS AG. You can find more information on the Internet at: http://www.epcos.com
  • 45. Controls — Solid-State Switching Devices Solid-State Relays 3RF22 solid-state relays, 3-phase, 45 mm 4/11Siemens LV 1 News · 04/2006 44 ■Overview 45 mm solid-state relays The 3RF22 solid-state relays with a width of 45 mm provide space advantages over solutions with single-phase versions. The logical connection arrangement, with the power infeed from above and connection of the load from below, ensures tidy installation in the control cabinet. Important features: • LED indicators • Variety of connection techniques • Plug-in control connection • Degree of protection IP20 • Zero-point switching, • Two or three-phase controlled ■Technical specifications 1) These products were built as Class A devices. The use of these devices in residential areas could result in radio interference. In this case the may be required to introduce additional damping measures. Type 3RF22 ..-1.... 3RF22 ..-2.... 3RF22 ..-3.... General data Ambient temperature • During operation, derating from 40 °C °C -25 ... +60 • During storage °C -55 ... +80 Site altitude m 0 ... 1000; > 1000 ask Technical Assistance Shock resistance acc. to IEC 60068-2-27 g/ms 15/11 Vibration resistance acc. to IEC 60068-2-6 g 2 Degree of protection IP20 Insulation strength at 50/60 Hz (main/control circuit to ground) V rms 4000 Electromagnetic compatibility (EMC) • Emitted interference - Conducted interference voltage acc. to IEC 60947-4-3 Class A for industrial applications1) - Emitted, high-frequency interference voltage acc. to IEC 60947-4-3 Class A for industrial applications • Interference immunity - Electrostatic discharge acc. to IEC 61000-4-2 (corresponds to degree of severity 3) kV Contact discharge 4; air discharge 8; behavior criterion 2 - Induced RF fields acc. to IEC 61000-4-6 MHz 0.15 ... 80; 140 dBµV; behavior criterion 1 - Burst acc. to IEC 61000-4-4 kV 2/5.0 kHz; behavior criterion 1 - Surge acc. to IEC 61000-4-5 kV Conductor – ground 2; conductor – conductor 1; behavior criterion 2 Connection technique Screw terminal Spring-loaded connection Ring terminal end connection Main contact connection • Conductor cross-section - Solid mm2 2 x (1.5 ... 2.5), 2 x (2.5 ... 6) 2 x (0.5 ... 2.5) -- - Finely stranded with end sleeve mm2 2 x (1 ... 2.5), 2 x (2.5 ... 6), 1 x 10 2 x (0.5 ... 1.5) -- - Finely stranded without end sleeve mm2 -- 2 x (0.5 ... 2.5) -- - Solid or stranded, AWG conductors 2 x (AWG 14 ... 10) 2 x (AWG 18 ... 14) -- • Stripped length mm 10 10 • Terminal screw M4 -- M5 - Tightening torque, ∅ 5 ... 6 mm, PZ 2 Nm 2 ... 2.5 2.5 ... 2 lb.in 18 ... 22 18 ... 22 • Cable lug -- -- - acc. to DIN 46234 5-2.5 ... 5-25 - acc. to JIS C 2805 R 2-5 ... 14-5 Connection, auxiliary/control contacts • Conductor cross-section, with or without end sleeve mm AWG 1 x (0.5 ... 2.5), 2 x (0.5 ... 1.0) 20 ... 12 0.5 ... 2.5 20 ... 12 1 x (0.5 ... 2.5), 2 x (0.5 ... 1.0) 20 ... 12 • Stripped length mm 7 10 7 • Terminal screw M3 -- M3 - Tightening torque, ∅ 3.5 , PZ 1 Nm 0.5 ... 0.6 0.5 ... 0.6 lb.in 4.5 ... 5.3 4.5 ... 5.3
