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COMOS Automation



Efficient engineering from
EI&C planning to automation
technology


                   www.siemens.com/comos
COMOS




                                        Integrated EI&C and
                                        automation engineering
    Integrated software solution for    Electrical, instrumentation and control engi­   COMOS EI&C, COMOS Fluidics and COMOS
EI&C and fluidics as well as function   neering as well as the automation of pro­       Logical, all areas of EI&C technology, control
and automation planning in a single     cesses represent important parts of plant       technology, fluidics, function planning and
                              system.
                                        engineering and may comprise of a large         automation are covered and optimally
                                        amount of data. The safe and reliable trans­    interlinked.
                                        fer of this data necessitates optimum inte­
                                                                                        This facilitates consistently controlled bidi­
                                        gration of the individual disciplines.
                                                                                        rectional data flows between the individual
                                        This is where COMOS Automation comes in         disciplines. Also optimum interlinking with
                                        as the ideal software solution as it guaran­    the COMOS Process and COMOS Operations
                                        tees seamless data consistency from the         modules is ensured. This results in improved
                                        electrical engineering right down to the full   quality, minimized expenditures and
                                        automation of complete systems. With            increased productivity.




2
Optimum application networking with object orientation



      Transparency down to the last detail               COMOS provides an optimum data trans­         The correct information is available
      The integrated COMOS software concept              fer between all engineering and operating     for the responsible party at any time
      is based on object orientation. Compo­             phases with continuously consistent and       and place.
      nents are described holistically and dis­          transparent data. The entire plant, right
      played graphically in their true-to-life           down to the individual components, can
      representation. The graphical and data-            be examined and further developed from
      related description, which includes all            a functional and interdisciplinary perspec­
      data associated with the component,                tive. Time and cost expenditures are          Continuously consistent and trans­
      forms a single unit within the database            re­ uced. The object-oriented approach
                                                            d                                          parent data across the entire life­
      – the object.                                      and the central database concept of           cycle of a plant.
                                                         COMOS ensure optimum networking of
      The complete plant information is stored
                                                         many individual pieces of information.
      in a central database. As a result, all disci­
                                                         The result is an optimally functioning
      plines and departments involved in the
                                                         over­ ll system.
                                                              a
      engineering and operating phases always
      access the same data for a given object.           Open architecture – customizable
      Changes to objects or documents are thus           software
      available to every user directly within the        The open system architecture of COMOS
      relevant engineering document.                     enables optimal integration of third-party
                                                         systems. COMOS can be adapted to exactly
      Related data sheets, lists, and other docu­
                                                         meet company-specific requirements and
      ments are linked to the corresponding
                                                         can be integrated seamlessly into existing
      objects. Easy navigation between the dif­
                                                         EDP (Electronic Data Processing) land­
      ferent document types and the individual
                                                         scapes. As a result, COMOS contributes
      objects is provided. All plant components
                                                         significantly to reducing the number of
      are perfectly matched, which makes proj­
                                                         software applications a company needs to
      ect work much faster and easier.
                                                         support.

                                                                                                                                             3
Seamless transition from basic to detailed engineering




                                              COMOS EI&C – seamless
                                              transfer from process to
                                              EI&C engineering
          Optimum EI&C engineering results    Electrical, instrumentation and control      optimized by the seamless connection to
               through seamless data flows.   technology represents an important part      upstream process engineering.
                                              of system planning because the majority
                                                                                           Seamless transition between basic and
                                              of electrical and electronic devices
                                                                                           detailed engineering is also ensured
                                              include I&C-relevant components. The
                                                                                           within the EI&C phase, facilitating reli­
                                              representation of EI&C processes requires
                                                                                           able data transfer over all levels. All tasks
                                              optimum networking with the process
                                                                                           in the field of devices and signals are
                                              technology to allow for maximum accu­
                                                                                           included, as well as detailed field
                                              racy and expedited planning.
                                                                                           planning tasks.
                                              COMOS EI&C represents a software solu­
                                              tion which details and specifies all func­
                                              tional EI&C data that was schematically
                                              described during process planning. This is



