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Water Delivery Time
Comparing Traditional Higher Air
Pressure to Lower Air Pressure
Dry Pipe Fire Sprinkler Systems
© 2017 Johnson Controls. All rights reserved.
TYCO, Johnson Controls, and the product names listed in this document are marks and/or registered marks.
Unauthorized use is strictly prohibited.
The products and specifications published herein are for general evaluation and reference purposes only and are subject to
change by JCI without notice. For the most up-to-date information, please visit www.tyco-fire.com. The information provided
in this application paper should not be relied on as a substitute for professional advice concerning specific applications.
ALTHOUGH JCI HAS ENDEAVORED TO ENSURE ITS ACCURACY, ALL INFORMATION HEREIN IS PROVIDED
ON AN “AS IS” BASIS, WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESS OR IMPLIED. Without limiting
the foregoing, JCI does not warrant the accuracy, adequacy or completeness of any such information. All users of the information
provided herein assume the risk of use or reliance on such information and JCI shall not be liable for any damages for such use
including, but not limited to, indirect, special, incidental or consequential damages.
Water Delivery Time
Comparing Traditional Higher Air Pressure to
Lower Air Pressure Dry Pipe Fire Sprinkler Systems
Water Delivery Time
Comparing Traditional Higher Air Pressure to
Lower Air Pressure Dry Pipe Fire Sprinkler Systems
Contents
Introduction: .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 2
Low Pressure Valve A: .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 2
Low Pressure Valve B: .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3
Comparison:. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4
Conclusion: .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 9
Acknowledgement:. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 9
2
Water Delivery Time
Comparing Traditional Higher Air Pressure to
Lower Air Pressure Dry Pipe Fire Sprinkler Systems
Introduction:
Dry pipe sprinkler systems, filled with pressurized air or nitrogen and typically found in areas prone to freezing
temperatures, utilize one of two primary types of dry pipe fire protection valve technologies available on the
market today: differential clapper-type valves and differential latch-type valves. Clapper-type valves work using
an approximate one-to-six differential of air to water pressure (exact ratios may vary by manufacturer). System
air pressure holds back water on the opposite side of the valve clapper until the air pressure drops to the point
where water pressure can be overcome by the system air pressure. Systems using these valves are traditionally
higher air pressure systems. Differential latch-type valves typically use a lower differential and therefore lower
system air pressure on the assumption that the valve will trip faster if the system air pressure is lower and will
speed water delivery. These valves use a latch to hold a clapper closed. When air pressure drops, an actuator
trips and permits a latch to release the clapper and allow water to flow into the system.
“NFPA 13 Standard for the Installation of Sprinkler Systems” (NFPA 13) requires water delivery within certain
time limitations as a function of system volume, or in some cases, upon multiple sprinkler activations. The
premise is that quicker water delivery will enhance fire control ability, as water can be delivered before the
fire sprinklers are overwhelmed by the increasing fire size. At least two types of differential latch-type dry
pipe valves on the market promote the use of lower air pressure dry pipe fire sprinkler systems. These valves
are marketed as an alternative to differential clapper-type valves, requiring higher air pressure for use in dry
pipe systems, asserting systems requiring lower air pressure in system piping will save costs on air compressor
sizing and decrease water delivery time. These assertions are based on (1) conditions allowing for a smaller, less
expensive air compressor to be used that can be attributed to lower system air pressure and (2) a belief that if
there is lower air pressure in the system, there is less resistance to water entering the system and flowing to the
most remote point. With the National Fire Protection Association (NFPA) standard requirement to pressurize
a dry pipe sprinkler system to the minimum required pressure in 30 minutes, air compressor costs may offer
an advantage, especially where high water supply pressures exist; however, the ability for lower air pressure to
quicken water delivery over traditional higher air pressure valves is debatable.
Using its SprinkFDT fluid delivery time software, Johnson Controls simulated two differential latch-type
valves, “Low Pressure Valve A” and “Low Pressure Valve B,” alongside the TYCO Model DPV-1 differential
clapper-style dry pipe valve. Simulations with all valves were performed both with and without an accelerator,
a device intended to further quicken a dry pipe valve opening should the valve be unable to meet the required
water delivery time. The intent was to compare and contrast the performance of each valve in complying with
water delivery times required by NFPA 13. The results clearly demonstrate there are circumstances in which
lower system air pressure may not result in faster overall water delivery times.
Low Pressure Valve A:
Technical literature for Low Pressure Valve A indicates system air pressure needs to be between 13 and 18
pounds per square inch (psi) for all water supply pressures. For purposes of comparison and based on the
assumption that lower air pressure speeds water delivery, 13 psi was used in the simulations performed without
an accelerator. Technical literature for Valve A also shows the valve will trip when air pressure decays to 7 psi
(i.e. the time it takes for the system air pressure to reduce from 13 to 7 psi).
Valve A may be equipped with an optional mechanical dry pipe valve accelerator. The accelerator technical
literature indicates system air pressure must be 18 to 30 psi. For comparison purposes and based on the
assumption that lower air pressure accelerates water delivery, 18 psi was used in the simulations performed with
an accelerator.
3
Water Delivery Time
Comparing Traditional Higher Air Pressure to
Lower Air Pressure Dry Pipe Fire Sprinkler Systems
Technical literature for the accelerator further indicates that the device trips within an air pressure differential
of 3 to 5 psi (i.e. essentially a drop in system air pressure of 3 to 5 psi). Due to the mechanical nature of
the accelerator, the operating range of air pressure decay is likely related to system volume, because larger
systems result in slower operation; therefore, a larger system drops 5 psi, while a smaller system drops 3 psi.