  • 46. Controls — Solid-State Switching Devices Solid-State Relays 3RF22 solid-state relays, 3-phase, 45 mm 4/12 Siemens LV 1 News · 04/2006 4 1) Imax provides information about the performance of the solid-state relay. The actual permitted rated operational current Ie can be smaller depend- ing on the connection method and cooling conditions. Type 3RF22 ..-.AB.5 3RF22 ..-.AC.5 Main circuit Controlled phases Two-phase Three-phase Rated operational voltage Ue V 48 ... 600 48 ... 600 • Operating range V 40 ... 660 40 ... 660 • Rated frequency Hz 50/60 ± 10 % 50/60 ± 10 % Rated insulation voltage Ui V 600 600 Rated impulse withstand voltage Uimp kV 6 6 Blocking voltage V 1200 1200 Rage of voltage rise V/µs 1.000 1.000 Order No. Imax 1) Ie acc. to IEC 60947-4-3 Ie acc. to UL/CSA Power loss at Imax Minimum load current Max. leakage currentat Rthha/Tu = 40 °C at Rthha/Tu = 40 °C at Rthha/Tu = 50 °C A K/W A K/W A K/W W A mA Main circuit 3RF22 30-. AB.. 30 0.57 30 0.57 30 0.44 81 0.5 10 3RF22 55-1AB.. 55 0.18 50 0.27 50 0.19 151 0.5 10 3RF22 55-2AB.. 20 1.83 20 1.58 3RF22 55-3AB.. 50 0.27 50 0.19 3RF22 30-. AC.. 30 0.33 30 0.33 30 0.25 122 0.5 10 3RF22 55-1AC.. 55 0.09 50 0.15 50 0.1 226 0.5 10 3RF22 55-2AC.. 20 1.19 20 1.02 3RF22 55-3AC.. 88 0.15 83 0.1 Order No. Rated impulse withstand capacity Itsm I2 t value A A2s Main circuit 3RF22 30-....5 300 450 3RF22 55-....5 600 1800 Type 3RF22 ..-.AB4. 3RF22 ..-.AC4. Control circuit Method of operation DC operation DC operation Rated control supply voltage Us V 4 ... 30 4 ... 30 Response voltage V 15 15 • For tripping current mA 2 2 Drop-out voltage V 1 1 Operating times • ON-delay ms 1 + max. one half-wave 1 + max. one half-wave • OFF delay ms 1 + max. one half-wave 1 + max. one half-wave
  • 47. Controls — Solid-State Switching Devices Solid-State Relays 3RF22 solid-state relays, 3-phase, 45 mm 4/13Siemens LV 1 News · 04/2006 44 ■Characteristic curves Dependence of the device current Ie on the ambient temperature Ta (two-phase controlled) Type current 30 A (3RF22 30-.AB..) Type current 55 A (3RF22 55-.AB..) Ambient temperature in °CDevice current in A ModulepowerlossinW 4 12 20 30 36 60 NSB0_01671 einA 0 10 20 30 40 50 ae M 28 0,35 K/W 0,45 K/W 0,56 K/W 0,75 K/W 1 K/W 1,3 K/W 1,7 K/W 2,2 K/W 3 K/W 4 K/W 5 K/W 7 K/W 10 K/W 20 40 60 80 100 Rthha Ambient temperature in °CDevice current in A ModulepowerlossinW NSB0_01672 600 10 20 30 40 50 ae einA M 0,13 K/W 0,18 K/W 0,25 K/W 0,37 K/W 0,55 K/W 0,8 K/W 1,2 K/W 2 K/W 3 K/W 4 K/W 5 K/W 7 K/W 10 K/W 0 20 40 60 80 100 120 140 160 5 15 25 35 45 55 Rthha
  • 48. Controls — Solid-State Switching Devices Solid-State Relays 3RF22 solid-state relays, 3-phase, 45 mm 4/14 Siemens LV 1 News · 04/2006 4 Dependence of the device current Ie on the ambient temperature Ta (three-phase controlled) Type current 30 A (3RF22 30-.AC..) Type current 55 A (3RF22 55-.AC..) Arrangement example Given conditions: Ie = 55 A and Ta = 40 C. The task is to find the thermal resistance Rthha and the heat sink overtemperature dTha. From the diagram on the left → PM = 227 W, from the diagram on the right → Rthha = 0.09 K/W. This results in: dTha = Rthha × PM = 0.09 K/W × 227 W = 20.4 K. At dTha = 20.4 K the heat sink must therefore have an Rthha = 0.09 K/W. Ambient temperature in °CDevice current in A ModulepowerlossinW 60 NSB0_01673 einA 4 12 20 28 30 36 0 20 40 60 80 100 120 140 160 0 10 20 30 40 50 0,26 K/W 0,33 K/W 0,44 K/W 0,62 K/W 0,9 K/W 1,3 K/W 1,7 K/W 2,2 K/W 3 K/W 4 K/W 5 K/W 7 K/W 10 K/W ae M Rthha Ambient temperature in °CDevice current in A ModulepowerlossinW 60 NSB0_01674 einA 5 15 25 35 45 55 0 50 100 150 200 250 0 10 20 30 40 50 Rthha 0,06 K/W 0,09 K/W 0,15 K/W 0,25 K/W 0,4 K/W 0,6 K/W 0,8 K/W 1,1 K/W 1,5 K/W 2 K/W 3 K/W 4 K/W 6 K/W ae M
  • 49. Controls — Solid-State Switching Devices Solid-State Relays 3RF22 solid-state relays, 3-phase, 45 mm 4/15Siemens LV 1 News · 04/2006 44 ■Dimensional drawings Solid-state relays ■Schematics 95 47,5 69 77 69 13 26 30 31 47 29 2933 45 47 NSB0_01689 Screw terminal Spring-loaded terminals Ring terminal end connection 3RF22 ..-1.... 3RF22 ..-2.... 3RF22 ..-3.... Spring-loaded terminals Two-phase controlled DC control supply voltage Three-phase controlled DC control supply voltage A1 + A2 - 1 L1 L23 5 L3 2 T1 T24 6 T3 NSB0_01694 A1 + A2 - 1 L1 3 L2 5 L3 2 T1 4 6T2 T3 NSB0_01696
