SlideShare a Scribd company logo
1 of 30
Download to read offline
1/3
CX250D
Crawler Excavator
SERVICE MANUAL
CX250D
Crawler Excavator
Part number 47928442
English
September 2015
© 2015 CNH Industrial Italia S.p.A. All Rights Reserved.
Part number 47928442
SERVICEMANUAL
SERVICE MANUAL
CX250D Crawler excavators LC version (TIER4 FINAL) - EU Market
CX250D Crawler excavators NLC version (TIER4 FINAL) - EU Market
47928442 14/09/2015
EN
Contents
INTRODUCTION
Engine....................................................................................... 10
[10.001] Engine and crankcase ............................................................. 10.1
[10.102] Pan and covers .................................................................... 10.2
[10.106] Valve drive and gears .............................................................. 10.3
[10.101] Cylinder heads ..................................................................... 10.4
[10.105] Connecting rods and pistons....................................................... 10.5
[10.103] Crankshaft and flywheel............................................................ 10.6
[10.216] Fuel tanks .......................................................................... 10.7
[10.206] Fuel filters .......................................................................... 10.8
[10.218] Fuel injection system............................................................... 10.9
[10.202] Air cleaners and lines ............................................................ 10.10
[10.250] Turbocharger and lines........................................................... 10.11
[10.254] Intake and exhaust manifolds and muffler ....................................... 10.12
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment ......................... 10.13
[10.501] Exhaust Gas Recirculation (EGR) exhaust treatment............................ 10.14
[10.400] Engine cooling system ........................................................... 10.15
[10.414] Fan and drive .................................................................... 10.16
[10.310] Aftercooler........................................................................ 10.17
[10.304] Engine lubrication system........................................................ 10.18
Hydraulic systems....................................................................... 35
[35.000] Hydraulic systems.................................................................. 35.1
[35.300] Reservoir, cooler, and filters........................................................ 35.2
[35.106] Variable displacement pump ....................................................... 35.3
[35.102] Pump control valves................................................................ 35.4
[35.359] Main control valve.................................................................. 35.5
[35.357] Pilot system ........................................................................ 35.6
47928442 14/09/2015
[35.355] Hydraulic hand control ............................................................. 35.7
[35.356] Hydraulic foot control............................................................... 35.8
[35.352] Hydraulic swing system ............................................................ 35.9
[35.353] Hydraulic travel system .......................................................... 35.10
[35.354] Hydraulic central joint ............................................................ 35.11
[35.736] Boom hydraulic system .......................................................... 35.12
[35.737] Dipper hydraulic system.......................................................... 35.13
[35.738] Excavator and backhoe bucket hydraulic system................................ 35.14
[35.360] Hammer and rotating bucket hydraulic system .................................. 35.15
Frames and ballasting ................................................................. 39
[39.140] Ballasts and supports .............................................................. 39.1
Tracks and track suspension........................................................ 48
[48.130] Track frame and driving wheels .................................................... 48.1
[48.100] Tracks .............................................................................. 48.2
[48.134] Track tension units ................................................................. 48.3
[48.138] Track rollers ........................................................................ 48.4
Cab climate control ..................................................................... 50
[50.100] Heating ............................................................................. 50.1
[50.200] Air conditioning..................................................................... 50.2
Electrical systems....................................................................... 55
[55.000] Electrical system ................................................................... 55.1
[55.100] Harnesses and connectors......................................................... 55.2
[55.525] Cab engine controls................................................................ 55.3
[55.015] Engine control system.............................................................. 55.4
[55.201] Engine starting system ............................................................. 55.5
[55.301] Alternator........................................................................... 55.6
[55.302] Battery.............................................................................. 55.7
[55.202] Cold start aid ....................................................................... 55.8
47928442 14/09/2015
[55.011] Fuel tank system ................................................................... 55.9
[55.010] Fuel injection system............................................................. 55.10
[55.014] Engine intake and exhaust system............................................... 55.11
[55.988] Selective Catalytic Reduction (SCR) electrical system .......................... 55.12
[55.989] Exhaust Gas Recirculation (EGR) electrical system ............................. 55.13
[55.012] Engine cooling system ........................................................... 55.14
[55.013] Engine oil system ................................................................ 55.15
[55.640] Electronic modules ............................................................... 55.16
[55.512] Cab controls...................................................................... 55.17
[55.036] Hydraulic system control ......................................................... 55.18
[55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls................. 55.19
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system............... 55.20
[55.524] Cab controls (Lift arm, Boom, Dipper, Bucket) ................................... 55.21
[55.416] Swing control system ............................................................ 55.22
[55.417] Travel control system ............................................................ 55.23
[55.530] Camera........................................................................... 55.24
[55.518] Wiper and washer system........................................................ 55.25
[55.404] External lighting .................................................................. 55.26
[55.514] Cab lighting ...................................................................... 55.27
[55.408] Warning indicators, alarms, and instruments .................................... 55.28
[55.992] Anti-theft system ................................................................. 55.29
[55.DTC] FAULT CODES.................................................................. 55.30
Booms, dippers, and buckets ....................................................... 84
[84.910] Boom ............................................................................... 84.1
[84.912] Dipper arm ......................................................................... 84.2
[84.100] Bucket.............................................................................. 84.3
Platform, cab, bodywork, and decals............................................. 90
[90.150] Cab................................................................................. 90.1
47928442 14/09/2015
[90.156] Cab glazing ........................................................................ 90.2
[90.118] Protections and footboards......................................................... 90.3
[90.114] Operator protections ............................................................... 90.4
[90.120] Mechanically-adjusted operator seat............................................... 90.5
[90.100] Engine hood and panels ........................................................... 90.6
[90.116] Fenders and guards................................................................ 90.7
47928442 14/09/2015
INTRODUCTION
47928442 14/09/2015
1
INTRODUCTION
Foreword - Important notice regarding equipment servicing
All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.
The manufacturer reserves the right to make improvements in design and changes in specifications at any time without
notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and
illustrative material herein are as accurate as known at time of publication but are subject to change without notice.
In case of questions, refer to your CASE CONSTRUCTION Sales and Service Networks.
47928442 14/09/2015
3
INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
47928442 14/09/2015
4
INTRODUCTION
Safety rules – General information
Cleaning
Clean the metal parts with cleaning solution that meets the standard and steam cleaning. (except for bearings)
After cleaning, dry well, and inject oil in all parts.
Also inject oil into the bearings after drying.
Inspection
When disassembling parts, check all the parts.
If there are any worn or damaged parts, replace them.
Inspect carefully to prevent initial breakdowns.
Bearing
Replace any loose bearings.
Air dry bearings before installing them.
Needle bearing
When inserting needle bearings, be very careful not to damage them.
Apply grease to the section where the needle bearing will be inserted.
Gear
Check that there is no wear and no damage.
Oil seal, O-ring, gasket
Always install new oil seals, O-rings, and gaskets.
Apply grease to sections where oil seals and O-rings will be inserted.
Shaft
Check that there is no wear and no damage.
Check the bearings and check for damaged oil seals on the shaft.
Service parts
Install CASE CONSTRUCTION genuine service parts.
When placing an order, check the parts catalog. It contains the CASE CONSTRUCTION genuine part numbers.
Any breakdowns arising from the installation of non-genuine parts are not covered by the warranty.
Lubricants (fuel, hydraulic oil)
Use the oil from the specified company or specified in the operator's manual or service Manual.
Any breakdowns arising from any fuel or hydraulic oil other than those specified are not covered by the warranty.
47928442 14/09/2015
5
SERVICE MANUAL
Engine
CX250D Crawler excavators LC version (TIER4 FINAL) - EU Market
CX250D Crawler excavators NLC version (TIER4 FINAL) - EU Market
47928442 14/09/2015
10
Engine - Engine and crankcase
Engine - General specification
Engine main specifications
Item Engine model 4HK1
Type
Diesel/4-cycle/water-cooled, inline 4 cylinder
OHC
Shape of combustion chamber Direct injection type
Cylinder liner type Dry type
Cylinder bore x stroke 115 mm (4.53 in) x 125 mm (4.92 in)
Displacement 5.193 L (317 in³)
Compression ratio 16.5
Compression pressure 3.23 MPa (469 psi) 200 RPM
Idling speed 800 RPM
Intake 0.4 mm (0.016 in) While cool
Valve clearance
Exhaust 0.4 mm (0.016 in) While cool
Ignition method Compression ignition
Injection order 1, 3, 4, 2
Lubrication system
Lubrication type Compression type
Oil pump type Gear type
Lubrication oil amount 19.5 - 27 L (5.2 - 7.1 US gal)
Oil filter type
Full-flow/partial flow integrated filter (Cartridge
type)
Oil cooling type Built-in type, water cooling
Cooling system
Cooling type Water cooling
Radiator type Corrugated fin (Pressure type)
Water pump type Centrifugal type, belt type
Thermostat type 2-wax type unit
76.5 °C (170 °F) With jiggle valve
Type 1
82 °C (180 °F) Without jiggle valve
85 °C (185 °F) With jiggle valve
Thermostat valve open valve
temperature
Type 2
82 °C (180 °F) Without jiggle valve
Coolant capacity 14.5 L (3.8 US gal)
Fuel system
Injection pump type Electronic control common rail (fuel rail) type
Governor type Electronic type
Timer type Electronic type
Injection nozzle type
Multi-hole type 7 holes, inner diameter Ø
0.14 mm (0.0055 in)
Charging system
Generator type AC type
Output 24 V 50 A
Regulator type IC
Starter system
Starter type Reduction type
Output 24 V 5.0 kW
Preheat system type Glow plug
Glow plug standard voltage/current 23 V 3.5 A
47928442 14/09/2015
10.1 [10.001] / 3
Engine - Engine and crankcase
Cooling system main specifications
Item Specifications
Water pump Centrifugal impeller method
Pulley ratio 0.85
Thermostat Wax pellet type
90 °C (194 °F) With jiggle valve
Type 1
95 °C (203 °F) Without jiggle valve
100 °C (212 °F) With jiggle valve
Full open temperature
Type 2
95 °C (203 °F) Without jiggle valve
Electrical system main specifications
Generator
Item Data
Isuzu parts number 8980921161
Nominal output 24 V/ 50 A
Rated speed 5000 RPM
Regulator type IC type
Regulated voltage 27.5 - 29.5 V
Weight 9.5 kg (20.9 lb)
Starter
Type (Manufacturer) Nikko