Consideration should also be given to the timeframe required for the accelerator to trip the dry pipe valve,
which can result in another 1 psi drop in air pressure. For purposes of comparison, the conservative assumption
is that with the mechanical accelerator installed, the dry pipe valve will trip when air pressure decays by 4 psi.
(i.e. the time it takes for system air pressure to reduce from 18 to 14 psi).
Low Pressure Valve B:
Technical literature for Low Pressure Valve B indicates required system air pressure must be between 8 and 28
psi as a function of water supply pressures of 20 to 300 psi, and the fastest water delivery time is achieved by
staying within the specified range as a function of water pressure. Specified pressure ranges for typical water
pressures of 50 to 175 psi are as follows:
Water
psi
Minimum Air
psi
Maximum Air
psi
50 12 16
75 13 17
100 15 19
125 16 20
150 17 21
175 18 22
For purposes of comparison and based on the assumption that lower air pressure speeds water delivery, the
minimum air pressure was used in the simulations performed without an accelerator. Technical literature for
Valve B indicates the valve will trip at a water-to-air ratio of 14:1.
Valve B was may be equipped with an optional mechanical dry pipe valve accelerator. According to the
accelerator technical literature, when using the device, the system air pressure must be a minimum of 15 psi,
which affects water supplies less than 100 psi based on the aforementioned air pressure ranges for Valve B.
Technical literature for the accelerator further indicates that the device should trip a dry pipe valve in 24
seconds for what is assumed to be a 5.6K sprinkler on a 1,430-gallon system, which is the system capacity used
in the comparison simulations.
The comparison simulates a single sprinkler operating with K-factors of 5.6, 8.0, and 11.2, as well as four
sprinklers operating with those same K-factors. By means of extrapolation using available technical data and
adding a one-second safety factor for the combined accelerator and dry pipe valve operation, the anticipated
operating times for Low Pressure Valve B when equipped with an accelerator are as follows:
K=5.6 K= 8.0 K=11.2
Qty. 1 25 sec. 17 sec. 12 sec.
Qty. 4 6 sec. 4 sec. 3 sec.
4
Water Delivery Time
Comparing Traditional Higher Air Pressure to
Lower Air Pressure Dry Pipe Fire Sprinkler Systems
Comparison:
Using valve performance data for Valves A and B derived from each valve’s respective technical literature, a
comparison was conducted of the two low pressure valves to a higher air pressure system using the TYCO
Model DPV-1 Dry Pipe Valve. The DPV-1 has a water-to-air trip ratio of 5.5:1 and may be equipped with the
optional VIZOR electronic accelerator, which has an operating time of two seconds, independent of system
volume or sprinkler K-factor.
A tree-style system was simulated with SprinkFDT using three common water supply characteristics for static
and residual pressure at 1,300 gallons per minute. These characteristics are detailed in the comparison chart
summarizing the simulation data found on pages six, seven, and eight of this paper. The design area used to
first determine whether the systems could be hydraulically validated was 2,438 square feet (sf), derived from an
initial square footage of 2,500 sf, adding 30 percent increased square footage for a dry system and deducting
25 percent square footage for 286°F sprinklers. On the basis of a NFPA 13 classification of “Extra Hazard I,”
the following variables were examined using sprinklers with K-factors of 5.6, 8.0 and 11.2: (1) all K-factors with
and without an accelerator and (2) all K-factors with the operation of one and four sprinkler heads.
Adhering to standard sprinkler system design, the system was first hydraulically calculated, thereby eliminating
sprinkler options that did not provide the required water delivery. The comparison charts help demonstrate the
process a designer might use: (1) select the optimum sprinkler K-factor, (2) eliminate the use of a dry pipe valve
accelerator if possible and (3) identify the potential advantage of using a four-sprinkler test manifold versus a
one-sprinkler test connection – all of which can be optimized through the use of SprinkFDT, as was done for
this comparison. SprinkFDT is a UL Listed software program for calculating fluid delivery time. The software
accurately calculates dry valve trip time and water delivery time to the remote sprinkler(s). The pass/fail results
shown in the comparison charts are based on NFPA 13 water delivery requirements for dry pipe systems.
The comparison results also validate circumstances in which differential clapper-style valves in higher air pressure
systems can meet water delivery times, where, in the same circumstances, differential latch-type valves in lower
air pressure systems cannot. As the charts show, the differential-style DPV-1 valve met water delivery times
without an accelerator in 8 of 12 simulations, and with the VIZOR electronic accelerator in 12 of 12 simulations,
a combined record of 20 passes in 24 total simulations. Valve A passed 16 of 24 simulations, and passed only
6 without an accelerator. Valve B passed 15 of 24, including only 3 without an accelerator. Additionally, the
simulation results illustrate the higher air pressure valve tripped faster than both lower air pressure valves in
all 12 simulations without accelerators. This demonstrates that although there was higher air pressure in the
system, the DPV-1 valve reached its set trip point and began delivering water sooner than the lower pressure
valves. The water transit times (the time from valve trip to water delivery) for the higher air pressure DPV-1 were
also comparable to those of the lower air pressure valves, with faster times in 6 of 12 simulations. Without an
accelerator, the DPV-1 delivered water faster than both low pressure valves in 12 of 12 simulations.