  • 50. Controls — Solid-State Switching Devices Solid-State Contactors 3RF24 solid-state contactors, 3-phase 4/16 Siemens LV 1 News · 04/2006 4 ■Overview The complete units consist of a solid-state relay plus optimized heat sink, and are therefore ready to use. They offer defined rated currents to make selection as easy as possible. Depend- ing on the version, current intensities of up to 50 A are achieved. Like all of our solid-state switching devices, one of their particu- lar advantages is their compact and space-saving design. With their insulated mounting foot they can easily be snapped onto a standard mounting rail, or they can be mounted on carrier plates with fixing screws. This insulation enables them to be used in circuits with protective extra-low voltage (PELV) or safety extra-low voltage (SELV) in building engineering. For other appli- cations, such as for extended personal safety, the heat sink can be grounded through a screw terminal. Version for resistive loads, "zero-point switching" This standard version is often used for switching space heaters on and off. ■Technical specifications 1) These products were built as Class A devices. The use of these devices in residential areas could result in radio interference. In this case the may be required to introduce additional damping measures. Order No. 3RF24 ..-1.... 3RF24 ..-2.... 3RF24 ..-3.... General data Ambient temperature • During operation, derating from 40 °C °C -25 ... +60 • During storage °C -55 ... +80 Site altitude m 0 ... 1000; derating from 1000 Shock resistance acc. to IEC 60068-2-27 g/ms 15/11 Vibration resistance acc. to IEC 60068-2-6 g 2 Degree of protection IP20 Insulation strength at 50/60 Hz (main/control circuit to ground) V rms 4000 Electromagnetic compatibility (EMC) • Emitted interference acc. to IEC 60947-4-3 - Conducted interference voltage Class A for industrial applications1) - Emitted, high-frequency interference voltage Class A for industrial applications • Interference immunity - Electrostatic discharge acc. to IEC 61000-4-2 (corresponds to degree of severity 3) kV Contact discharge 4; air discharge 8; behavior criterion 2 - Induced RF fields acc. to IEC 61000-4-6 MHz 0.15 ... 80; 140 dBµV; behavior criterion 1 - Burst acc. to IEC 61000-4-4 kV 2/5.0 kHz; behavior criterion 1 - Surge acc. to IEC 61000-4-5 kV Conductor – ground 2; conductor – conductor 1; behavior criterion 2 Connection technique Screw terminal Spring-loaded connection Ring terminal end connection Main contact connection • Conductor cross-section - Solid mm2 2 x (1.5 ... 2.5), 2 x (2.5 ... 6) 2x (0.5 ... 2.5) -- - Finely stranded with end sleeve mm2 2 x (1 ... 2.5), 2 x (2.5 ... 6), 1 x 10 2x (0.5 ... 1.5) -- - Finely stranded without end sleeve mm2 -- 2x (0.5 ... 2.5) -- - Solid or stranded, AWG conductors 2 x (AWG 14 ... 10) 2 x (AWG 18 ... 14) -- • Stripped length mm 10 10 -- • Terminal screw M4 -- M5 - Tightening torque NM 2 ... 2.5 2 ... 2.5 lb.in 18 ... 22 18 ... 22 • Cable lug -- -- - acc. to DIN 46234 5-2.5 ... 5-25 - acc. to JIS C 2805 R 2-5 ,,, 14-5 Connection, auxiliary/control contacts • Conductor cross-section mm AWG 1 x (0.5 ... 2.5), 2 x (0.5 ... 1.0) AWG 20 ... 12 0.5 ... 2.5 AWG 20 ... 12 1 x (0.5 ... 2.5), 2 x (0.5 ... 1.0) AWG 20 ... 12 • Stripped length mm 7 10 7 • Terminal screw M3 -- M3 - Tightening torque, ∅ 3.5 , PZ 1 NM 0.5 ... 0.6 0.5 ... 0.6 lb.in 4.5 ... 5.3 4.5 ... 5.3