Voltage 24 V
Output 5 kW (6.8 Hp)Rated
Time 30 s
No. of pinion gears 13
Direction of rotation (toward pinion) Clockwise
Weight (approx.) 8.0 kg (17.6 lb)
Current/voltage 85 A or less/ 24 V
No-load characteristics
Speed 3300 RPM or more
Current/voltage 400 A/ 18.5 V
Torque 28.4 N·m (20.95 lb ft) or moreLoad characteristics
Speed 1250 RPM or more
Current/voltage 1400 A or less/ 9 V
Locking characteristics
Torque 88.2 N·m (65.05 lb ft) or more
47928442 14/09/2015
10.1 [10.001] / 4
Engine - Engine and crankcase
Engine - Identification
Engine number
SMIL13CEX1711GB 1
1. Engine number stamping
47928442 14/09/2015
10.1 [10.001] / 5
Engine - Engine and crankcase
Engine - Static description
The control provided by the control unit applies to the range from injection to air intake and exhaust, including fuel
injection quantity, injection timing, air intake restriction, EGR, and idling speed.
Cylinder block
The cylinder block is made of cast iron, and it has an equal center distance for each bore and a high rigidity, and the
center of the crankshaft matches the center of the block. Tighten the bearing cap using the plastic region rotational
angle tightening method with the ladder frame structure.
Cylinder liner
A cylinder liner that matches with the cylinder block bore inner diameter is selected, and the identification number is
stamped on the left side of the cylinder.
Piston
The piston is a strut cast autothermatic piston made of aluminum alloy, and the combustion chamber is the round
re-entrant type.
Cylinder head
The cylinder head is made of cast iron and has four valves per cylinder. The angle tightening method has been
adopted for the cylinder head bolt to further improve its reliability and durability.
Crankshaft
The crankshaft uses tufftrided steel, and each of the journal diameter grades are marked on the No. 1 balance weight.
EGR system
The EGR system is controlled by the engine control module (ECM) according to various data, including the water
temperature, engine speed, and engine load, to recirculate the exhaust gas for purification. The primary components
are the EGR valve, EGR cooler, and various sensors.
Connecting rod cap bolt
The angle tightening method has been adopted for the connecting rod cap bolt to further improve its reliability and
durability.
Common rail (fuel rail) type electronic control injection system
The common rail (fuel rail) type electronic control injection system consists of the fuel supply pump that sets the target
pressure of the high pressure fuel to supply the fuel, the common rail (fuel rail) that measures the high-pressure fuel,
and the fuel injector that injects the fuel in the form of a fine mist. Each of these is controlled by the ECM based on
various signals that control the injection timing and injection quantity in accordance with driving conditions.
Fuel injector
The fuel injector has adopted the 7- hole nozzle, and adjusts the fuel injection quantity and injection timing by opening
or closing the electromagnetic valve on the injector head portion.
The ECM corrects variations in the fuel injection quantity between fuel injectors in accordance with the ID code data
in the memory. When adjusting the fuel injector, the ID code data must be recorded in the ECM.
Fuel filter with sedimenter
The fuel filter with sedimenter removes water by using the difference in the specific gravity of diesel oil and water, and
notifies the operator through the indicator when it becomes full of water.
47928442 14/09/2015
10.1 [10.001] / 8
Engine - Engine and crankcase
Preheat system
The preheat system consists of the ECM, glow relay, glow plug, and glow indicator light. The preheat system is
activated when the engine coolant temperature is low so as to help the engine start.
Lubricating system
An oil filter with a full-flow bypass is used, and the pistons are cooled down using the water-cooled oil cooler and the
oil jet.
47928442 14/09/2015
10.1 [10.001] / 9
Engine - Engine and crankcase
Engine - Prepare
WARNING
Escaping fluid!
Hydraulic fluid or diesel fuel leaking under pressure can penetrate the skin and cause infection or
other injury. To prevent personal injury: Relieve all pressure before disconnecting fluid lines or per-
forming work on the hydraulic system. Before applying pressure, make sure all connections are tight
and all components are in good condition. Never use your hand to check for suspected leaks under
pressure. Use a piece of cardboard or wood for this purpose. If injured by leaking fluid, see your
doctor immediately.
Failure to comply could result in death or serious injury.
W0178A
WARNING
Avoid injury!
Shut off the engine, remove the key, and make sure all motion is stopped before servicing the machine.
Failure to comply could result in death or serious injury.
W1128A
WARNING
Crushing hazard!
The lifting systems must be operated by qualified personnel who are aware of the correct procedures
to follow. Make sure all lifting equipment is in good condition, and all hooks are equipped with safety
latches.
Failure to comply could result in death or serious injury.
W0256A
WARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply could result in death or serious injury.
W0398A
WARNING
Explosion hazard!
Batteries emit explosive gases. Always ventilate when using in an enclosed area or when charging.
Keep the battery away from sparks, open flames, and other ignition sources.
Failure to comply could result in death or serious injury.
W0369A
NOTICE: Keep away from flames.
NOTICE: The air conditioner circuit is filled with high pressure gas, gas may spray out dangerously when loosening
lines.
47928442 14/09/2015
10.1 [10.001] / 10
Engine - Engine and crankcase
Items to prepare:
• Wrenches [ 7 mm, 8 mm, 9,5 mm, 10 mm, 13 mm,
14 mm, 17 mm, 36 mm ]
• Box wrench [ 24 mm]
• Shackle (with the required lifting capacity) x 2
• Wire rope (with the required breaking load)
• Lifting equipment (with the required lifting capacity)
• Marking pen
• Cap
• Plug
• Waste oil can
• Rag
• Cleaning fluid
• Wood plank, etc.
47928442 14/09/2015
10.1 [10.001] / 11
Engine - Engine and crankcase
Engine - Remove
1. Remove the counterweight. (For details, See " Coun-
terweight - Remove (39.140) and Counterweight - In-
stall (39.140)").
2. Remove the pump. (For details, See " Pump - Remove
(35.106) and Pump - Install (35.106)").
3. Use a wrench [ 14 mm] to remove the bolts (1) and (2),
and then remove the fan shroud (3).
LPIL12CX00144BB 1
4. Use a wrench to remove the bolts (1), and then remove
the fan guard (2).
LPIL12CX00145AB 2
5. Use a wrench [ 7 mm] to loosen the hose band (1) on
the radiator, and then remove the upper hose (2).
SMIL13CEX1230AB 3
47928442 14/09/2015
10.1 [10.001] / 12
Engine - Engine and crankcase
6. Use a wrench [ 7 mm] to loosen the hose band (1) on
the radiator, and then remove the lower hose (2).
• Attach caps at each location of the radiator and the
hose so as to prevent invasion of water, dust, and
dirt.
• Completely drain coolant before removing the radia-
tor hose.
SMIL13CEX1231AB 4
7. Use a wrench [ 12 mm] to loosen the line bolts (1) in 2
locations, and then remove the pipings (2) and (3) from
the compressor.
• Make sure to remove the piping (2) of low pressure
(suction side) side first.
• Attach caps and plugs at each location of the com-
pressor and piping in order to prevent invasion of wa-
ter, dust and dirt.
3. Line (discharge side)
SMIL13CEX1232AB 5
8. Use a wrench [ 8 mm] to loosen the hose band (1) on
the intercooler, and then remove the hose (2).
• Attach caps at each location of the piping and the
hose so as to prevent invasion of water, dust and
dirt.
SMIL13CEX1233AB 6
9. Prepare a waste oil can (1).
• Drain the engine oil before removing the engine oil
hose.
SMIL13CEX1235AB 7
47928442 14/09/2015
10.1 [10.001] / 13
Engine - Engine and crankcase
10. Use a wrench [ 36 mm] to remove the 2 engine oil
remote hoses (1).
• Apply marking at each location of the engine and the
hoses so as to match connections at assembling.
• Attach caps and plugs at each location of the engine
and the hoses so as to prevent invasion of water,
dust and dirt.
• Wash each location of the engine and the hoses by
blowing parts cleaner so as to prevent adhering dirt
at connections and not to damage them.
SMIL13CEX1236AB 8
11. Remove the nut (1) with a wrench [ 13 mm] to remove
the battery cable (2) for minus side.
• Secure the terminal and harness in order to prevent
them from touching the frame or other parts when
they have been removed. Or protect them with a
rubber cap or other cap to prevent sparks.
SMIL14CEX5664AB 9
12. Use a wrench [ 8 mm] to remove the nut (1), and then
disconnect the wiring (2) from the starter motor.
SMIL13CEX1238AB 10
13. Use a wrench [ 14 mm] to remove the nut (1), and then
disconnect the wiring (2) from the starter motor.
SMIL13CEX1239AB 11
47928442 14/09/2015
10.1 [10.001] / 14
Engine - Engine and crankcase
14. Remove the hose band (1), and then remove the fuel
hose (2).
• Attach caps and plugs at the engine and the hoses
so as to prevent invasion of water, dust and dirt.
SMIL13CEX1240AB 12
15. Remove the hose band (1), and then remove the fuel
hose (2).
• Attach caps and plugs at the engine and the hoses
so as to prevent invasion of water, dust and dirt.
SMIL13CEX1241AB 13
16. Use a wrench [ 13 mm] to remove the 2 bolts (1), and
then remove the connector bracket (2).
SMIL13CEX1242AB 14
17. Use a wrench [ 13 mm] to remove the hose band (1)
from the bracket, and then remove the connectors (2).
• Wrap the disconnected connectors with a plastic
sheet after bundle them.
SMIL13CEX1243AB 15
47928442 14/09/2015
10.1 [10.001] / 15
Engine - Engine and crankcase
18. Loosen the hose band to disconnect the three heater
hoses (1).
Loosen the hose band to disconnect the fuel hose (2).
• Attach caps and plugs at the engine and the hoses
so as to prevent invasion of water, dust and dirt.
SMIL14CEX5665AB 16
19. Use a wrench [ 9.5 mm] to loosen the hose band (1),
and then remove the air hose (2).
• Attach caps at the piping and the hose so as to pre-
vent invasion of water, dust and dirt.
SMIL13CEX1248AB 17
20. Remove the connectors (1) from the alternator.
SMIL13CEX1249AB 18
21. Use a wrench [ 10 mm] to remove the nut (1), and then
remove the wiring (2) from the alternator.
SMIL13CEX1250AB 19
47928442 14/09/2015
10.1 [10.001] / 16
Engine - Engine and crankcase
22. Remove the six nuts (1) with a wrench [ 13 mm] to
remove the muffler (2).
SMIL14CEX5666AB 20
23. Attach the two shackles (1) and then secure the en-
gine main unit with a wire rope (2) and a lifting equip-
ment.
SMIL13CEX1252BB 21
47928442 14/09/2015
10.1 [10.001] / 17
Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
Engine - Engine and crankcase
24. Use a box wrench [ 24 mm] to remove the 4 bolts (1)
from the mount.
SMIL13CEX1253BB 22
25. Lift the engine main unit with a wire rope (1) and a
lifting equipment. Make sure that you have a safe site,
and then settle the engine on a wood plank or other
block.
SMIL13CEX1254BB 23
47928442 14/09/2015
10.1 [10.001] / 18
Engine - Engine and crankcase
Engine - Install
1. To install the engine, perform the reverse of the removal
procedure.
After installing the engine, resupply coolant and engine
oil, perform fuel line air bleeding, and perform filling for
the air-conditioner gas.
For details, see the individual explanations for each
procedure.
2. Run the engine at no-load idling and check for any wa-
ter or oil leaks.
3. Attach the hydraulic pump, covers, and counterweight.
For details, see the individual explanations for each
procedure.
47928442 14/09/2015
10.1 [10.001] / 19
Engine - Engine and crankcase
Engine - Check - Engine oil
WARNING
Burn hazard!
Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that
exceed 49 °C (120 °F). Allow fluids to cool before proceeding.
Failure to comply could result in death or serious injury.
W0330B
NOTICE: The engine should be in a horizontal position.
NOTICE: Wait at least 5 min before starting the engine and after stopping the engine.
Engine oil inspection
1. Remove the oil level gauge from the oil level gauge
guide tube.
NOTE: Wipe off the engine oil remaining on the oil level
gauge.
2. Install the oil level gauge to the oil level gauge guide
tube.
3. Remove the oil level gauge from the oil level gauge
guide tube.
4. Inspect the engine oil.
NOTE: Check the engine oil remaining on the oil level
gauge to inspect the engine oil level.
1. Upper limit
2. Lower limit
NOTE: If the oil level is under the lower limit, add engine
oil. Replace the engine oil if engine oil is dirty.
SMIL14CEX3221AB 1
47928442 14/09/2015
10.1 [10.001] / 20
Engine - Engine and crankcase
Engine - Test - Engine oil
Sampling of engine oil
1. Open the side door (1).
At this time, make sure to apply the lock (2).
SMIL14CEX1174AB 1
2. Place a sampling container under the sampling port (1).
3. Open the valve (2) to drain a proper amount of oil.
4. Close the valve (2) to check that there is no leakage.
5. If necessary, add the same amount of oil as the drained
oil.
SMIL14CEX1175AB 2
47928442 14/09/2015
10.1 [10.001] / 21
Engine - Engine and crankcase
Engine - Compression test
NOTE: Warm up the engine.
1. Remove the glow plug from the cylinder head assem-
bly.
NOTE: Remove all the glow plugs.
2. Remove the injector harness connectors (1) from the
lower cover.
SMIL14CEX5667AB 1
3. Install the special tool on the cylinder head assembly.
Special tool: Compression gauge adapter (Refer
to Cylinder head - Special tools (10.101))
SMIL14CEX3445AA 2
Special tool: Compression gauge (adapter) (Refer
to Cylinder head - Special tools (10.101))
SMIL14CEX3446AA 3
47928442 14/09/2015
10.1 [10.001] / 22