5
Water Delivery Time
Comparing Traditional Higher Air Pressure to
Lower Air Pressure Dry Pipe Fire Sprinkler Systems
In simulations with an accelerator, the DPV-1 was paired with the TYCO VIZOR electronic accelerator, set
to a standard trip time of two seconds, which was unmatched by the trip times of the mechanical accelerators
used on the low-pressure valves. The DPV-1 met the water delivery time requirements in 12 of 12 simulations
performed using accelerators. Valve A passed in 10 of 12 instances and Valve B passed 12 of 12. The improved
percentage of passed simulations reinforces the impact an accelerator can have on lowering trip times and overall
water delivery times. Comparing only water transit times to determine the impact of lower versus higher system
air pressure, the data reveals the DPV-1 valve had a faster transit time in 6 of 12 simulations. Comparison of
water delivery times shows the DPV-1 with the VIZOR electronic accelerator had a faster overall water delivery
time in 12 of 12 simulations, which in part can be attributed to the faster trip time of the electronic accelerator.
In running the simulations, it was noted that in a higher air pressure dry pipe system, the probability of water
flowing into the system branch lines was less than in lower air pressure systems, due to higher resistance from
the system air pressure. Higher air pressure in the branch lines forced water to take the path of least resistance
to forward motion, moving it more quickly toward the inspector’s test connection. Because of reduced resistance
from system air pressure in the lower air pressure systems, water transit times and, consequently, water delivery
times were at times negatively impacted.
2,500 square foot, tree-style system designed in SprinkFDT
6
Water Delivery Time
Comparing Traditional Higher Air Pressure to
Lower Air Pressure Dry Pipe Fire Sprinkler Systems
Summary data of DPV-1 simulations performed using SprinkFDT software
Model DPV-1 Dry Pipe Valve and Vizor Dry Pipe Valve Accelerator
System Capacity Description
Design Density = 0.30 gpm/sf over 2438 sf — Hose Demand = 500 gpm — System Capacity = 1430 Gallons —
Feed Main = 6 inch pipe, Sch. 10 — Cross Main = 6 inch pipe, Sch.10 – Riser Nipples = 2-1/2 inch pipe, Sch. 40 —
Branch Line = 2-1/2 inch pipe, Sch.10 — 352 Sprinklers covering 35,200 sf
Water
Supply
Characteristics
Initial Air
Pressure,
psi
K-Factor Accelerator
Valve
Trip
Time
Water
Transition
Time
Fluid
Delivery
Time
Extra
Hazard I
Required
Delivery
Time
Number
of Remote
Operated
Sprinklers
Pass
Fail
Seconds
50 psi static
45 psi residual
at 1300 gpm
15
5.6
No
DOES NOT MEET
HYDRAULIC DEMAND
60 1
Yes
No
45 4
Yes
8.0
No 52.2 31.2 83.5
60 1
Fail
Yes 2.0 33.8 35.8 Pass
No 13.0 26.4 37.4
45 4
Pass
Yes 2.0 25.9 27.9 Pass
11.2
No
DOES NOT MEET
HYDRAULIC DEMAND
60 1
Yes
No
45 4
Yes
80 psi static
65 psi residual
at 1300 gpm
20
5.6
No
DOES NOT MEET
HYDRAULIC DEMAND
60 1
Yes
No
45 4
Yes
8.0
No 40.3 29.3 69.6
60 1
Fail
Yes 2.0 30.4 32.4 Pass
No 10.1 24.2 34.3
45 4
Pass
Yes 2.0 23.9 25.9 Pass
11.2
No 26.8 26.9 53.7
60 1
Pass
Yes 2.0 27.5 29.5 Pass
No 6.7 24.1 30.8
45 4
Pass
Yes 2.0 23.4 25.4 Pass
120 psi static
95 psi residual
at 1300 gpm
30
5.6
No 65.3 29.8 95.1
60 1
Fail
Yes 2.0 31.2 33.2 Pass
No 16.3 23.5 39.8
45 4
Pass
Yes 2.0 23.6 25.6 Pass
8.0
No 45.5 27.4 72.8
60 1
Fail
Yes 2.0 28.3 30.3 Pass
No 11.4 22.2 33.5
45 4
Pass
Yes 2.0 21.9 23.9 Pass
11.2
No 30.3 25.1 55.3
60 1
Pass
Yes 2.0 25.5 27.6 Pass
No 7.6 21.6 29.2
45 4
Pass
Yes 2.0 21.0 23.0 Pass
7
Water Delivery Time
Comparing Traditional Higher Air Pressure to
Lower Air Pressure Dry Pipe Fire Sprinkler Systems
Summary data of Valve A simulations performed using SprinkFDT software
Dry Pipe Valve “A” and Dry Pipe Valve Accelerator
System Capacity Description
Design Density = 0.30 gpm/sf over 2438 sf — Hose Demand = 500 gpm — System Capacity = 1430 Gallons —
Feed Main = 6 inch pipe, Sch. 10 — Cross Main = 6 inch pipe, Sch.10 – Riser Nipples = 2-1/2 inch pipe, Sch. 40 —
Branch Line = 2-1/2 inch pipe, Sch.10 — 352 Sprinklers covering 35,200 sf
Water
Supply
Characteristics
Initial Air
Pressure,
psi
K-Factor Accelerator
Valve
Trip
Time
Water
Transition
Time
Fluid
Delivery
Time