      4
Advantages of COMOS EI&C



     Generation of circuit diagrams                age buses is realized automatically, and      Easy and transparent planning of
     COMOS EI&C represents the ideal software      ID codes are adopted.                         switchgear in various representation
     solution for the quick and easy planning                                                    types.
                                                   Standards-based representations can be
     of switchboard systems, including auto­
                                                   generated in IEC or JIC. Depending on the
     mation solutions. For an example, single-
                                                   requirements, the view can be alternated
     line (simplified circuit diagram represen­
                                                   between the two standards: The docu­
     tation) and multi-line (detailed represen-
                                                   ment is automatically converted in            Changeover between conventional
     t
     ­ ation) standard-based representations                                                     standards via a single click.
                                                   COMOS via only one click. This is possible
     are supported.
                                                   in both directions, from IEC to JIC and
     With an object-oriented approach, the         vice versa. This makes manual transfer a
     individual planning object only has to be     thing of the past.
     defined once in COMOS, irrespective of
                                                   Object libraries
     the representation form. The planning
                                                   Complete object libraries based on inter­
     object is represented on the various
                                                   national standards are available to the
     plans, whether single- or multi-line repre­
                                                   user for the generation of circuit and con­
     sentation. The object contains attributes
                                                   nection diagrams, etc. The objects can be
     for all disciplines, which can be easily
                                                   immediately used and individually adjust­
     expanded by the user.
                                                   ­ d or newly created.
                                                   e
     The possibility of saving exemplary data
     supports effectively quality enhancement
     and minimizes work expenditures. Indi­
     vidual templates can be created any time.
     Consequently, all basic data is already
     pre-defined or saved for new projects.
     The extraction of information from volt­

                                                                                                                                   5
Intelligent assembly management based on engineering block technology



      Efficient preparation of                                          ment of assemblys for step-by-step engineering with prog­
      organizational charts                                             ress control and workflow support.
      The COMOS Marshalling Designer supports easy bulk cre­
                                                                        eBlocks represent engineering blocks which offer the pos­
      ation of signal routes, doing away with the manual defini­
                                                                        sibility of integrating company standards for the realiza­
      tion of each individual connection. Flexible cable, terminal
                                                                        tion of a specific function. The dependencies between the
      and I/O assignments are supported. Autoloops are created
                                                                        engineering disciplines as well as the documentation
      on the basis of routing data, and connections are auto­
                                                                        parts to be generated are saved in these blocks. The tasks
      matically generated. This considerably reduces, reducing
                                                                        defined in the eBlocks are displayed as plain text instruc­
      template update expenditures.
                                                                        tion and reliably guide the planner through the decision
      Evaluating documents                                              process. Details can be specified within the scope of basic
      Evaluating documents such as terminal diagrams, cable             engineering, without any expert knowledge of other disci­
      lists, parts and order lists do not have to be separately cre­    plines and without major expenditures.
      ated in COMOS, but are automatically generated. The sys­
                                                                        The execution of eBlock tasks within the planning project
      tem facilitates automatic evaluation upon every document
                                                                        creates the required object structures. Consistent logging
      creation. The basic COMOS function of revision manage­
                                                                        facilitates a complete reversal of all engineering decisions
      ment, including change tracking, is very important in this
                                                                        at any time and thus allows for an effective redesign with
      context as the documents created within the scope of
                                                                        new parameters. The option of reusing ID code-neutral
      electrical engineering serve as mounting documents for
                                                                        system components or sub-systems offers considerable
      future maintenance works. The software offers the option
                                                                        efficiency in terms of plant engineering.
      of implementing individual or large-scale revisions of the
      centrally collected and saved data in a controlled manner.        Load and power estimation
                                                                        The consumption of individual devices or entire networks
      eBlock technology
                                                                        can be defined and saved in COMOS in the form of a
      The eBlock technology (= engineering block technology)
                                                                        detailed load and power estimation. Any time the maxi­
      represents a COMOS solution for the intelligent manage­
                                                                        mum power limit is exceeded, it’s visually indicated in a


      6
clear manner. As a result, the required power supply or        The wires’ length and dimensions are calculated automatic­
energy consumption can be easily determined.                   ally in COMOS. This data can be transferred to prefabri­
                                                               cation machines which cut the wires to the required
2D/3D control cabinet design
                                                               length, treat the wire end in the specified manner and
Control cabinet layout creation can be easily implemented
                                                               correspondingly label the wires on both ends. Data for the
in COMOS EI&C. COMOS supports various cabinet views,
                                                               control cabinet’s drilling plan are included in the circuit
including 2D and 3D as well as various sizes. Control cabi­
                                                               diagram and can be transmitted to a drilling / milling
net planning and equipment is completed using various
                                                               machine. This means that the preparation of cutouts and
parameters such as installation clearances, depth and
                                                               holes is automated.
height offset. Subsequent collision checks verify whether
the mounting parts can be installed as planned without
impeding each other.
With autorouting, the connection routes within the con­
trol cabinet can be implemented for the cable ducts’ filling
degree in an uncomplicated and transparent manner. In
addition, special conditions can be individually defined for
lines.