More Related Content

Similar to Case cx250 d lc (tier4 final) crawler excavator service repair manual

Case cx130 d lc tier 4b (final) crawler excavator service repair manual
Case cx130 d lc tier 4b (final) crawler excavator service repair manualCase cx130 d lc tier 4b (final) crawler excavator service repair manual
Case cx130 d lc tier 4b (final) crawler excavator service repair manualfjjsekksekmm
 
Case cx130 d standard with blade version tier 4b (final) crawler excavator se...
Case cx130 d standard with blade version tier 4b (final) crawler excavator se...Case cx130 d standard with blade version tier 4b (final) crawler excavator se...
Case cx130 d standard with blade version tier 4b (final) crawler excavator se...fjskefkemms
 
Case cx130 d lc tier 4b (final) crawler excavator service repair manual
Case cx130 d lc tier 4b (final) crawler excavator service repair manualCase cx130 d lc tier 4b (final) crawler excavator service repair manual
Case cx130 d lc tier 4b (final) crawler excavator service repair manualfusjejfskekfmsme
 
Case cx130 d lc tier 4b (final) crawler excavator service repair manual
Case cx130 d lc tier 4b (final) crawler excavator service repair manualCase cx130 d lc tier 4b (final) crawler excavator service repair manual
Case cx130 d lc tier 4b (final) crawler excavator service repair manualhfjsjekfksmem
 
Case cx130 d lc tier 4b (final) crawler excavator service repair manual
Case cx130 d lc tier 4b (final) crawler excavator service repair manualCase cx130 d lc tier 4b (final) crawler excavator service repair manual
Case cx130 d lc tier 4b (final) crawler excavator service repair manualfujjsefksekmem
 
Case cx130 d standard with blade version tier 4b (final) crawler excavator se...
Case cx130 d standard with blade version tier 4b (final) crawler excavator se...Case cx130 d standard with blade version tier 4b (final) crawler excavator se...
Case cx130 d standard with blade version tier 4b (final) crawler excavator se...fujsjefkkkemme
 
CASE CX130D LC Tier 4B (final) Crawler Excavator Service Repair Manual Instan...
CASE CX130D LC Tier 4B (final) Crawler Excavator Service Repair Manual Instan...CASE CX130D LC Tier 4B (final) Crawler Excavator Service Repair Manual Instan...
CASE CX130D LC Tier 4B (final) Crawler Excavator Service Repair Manual Instan...bu9525858114
 
CASE CX130D LC Tier 4B (final) Crawler Excavator Service Repair Manual Instan...
CASE CX130D LC Tier 4B (final) Crawler Excavator Service Repair Manual Instan...CASE CX130D LC Tier 4B (final) Crawler Excavator Service Repair Manual Instan...
CASE CX130D LC Tier 4B (final) Crawler Excavator Service Repair Manual Instan...pugangjia7703
 
CASE CX130D LC Tier 4B (final) Crawler Excavator Service Repair Manual.pdf
CASE CX130D LC Tier 4B (final) Crawler Excavator Service Repair Manual.pdfCASE CX130D LC Tier 4B (final) Crawler Excavator Service Repair Manual.pdf
CASE CX130D LC Tier 4B (final) Crawler Excavator Service Repair Manual.pdffujsekdmdm4r
 
Case cx210 d crawler excavator service repair manual
Case cx210 d crawler excavator service repair manualCase cx210 d crawler excavator service repair manual
Case cx210 d crawler excavator service repair manualfujjsefkskemme
 
Case cx210 d crawler excavator service repair manual
Case cx210 d crawler excavator service repair manualCase cx210 d crawler excavator service repair manual
Case cx210 d crawler excavator service repair manualyfhjsjefkksemme
 
CASE CX210D Crawler Excavator Service Repair Manual 2.pdf
CASE CX210D Crawler Excavator Service Repair Manual 2.pdfCASE CX210D Crawler Excavator Service Repair Manual 2.pdf
CASE CX210D Crawler Excavator Service Repair Manual 2.pdffujsekdmmdm
 
Case cx210 d crawler excavator service repair manual
Case cx210 d crawler excavator service repair manualCase cx210 d crawler excavator service repair manual
Case cx210 d crawler excavator service repair manualfjjskekksemmm
 
Case cx245 d sr crawler excavator service repair manual
Case cx245 d sr crawler excavator service repair manualCase cx245 d sr crawler excavator service repair manual
Case cx245 d sr crawler excavator service repair manualjfjkskefksmem
 
Case cx245 d sr crawler excavator service repair manual
Case cx245 d sr crawler excavator service repair manualCase cx245 d sr crawler excavator service repair manual
Case cx245 d sr crawler excavator service repair manualufjsekksmemm
 

Similar to Case cx250 d lc (tier4 final) crawler excavator service repair manual (15)

Case cx130 d lc tier 4b (final) crawler excavator service repair manual
Case cx130 d lc tier 4b (final) crawler excavator service repair manualCase cx130 d lc tier 4b (final) crawler excavator service repair manual
Case cx130 d lc tier 4b (final) crawler excavator service repair manual
 
Case cx130 d standard with blade version tier 4b (final) crawler excavator se...
Case cx130 d standard with blade version tier 4b (final) crawler excavator se...Case cx130 d standard with blade version tier 4b (final) crawler excavator se...
Case cx130 d standard with blade version tier 4b (final) crawler excavator se...
 
Case cx130 d lc tier 4b (final) crawler excavator service repair manual
Case cx130 d lc tier 4b (final) crawler excavator service repair manualCase cx130 d lc tier 4b (final) crawler excavator service repair manual
Case cx130 d lc tier 4b (final) crawler excavator service repair manual
 
Case cx130 d lc tier 4b (final) crawler excavator service repair manual
Case cx130 d lc tier 4b (final) crawler excavator service repair manualCase cx130 d lc tier 4b (final) crawler excavator service repair manual
Case cx130 d lc tier 4b (final) crawler excavator service repair manual
 
Case cx130 d lc tier 4b (final) crawler excavator service repair manual
Case cx130 d lc tier 4b (final) crawler excavator service repair manualCase cx130 d lc tier 4b (final) crawler excavator service repair manual
Case cx130 d lc tier 4b (final) crawler excavator service repair manual
 
Case cx130 d standard with blade version tier 4b (final) crawler excavator se...
Case cx130 d standard with blade version tier 4b (final) crawler excavator se...Case cx130 d standard with blade version tier 4b (final) crawler excavator se...
Case cx130 d standard with blade version tier 4b (final) crawler excavator se...
 
CASE CX130D LC Tier 4B (final) Crawler Excavator Service Repair Manual Instan...
CASE CX130D LC Tier 4B (final) Crawler Excavator Service Repair Manual Instan...CASE CX130D LC Tier 4B (final) Crawler Excavator Service Repair Manual Instan...
CASE CX130D LC Tier 4B (final) Crawler Excavator Service Repair Manual Instan...
 
CASE CX130D LC Tier 4B (final) Crawler Excavator Service Repair Manual Instan...
CASE CX130D LC Tier 4B (final) Crawler Excavator Service Repair Manual Instan...CASE CX130D LC Tier 4B (final) Crawler Excavator Service Repair Manual Instan...
CASE CX130D LC Tier 4B (final) Crawler Excavator Service Repair Manual Instan...
 