Extra
Hazard I
Required
Delivery
Time
Number
of Remote
Operated
Sprinklers
Pass
Fail
Seconds
50 psi static
45 psi residual
at 1300 gpm
13
with out
Accelerator
18
with
Accelerator
5.6
No
DOES NOT MEET
HYDRAULIC DEMAND
60 1
Yes
No
45 4
Yes
8.0
No 56.5 30.8 87.3
60 1
Fail
Yes 31.9 31.5 63.4 Fail
No 14.1 26.8 40.9
45 4
Pass
Yes 8.0 26.3 34.3 Pass
11.2
No
DOES NOT MEET
HYDRAULIC DEMAND
60 1
Yes
No
45 4
Yes
80 psi static
65 psi residual
at 1300 gpm
5.6
No
DOES NOT MEET
HYDRAULIC DEMAND
60 1
Yes
No
45 4
Yes
8.0
No 54.1 28.6 82.7
60 1
Fail
Yes 31.9 28.8 60.7 Fail
No 13.5 25.6 39.1
45 4
Pass
Yes 8.0 25.0 33.0 Pass
11.2
No 36.0 26.8 62.8
60 1
Fail
Yes 21.2 26.8 48.0 Pass
No 9.0 26.0 35.0
45 4
Pass
Yes 5.3 25.3 30.6 Pass
120 psi static
95 psi residual
at 1300 gpm
5.6
No 75.7 28.6 104.3
60 1
Fail
Yes 22.2 29.2 51.4 Pass
No 18.9 24.6 43.6
45 4
Pass
Yes 5.6 23.7 29.3 Pass
8.0
No 52.7 26.8 79.5
60 1
Fail
Yes 15.5 27.0 42.5 Pass
No 13.2 24.3 37.5
45 4
Pass
Yes 3.9 22.6 26.5 Pass
11.2
No 35.1 25.3 60.4
60 1
Fail
Yes 10.3 24.9 35.3 Pass
No 8.8 24.7 33.5
45 4
Pass
Yes 2.6 22.5 25.1 Pass
8
Water Delivery Time
Comparing Traditional Higher Air Pressure to
Lower Air Pressure Dry Pipe Fire Sprinkler Systems
Summary data of Valve B simulations performed using SprinkFDT software
Dry Pipe Valve “B” and Dry Pipe Valve Accelerator
System Capacity Description
Design Density = 0.30 gpm/sf over 2438 sf — Hose Demand = 500 gpm — System Capacity = 1430 Gallons —
Feed Main = 6 inch pipe, Sch. 10 — Cross Main = 6 inch pipe, Sch.10 – Riser Nipples = 2-1/2 inch pipe, Sch. 40 —
Branch Line = 2-1/2 inch pipe, Sch.10 — 352 Sprinklers covering 35,200 sf
Water
Supply
Characteristics
Initial Air
Pressure,
psi
K-Factor Accelerator
Valve
Trip
Time
Water
Transition
Time
Fluid
Delivery
Time
Extra
Hazard I
Required
Delivery
Time
Number
of Remote
Operated
Sprinklers
Pass
Fail
Seconds
50 psi static
45 psi residual
at 1300 gpm
15
5.6
No
DOES NOT MEET
HYDRAULIC DEMAND
60 1
Yes
No
45 4
Yes
8.0
No 86.5 30.3 116.8
60 1
Fail
Yes 19.2 31.6 50.8 Pass
No 21.6 27.6 49.2
45 4
Fail
Yes 4.8 26.2 31.0 Pass
11.2
No
DOES NOT MEET
HYDRAULIC DEMAND
60 1
Yes
No
45 4
Yes
80 psi static
65 psi residual
at 1300 gpm
15
5.6
No
DOES NOT MEET
HYDRAULIC DEMAND
60 1
Yes
No
45 4
Yes
8.0
No 81.2 28.6 109.8
60 1
Fail
Yes 17.0 30.0 47.0 Pass
No 20.3 25.9 46.2
45 4
Fail
Yes 5.0 24.5 29.5 Pass
11.2
No 54.1 26.9 81.0
60 1
Fail
Yes 12.0 27.0 39.0 Pass
No 13.5 26.4 39.9
45 4
Pass
Yes 3.0 25.0 28.0 Pass
120 psi static
95 psi residual
at 1300 gpm
16
5.6
No 85.2 28.6 113.8
60 1
Fail
Yes 25.0 29.0 54.0 Pass
No 21.3 24.4 45.7
45 4
Fail
Yes 6.2 23.8 30.0 Pass
8.0
No 59.3 26.8 86.1
60 1
Fail
Yes 17.3 26.9 44.1 Pass
No 14.8 23.9 38.7
45 4
Pass
Yes 4.3 22.9 27.2 Pass
11.2
No 39.5 25.2 64.7
60 1
Fail
Yes 11.5 25.0 36.4 Pass
No 9.9 24.3 34.1
45 4
Pass
Yes 2.9 22.9 25.8 Pass
9
Water Delivery Time
Comparing Traditional Higher Air Pressure to
Lower Air Pressure Dry Pipe Fire Sprinkler Systems
Conclusion:
The simulation data provided by SprinkFDT indicates the traditional higher air pressure system using the
TYCO Model DVP-1 Dry Pipe Valve, with or without the VIZOR Dry Pipe Valve Accelerator, provided quicker
water delivery times for each variable than Valve A and Valve B. When measured against the NFPA 13 pass/fail
criteria, the traditional high air pressure system outperformed the low air pressure system arrangements. This
conclusion is based upon comparisons for one system piping arrangement with variables of only three water
supply conditions; however, the simulations demonstrate that the belief that lower air pressure dry systems
quick water delivery over traditional higher air pressure systems is debatable or even not at all likely. The results
also reinforce the fact that apart from system air pressure, other factors, such as water supply, system volume,
system design, sprinkler head sizes and the use of an accelerator, affect water delivery time in a dry pipe system.
A low-pressure valve should not be considered a fool-proof answer to meeting water delivery times or avoiding
the need for an accelerator. Multiple contributing factors may make a differential-style or a low-pressure valve
more suitable for a given system design.