                                                                                                                         7
Your advantages
                                                                                   COMOS EI&C
                                                                                   -  ncreased engineering quality
                                                                                     I
                                                                                     through consistently object-
                                                                                     oriented EIC engineering
                                                                                   -  igh transparency through
                                                                                     H
                                                                                     seamless transition from basic
                                                                                     to detailed engineering
                                                                                   -  ime and cost savings through
                                                                                     T
                                                                                     minimization of iteration loops
                                                                                   -  educed costs through early
                                                                                     R
                                                                                     estimation of required devices
                                                                                     and materials
                                                                                   -  ncorporation of external part-
                                                                                     I
                                                                                     ners or suppliers without data
                                                                                     or quality loss




Signal tracking                                                Interfaces
Signal routes can be tracked and followed in COMOS EIC        As an open system, COMOS offers numerous interfaces to
via the organizational chart’s connection routes. The          other systems. For example, COMOS EIC features inter­
transferred signal can be evaluated at every device and        face to all conventional automation systems such as
every connection point. The system saves which signal is       SIMATIC.
transferred via which connection, from the signal source
                                                               With interfaces to various manufacturer catalogs, COMOS
to the sink, in a detailed manner.
                                                               supports the easy import of product data in various for­
Potential tracking                                             mats. The data is automatically interlinked with the
COMOS EIC is able to forward logical potentials within        COMOS data and can thus be easily integrated.
the data structure via the connections. The potential can
                                                               The bidirectional interfaces for intelligent data exchange
be forwarded in three ways: Via the linked connection, via
                                                               with third-party systems facilitate the easy export and
special transfer with terminals and optionally via specified
                                                               import of data sheets and lists, as well as the adoption of
throughput connections.
                                                               inventory data.




8
Rapid response to changes and minimal faults through integrated data consistency




     COMOS Logical – integrated
     function planning
      In an ever-increasing competitive market, engineering                 COMOS Logical represents the ideal software solution for
      time has to be optimized. These efforts effect configura­             the graphical creation of function plans and sequences in
      tion within the scope of functional planning. The reduced             accordance with applicable standards. The seamless infor­
      project runtimes result in the planning phases‘ shifting              mation flow in COMOS facilitates planning on the basis
      and overlapping.                                                      of already defined signals. Changes can be tracked and
                                                                            implemented more rapidly and fault potentials are exten­
      As a result, function planning, which is usually carried out
                                                                            sively minimized.
      towards the project‘s end, often has to be implemented
      with incomplete information. This faulty information
      frequently has to be corrected. The changed framework
      conditions thus necessitate iterations for planning quality
      assurance. By using COMOS for integrated planning, these
      redundant cycles are effectively minimized.




                                                                                                                                    9
Your advantages
                                                                                 COMOS Logical
                                                                                 -  fficient function planning
                                                                                   E
                                                                                   through intuitive interfaces
                                                                                 -  asier function planning
                                                                                   E
                                                                                   through integration in the over-
                                                                                   all process
                                                                                 -  educed time and work expen-
                                                                                   R
                                                                                   ditures through easy transfer of
                                                                                   automation functions




Function plan generation                                      Function plans can be represented in COMOS on the basis
The function plan is of central importance for control        of IEC or VGB standards. In addition, the software offers
technology as it represents the system behavior in the        libraries for function blocks which can be individually
form of sequence descriptions. The individual function        defined or imported. Depending on the requirements, the
blocks on the plan can consist of a complex network of        function plan can be customized to individual needs and
simple blocks. Correspondingly, a function block can be       graphically implemented.
represented in a separate plan. These hierarchical function
                                                              Scalable code generation
plans can be opened and read in the planning project. Pro­
                                                              On the basis of graphical function planning, the automa­
cedures and dependencies are described and defined in
                                                              tion solution can be generated for various target systems.
these plans.
                                                              The number of target systems is expandable. This code or
Some information on the number and type of signals as         automation function can be easily transferred via inter­
well as numerous parameters are available from EIC           faces to the conventional control systems. Both individual
planning. This information is directly available in COMOS     functions as well as complete programs can be generated
Logical, where it can be defined in the next step. Signals    and transferred. System-neutral code generation thus
are reused in a standardized manner and managed in the        facilitates optimum integration in the system lifecycle.
function planning. The function planning and control
technology requirements are integrated in the system and
can be easily applied.
Functions such as autoconnect and autorouting consider­
ably ease the generation of plans. With autoconnect, two
contacts on the plan are interlinked, and the connection is
automatically created by means of autorouting. Also
cross-references are created automatically.