CASE CX130D LC Tier 4B (final) Crawler Excavator Service Repair Manual.pdf
CASE CX130D LC Tier 4B (final) Crawler Excavator Service Repair Manual.pdfCASE CX130D LC Tier 4B (final) Crawler Excavator Service Repair Manual.pdf
CASE CX130D LC Tier 4B (final) Crawler Excavator Service Repair Manual.pdf
 
Case cx210 d crawler excavator service repair manual
Case cx210 d crawler excavator service repair manualCase cx210 d crawler excavator service repair manual
Case cx210 d crawler excavator service repair manual
 
Case cx210 d crawler excavator service repair manual
Case cx210 d crawler excavator service repair manualCase cx210 d crawler excavator service repair manual
Case cx210 d crawler excavator service repair manual
 
CASE CX210D Crawler Excavator Service Repair Manual 2.pdf
CASE CX210D Crawler Excavator Service Repair Manual 2.pdfCASE CX210D Crawler Excavator Service Repair Manual 2.pdf
CASE CX210D Crawler Excavator Service Repair Manual 2.pdf
 
Case cx210 d crawler excavator service repair manual
Case cx210 d crawler excavator service repair manualCase cx210 d crawler excavator service repair manual
Case cx210 d crawler excavator service repair manual
 
Case cx245 d sr crawler excavator service repair manual
Case cx245 d sr crawler excavator service repair manualCase cx245 d sr crawler excavator service repair manual
Case cx245 d sr crawler excavator service repair manual
 
Case cx245 d sr crawler excavator service repair manual
Case cx245 d sr crawler excavator service repair manualCase cx245 d sr crawler excavator service repair manual
Case cx245 d sr crawler excavator service repair manual
 

More from fsjefjskekmm

Mc cormick mtx tier3 restyling (2009 ) - rpd1 - 120 tractor service repair m...
Mc cormick mtx tier3 restyling (2009  ) - rpd1 - 120 tractor service repair m...Mc cormick mtx tier3 restyling (2009  ) - rpd1 - 120 tractor service repair m...
Mc cormick mtx tier3 restyling (2009 ) - rpd1 - 120 tractor service repair m...fsjefjskekmm
 
Mc cormick mc power6 tier 3 (2007 2010) - rpa1 - 135 tractor service repair m...
Mc cormick mc power6 tier 3 (2007 2010) - rpa1 - 135 tractor service repair m...Mc cormick mc power6 tier 3 (2007 2010) - rpa1 - 135 tractor service repair m...
Mc cormick mc power6 tier 3 (2007 2010) - rpa1 - 135 tractor service repair m...fsjefjskekmm
 
Mc cormick mc power4 tier 3 restyling (2009 2013) - rpb2 - 120 tractor servic...
Mc cormick mc power4 tier 3 restyling (2009 2013) - rpb2 - 120 tractor servic...Mc cormick mc power4 tier 3 restyling (2009 2013) - rpb2 - 120 tractor servic...
Mc cormick mc power4 tier 3 restyling (2009 2013) - rpb2 - 120 tractor servic...fsjefjskekmm
 
Mc cormick mb series tier 2 (limited market) (2005 ) - rt61 - mb75 tractor s...
Mc cormick mb series tier 2 (limited market) (2005  ) - rt61 - mb75 tractor s...Mc cormick mb series tier 2 (limited market) (2005  ) - rt61 - mb75 tractor s...
Mc cormick mb series tier 2 (limited market) (2005 ) - rt61 - mb75 tractor s...fsjefjskekmm
 
Mc cormick mb series tier 2 (limited market) (2005 ) - rt61 - mb65 tractor s...
Mc cormick mb series tier 2 (limited market) (2005  ) - rt61 - mb65 tractor s...Mc cormick mb series tier 2 (limited market) (2005  ) - rt61 - mb65 tractor s...
Mc cormick mb series tier 2 (limited market) (2005 ) - rt61 - mb65 tractor s...fsjefjskekmm
 
Mc cormick gx series tier 3 (2004 2007) - rp81 - gx45 gxh45 tractor service ...
Mc cormick gx series tier 3 (2004 2007) - rp81 - gx45  gxh45 tractor service ...Mc cormick gx series tier 3 (2004 2007) - rp81 - gx45  gxh45 tractor service ...
Mc cormick gx series tier 3 (2004 2007) - rp81 - gx45 gxh45 tractor service ...fsjefjskekmm
 
Mc cormick gx series tier 1 (2002 2004) - rp80 - gx50 gxh50 tractor service ...
Mc cormick gx series tier 1 (2002 2004) - rp80 - gx50  gxh50 tractor service ...Mc cormick gx series tier 1 (2002 2004) - rp80 - gx50  gxh50 tractor service ...
Mc cormick gx series tier 1 (2002 2004) - rp80 - gx50 gxh50 tractor service ...fsjefjskekmm
 
Komatsu wa250 pz 5 wheel loader service repair manual sn h50051 and up
Komatsu wa250 pz 5 wheel loader service repair manual sn h50051 and upKomatsu wa250 pz 5 wheel loader service repair manual sn h50051 and up
Komatsu wa250 pz 5 wheel loader service repair manual sn h50051 and upfsjefjskekmm
 
Komatsu wa250 pt 5l wheel loader service repair manual sna79001 and up
Komatsu wa250 pt 5l wheel loader service repair manual sna79001 and upKomatsu wa250 pt 5l wheel loader service repair manual sna79001 and up
Komatsu wa250 pt 5l wheel loader service repair manual sna79001 and upfsjefjskekmm
 
Komatsu wa250 6 wheel loader service repair manual sn75001 and up
Komatsu wa250 6 wheel loader service repair manual sn75001 and upKomatsu wa250 6 wheel loader service repair manual sn75001 and up
Komatsu wa250 6 wheel loader service repair manual sn75001 and upfsjefjskekmm
 
Komatsu wa250 6 wheel loader service repair manual (sn 76001 and up)
Komatsu wa250 6 wheel loader service repair manual (sn 76001 and up)Komatsu wa250 6 wheel loader service repair manual (sn 76001 and up)
Komatsu wa250 6 wheel loader service repair manual (sn 76001 and up)fsjefjskekmm
 
Komatsu sk1020 5 na skid steer loader service repair manual sna60001 and up
Komatsu sk1020 5 na skid steer loader service repair manual sna60001 and upKomatsu sk1020 5 na skid steer loader service repair manual sna60001 and up
Komatsu sk1020 5 na skid steer loader service repair manual sna60001 and upfsjefjskekmm
 
Komatsu sk1020 5 n skid steer loader service repair manual sn a70001 and up
Komatsu sk1020 5 n skid steer loader service repair manual sn a70001 and upKomatsu sk1020 5 n skid steer loader service repair manual sn a70001 and up
Komatsu sk1020 5 n skid steer loader service repair manual sn a70001 and upfsjefjskekmm
 
Komatsu sk820 5 turbo skid steer loader service repair manual sn 37 btf50112 ...
Komatsu sk820 5 turbo skid steer loader service repair manual sn 37 btf50112 ...Komatsu sk820 5 turbo skid steer loader service repair manual sn 37 btf50112 ...
Komatsu sk820 5 turbo skid steer loader service repair manual sn 37 btf50112 ...fsjefjskekmm
 
Komatsu sk818 5 skid steer loader service repair manual sn 37 bf50111 and up
Komatsu sk818 5 skid steer loader service repair manual sn 37 bf50111 and upKomatsu sk818 5 skid steer loader service repair manual sn 37 bf50111 and up
Komatsu sk818 5 skid steer loader service repair manual sn 37 bf50111 and upfsjefjskekmm
 
Komatsu sk815 5 turbo skid steer loader service repair manual sn37 btf00003 a...
Komatsu sk815 5 turbo skid steer loader service repair manual sn37 btf00003 a...Komatsu sk815 5 turbo skid steer loader service repair manual sn37 btf00003 a...
Komatsu sk815 5 turbo skid steer loader service repair manual sn37 btf00003 a...fsjefjskekmm
 
Komatsu sk815 5 skid steer loader service repair manual sn37 bf00006 and up
Komatsu sk815 5 skid steer loader service repair manual sn37 bf00006 and upKomatsu sk815 5 skid steer loader service repair manual sn37 bf00006 and up
Komatsu sk815 5 skid steer loader service repair manual sn37 bf00006 and upfsjefjskekmm
 
Komatsu sk714 5 skid steer loader service repair manual sn37 af00004 and up
Komatsu sk714 5 skid steer loader service repair manual sn37 af00004 and upKomatsu sk714 5 skid steer loader service repair manual sn37 af00004 and up
Komatsu sk714 5 skid steer loader service repair manual sn37 af00004 and upfsjefjskekmm
 
John deere mid mount z-trak 797 mower service repair manual (tm2077)
John deere mid mount z-trak 797 mower service repair manual (tm2077)John deere mid mount z-trak 797 mower service repair manual (tm2077)
John deere mid mount z-trak 797 mower service repair manual (tm2077)fsjefjskekmm
 
John deere mid mount z-trak 777 mower service repair manual (tm2077)
John deere mid mount z-trak 777 mower service repair manual (tm2077)John deere mid mount z-trak 777 mower service repair manual (tm2077)
John deere mid mount z-trak 777 mower service repair manual (tm2077)fsjefjskekmm
 

More from fsjefjskekmm (20)

Mc cormick mtx tier3 restyling (2009 ) - rpd1 - 120 tractor service repair m...
Mc cormick mtx tier3 restyling (2009  ) - rpd1 - 120 tractor service repair m...Mc cormick mtx tier3 restyling (2009  ) - rpd1 - 120 tractor service repair m...
Mc cormick mtx tier3 restyling (2009 ) - rpd1 - 120 tractor service repair m...
 
Mc cormick mc power6 tier 3 (2007 2010) - rpa1 - 135 tractor service repair m...
Mc cormick mc power6 tier 3 (2007 2010) - rpa1 - 135 tractor service repair m...Mc cormick mc power6 tier 3 (2007 2010) - rpa1 - 135 tractor service repair m...
Mc cormick mc power6 tier 3 (2007 2010) - rpa1 - 135 tractor service repair m...
 
Mc cormick mc power4 tier 3 restyling (2009 2013) - rpb2 - 120 tractor servic...
Mc cormick mc power4 tier 3 restyling (2009 2013) - rpb2 - 120 tractor servic...Mc cormick mc power4 tier 3 restyling (2009 2013) - rpb2 - 120 tractor servic...
Mc cormick mc power4 tier 3 restyling (2009 2013) - rpb2 - 120 tractor servic...
 
Mc cormick mb series tier 2 (limited market) (2005 ) - rt61 - mb75 tractor s...
Mc cormick mb series tier 2 (limited market) (2005  ) - rt61 - mb75 tractor s...Mc cormick mb series tier 2 (limited market) (2005  ) - rt61 - mb75 tractor s...
Mc cormick mb series tier 2 (limited market) (2005 ) - rt61 - mb75 tractor s...
 
