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Food and Sugar Industry
Optimizing production processes with WK-Pumps.
Traditionally Innovative
The Company for your Success




                                Pump performance of highest quality, inventive
                                talent and satisfied customers. There are many
                                things that motivate the staff of Herold.


 Gerd Langer                    More than 20 years have passed since            acknowledged by our customers, including
 Dipl. Ind. Designer            Herold developed and built the first            the global corporation SKF, which named
 CEO                            helical twisted rotors, a convincing            Herold Supplier of the Year 2006. We are
                                technology that prompted application            very proud that our WK-Pumps, built in
                                for our first patent.                           Upper Franconia, Germany, are operating
                                                                                worldwide in the factories of large national
                                Herold is proud that, even after 20 years,      and multinational corporations, as well as
                                not only does the quality of the pumps          small family run operations, a guarantee
                                remain outstanding, but also our service.       that those corporations have trouble-free
                                And, in both respects, we continually strive    production.
                                to be better. Our success is constantly




1867 1985 1988 2009
1867                                                     1988
Founded by                                               Filing an application for
the Herold family as                                     the patent of the first WK-
an iron foundry and                                      Pumps with by 90° helical
machine factory.       1985                              twisted rotors and triangle-      2009
                       Development and filing an         shaped inlet and outlet           Optimization and
                       application for a patent for                                        reapplication for a patent
                       helical twisted rotors                                              for 90° twisted rotors
                                                                                           with sinusoidal shape
Requirements of Highest Standard
                                                                            Herold WK-Pumps in the food industry




                               The food industry especially demands very
                               high standards - one more reason to focus
                               on quality.


You eat with your eyes. The whole            the media passes. All parts of the WK-
nuts that you see when you bite into a       Pumps that touch the media are made
chocolate are primarily a result of the      of metal alloys of the highest standard,
gentle positive displacement of media,       preventing metal bits from breaking off into
a patented principal of the WK-Pumps.        the media. The hygenic operation of our
                                             pump is remarkable, and ensures purity of
Gentle positive displacement of media is     media. No risk for contamination. In 2006,
but one of the many demands on pump          the American Standard Association issued
processes used in the food industry.         a 3A Certificate for Herold WK-Pumps.
Another important factor is the demand
for a hygenic environment through which




     Applications of the WK-Pumps
     in the Food Industry


 ·   Sugar and starch industry
 ·   Chocolate and candies
 ·   Cheese and dairy
 ·   Fruit and fruit juice concentrate
 ·   Meat and sausage products
 ·   Pastry and pie products
 ·   Canned food
 ·   ...
Herold WK-Pumps
An innovative idea that is widely accepted




                                      Due to its outstanding technology the Herold WK-Pumps
                                      show considerable advantages in food pumping applica-
                                      tions compared to other pumps on the market.


                                      Due to its outstanding technology the         This results in the lowest pulsation rate
                                      WK-Pumps show considerable advan-             worldwide. The gentle way of transporting
                                      tages in food pumping applications            a medium is ideal for its homogeneity. The
                                      compared to other pumps on the                exceptionally quite run guarantees a long
                                      market. Ordinary positive displacement        service life of pumps, drive units, valves
                                      pumps have “portion-wise” pump action         slide valves and seals. Therefore in most
                                      at the suction and discharge end. The         cases the installation of compensation
                                      two counter-turning rotors however are        joints can be omitted. As the revolving
                                      characterized by a smooth continuous          rotors do not touch each other or the
                                      flow.                                         pump housing and as both having a high
                                                                                    degree of hardness no foreign matter gets
                                                                                    into the medium and impurifies it.




Suction inlet                                                                                                    Discharge
                                                                                                                     outlet




due to rotation of the     by further rotation the        due to the by 90°                  and discharged with
helical twisted rotors     liquids are locked in          twisted rotors the liquids         the worldwide lowest
a vacuum is created,       between the rotors and         are transported without            pulsation rate
which draws liquids into   the rotor housing              interruption
the pumping chamber
Salient Details
                                                         Technical features and seal design of Herold WK-Pumps