10
COMOS Fluidics – efficient
fluid-specific engineering
The area of fluidics, comprising hydrau­     COMOS Fluidics represents a software       Specialized software solution for
lics, pneumatics, cooling and lubrication,   solution specifically developed for this   the support of all fluidics planning
is often not defined as an independent       discipline which supports and optimally    processes.
discipline in the engineering process, but   represents all planning processes per­
is assigned to mechanical or electrical      taining to fluidics.
engineering disciplines. Correspondingly,
                                             It facilitates integrated mechatronics
software solutions which are not
                                             planning through the seamless interlink­
matched to this discipline and which fail
                                             ing of fluidics and EIC technology. The
to meet the specific requirements are fre­
                                             COMOS functionalities ensure consider­
quently employed for fluidics data entry
                                             ably minimized efforts, enhanced accu­
and plan creation. This leads to compli­
                                             racy and reduced time expenditures for
cated and inefficient workflows as well as
                                             the fluidics discipline.
high time and cost expenditures.




                                                                                                                           11
Mechatronics representation      Interconnection of fluidics and EIC          Professional fluidics configuration
 through interlinking of fluidics and   technology                                    Fluid-specific documents can be rapidly
                   EIC technology.     The interlinking of fluidics and EIC tech­   and easily created. Initially, the structures
                                        nology allows for data from the EIC          are defined: All system components are
                                        planning or previous planning steps to be     structured and organized by system, cir­
                                        available to the fluidics engineer for easy   cuit and equipment. The fluidics diagram
                                        further processing. This enhances project     is configured by simply positioning the
                                        planning and communication by facili­         components on the circuit diagram by
                                        tating the implementation of reusable         means of drag  drop. Selection lists for
                                        construction procedures. Numerous inter­      instance allow for the rapid and fault-free
 Easy fluidics configuration through    faces to automation programs support          specification of valve characteristics. Sub­
    automatic evaluation and large-     effortless data exchange with program­        sequently, all connections are created
                    scale processing.   mable logic controllers (PLC systems).        and specified.
                                                                                      Project evaluation as well as the creation
                                                                                      of parts lists, piping lists, tubing lists and
                                                                                      lubrication point lists, is carried out auto­
                                                                                      matically. Furthermore, large-scale pro­
                                                                                      cessing and information supplementation
                                                                                      are supported. The system‘s clear structu­
                                                                                      ring facilitates a transparent circuit confi­
                                                                                      guration and allows for early fault detec­
                                                                                      tion and correction.




12
Your advantages
COMOS Fluidics
-  iscipline-specific fluidics im-
  D
  plementation based on an inde-
  pendent software solution
-  ccelerated fluidics engineer-
  A
  ing through unique logic func-
  tions and automatisms
-  lanning optimization by per-
  P
  forming engineering processes
  in parallel
-  irect access to product cata-
  D
  logs




                                             Time and cost advantages through mechatronics representation



Simplified displacement-step diagrams
The displacement-step diagram offers an
ideal overview of the functional depen­
dencies between electrical and fluidics
technology. Furthermore, it facilitates
considerably eased and accelerated PLC
programming as the procedures are
already defined in the diagram.
Connection to product catalogs
COMOS Fluidics is coupled to manufactur­
e
­ r databases in cooperation with fluidics
suppliers such as FESTO. Via an interface,
devices offered by the respective supplier
can thus be selected. Not only the cata­
log attributes, but also manufacturer-spe­
cific symbols are transferred to COMOS.
Thanks to the connection of product
catalogs, configuration can be realized
directly with the corresponding products.
This eases the planning process and mini­
mizes data management expenditures.