Mc cormick mb series tier 2 (limited market) (2005 ) - rt61 - mb65 tractor s...
Mc cormick mb series tier 2 (limited market) (2005  ) - rt61 - mb65 tractor s...Mc cormick mb series tier 2 (limited market) (2005  ) - rt61 - mb65 tractor s...
Mc cormick mb series tier 2 (limited market) (2005 ) - rt61 - mb65 tractor s...
 
Mc cormick gx series tier 3 (2004 2007) - rp81 - gx45 gxh45 tractor service ...
Mc cormick gx series tier 3 (2004 2007) - rp81 - gx45  gxh45 tractor service ...Mc cormick gx series tier 3 (2004 2007) - rp81 - gx45  gxh45 tractor service ...
Mc cormick gx series tier 3 (2004 2007) - rp81 - gx45 gxh45 tractor service ...
 
Mc cormick gx series tier 1 (2002 2004) - rp80 - gx50 gxh50 tractor service ...
Mc cormick gx series tier 1 (2002 2004) - rp80 - gx50  gxh50 tractor service ...Mc cormick gx series tier 1 (2002 2004) - rp80 - gx50  gxh50 tractor service ...
Mc cormick gx series tier 1 (2002 2004) - rp80 - gx50 gxh50 tractor service ...
 
Komatsu wa250 pz 5 wheel loader service repair manual sn h50051 and up
Komatsu wa250 pz 5 wheel loader service repair manual sn h50051 and upKomatsu wa250 pz 5 wheel loader service repair manual sn h50051 and up
Komatsu wa250 pz 5 wheel loader service repair manual sn h50051 and up
 
Komatsu wa250 pt 5l wheel loader service repair manual sna79001 and up
Komatsu wa250 pt 5l wheel loader service repair manual sna79001 and upKomatsu wa250 pt 5l wheel loader service repair manual sna79001 and up
Komatsu wa250 pt 5l wheel loader service repair manual sna79001 and up
 
Komatsu wa250 6 wheel loader service repair manual sn75001 and up
Komatsu wa250 6 wheel loader service repair manual sn75001 and upKomatsu wa250 6 wheel loader service repair manual sn75001 and up
Komatsu wa250 6 wheel loader service repair manual sn75001 and up
 
Komatsu wa250 6 wheel loader service repair manual (sn 76001 and up)
Komatsu wa250 6 wheel loader service repair manual (sn 76001 and up)Komatsu wa250 6 wheel loader service repair manual (sn 76001 and up)
Komatsu wa250 6 wheel loader service repair manual (sn 76001 and up)
 
Komatsu sk1020 5 na skid steer loader service repair manual sna60001 and up
Komatsu sk1020 5 na skid steer loader service repair manual sna60001 and upKomatsu sk1020 5 na skid steer loader service repair manual sna60001 and up
Komatsu sk1020 5 na skid steer loader service repair manual sna60001 and up
 
Komatsu sk1020 5 n skid steer loader service repair manual sn a70001 and up
Komatsu sk1020 5 n skid steer loader service repair manual sn a70001 and upKomatsu sk1020 5 n skid steer loader service repair manual sn a70001 and up
Komatsu sk1020 5 n skid steer loader service repair manual sn a70001 and up
 
Komatsu sk820 5 turbo skid steer loader service repair manual sn 37 btf50112 ...
Komatsu sk820 5 turbo skid steer loader service repair manual sn 37 btf50112 ...Komatsu sk820 5 turbo skid steer loader service repair manual sn 37 btf50112 ...
Komatsu sk820 5 turbo skid steer loader service repair manual sn 37 btf50112 ...
 
Komatsu sk818 5 skid steer loader service repair manual sn 37 bf50111 and up
Komatsu sk818 5 skid steer loader service repair manual sn 37 bf50111 and upKomatsu sk818 5 skid steer loader service repair manual sn 37 bf50111 and up
Komatsu sk818 5 skid steer loader service repair manual sn 37 bf50111 and up
 
Komatsu sk815 5 turbo skid steer loader service repair manual sn37 btf00003 a...
Komatsu sk815 5 turbo skid steer loader service repair manual sn37 btf00003 a...Komatsu sk815 5 turbo skid steer loader service repair manual sn37 btf00003 a...
Komatsu sk815 5 turbo skid steer loader service repair manual sn37 btf00003 a...
 
Komatsu sk815 5 skid steer loader service repair manual sn37 bf00006 and up
Komatsu sk815 5 skid steer loader service repair manual sn37 bf00006 and upKomatsu sk815 5 skid steer loader service repair manual sn37 bf00006 and up
Komatsu sk815 5 skid steer loader service repair manual sn37 bf00006 and up
 
Komatsu sk714 5 skid steer loader service repair manual sn37 af00004 and up
Komatsu sk714 5 skid steer loader service repair manual sn37 af00004 and upKomatsu sk714 5 skid steer loader service repair manual sn37 af00004 and up
Komatsu sk714 5 skid steer loader service repair manual sn37 af00004 and up
 
John deere mid mount z-trak 797 mower service repair manual (tm2077)
John deere mid mount z-trak 797 mower service repair manual (tm2077)John deere mid mount z-trak 797 mower service repair manual (tm2077)
John deere mid mount z-trak 797 mower service repair manual (tm2077)
 
John deere mid mount z-trak 777 mower service repair manual (tm2077)
John deere mid mount z-trak 777 mower service repair manual (tm2077)John deere mid mount z-trak 777 mower service repair manual (tm2077)
John deere mid mount z-trak 777 mower service repair manual (tm2077)
 

Recently uploaded

Top Rated Call Girls Mumbai Central : 9920725232 We offer Beautiful and sexy ...
Top Rated Call Girls Mumbai Central : 9920725232 We offer Beautiful and sexy ...Top Rated Call Girls Mumbai Central : 9920725232 We offer Beautiful and sexy ...
Top Rated Call Girls Mumbai Central : 9920725232 We offer Beautiful and sexy ...amitlee9823
 
Business Bay Escorts $#$ O56521286O $#$ Escort Service In Business Bay Dubai
Business Bay Escorts $#$ O56521286O $#$ Escort Service In Business Bay DubaiBusiness Bay Escorts $#$ O56521286O $#$ Escort Service In Business Bay Dubai
Business Bay Escorts $#$ O56521286O $#$ Escort Service In Business Bay DubaiAroojKhan71
 
John Deere 7430 7530 Tractors Diagnostic Service Manual W.pdf
John Deere 7430 7530 Tractors Diagnostic Service Manual W.pdfJohn Deere 7430 7530 Tractors Diagnostic Service Manual W.pdf
John Deere 7430 7530 Tractors Diagnostic Service Manual W.pdfExcavator
 
John deere 425 445 455 Maitenance Manual
John deere 425 445 455 Maitenance ManualJohn deere 425 445 455 Maitenance Manual
John deere 425 445 455 Maitenance ManualExcavator
 
Bangalore Call Girls: 🍓 7737669865 🍓 High Profile Model Escorts | Bangalore E...
Bangalore Call Girls: 🍓 7737669865 🍓 High Profile Model Escorts | Bangalore E...Bangalore Call Girls: 🍓 7737669865 🍓 High Profile Model Escorts | Bangalore E...
Bangalore Call Girls: 🍓 7737669865 🍓 High Profile Model Escorts | Bangalore E...amitlee9823
 
Why Won't Your Subaru Key Come Out Of The Ignition Find Out Here!
Why Won't Your Subaru Key Come Out Of The Ignition Find Out Here!Why Won't Your Subaru Key Come Out Of The Ignition Find Out Here!
Why Won't Your Subaru Key Come Out Of The Ignition Find Out Here!AutoScandia
 
Sales & Marketing Alignment_ How to Synergize for Success.pptx.pdf
Sales & Marketing Alignment_ How to Synergize for Success.pptx.pdfSales & Marketing Alignment_ How to Synergize for Success.pptx.pdf
Sales & Marketing Alignment_ How to Synergize for Success.pptx.pdfAggregage
 
Hyundai World Rally Team in action at 2024 WRC
Hyundai World Rally Team in action at 2024 WRCHyundai World Rally Team in action at 2024 WRC
Hyundai World Rally Team in action at 2024 WRCHyundai Motor Group
 
Call Girls Kanakapura Road Just Call 👗 7737669865 👗 Top Class Call Girl Servi...
Call Girls Kanakapura Road Just Call 👗 7737669865 👗 Top Class Call Girl Servi...Call Girls Kanakapura Road Just Call 👗 7737669865 👗 Top Class Call Girl Servi...
Call Girls Kanakapura Road Just Call 👗 7737669865 👗 Top Class Call Girl Servi...amitlee9823
 
John Deere 335 375 385 435 Service Repair Manual
John Deere 335 375 385 435 Service Repair ManualJohn Deere 335 375 385 435 Service Repair Manual
John Deere 335 375 385 435 Service Repair ManualExcavator
 
Chapter-1.3-Four-Basic-Computer-periods.pptx
Chapter-1.3-Four-Basic-Computer-periods.pptxChapter-1.3-Four-Basic-Computer-periods.pptx
Chapter-1.3-Four-Basic-Computer-periods.pptxAnjieVillarba1
 
ENJOY Call Girls In Okhla Vihar Delhi Call 9654467111
ENJOY Call Girls In Okhla Vihar Delhi Call 9654467111ENJOY Call Girls In Okhla Vihar Delhi Call 9654467111
ENJOY Call Girls In Okhla Vihar Delhi Call 9654467111Sapana Sha
 
Call Girls Kadugodi Just Call 👗 7737669865 👗 Top Class Call Girl Service Bang...
Call Girls Kadugodi Just Call 👗 7737669865 👗 Top Class Call Girl Service Bang...Call Girls Kadugodi Just Call 👗 7737669865 👗 Top Class Call Girl Service Bang...
Call Girls Kadugodi Just Call 👗 7737669865 👗 Top Class Call Girl Service Bang...amitlee9823
 
How To Fix Mercedes Benz Anti-Theft Protection Activation Issue
How To Fix Mercedes Benz Anti-Theft Protection Activation IssueHow To Fix Mercedes Benz Anti-Theft Protection Activation Issue
How To Fix Mercedes Benz Anti-Theft Protection Activation IssueTerry Sayther Automotive
 
Vip Mumbai Call Girls Mira Road Call On 9920725232 With Body to body massage ...
Vip Mumbai Call Girls Mira Road Call On 9920725232 With Body to body massage ...Vip Mumbai Call Girls Mira Road Call On 9920725232 With Body to body massage ...
Vip Mumbai Call Girls Mira Road Call On 9920725232 With Body to body massage ...amitlee9823
 
一比一原版(UdeM学位证书)蒙特利尔大学毕业证学历认证怎样办
一比一原版(UdeM学位证书)蒙特利尔大学毕业证学历认证怎样办一比一原版(UdeM学位证书)蒙特利尔大学毕业证学历认证怎样办
一比一原版(UdeM学位证书)蒙特利尔大学毕业证学历认证怎样办ezgenuh
 
design a four cylinder internal combustion engine
design a four cylinder internal combustion enginedesign a four cylinder internal combustion engine
design a four cylinder internal combustion enginepiyushsingh943161
 
Call Girls in Malviya Nagar Delhi 💯 Call Us 🔝9205541914 🔝( Delhi) Escorts Ser...
Call Girls in Malviya Nagar Delhi 💯 Call Us 🔝9205541914 🔝( Delhi) Escorts Ser...Call Girls in Malviya Nagar Delhi 💯 Call Us 🔝9205541914 🔝( Delhi) Escorts Ser...
Call Girls in Malviya Nagar Delhi 💯 Call Us 🔝9205541914 🔝( Delhi) Escorts Ser...Delhi Call girls
 

Recently uploaded (20)

Top Rated Call Girls Mumbai Central : 9920725232 We offer Beautiful and sexy ...
Top Rated Call Girls Mumbai Central : 9920725232 We offer Beautiful and sexy ...Top Rated Call Girls Mumbai Central : 9920725232 We offer Beautiful and sexy ...
Top Rated Call Girls Mumbai Central : 9920725232 We offer Beautiful and sexy ...
 