Acknowledgement:
Roger Wilkins, Sr. Manager Test Engineering and Facilities
Manuel Silva, Chief Engineer Water and Mechanical
Michael Mahomet, Manager Product Support
© 2017 Johnson Controls. All rights reserved.
TFP2017028 Dec/2017

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Bts whitepaper waterdeliverytime

  • 1. Water Delivery Time Comparing Traditional Higher Air Pressure to Lower Air Pressure Dry Pipe Fire Sprinkler Systems
  • 2. © 2017 Johnson Controls. All rights reserved. TYCO, Johnson Controls, and the product names listed in this document are marks and/or registered marks. Unauthorized use is strictly prohibited. The products and specifications published herein are for general evaluation and reference purposes only and are subject to change by JCI without notice. For the most up-to-date information, please visit www.tyco-fire.com. The information provided in this application paper should not be relied on as a substitute for professional advice concerning specific applications. ALTHOUGH JCI HAS ENDEAVORED TO ENSURE ITS ACCURACY, ALL INFORMATION HEREIN IS PROVIDED ON AN “AS IS” BASIS, WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESS OR IMPLIED. Without limiting the foregoing, JCI does not warrant the accuracy, adequacy or completeness of any such information. All users of the information provided herein assume the risk of use or reliance on such information and JCI shall not be liable for any damages for such use including, but not limited to, indirect, special, incidental or consequential damages. Water Delivery Time Comparing Traditional Higher Air Pressure to Lower Air Pressure Dry Pipe Fire Sprinkler Systems
  • 3. Water Delivery Time Comparing Traditional Higher Air Pressure to Lower Air Pressure Dry Pipe Fire Sprinkler Systems Contents Introduction: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Low Pressure Valve A: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Low Pressure Valve B: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Comparison:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Conclusion: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Acknowledgement:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
  • 4. 2 Water Delivery Time Comparing Traditional Higher Air Pressure to Lower Air Pressure Dry Pipe Fire Sprinkler Systems Introduction: Dry pipe sprinkler systems, filled with pressurized air or nitrogen and typically found in areas prone to freezing temperatures, utilize one of two primary types of dry pipe fire protection valve technologies available on the market today: differential clapper-type valves and differential latch-type valves. Clapper-type valves work using an approximate one-to-six differential of air to water pressure (exact ratios may vary by manufacturer). System air pressure holds back water on the opposite side of the valve clapper until the air pressure drops to the point where water pressure can be overcome by the system air pressure. Systems using these valves are traditionally higher air pressure systems. Differential latch-type valves typically use a lower differential and therefore lower system air pressure on the assumption that the valve will trip faster if the system air pressure is lower and will speed water delivery. These valves use a latch to hold a clapper closed. When air pressure drops, an actuator trips and permits a latch to release the clapper and allow water to flow into the system. “NFPA 13 Standard for the Installation of Sprinkler Systems” (NFPA 13) requires water delivery within certain time limitations as a function of system volume, or in some cases, upon multiple sprinkler activations. The premise is that quicker water delivery will enhance fire control ability, as water can be delivered before the fire sprinklers are overwhelmed by the increasing fire size. At least two types of differential latch-type dry pipe valves on the market promote the use of lower air pressure dry pipe fire sprinkler systems. These valves are marketed as an alternative to differential clapper-type valves, requiring higher air pressure for use in dry pipe systems, asserting systems requiring lower air pressure in system piping will save costs on air compressor sizing and decrease water delivery time. These assertions are based on (1) conditions allowing for a smaller, less expensive air compressor to be used that can be attributed to lower system air pressure and (2) a belief that if there is lower air pressure in the system, there is less resistance to water entering the system and flowing to the most remote point. With the National Fire Protection Association (NFPA) standard requirement to pressurize a dry pipe sprinkler system to the minimum required pressure in 30 minutes, air compressor costs may offer an advantage, especially where high water supply pressures exist; however, the ability for lower air pressure to quicken water delivery over traditional higher air pressure valves is debatable. Using its SprinkFDT fluid delivery time software, Johnson Controls simulated two differential latch-type valves, “Low Pressure Valve A” and “Low Pressure Valve B,” alongside the TYCO Model DPV-1 differential clapper-style dry pipe valve. Simulations with all valves were performed both with and without an accelerator, a device intended to further quicken a dry pipe valve opening should the valve be unable to meet the required water delivery time. The intent was to compare and contrast the performance of each valve in complying with water delivery times required by NFPA 13. The results clearly demonstrate there are circumstances in which lower system air pressure may not result in faster overall water delivery times. Low Pressure Valve A: Technical literature for Low Pressure Valve A indicates system air pressure needs to be between 13 and 18 pounds per square inch (psi) for all water supply pressures. For purposes of comparison and based on the assumption that lower air pressure speeds water delivery, 13 psi was used in the simulations performed without an accelerator. Technical literature for Valve A also shows the valve will trip when air pressure decays to 7 psi (i.e. the time it takes for the system air pressure to reduce from 13 to 7 psi). Valve A may be equipped with an optional mechanical dry pipe valve accelerator. The accelerator technical literature indicates system air pressure must be 18 to 30 psi. For comparison purposes and based on the assumption that lower air pressure accelerates water delivery, 18 psi was used in the simulations performed with an accelerator.