                                                                                                            13
Glossary
Autoloop                                                        Object orientation in COMOS
Autoloop represents a functionality of COMOS which eval­        Object orientation is the holistic description of an existing
uates connection information available within a signal          component and its true-to-life graphical representation.
route and creates the plan based on this information.           The graphical and alphanumeric manifestations within the
                                                                database constitute a single entity – the object.
Autoconnect and autorouting
Two contact points are interconnected on a plan and the         Transparency
line curve is automatically created in COMOS.                   Holistic, function-oriented mapping of a plant makes for
                                                                end-to-end communication across all levels, offering all
Data consistency
                                                                stakeholders consistent data, without any losses, on a uni­
Data is entered only once and is then available to all stake­
                                                                fied data platform. As a result, the complete documenta­
holders anytime and anywhere. Stringent inheritance and
                                                                tion can be traced anytime.
linkage mechanisms provide all stakeholders involved in a
project with access to up-to-date and consistent data from
any location and at all times.
Data integration
Data integration brings information together from various
data sources to construct a common data model with a
standard structure. In software engineering, data integra­
tion extends from linking different applications up to the
central provision of data and services on a unified user
interface.
eBlock
eBlock technology (= engineering block technology) rep­
resents a solution for the intelligent management of
blocks. eBlocks represent engineering blocks with defined
tasks and standards which guide the planner through the
decision process. Consistent logging facilitates effective
redesign.




14
Talks for new approaches and
new goals
Let’s tackle things together and elaborate on our claim     More detailed information is available on our website at:
“From Integrated Engineering to Integrated Operations”      www.siemens.com/comos
in a personal dialogue. Get in touch with us – we will be   Use the opportunity to move closer to the future!
happy to answer all your queries!




            www.siemens.com/comos




                                                                                                                    15
© 11.2011, Siemens AG




The information provided in this brochure contains merely       The marks mentioned are registered trademarks of the
general descriptions or characteristics of performance,         respective owner. All product designations may be trade­
which in case of actual use do not always apply as de­   ­      marks or product names of Siemens AG or supplier com­
scribed or which may change as a result of further devel­       panies whose use by third parties for their own purposes
opment of the products. An obligation to provide the re­   ­    could violate the rights of the owners.
spective characteristics shall only exist if expressly agreed
in the terms of contract.