Business Bay Escorts $#$ O56521286O $#$ Escort Service In Business Bay Dubai
Business Bay Escorts $#$ O56521286O $#$ Escort Service In Business Bay DubaiBusiness Bay Escorts $#$ O56521286O $#$ Escort Service In Business Bay Dubai
Business Bay Escorts $#$ O56521286O $#$ Escort Service In Business Bay Dubai
 
John Deere 7430 7530 Tractors Diagnostic Service Manual W.pdf
John Deere 7430 7530 Tractors Diagnostic Service Manual W.pdfJohn Deere 7430 7530 Tractors Diagnostic Service Manual W.pdf
John Deere 7430 7530 Tractors Diagnostic Service Manual W.pdf
 
John deere 425 445 455 Maitenance Manual
John deere 425 445 455 Maitenance ManualJohn deere 425 445 455 Maitenance Manual
John deere 425 445 455 Maitenance Manual
 
Bangalore Call Girls: 🍓 7737669865 🍓 High Profile Model Escorts | Bangalore E...
Bangalore Call Girls: 🍓 7737669865 🍓 High Profile Model Escorts | Bangalore E...Bangalore Call Girls: 🍓 7737669865 🍓 High Profile Model Escorts | Bangalore E...
Bangalore Call Girls: 🍓 7737669865 🍓 High Profile Model Escorts | Bangalore E...
 
Why Won't Your Subaru Key Come Out Of The Ignition Find Out Here!
Why Won't Your Subaru Key Come Out Of The Ignition Find Out Here!Why Won't Your Subaru Key Come Out Of The Ignition Find Out Here!
Why Won't Your Subaru Key Come Out Of The Ignition Find Out Here!
 
Sales & Marketing Alignment_ How to Synergize for Success.pptx.pdf
Sales & Marketing Alignment_ How to Synergize for Success.pptx.pdfSales & Marketing Alignment_ How to Synergize for Success.pptx.pdf
Sales & Marketing Alignment_ How to Synergize for Success.pptx.pdf
 
Hyundai World Rally Team in action at 2024 WRC
Hyundai World Rally Team in action at 2024 WRCHyundai World Rally Team in action at 2024 WRC
Hyundai World Rally Team in action at 2024 WRC
 
Call Girls Kanakapura Road Just Call 👗 7737669865 👗 Top Class Call Girl Servi...
Call Girls Kanakapura Road Just Call 👗 7737669865 👗 Top Class Call Girl Servi...Call Girls Kanakapura Road Just Call 👗 7737669865 👗 Top Class Call Girl Servi...
Call Girls Kanakapura Road Just Call 👗 7737669865 👗 Top Class Call Girl Servi...
 
(ISHITA) Call Girls Service Jammu Call Now 8617697112 Jammu Escorts 24x7
(ISHITA) Call Girls Service Jammu Call Now 8617697112 Jammu Escorts 24x7(ISHITA) Call Girls Service Jammu Call Now 8617697112 Jammu Escorts 24x7
(ISHITA) Call Girls Service Jammu Call Now 8617697112 Jammu Escorts 24x7
 
(INDIRA) Call Girl Surat Call Now 8250077686 Surat Escorts 24x7
(INDIRA) Call Girl Surat Call Now 8250077686 Surat Escorts 24x7(INDIRA) Call Girl Surat Call Now 8250077686 Surat Escorts 24x7
(INDIRA) Call Girl Surat Call Now 8250077686 Surat Escorts 24x7
 
John Deere 335 375 385 435 Service Repair Manual
John Deere 335 375 385 435 Service Repair ManualJohn Deere 335 375 385 435 Service Repair Manual
John Deere 335 375 385 435 Service Repair Manual
 
Chapter-1.3-Four-Basic-Computer-periods.pptx
Chapter-1.3-Four-Basic-Computer-periods.pptxChapter-1.3-Four-Basic-Computer-periods.pptx
Chapter-1.3-Four-Basic-Computer-periods.pptx
 
ENJOY Call Girls In Okhla Vihar Delhi Call 9654467111
ENJOY Call Girls In Okhla Vihar Delhi Call 9654467111ENJOY Call Girls In Okhla Vihar Delhi Call 9654467111
ENJOY Call Girls In Okhla Vihar Delhi Call 9654467111
 
Call Girls Kadugodi Just Call 👗 7737669865 👗 Top Class Call Girl Service Bang...
Call Girls Kadugodi Just Call 👗 7737669865 👗 Top Class Call Girl Service Bang...Call Girls Kadugodi Just Call 👗 7737669865 👗 Top Class Call Girl Service Bang...
Call Girls Kadugodi Just Call 👗 7737669865 👗 Top Class Call Girl Service Bang...
 
How To Fix Mercedes Benz Anti-Theft Protection Activation Issue
How To Fix Mercedes Benz Anti-Theft Protection Activation IssueHow To Fix Mercedes Benz Anti-Theft Protection Activation Issue
How To Fix Mercedes Benz Anti-Theft Protection Activation Issue
 
Vip Mumbai Call Girls Mira Road Call On 9920725232 With Body to body massage ...
Vip Mumbai Call Girls Mira Road Call On 9920725232 With Body to body massage ...Vip Mumbai Call Girls Mira Road Call On 9920725232 With Body to body massage ...
Vip Mumbai Call Girls Mira Road Call On 9920725232 With Body to body massage ...
 
一比一原版(UdeM学位证书)蒙特利尔大学毕业证学历认证怎样办
一比一原版(UdeM学位证书)蒙特利尔大学毕业证学历认证怎样办一比一原版(UdeM学位证书)蒙特利尔大学毕业证学历认证怎样办
一比一原版(UdeM学位证书)蒙特利尔大学毕业证学历认证怎样办
 
design a four cylinder internal combustion engine
design a four cylinder internal combustion enginedesign a four cylinder internal combustion engine
design a four cylinder internal combustion engine
 
Call Girls in Malviya Nagar Delhi 💯 Call Us 🔝9205541914 🔝( Delhi) Escorts Ser...
Call Girls in Malviya Nagar Delhi 💯 Call Us 🔝9205541914 🔝( Delhi) Escorts Ser...Call Girls in Malviya Nagar Delhi 💯 Call Us 🔝9205541914 🔝( Delhi) Escorts Ser...
Call Girls in Malviya Nagar Delhi 💯 Call Us 🔝9205541914 🔝( Delhi) Escorts Ser...
 

