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Regulatory Science of
Sterile Manufacturing Process
Obaid Ali
August 2018
Case Study - 07
Migration of Contamination liberated
during Facility Construction
Ref: Richard. L. Friedman,
US-FDAApril 2005 (PDA)
Major
Construction In a clean room next to the
personnel entry air lock e.g.
gowning area
Production & construction
continued simultaneously
MFT
Contaminated
Practice unrelated to the
construction was likely the source
of contamination
Another MFT failure occurred
Bacillus specie identified
MFT
Contaminated
Spore forming bacteria …
Bacillus specie identified
?
Firm did not adequately assess the
risk posed by the construction
activities
Production system was the
most deficient
Failure of QMS to evaluate impact of
change in normal & qualified condition
Moving of wall is a common culprit
in the location of spore formers into
the clean room environment
Many sterility failures & MFT failures
have been attributed to contamination
from nearby construction
Evaluate carefully, move carefully, be
vigilant always

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Case Study 7 RSSMP 12 Aug 2018

  • 1. Regulatory Science of Sterile Manufacturing Process Obaid Ali August 2018 Case Study - 07
  • 2. Migration of Contamination liberated during Facility Construction Ref: Richard. L. Friedman, US-FDAApril 2005 (PDA)
  • 3. Major Construction In a clean room next to the personnel entry air lock e.g. gowning area Production & construction continued simultaneously
  • 4. MFT Contaminated Practice unrelated to the construction was likely the source of contamination Another MFT failure occurred Bacillus specie identified
  • 5. MFT Contaminated Spore forming bacteria … Bacillus specie identified ?
  • 6. Firm did not adequately assess the risk posed by the construction activities Production system was the most deficient Failure of QMS to evaluate impact of change in normal & qualified condition
  • 7. Moving of wall is a common culprit in the location of spore formers into the clean room environment Many sterility failures & MFT failures have been attributed to contamination from nearby construction Evaluate carefully, move carefully, be vigilant always