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Brochure COMOS Automation

  • 1. COMOS Automation Efficient engineering from EI&C planning to automation technology www.siemens.com/comos
  • 2. COMOS Integrated EI&C and automation engineering Integrated software solution for Electrical, instrumentation and control engi­ COMOS EI&C, COMOS Fluidics and COMOS EI&C and fluidics as well as function neering as well as the automation of pro­ Logical, all areas of EI&C technology, control and automation planning in a single cesses represent important parts of plant technology, fluidics, function planning and system. engineering and may comprise of a large automation are covered and optimally amount of data. The safe and reliable trans­ interlinked. fer of this data necessitates optimum inte­ This facilitates consistently controlled bidi­ gration of the individual disciplines. rectional data flows between the individual This is where COMOS Automation comes in disciplines. Also optimum interlinking with as the ideal software solution as it guaran­ the COMOS Process and COMOS Operations tees seamless data consistency from the modules is ensured. This results in improved electrical engineering right down to the full quality, minimized expenditures and automation of complete systems. With increased productivity. 2
  • 3. Optimum application networking with object orientation Transparency down to the last detail COMOS provides an optimum data trans­ The correct information is available The integrated COMOS software concept fer between all engineering and operating for the responsible party at any time is based on object orientation. Compo­ phases with continuously consistent and and place. nents are described holistically and dis­ transparent data. The entire plant, right played graphically in their true-to-life down to the individual components, can representation. The graphical and data- be examined and further developed from related description, which includes all a functional and interdisciplinary perspec­ data associated with the component, tive. Time and cost expenditures are Continuously consistent and trans­ forms a single unit within the database re­ uced. The object-oriented approach d parent data across the entire life­ – the object. and the central database concept of cycle of a plant. COMOS ensure optimum networking of The complete plant information is stored many individual pieces of information. in a central database. As a result, all disci­ The result is an optimally functioning plines and departments involved in the over­ ll system. a engineering and operating phases always access the same data for a given object. Open architecture – customizable Changes to objects or documents are thus software available to every user directly within the The open system architecture of COMOS relevant engineering document. enables optimal integration of third-party systems. COMOS can be adapted to exactly Related data sheets, lists, and other docu­ meet company-specific requirements and ments are linked to the corresponding can be integrated seamlessly into existing objects. Easy navigation between the dif­ EDP (Electronic Data Processing) land­ ferent document types and the individual scapes. As a result, COMOS contributes objects is provided. All plant components significantly to reducing the number of are perfectly matched, which makes proj­ software applications a company needs to ect work much faster and easier. support. 3
  • 4. Seamless transition from basic to detailed engineering COMOS EI&C – seamless transfer from process to EI&C engineering Optimum EI&C engineering results Electrical, instrumentation and control optimized by the seamless connection to through seamless data flows. technology represents an important part upstream process engineering. of system planning because the majority Seamless transition between basic and of electrical and electronic devices detailed engineering is also ensured include I&C-relevant components. The within the EI&C phase, facilitating reli­ representation of EI&C processes requires able data transfer over all levels. All tasks optimum networking with the process in the field of devices and signals are technology to allow for maximum accu­ included, as well as detailed field racy and expedited planning. planning tasks. COMOS EI&C represents a software solu­ tion which details and specifies all func­ tional EI&C data that was schematically described during process planning. This is 4
  • 5. Advantages of COMOS EI&C Generation of circuit diagrams age buses is realized automatically, and Easy and transparent planning of COMOS EI&C represents the ideal software ID codes are adopted. switchgear in various representation solution for the quick and easy planning types. Standards-based representations can be of switchboard systems, including auto­ generated in IEC or JIC. Depending on the mation solutions. For an example, single- requirements, the view can be alternated line (simplified circuit diagram represen­ between the two standards: The docu­ tation) and multi-line (detailed represen- ment is automatically converted in Changeover between conventional t ­ ation) standard-based representations standards via a single click. COMOS via only one click. This is possible are supported. in both directions, from IEC to JIC and With an object-oriented approach, the vice versa. This makes manual transfer a individual planning object only has to be thing of the past. defined once in COMOS, irrespective of Object libraries the representation form. The planning Complete object libraries based on inter­ object is represented on the various national standards are available to the plans, whether single- or multi-line repre­ user for the generation of circuit and con­ sentation. The object contains attributes nection diagrams, etc. The objects can be for all disciplines, which can be easily immediately used and individually adjust­ expanded by the user. ­ d or newly created. e The possibility of saving exemplary data supports effectively quality enhancement and minimizes work expenditures. Indi­ vidual templates can be created any time. Consequently, all basic data is already pre-defined or saved for new projects. The extraction of information from volt­ 5