  • 5. 3 Water Delivery Time Comparing Traditional Higher Air Pressure to Lower Air Pressure Dry Pipe Fire Sprinkler Systems Technical literature for the accelerator further indicates that the device trips within an air pressure differential of 3 to 5 psi (i.e. essentially a drop in system air pressure of 3 to 5 psi). Due to the mechanical nature of the accelerator, the operating range of air pressure decay is likely related to system volume, because larger systems result in slower operation; therefore, a larger system drops 5 psi, while a smaller system drops 3 psi. Consideration should also be given to the timeframe required for the accelerator to trip the dry pipe valve, which can result in another 1 psi drop in air pressure. For purposes of comparison, the conservative assumption is that with the mechanical accelerator installed, the dry pipe valve will trip when air pressure decays by 4 psi. (i.e. the time it takes for system air pressure to reduce from 18 to 14 psi). Low Pressure Valve B: Technical literature for Low Pressure Valve B indicates required system air pressure must be between 8 and 28 psi as a function of water supply pressures of 20 to 300 psi, and the fastest water delivery time is achieved by staying within the specified range as a function of water pressure. Specified pressure ranges for typical water pressures of 50 to 175 psi are as follows: Water psi Minimum Air psi Maximum Air psi 50 12 16 75 13 17 100 15 19 125 16 20 150 17 21 175 18 22 For purposes of comparison and based on the assumption that lower air pressure speeds water delivery, the minimum air pressure was used in the simulations performed without an accelerator. Technical literature for Valve B indicates the valve will trip at a water-to-air ratio of 14:1. Valve B was may be equipped with an optional mechanical dry pipe valve accelerator. According to the accelerator technical literature, when using the device, the system air pressure must be a minimum of 15 psi, which affects water supplies less than 100 psi based on the aforementioned air pressure ranges for Valve B. Technical literature for the accelerator further indicates that the device should trip a dry pipe valve in 24 seconds for what is assumed to be a 5.6K sprinkler on a 1,430-gallon system, which is the system capacity used in the comparison simulations. The comparison simulates a single sprinkler operating with K-factors of 5.6, 8.0, and 11.2, as well as four sprinklers operating with those same K-factors. By means of extrapolation using available technical data and adding a one-second safety factor for the combined accelerator and dry pipe valve operation, the anticipated operating times for Low Pressure Valve B when equipped with an accelerator are as follows: K=5.6 K= 8.0 K=11.2 Qty. 1 25 sec. 17 sec. 12 sec. Qty. 4 6 sec. 4 sec. 3 sec.
  • 6. 4 Water Delivery Time Comparing Traditional Higher Air Pressure to Lower Air Pressure Dry Pipe Fire Sprinkler Systems Comparison: Using valve performance data for Valves A and B derived from each valve’s respective technical literature, a comparison was conducted of the two low pressure valves to a higher air pressure system using the TYCO Model DPV-1 Dry Pipe Valve. The DPV-1 has a water-to-air trip ratio of 5.5:1 and may be equipped with the optional VIZOR electronic accelerator, which has an operating time of two seconds, independent of system volume or sprinkler K-factor. A tree-style system was simulated with SprinkFDT using three common water supply characteristics for static and residual pressure at 1,300 gallons per minute. These characteristics are detailed in the comparison chart summarizing the simulation data found on pages six, seven, and eight of this paper. The design area used to first determine whether the systems could be hydraulically validated was 2,438 square feet (sf), derived from an initial square footage of 2,500 sf, adding 30 percent increased square footage for a dry system and deducting 25 percent square footage for 286°F sprinklers. On the basis of a NFPA 13 classification of “Extra Hazard I,” the following variables were examined using sprinklers with K-factors of 5.6, 8.0 and 11.2: (1) all K-factors with and without an accelerator and (2) all K-factors with the operation of one and four sprinkler heads. Adhering to standard sprinkler system design, the system was first hydraulically calculated, thereby eliminating sprinkler options that did not provide the required water delivery. The comparison charts help demonstrate the process a designer might use: (1) select the optimum sprinkler K-factor, (2) eliminate the use of a dry pipe valve accelerator if possible and (3) identify the potential advantage of using a four-sprinkler test manifold versus a one-sprinkler test connection – all of which can be optimized through the use of SprinkFDT, as was done for this comparison. SprinkFDT is a UL Listed software program for calculating fluid delivery time. The software accurately calculates dry valve trip time and water delivery time to the remote sprinkler(s). The pass/fail results shown in the comparison charts are based on NFPA 13 water delivery requirements for dry pipe systems. The comparison results also validate circumstances in which differential clapper-style valves in higher air pressure systems can meet water delivery times, where, in the same circumstances, differential latch-type valves in lower air pressure systems cannot. As the charts show, the differential-style DPV-1 valve met water delivery times without an accelerator in 8 of 12 simulations, and with the VIZOR electronic accelerator in 12 of 12 simulations, a combined record of 20 passes in 24 total simulations. Valve A passed 16 of 24 simulations, and passed only 6 without an accelerator. Valve B passed 15 of 24, including only 3 without an accelerator. Additionally, the simulation results illustrate the higher air pressure valve tripped faster than both lower air pressure valves in all 12 simulations without accelerators. This demonstrates that although there was higher air pressure in the system, the DPV-1 valve reached its set trip point and began delivering water sooner than the lower pressure valves. The water transit times (the time from valve trip to water delivery) for the higher air pressure DPV-1 were also comparable to those of the lower air pressure valves, with faster times in 6 of 12 simulations. Without an accelerator, the DPV-1 delivered water faster than both low pressure valves in 12 of 12 simulations.