Case cx250 d lc (tier4 final) crawler excavator service repair manual

  • 1. 1/3 CX250D Crawler Excavator SERVICE MANUAL CX250D Crawler Excavator Part number 47928442 English September 2015 © 2015 CNH Industrial Italia S.p.A. All Rights Reserved. Part number 47928442 SERVICEMANUAL
  • 2. SERVICE MANUAL CX250D Crawler excavators LC version (TIER4 FINAL) - EU Market CX250D Crawler excavators NLC version (TIER4 FINAL) - EU Market 47928442 14/09/2015 EN
  • 3. Contents INTRODUCTION Engine....................................................................................... 10 [10.001] Engine and crankcase ............................................................. 10.1 [10.102] Pan and covers .................................................................... 10.2 [10.106] Valve drive and gears .............................................................. 10.3 [10.101] Cylinder heads ..................................................................... 10.4 [10.105] Connecting rods and pistons....................................................... 10.5 [10.103] Crankshaft and flywheel............................................................ 10.6 [10.216] Fuel tanks .......................................................................... 10.7 [10.206] Fuel filters .......................................................................... 10.8 [10.218] Fuel injection system............................................................... 10.9 [10.202] Air cleaners and lines ............................................................ 10.10 [10.250] Turbocharger and lines........................................................... 10.11 [10.254] Intake and exhaust manifolds and muffler ....................................... 10.12 [10.500] Selective Catalytic Reduction (SCR) exhaust treatment ......................... 10.13 [10.501] Exhaust Gas Recirculation (EGR) exhaust treatment............................ 10.14 [10.400] Engine cooling system ........................................................... 10.15 [10.414] Fan and drive .................................................................... 10.16 [10.310] Aftercooler........................................................................ 10.17 [10.304] Engine lubrication system........................................................ 10.18 Hydraulic systems....................................................................... 35 [35.000] Hydraulic systems.................................................................. 35.1 [35.300] Reservoir, cooler, and filters........................................................ 35.2 [35.106] Variable displacement pump ....................................................... 35.3 [35.102] Pump control valves................................................................ 35.4 [35.359] Main control valve.................................................................. 35.5 [35.357] Pilot system ........................................................................ 35.6 47928442 14/09/2015
  • 4. [35.355] Hydraulic hand control ............................................................. 35.7 [35.356] Hydraulic foot control............................................................... 35.8 [35.352] Hydraulic swing system ............................................................ 35.9 [35.353] Hydraulic travel system .......................................................... 35.10 [35.354] Hydraulic central joint ............................................................ 35.11 [35.736] Boom hydraulic system .......................................................... 35.12 [35.737] Dipper hydraulic system.......................................................... 35.13 [35.738] Excavator and backhoe bucket hydraulic system................................ 35.14 [35.360] Hammer and rotating bucket hydraulic system .................................. 35.15 Frames and ballasting ................................................................. 39 [39.140] Ballasts and supports .............................................................. 39.1 Tracks and track suspension........................................................ 48 [48.130] Track frame and driving wheels .................................................... 48.1 [48.100] Tracks .............................................................................. 48.2 [48.134] Track tension units ................................................................. 48.3 [48.138] Track rollers ........................................................................ 48.4 Cab climate control ..................................................................... 50 [50.100] Heating ............................................................................. 50.1 [50.200] Air conditioning..................................................................... 50.2 Electrical systems....................................................................... 55 [55.000] Electrical system ................................................................... 55.1 [55.100] Harnesses and connectors......................................................... 55.2 [55.525] Cab engine controls................................................................ 55.3 [55.015] Engine control system.............................................................. 55.4 [55.201] Engine starting system ............................................................. 55.5 [55.301] Alternator........................................................................... 55.6 [55.302] Battery.............................................................................. 55.7 [55.202] Cold start aid ....................................................................... 55.8 47928442 14/09/2015
  • 5. [55.011] Fuel tank system ................................................................... 55.9 [55.010] Fuel injection system............................................................. 55.10 [55.014] Engine intake and exhaust system............................................... 55.11 [55.988] Selective Catalytic Reduction (SCR) electrical system .......................... 55.12 [55.989] Exhaust Gas Recirculation (EGR) electrical system ............................. 55.13 [55.012] Engine cooling system ........................................................... 55.14 [55.013] Engine oil system ................................................................ 55.15 [55.640] Electronic modules ............................................................... 55.16 [55.512] Cab controls...................................................................... 55.17 [55.036] Hydraulic system control ......................................................... 55.18 [55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls................. 55.19 [55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system............... 55.20 [55.524] Cab controls (Lift arm, Boom, Dipper, Bucket) ................................... 55.21 [55.416] Swing control system ............................................................ 55.22 [55.417] Travel control system ............................................................ 55.23 [55.530] Camera........................................................................... 55.24 [55.518] Wiper and washer system........................................................ 55.25 [55.404] External lighting .................................................................. 55.26 [55.514] Cab lighting ...................................................................... 55.27 [55.408] Warning indicators, alarms, and instruments .................................... 55.28 [55.992] Anti-theft system ................................................................. 55.29 [55.DTC] FAULT CODES.................................................................. 55.30 Booms, dippers, and buckets ....................................................... 84 [84.910] Boom ............................................................................... 84.1 [84.912] Dipper arm ......................................................................... 84.2 [84.100] Bucket.............................................................................. 84.3 Platform, cab, bodywork, and decals............................................. 90 [90.150] Cab................................................................................. 90.1 47928442 14/09/2015
  • 6. [90.156] Cab glazing ........................................................................ 90.2 [90.118] Protections and footboards......................................................... 90.3 [90.114] Operator protections ............................................................... 90.4 [90.120] Mechanically-adjusted operator seat............................................... 90.5 [90.100] Engine hood and panels ........................................................... 90.6 [90.116] Fenders and guards................................................................ 90.7 47928442 14/09/2015
  • 8. INTRODUCTION Foreword - Important notice regarding equipment servicing All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel, strictly complying with the instructions given, and using, whenever possible, the special tools. Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall be responsible for any subsequent damages. The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu- facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer. In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and/or components not approved by the manufacturer. The manufacturer reserves the right to make improvements in design and changes in specifications at any time without notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and illustrative material herein are as accurate as known at time of publication but are subject to change without notice. In case of questions, refer to your CASE CONSTRUCTION Sales and Service Networks. 47928442 14/09/2015 3
  • 9. INTRODUCTION Safety rules Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in- structions. These precautions are intended for the personal safety of you and those working with you. Read and understand all the safety messages in this manual before you operate or service the machine. DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury. WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury. CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury. FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY. Machine safety NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage. Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or property damage. The word Notice is used to address practices not related to personal safety. Information NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual. Throughout this manual you will find the word Note followed by additional information about a step, procedure, or other information in the manual. The word Note is not intended to address personal safety or property damage. 47928442 14/09/2015 4
  • 10. INTRODUCTION Safety rules – General information Cleaning Clean the metal parts with cleaning solution that meets the standard and steam cleaning. (except for bearings) After cleaning, dry well, and inject oil in all parts. Also inject oil into the bearings after drying. Inspection When disassembling parts, check all the parts. If there are any worn or damaged parts, replace them. Inspect carefully to prevent initial breakdowns. Bearing Replace any loose bearings. Air dry bearings before installing them. Needle bearing When inserting needle bearings, be very careful not to damage them. Apply grease to the section where the needle bearing will be inserted. Gear Check that there is no wear and no damage. Oil seal, O-ring, gasket Always install new oil seals, O-rings, and gaskets. Apply grease to sections where oil seals and O-rings will be inserted. Shaft Check that there is no wear and no damage. Check the bearings and check for damaged oil seals on the shaft. Service parts Install CASE CONSTRUCTION genuine service parts. When placing an order, check the parts catalog. It contains the CASE CONSTRUCTION genuine part numbers. Any breakdowns arising from the installation of non-genuine parts are not covered by the warranty. Lubricants (fuel, hydraulic oil) Use the oil from the specified company or specified in the operator's manual or service Manual. Any breakdowns arising from any fuel or hydraulic oil other than those specified are not covered by the warranty. 47928442 14/09/2015 5
  • 11. SERVICE MANUAL Engine CX250D Crawler excavators LC version (TIER4 FINAL) - EU Market CX250D Crawler excavators NLC version (TIER4 FINAL) - EU Market 47928442 14/09/2015 10
  • 12. Engine - Engine and crankcase Engine - General specification Engine main specifications Item Engine model 4HK1 Type Diesel/4-cycle/water-cooled, inline 4 cylinder OHC Shape of combustion chamber Direct injection type Cylinder liner type Dry type Cylinder bore x stroke 115 mm (4.53 in) x 125 mm (4.92 in) Displacement 5.193 L (317 in³) Compression ratio 16.5 Compression pressure 3.23 MPa (469 psi) 200 RPM Idling speed 800 RPM Intake 0.4 mm (0.016 in) While cool Valve clearance Exhaust 0.4 mm (0.016 in) While cool Ignition method Compression ignition Injection order 1, 3, 4, 2 Lubrication system Lubrication type Compression type Oil pump type Gear type Lubrication oil amount 19.5 - 27 L (5.2 - 7.1 US gal) Oil filter type Full-flow/partial flow integrated filter (Cartridge type) Oil cooling type Built-in type, water cooling Cooling system Cooling type Water cooling Radiator type Corrugated fin (Pressure type) Water pump type Centrifugal type, belt type Thermostat type 2-wax type unit 76.5 °C (170 °F) With jiggle valve Type 1 82 °C (180 °F) Without jiggle valve 85 °C (185 °F) With jiggle valve Thermostat valve open valve temperature Type 2 82 °C (180 °F) Without jiggle valve Coolant capacity 14.5 L (3.8 US gal) Fuel system Injection pump type Electronic control common rail (fuel rail) type Governor type Electronic type Timer type Electronic type Injection nozzle type Multi-hole type 7 holes, inner diameter Ø 0.14 mm (0.0055 in) Charging system Generator type AC type Output 24 V 50 A Regulator type IC Starter system Starter type Reduction type Output 24 V 5.0 kW Preheat system type Glow plug Glow plug standard voltage/current 23 V 3.5 A 47928442 14/09/2015 10.1 [10.001] / 3