  • 6. Intelligent assembly management based on engineering block technology Efficient preparation of ment of assemblys for step-by-step engineering with prog­ organizational charts ress control and workflow support. The COMOS Marshalling Designer supports easy bulk cre­ eBlocks represent engineering blocks which offer the pos­ ation of signal routes, doing away with the manual defini­ sibility of integrating company standards for the realiza­ tion of each individual connection. Flexible cable, terminal tion of a specific function. The dependencies between the and I/O assignments are supported. Autoloops are created engineering disciplines as well as the documentation on the basis of routing data, and connections are auto­ parts to be generated are saved in these blocks. The tasks matically generated. This considerably reduces, reducing defined in the eBlocks are displayed as plain text instruc­ template update expenditures. tion and reliably guide the planner through the decision Evaluating documents process. Details can be specified within the scope of basic Evaluating documents such as terminal diagrams, cable engineering, without any expert knowledge of other disci­ lists, parts and order lists do not have to be separately cre­ plines and without major expenditures. ated in COMOS, but are automatically generated. The sys­ The execution of eBlock tasks within the planning project tem facilitates automatic evaluation upon every document creates the required object structures. Consistent logging creation. The basic COMOS function of revision manage­ facilitates a complete reversal of all engineering decisions ment, including change tracking, is very important in this at any time and thus allows for an effective redesign with context as the documents created within the scope of new parameters. The option of reusing ID code-neutral electrical engineering serve as mounting documents for system components or sub-systems offers considerable future maintenance works. The software offers the option efficiency in terms of plant engineering. of implementing individual or large-scale revisions of the centrally collected and saved data in a controlled manner. Load and power estimation The consumption of individual devices or entire networks eBlock technology can be defined and saved in COMOS in the form of a The eBlock technology (= engineering block technology) detailed load and power estimation. Any time the maxi­ represents a COMOS solution for the intelligent manage­ mum power limit is exceeded, it’s visually indicated in a 6
  • 7. clear manner. As a result, the required power supply or The wires’ length and dimensions are calculated automatic­ energy consumption can be easily determined. ally in COMOS. This data can be transferred to prefabri­ cation machines which cut the wires to the required 2D/3D control cabinet design length, treat the wire end in the specified manner and Control cabinet layout creation can be easily implemented correspondingly label the wires on both ends. Data for the in COMOS EI&C. COMOS supports various cabinet views, control cabinet’s drilling plan are included in the circuit including 2D and 3D as well as various sizes. Control cabi­ diagram and can be transmitted to a drilling / milling net planning and equipment is completed using various machine. This means that the preparation of cutouts and parameters such as installation clearances, depth and holes is automated. height offset. Subsequent collision checks verify whether the mounting parts can be installed as planned without impeding each other. With autorouting, the connection routes within the con­ trol cabinet can be implemented for the cable ducts’ filling degree in an uncomplicated and transparent manner. In addition, special conditions can be individually defined for lines. 7
  • 8. Your advantages COMOS EI&C - ncreased engineering quality I through consistently object- oriented EIC engineering - igh transparency through H seamless transition from basic to detailed engineering - ime and cost savings through T minimization of iteration loops - educed costs through early R estimation of required devices and materials - ncorporation of external part- I ners or suppliers without data or quality loss Signal tracking Interfaces Signal routes can be tracked and followed in COMOS EIC As an open system, COMOS offers numerous interfaces to via the organizational chart’s connection routes. The other systems. For example, COMOS EIC features inter­ transferred signal can be evaluated at every device and face to all conventional automation systems such as every connection point. The system saves which signal is SIMATIC. transferred via which connection, from the signal source With interfaces to various manufacturer catalogs, COMOS to the sink, in a detailed manner. supports the easy import of product data in various for­ Potential tracking mats. The data is automatically interlinked with the COMOS EIC is able to forward logical potentials within COMOS data and can thus be easily integrated. the data structure via the connections. The potential can The bidirectional interfaces for intelligent data exchange be forwarded in three ways: Via the linked connection, via with third-party systems facilitate the easy export and special transfer with terminals and optionally via specified import of data sheets and lists, as well as the adoption of throughput connections. inventory data. 8
  • 9. Rapid response to changes and minimal faults through integrated data consistency COMOS Logical – integrated function planning In an ever-increasing competitive market, engineering COMOS Logical represents the ideal software solution for time has to be optimized. These efforts effect configura­ the graphical creation of function plans and sequences in tion within the scope of functional planning. The reduced accordance with applicable standards. The seamless infor­ project runtimes result in the planning phases‘ shifting mation flow in COMOS facilitates planning on the basis and overlapping. of already defined signals. Changes can be tracked and implemented more rapidly and fault potentials are exten­ As a result, function planning, which is usually carried out sively minimized. towards the project‘s end, often has to be implemented with incomplete information. This faulty information frequently has to be corrected. The changed framework conditions thus necessitate iterations for planning quality assurance. By using COMOS for integrated planning, these redundant cycles are effectively minimized. 9
  • 10. Your advantages COMOS Logical - fficient function planning E through intuitive interfaces - asier function planning E through integration in the over- all process - educed time and work expen- R ditures through easy transfer of automation functions Function plan generation Function plans can be represented in COMOS on the basis The function plan is of central importance for control of IEC or VGB standards. In addition, the software offers technology as it represents the system behavior in the libraries for function blocks which can be individually form of sequence descriptions. The individual function defined or imported. Depending on the requirements, the blocks on the plan can consist of a complex network of function plan can be customized to individual needs and simple blocks. Correspondingly, a function block can be graphically implemented. represented in a separate plan. These hierarchical function Scalable code generation plans can be opened and read in the planning project. Pro­ On the basis of graphical function planning, the automa­ cedures and dependencies are described and defined in tion solution can be generated for various target systems. these plans. The number of target systems is expandable. This code or Some information on the number and type of signals as automation function can be easily transferred via inter­ well as numerous parameters are available from EIC faces to the conventional control systems. Both individual planning. This information is directly available in COMOS functions as well as complete programs can be generated Logical, where it can be defined in the next step. Signals and transferred. System-neutral code generation thus are reused in a standardized manner and managed in the facilitates optimum integration in the system lifecycle. function planning. The function planning and control technology requirements are integrated in the system and can be easily applied. Functions such as autoconnect and autorouting consider­ ably ease the generation of plans. With autoconnect, two contacts on the plan are interlinked, and the connection is automatically created by means of autorouting. Also cross-references are created automatically. 10