  • 7. 5 Water Delivery Time Comparing Traditional Higher Air Pressure to Lower Air Pressure Dry Pipe Fire Sprinkler Systems In simulations with an accelerator, the DPV-1 was paired with the TYCO VIZOR electronic accelerator, set to a standard trip time of two seconds, which was unmatched by the trip times of the mechanical accelerators used on the low-pressure valves. The DPV-1 met the water delivery time requirements in 12 of 12 simulations performed using accelerators. Valve A passed in 10 of 12 instances and Valve B passed 12 of 12. The improved percentage of passed simulations reinforces the impact an accelerator can have on lowering trip times and overall water delivery times. Comparing only water transit times to determine the impact of lower versus higher system air pressure, the data reveals the DPV-1 valve had a faster transit time in 6 of 12 simulations. Comparison of water delivery times shows the DPV-1 with the VIZOR electronic accelerator had a faster overall water delivery time in 12 of 12 simulations, which in part can be attributed to the faster trip time of the electronic accelerator. In running the simulations, it was noted that in a higher air pressure dry pipe system, the probability of water flowing into the system branch lines was less than in lower air pressure systems, due to higher resistance from the system air pressure. Higher air pressure in the branch lines forced water to take the path of least resistance to forward motion, moving it more quickly toward the inspector’s test connection. Because of reduced resistance from system air pressure in the lower air pressure systems, water transit times and, consequently, water delivery times were at times negatively impacted. 2,500 square foot, tree-style system designed in SprinkFDT
  • 8. 6 Water Delivery Time Comparing Traditional Higher Air Pressure to Lower Air Pressure Dry Pipe Fire Sprinkler Systems Summary data of DPV-1 simulations performed using SprinkFDT software Model DPV-1 Dry Pipe Valve and Vizor Dry Pipe Valve Accelerator System Capacity Description Design Density = 0.30 gpm/sf over 2438 sf — Hose Demand = 500 gpm — System Capacity = 1430 Gallons — Feed Main = 6 inch pipe, Sch. 10 — Cross Main = 6 inch pipe, Sch.10 – Riser Nipples = 2-1/2 inch pipe, Sch. 40 — Branch Line = 2-1/2 inch pipe, Sch.10 — 352 Sprinklers covering 35,200 sf Water Supply Characteristics Initial Air Pressure, psi K-Factor Accelerator Valve Trip Time Water Transition Time Fluid Delivery Time Extra Hazard I Required Delivery Time Number of Remote Operated Sprinklers Pass Fail Seconds 50 psi static 45 psi residual at 1300 gpm 15 5.6 No DOES NOT MEET HYDRAULIC DEMAND 60 1 Yes No 45 4 Yes 8.0 No 52.2 31.2 83.5 60 1 Fail Yes 2.0 33.8 35.8 Pass No 13.0 26.4 37.4 45 4 Pass Yes 2.0 25.9 27.9 Pass 11.2 No DOES NOT MEET HYDRAULIC DEMAND 60 1 Yes No 45 4 Yes 80 psi static 65 psi residual at 1300 gpm 20 5.6 No DOES NOT MEET HYDRAULIC DEMAND 60 1 Yes No 45 4 Yes 8.0 No 40.3 29.3 69.6 60 1 Fail Yes 2.0 30.4 32.4 Pass No 10.1 24.2 34.3 45 4 Pass Yes 2.0 23.9 25.9 Pass 11.2 No 26.8 26.9 53.7 60 1 Pass Yes 2.0 27.5 29.5 Pass No 6.7 24.1 30.8 45 4 Pass Yes 2.0 23.4 25.4 Pass 120 psi static 95 psi residual at 1300 gpm 30 5.6 No 65.3 29.8 95.1 60 1 Fail Yes 2.0 31.2 33.2 Pass No 16.3 23.5 39.8 45 4 Pass Yes 2.0 23.6 25.6 Pass 8.0 No 45.5 27.4 72.8 60 1 Fail Yes 2.0 28.3 30.3 Pass No 11.4 22.2 33.5 45 4 Pass Yes 2.0 21.9 23.9 Pass 11.2 No 30.3 25.1 55.3 60 1 Pass Yes 2.0 25.5 27.6 Pass No 7.6 21.6 29.2 45 4 Pass Yes 2.0 21.0 23.0 Pass
  • 9. 7 Water Delivery Time Comparing Traditional Higher Air Pressure to Lower Air Pressure Dry Pipe Fire Sprinkler Systems Summary data of Valve A simulations performed using SprinkFDT software Dry Pipe Valve “A” and Dry Pipe Valve Accelerator System Capacity Description Design Density = 0.30 gpm/sf over 2438 sf — Hose Demand = 500 gpm — System Capacity = 1430 Gallons — Feed Main = 6 inch pipe, Sch. 10 — Cross Main = 6 inch pipe, Sch.10 – Riser Nipples = 2-1/2 inch pipe, Sch. 40 — Branch Line = 2-1/2 inch pipe, Sch.10 — 352 Sprinklers covering 35,200 sf Water Supply Characteristics Initial Air Pressure, psi K-Factor Accelerator Valve Trip Time Water Transition Time Fluid Delivery Time Extra Hazard I Required Delivery Time Number of Remote Operated Sprinklers Pass Fail Seconds 50 psi static 45 psi