  • 13. Engine - Engine and crankcase Cooling system main specifications Item Specifications Water pump Centrifugal impeller method Pulley ratio 0.85 Thermostat Wax pellet type 90 °C (194 °F) With jiggle valve Type 1 95 °C (203 °F) Without jiggle valve 100 °C (212 °F) With jiggle valve Full open temperature Type 2 95 °C (203 °F) Without jiggle valve Electrical system main specifications Generator Item Data Isuzu parts number 8980921161 Nominal output 24 V/ 50 A Rated speed 5000 RPM Regulator type IC type Regulated voltage 27.5 - 29.5 V Weight 9.5 kg (20.9 lb) Starter Type (Manufacturer) Nikko Voltage 24 V Output 5 kW (6.8 Hp)Rated Time 30 s No. of pinion gears 13 Direction of rotation (toward pinion) Clockwise Weight (approx.) 8.0 kg (17.6 lb) Current/voltage 85 A or less/ 24 V No-load characteristics Speed 3300 RPM or more Current/voltage 400 A/ 18.5 V Torque 28.4 N·m (20.95 lb ft) or moreLoad characteristics Speed 1250 RPM or more Current/voltage 1400 A or less/ 9 V Locking characteristics Torque 88.2 N·m (65.05 lb ft) or more 47928442 14/09/2015 10.1 [10.001] / 4
  • 14. Engine - Engine and crankcase Engine - Identification Engine number SMIL13CEX1711GB 1 1. Engine number stamping 47928442 14/09/2015 10.1 [10.001] / 5
  • 15. Engine - Engine and crankcase Engine - Static description The control provided by the control unit applies to the range from injection to air intake and exhaust, including fuel injection quantity, injection timing, air intake restriction, EGR, and idling speed. Cylinder block The cylinder block is made of cast iron, and it has an equal center distance for each bore and a high rigidity, and the center of the crankshaft matches the center of the block. Tighten the bearing cap using the plastic region rotational angle tightening method with the ladder frame structure. Cylinder liner A cylinder liner that matches with the cylinder block bore inner diameter is selected, and the identification number is stamped on the left side of the cylinder. Piston The piston is a strut cast autothermatic piston made of aluminum alloy, and the combustion chamber is the round re-entrant type. Cylinder head The cylinder head is made of cast iron and has four valves per cylinder. The angle tightening method has been adopted for the cylinder head bolt to further improve its reliability and durability. Crankshaft The crankshaft uses tufftrided steel, and each of the journal diameter grades are marked on the No. 1 balance weight. EGR system The EGR system is controlled by the engine control module (ECM) according to various data, including the water temperature, engine speed, and engine load, to recirculate the exhaust gas for purification. The primary components are the EGR valve, EGR cooler, and various sensors. Connecting rod cap bolt The angle tightening method has been adopted for the connecting rod cap bolt to further improve its reliability and durability. Common rail (fuel rail) type electronic control injection system The common rail (fuel rail) type electronic control injection system consists of the fuel supply pump that sets the target pressure of the high pressure fuel to supply the fuel, the common rail (fuel rail) that measures the high-pressure fuel, and the fuel injector that injects the fuel in the form of a fine mist. Each of these is controlled by the ECM based on various signals that control the injection timing and injection quantity in accordance with driving conditions. Fuel injector The fuel injector has adopted the 7- hole nozzle, and adjusts the fuel injection quantity and injection timing by opening or closing the electromagnetic valve on the injector head portion. The ECM corrects variations in the fuel injection quantity between fuel injectors in accordance with the ID code data in the memory. When adjusting the fuel injector, the ID code data must be recorded in the ECM. Fuel filter with sedimenter The fuel filter with sedimenter removes water by using the difference in the specific gravity of diesel oil and water, and notifies the operator through the indicator when it becomes full of water. 47928442 14/09/2015 10.1 [10.001] / 8
  • 16. Engine - Engine and crankcase Preheat system The preheat system consists of the ECM, glow relay, glow plug, and glow indicator light. The preheat system is activated when the engine coolant temperature is low so as to help the engine start. Lubricating system An oil filter with a full-flow bypass is used, and the pistons are cooled down using the water-cooled oil cooler and the oil jet. 47928442 14/09/2015 10.1 [10.001] / 9
  • 17. Engine - Engine and crankcase Engine - Prepare WARNING Escaping fluid! Hydraulic fluid or diesel fuel leaking under pressure can penetrate the skin and cause infection or other injury. To prevent personal injury: Relieve all pressure before disconnecting fluid lines or per- forming work on the hydraulic system. Before applying pressure, make sure all connections are tight and all components are in good condition. Never use your hand to check for suspected leaks under pressure. Use a piece of cardboard or wood for this purpose. If injured by leaking fluid, see your doctor immediately. Failure to comply could result in death or serious injury. W0178A WARNING Avoid injury! Shut off the engine, remove the key, and make sure all motion is stopped before servicing the machine. Failure to comply could result in death or serious injury. W1128A WARNING Crushing hazard! The lifting systems must be operated by qualified personnel who are aware of the correct procedures to follow. Make sure all lifting equipment is in good condition, and all hooks are equipped with safety latches. Failure to comply could result in death or serious injury. W0256A WARNING Heavy objects! Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply could result in death or serious injury. W0398A WARNING Explosion hazard! Batteries emit explosive gases. Always ventilate when using in an enclosed area or when charging. Keep the battery away from sparks, open flames, and other ignition sources. Failure to comply could result in death or serious injury. W0369A NOTICE: Keep away from flames. NOTICE: The air conditioner circuit is filled with high pressure gas, gas may spray out dangerously when loosening lines. 47928442 14/09/2015 10.1 [10.001] / 10
  • 18. Engine - Engine and crankcase Items to prepare: • Wrenches [ 7 mm, 8 mm, 9,5 mm, 10 mm, 13 mm, 14 mm, 17 mm, 36 mm ] • Box wrench [ 24 mm] • Shackle (with the required lifting capacity) x 2 • Wire rope (with the required breaking load) • Lifting equipment (with the required lifting capacity) • Marking pen • Cap • Plug • Waste oil can • Rag • Cleaning fluid • Wood plank, etc. 47928442 14/09/2015 10.1 [10.001] / 11
  • 19. Engine - Engine and crankcase Engine - Remove 1. Remove the counterweight. (For details, See " Coun- terweight - Remove (39.140) and Counterweight - In- stall (39.140)"). 2. Remove the pump. (For details, See " Pump - Remove (35.106) and Pump - Install (35.106)"). 3. Use a wrench [ 14 mm] to remove the bolts (1) and (2), and then remove the fan shroud (3). LPIL12CX00144BB 1 4. Use a wrench to remove the bolts (1), and then remove the fan guard (2). LPIL12CX00145AB 2 5. Use a wrench [ 7 mm] to loosen the hose band (1) on the radiator, and then remove the upper hose (2). SMIL13CEX1230AB 3 47928442 14/09/2015 10.1 [10.001] / 12
  • 20. Engine - Engine and crankcase 6. Use a wrench [ 7 mm] to loosen the hose band (1) on the radiator, and then remove the lower hose (2). • Attach caps at each location of the radiator and the hose so as to prevent invasion of water, dust, and dirt. • Completely drain coolant before removing the radia- tor hose. SMIL13CEX1231AB 4 7. Use a wrench [ 12 mm] to loosen the line bolts (1) in 2 locations, and then remove the pipings (2) and (3) from the compressor. • Make sure to remove the piping (2) of low pressure (suction side) side first. • Attach caps and plugs at each location of the com- pressor and piping in order to prevent invasion of wa- ter, dust and dirt. 3. Line (discharge side) SMIL13CEX1232AB 5 8. Use a wrench [ 8 mm] to loosen the hose band (1) on the intercooler, and then remove the hose (2). • Attach caps at each location of the piping and the hose so as to prevent invasion of water, dust and dirt. SMIL13CEX1233AB 6 9. Prepare a waste oil can (1). • Drain the engine oil before removing the engine oil hose. SMIL13CEX1235AB 7 47928442 14/09/2015 10.1 [10.001] / 13
  • 21. Engine - Engine and crankcase 10. Use a wrench [ 36 mm] to remove the 2 engine oil remote hoses (1). • Apply marking at each location of the engine and the hoses so as to match connections at assembling. • Attach caps and plugs at each location of the engine and the hoses so as to prevent invasion of water, dust and dirt. • Wash each location of the engine and the hoses by blowing parts cleaner so as to prevent adhering dirt at connections and not to damage them. SMIL13CEX1236AB 8 11. Remove the nut (1) with a wrench [ 13 mm] to remove the battery cable (2) for minus side. • Secure the terminal and harness in order to prevent them from touching the frame or other parts when they have been removed. Or protect them with a rubber cap or other cap to prevent sparks. SMIL14CEX5664AB 9 12. Use a wrench [ 8 mm] to remove the nut (1), and then disconnect the wiring (2) from the starter motor. SMIL13CEX1238AB 10 13. Use a wrench [ 14 mm] to remove the nut (1), and then disconnect the wiring (2) from the starter motor. SMIL13CEX1239AB 11 47928442 14/09/2015 10.1 [10.001] / 14
  • 22. Engine - Engine and crankcase 14. Remove the hose band (1), and then remove the fuel hose (2). • Attach caps and plugs at the engine and the hoses so as to prevent invasion of water, dust and dirt. SMIL13CEX1240AB 12 15. Remove the hose band (1), and then remove the fuel hose (2). • Attach caps and plugs at the engine and the hoses so as to prevent invasion of water, dust and dirt. SMIL13CEX1241AB 13 16. Use a wrench [ 13 mm] to remove the 2 bolts (1), and then remove the connector bracket (2). SMIL13CEX1242AB 14 17. Use a wrench [ 13 mm] to remove the hose band (1) from the bracket, and then remove the connectors (2). • Wrap the disconnected connectors with a plastic sheet after bundle them. SMIL13CEX1243AB 15 47928442 14/09/2015 10.1 [10.001] / 15
  • 23. Engine - Engine and crankcase 18. Loosen the hose band to disconnect the three heater hoses (1). Loosen the hose band to disconnect the fuel hose (2). • Attach caps and plugs at the engine and the hoses so as to prevent invasion of water, dust and dirt. SMIL14CEX5665AB 16 19. Use a wrench [ 9.5 mm] to loosen the hose band (1), and then remove the air hose (2). • Attach caps at the piping and the hose so as to pre- vent invasion of water, dust and dirt. SMIL13CEX1248AB 17 20. Remove the connectors (1) from the alternator. SMIL13CEX1249AB 18 21. Use a wrench [ 10 mm] to remove the nut (1), and then remove the wiring (2) from the alternator. SMIL13CEX1250AB 19 47928442 14/09/2015 10.1 [10.001] / 16
  • 24. Engine - Engine and crankcase 22. Remove the six nuts (1) with a wrench [ 13 mm] to remove the muffler (2). SMIL14CEX5666AB 20 23. Attach the two shackles (1) and then secure the en- gine main unit with a wire rope (2) and a lifting equip- ment. SMIL13CEX1252BB 21 47928442 14/09/2015 10.1 [10.001] / 17
  • 25. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 26. Engine - Engine and crankcase 24. Use a box wrench [ 24 mm] to remove the 4 bolts (1) from the mount. SMIL13CEX1253BB 22 25. Lift the engine main unit with a wire rope (1) and a lifting equipment. Make sure that you have a safe site, and then settle the engine on a wood plank or other block. SMIL13CEX1254BB 23 47928442 14/09/2015 10.1 [10.001] / 18
  • 27. Engine - Engine and crankcase Engine - Install 1. To install the engine, perform the reverse of the removal procedure. After installing the engine, resupply coolant and engine oil, perform fuel line air bleeding, and perform filling for the air-conditioner gas. For details, see the individual explanations for each procedure. 2. Run the engine at no-load idling and check for any wa- ter or oil leaks. 3. Attach the hydraulic pump, covers, and counterweight. For details, see the individual explanations for each procedure. 47928442 14/09/2015 10.1 [10.001] / 19
  • 28. Engine - Engine and crankcase Engine - Check - Engine oil WARNING Burn hazard! Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding. Failure to comply could result in death or serious injury. W0330B NOTICE: The engine should be in a horizontal position. NOTICE: Wait at least 5 min before starting the engine and after stopping the engine. Engine oil inspection 1. Remove the oil level gauge from the oil level gauge guide tube. NOTE: Wipe off the engine oil remaining on the oil level gauge. 2. Install the oil level gauge to the oil level gauge guide tube. 3. Remove the oil level gauge from the oil level gauge guide tube. 4. Inspect the engine oil. NOTE: Check the engine oil remaining on the oil level gauge to inspect the engine oil level. 1. Upper limit 2. Lower limit NOTE: If the oil level is under the lower limit, add engine oil. Replace the engine oil if engine oil is dirty. SMIL14CEX3221AB 1 47928442 14/09/2015 10.1 [10.001] / 20
  • 29. Engine - Engine and crankcase Engine - Test - Engine oil Sampling of engine oil 1. Open the side door (1). At this time, make sure to apply the lock (2). SMIL14CEX1174AB 1 2. Place a sampling container under the sampling port (1). 3. Open the valve (2) to drain a proper amount of oil. 4. Close the valve (2) to check that there is no leakage. 5. If necessary, add the same amount of oil as the drained oil. SMIL14CEX1175AB 2 47928442 14/09/2015 10.1 [10.001] / 21
  • 30. Engine - Engine and crankcase Engine - Compression test NOTE: Warm up the engine. 1. Remove the glow plug from the cylinder head assem- bly. NOTE: Remove all the glow plugs. 2. Remove the injector harness connectors (1) from the lower cover. SMIL14CEX5667AB 1 3. Install the special tool on the cylinder head assembly. Special tool: Compression gauge adapter (Refer to Cylinder head - Special tools (10.101)) SMIL14CEX3445AA 2 Special tool: Compression gauge (adapter) (Refer to Cylinder head - Special tools (10.101)) SMIL14CEX3446AA 3 47928442 14/09/2015 10.1 [10.001] / 22