  • 11. COMOS Fluidics – efficient fluid-specific engineering The area of fluidics, comprising hydrau­ COMOS Fluidics represents a software Specialized software solution for lics, pneumatics, cooling and lubrication, solution specifically developed for this the support of all fluidics planning is often not defined as an independent discipline which supports and optimally processes. discipline in the engineering process, but represents all planning processes per­ is assigned to mechanical or electrical taining to fluidics. engineering disciplines. Correspondingly, It facilitates integrated mechatronics software solutions which are not planning through the seamless interlink­ matched to this discipline and which fail ing of fluidics and EIC technology. The to meet the specific requirements are fre­ COMOS functionalities ensure consider­ quently employed for fluidics data entry ably minimized efforts, enhanced accu­ and plan creation. This leads to compli­ racy and reduced time expenditures for cated and inefficient workflows as well as the fluidics discipline. high time and cost expenditures. 11
  • 12. Mechatronics representation Interconnection of fluidics and EIC Professional fluidics configuration through interlinking of fluidics and technology Fluid-specific documents can be rapidly EIC technology. The interlinking of fluidics and EIC tech­ and easily created. Initially, the structures nology allows for data from the EIC are defined: All system components are planning or previous planning steps to be structured and organized by system, cir­ available to the fluidics engineer for easy cuit and equipment. The fluidics diagram further processing. This enhances project is configured by simply positioning the planning and communication by facili­ components on the circuit diagram by tating the implementation of reusable means of drag drop. Selection lists for construction procedures. Numerous inter­ instance allow for the rapid and fault-free Easy fluidics configuration through faces to automation programs support specification of valve characteristics. Sub­ automatic evaluation and large- effortless data exchange with program­ sequently, all connections are created scale processing. mable logic controllers (PLC systems). and specified. Project evaluation as well as the creation of parts lists, piping lists, tubing lists and lubrication point lists, is carried out auto­ matically. Furthermore, large-scale pro­ cessing and information supplementation are supported. The system‘s clear structu­ ring facilitates a transparent circuit confi­ guration and allows for early fault detec­ tion and correction. 12
  • 13. Your advantages COMOS Fluidics - iscipline-specific fluidics im- D plementation based on an inde- pendent software solution - ccelerated fluidics engineer- A ing through unique logic func- tions and automatisms - lanning optimization by per- P forming engineering processes in parallel - irect access to product cata- D logs Time and cost advantages through mechatronics representation Simplified displacement-step diagrams The displacement-step diagram offers an ideal overview of the functional depen­ dencies between electrical and fluidics technology. Furthermore, it facilitates considerably eased and accelerated PLC programming as the procedures are already defined in the diagram. Connection to product catalogs COMOS Fluidics is coupled to manufactur­ e ­ r databases in cooperation with fluidics suppliers such as FESTO. Via an interface, devices offered by the respective supplier can thus be selected. Not only the cata­ log attributes, but also manufacturer-spe­ cific symbols are transferred to COMOS. Thanks to the connection of product catalogs, configuration can be realized directly with the corresponding products. This eases the planning process and mini­ mizes data management expenditures. 13
  • 14. Glossary Autoloop Object orientation in COMOS Autoloop represents a functionality of COMOS which eval­ Object orientation is the holistic description of an existing uates connection information available within a signal component and its true-to-life graphical representation. route and creates the plan based on this information. The graphical and alphanumeric manifestations within the database constitute a single entity – the object. Autoconnect and autorouting Two contact points are interconnected on a plan and the Transparency line curve is automatically created in COMOS. Holistic, function-oriented mapping of a plant makes for end-to-end communication across all levels, offering all Data consistency stakeholders consistent data, without any losses, on a uni­ Data is entered only once and is then available to all stake­ fied data platform. As a result, the complete documenta­ holders anytime and anywhere. Stringent inheritance and tion can be traced anytime. linkage mechanisms provide all stakeholders involved in a project with access to up-to-date and consistent data from any location and at all times. Data integration Data integration brings information together from various data sources to construct a common data model with a standard structure. In software engineering, data integra­ tion extends from linking different applications up to the central provision of data and services on a unified user interface. eBlock eBlock technology (= engineering block technology) rep­ resents a solution for the intelligent management of blocks. eBlocks represent engineering blocks with defined tasks and standards which guide the planner through the decision process. Consistent logging facilitates effective redesign. 14
  • 15. Talks for new approaches and new goals Let’s tackle things together and elaborate on our claim More detailed information is available on our website at: “From Integrated Engineering to Integrated Operations” www.siemens.com/comos in a personal dialogue. Get in touch with us – we will be Use the opportunity to move closer to the future! happy to answer all your queries! www.siemens.com/comos 15
  • 16. © 11.2011, Siemens AG The information provided in this brochure contains merely The marks mentioned are registered trademarks of the general descriptions or characteristics of performance, respective owner. All product designations may be trade­ which in case of actual use do not always apply as de­ ­ marks or product names of Siemens AG or supplier com­ scribed or which may change as a result of further devel­ panies whose use by third parties for their own purposes opment of the products. An obligation to provide the re­ ­ could violate the rights of the owners. spective characteristics shall only exist if expressly agreed in the terms of contract.