residual at 1300 gpm 13 with out Accelerator 18 with Accelerator 5.6 No DOES NOT MEET HYDRAULIC DEMAND 60 1 Yes No 45 4 Yes 8.0 No 56.5 30.8 87.3 60 1 Fail Yes 31.9 31.5 63.4 Fail No 14.1 26.8 40.9 45 4 Pass Yes 8.0 26.3 34.3 Pass 11.2 No DOES NOT MEET HYDRAULIC DEMAND 60 1 Yes No 45 4 Yes 80 psi static 65 psi residual at 1300 gpm 5.6 No DOES NOT MEET HYDRAULIC DEMAND 60 1 Yes No 45 4 Yes 8.0 No 54.1 28.6 82.7 60 1 Fail Yes 31.9 28.8 60.7 Fail No 13.5 25.6 39.1 45 4 Pass Yes 8.0 25.0 33.0 Pass 11.2 No 36.0 26.8 62.8 60 1 Fail Yes 21.2 26.8 48.0 Pass No 9.0 26.0 35.0 45 4 Pass Yes 5.3 25.3 30.6 Pass 120 psi static 95 psi residual at 1300 gpm 5.6 No 75.7 28.6 104.3 60 1 Fail Yes 22.2 29.2 51.4 Pass No 18.9 24.6 43.6 45 4 Pass Yes 5.6 23.7 29.3 Pass 8.0 No 52.7 26.8 79.5 60 1 Fail Yes 15.5 27.0 42.5 Pass No 13.2 24.3 37.5 45 4 Pass Yes 3.9 22.6 26.5 Pass 11.2 No 35.1 25.3 60.4 60 1 Fail Yes 10.3 24.9 35.3 Pass No 8.8 24.7 33.5 45 4 Pass Yes 2.6 22.5 25.1 Pass
  • 10. 8 Water Delivery Time Comparing Traditional Higher Air Pressure to Lower Air Pressure Dry Pipe Fire Sprinkler Systems Summary data of Valve B simulations performed using SprinkFDT software Dry Pipe Valve “B” and Dry Pipe Valve Accelerator System Capacity Description Design Density = 0.30 gpm/sf over 2438 sf — Hose Demand = 500 gpm — System Capacity = 1430 Gallons — Feed Main = 6 inch pipe, Sch. 10 — Cross Main = 6 inch pipe, Sch.10 – Riser Nipples = 2-1/2 inch pipe, Sch. 40 — Branch Line = 2-1/2 inch pipe, Sch.10 — 352 Sprinklers covering 35,200 sf Water Supply Characteristics Initial Air Pressure, psi K-Factor Accelerator Valve Trip Time Water Transition Time Fluid Delivery Time Extra Hazard I Required Delivery Time Number of Remote Operated Sprinklers Pass Fail Seconds 50 psi static 45 psi residual at 1300 gpm 15 5.6 No DOES NOT MEET HYDRAULIC DEMAND 60 1 Yes No 45 4 Yes 8.0 No 86.5 30.3 116.8 60 1 Fail Yes 19.2 31.6 50.8 Pass No 21.6 27.6 49.2 45 4 Fail Yes 4.8 26.2 31.0 Pass 11.2 No DOES NOT MEET HYDRAULIC DEMAND 60 1 Yes No 45 4 Yes 80 psi static 65 psi residual at 1300 gpm 15 5.6 No DOES NOT MEET HYDRAULIC DEMAND 60 1 Yes No 45 4 Yes 8.0 No 81.2 28.6 109.8 60 1 Fail Yes 17.0 30.0 47.0 Pass No 20.3 25.9 46.2 45 4 Fail Yes 5.0 24.5 29.5 Pass 11.2 No 54.1 26.9 81.0 60 1 Fail Yes 12.0 27.0 39.0 Pass No 13.5 26.4 39.9 45 4 Pass Yes 3.0 25.0 28.0 Pass 120 psi static 95 psi residual at 1300 gpm 16 5.6 No 85.2 28.6 113.8 60 1 Fail Yes 25.0 29.0 54.0 Pass No 21.3 24.4 45.7 45 4 Fail Yes 6.2 23.8 30.0 Pass 8.0 No 59.3 26.8 86.1 60 1 Fail Yes 17.3 26.9 44.1 Pass No 14.8 23.9 38.7 45 4 Pass Yes 4.3 22.9 27.2 Pass 11.2 No 39.5 25.2 64.7 60 1 Fail Yes 11.5 25.0 36.4 Pass No 9.9 24.3 34.1 45 4 Pass Yes 2.9 22.9 25.8 Pass
  • 11. 9 Water Delivery Time Comparing Traditional Higher Air Pressure to Lower Air Pressure Dry Pipe Fire Sprinkler Systems Conclusion: The simulation data provided by SprinkFDT indicates the traditional higher air pressure system using the TYCO Model DVP-1 Dry Pipe Valve, with or without the VIZOR Dry Pipe Valve Accelerator, provided quicker water delivery times for each variable than Valve A and Valve B. When measured against the NFPA 13 pass/fail criteria, the traditional high air pressure system outperformed the low air pressure system arrangements. This conclusion is based upon comparisons for one system piping arrangement with variables of only three water supply conditions; however, the simulations demonstrate that the belief that lower air pressure dry systems quick water delivery over traditional higher air pressure systems is debatable or even not at all likely. The results also reinforce the fact that apart from system air pressure, other factors, such as water supply, system volume, system design, sprinkler head sizes and the use of an accelerator, affect water delivery time in a dry pipe system. A low-pressure valve should not be considered a fool-proof answer to meeting water delivery times or avoiding the need for an accelerator. Multiple contributing factors may make a differential-style or a low-pressure valve more suitable for a given system design. Acknowledgement: Roger Wilkins, Sr. Manager Test Engineering and Facilities Manuel Silva, Chief Engineer Water and Mechanical Michael Mahomet, Manager Product Support
  • 12. © 2017 Johnson Controls. All rights reserved. TFP2017028 Dec/2017