The worldwide lowest pulsation rate is only                                                                 Seals are selected and

one of many outstanding properties of the                                                                   adapted to each individual
                                                                                                            pumping process:
innovation technology of Herold WK-Pumps.
                                                                                                        ·   atmospheric separation
                                                                                                        ·   cartridge type mechanical seal
·   Running characteristics: worldwide lowest pulsation rate                                            ·   can run in both directions
·   Economy: lowest energy consumption                                                                  ·   pressure springs not in contact
·   Dry run stability: quench liquid cools seal system                                                      with medium
·   Treating medium with care: even top quality without trituration                                     ·   O-rings with FDA certificate
·   Durability: extraordinary lifetime and process safety                                                   are selected for each specific
·   Purity: hermetically sealed, easy CIP process, easy maintenance                                         medium
·   Performance: higher efficiency due to our dynamically shaped pumphousing                            ·   Highly resistant materials of the
·   Field of application: from low to high viscosity, abrasive or sheer-sensitive                           sealing faces are based on the
    media and fluids with solid particles.                                                                  latest scientific knowledge
·   Flexibility: option of switching pumping direction                                                  ·   Quench system for cooling and
                                                                                                            lubrication




                                                                                                            Suction and discharge
                                                                                                            configurations are designed
                                                                                                            to meet individual customer
                                                                                                            needs.



Sinusoidal         Sinusoidal          Standard                 Standard
sealing area       sealing line        sealing area             sealing line

Twisted sinusoidal shaped rotors


In comparison to ordinary Roots pumps                 lines of the suction and discharge area of
the rotors of the Herold WK-pumps are                 the pump housing match the sinusoidal
twisted by 90°. Its special, optimized                and   cosinusoidal       rotor   configuration.
sinusoidal design implements an increased             This prevents turbulence. Due to the
opening area on the same rotation angle,              aerodynamically shaped suction inlet and
a very medium-sensitive pumping action                discharge outlet the risk of cavitation is
and a reduced velocity of flow. The sealing           highly reduced.
Ideal for the Food Industry
Pump type 01/02 and 06/07




Pump type 01/02
Material of the pump parts which
                                                            Type                 Capacity              Pressure   RPM     Flange
are in contact with the medium:                                                  in m3/h**               max.     max.
Ni-Resist or stainless steel                                                 min.            max.        bar***   1/min   Ø in mm
                                                           02.005              2              12             9    400       50
                                                          02.005 V             2              12             9    400     80/45°
                                                          01.010*              4              24             9    400       100
                                                         01.010 V*             4              24             9    400     150/45°
                                                           01.014              6              34             7    400       100
                                                          01.014 V             6              34             7    400     150/45°
                                                           01.035             15              84             7    400       125
                                                          01.035 V            15              84             7    400     200/45°
                                                           02.050             18             105             8    350       150
                                                          02.050 V            18             105             8    350     250/45°
                                                           02.100             36             180             6    300       200
                                                          02.100 V            36             180             6    300     300/45°
                                                         02.350 V*            42             735             9    350     500/45°




Pump type 06/07
Material of the pump parts which are in contact             Type                 Capacity              Pressure   RPM     Inlet /
with the medium: Stainless steel, other material                                 in m3/h**               max.     max.    Outlet

on request                                                                   min.            max.        bar***   1/min   Ø in mm
                                                           07.005              2              12             9    400       50
                                                           06.010              4              24             8    400       80
                                                           06.014              6              34             7    400       80
                                                           06.028             12              68             8    400       100
                                                           06.035             15              84             7    400       100
                                                          07.005*              2              12             16   400       50
                                                          07.014*              6              34             16   400       80



                                                     * Special pump models only on request!
                                                    ** 1m³ (1000 l) ≈ 264 US gal ≈ 220 Imp gal ≈ 35.31 ft³
                                                   *** 1 bar ≈ 14.2 psi
                                                      The maximum RPM depends on the type of medium to be pumped and
                                                      has to be adjusted to its viscosity.
                                                      RPM, pressure and viscosity are relative.
Route to Success
                                                                                             Quality from one source




                We know we have reached our goal when our custo-
                mers express their enthusiasm about and appreciation
                for the WK-Pumps by recommending Herold to other
                businesses.
We have achieved this goal by offering       no compromise with our product quality.
an outstanding product completely            We ensure a high degree of operational
designed, created and assembled in           reliability for each WK-Pump.
one place by one manufacturer, from          Our guarantee: If, for any reason, a pump
the initial consultation all the way         part requires replacement, or additional
through to delivery.                         parts or accessories are required, Herold
                                             will provide them, and all of them will be
Before each pump leaves our factory, it is   made by Herold specifically to meet our
put through rigorous testing. We accept      customer‘s requirements.




1 3 5
 2 4
conception                            pump                              functional
defining                              construction                      testing



                       quote                             pump
                       fixation                          production
© 2010 Herold & Co. GmbH. All Rights Reserved. See the patent and other legal notices at www.herold-gefrees.de.




Manufacturing and Foundry
CNC Machining
Wendelkolben® Pumps
Anaerobic waste water treatment




                                                                                                             Herold & Co. GmbH
                                                                                                                   Hauptstraße 12
                                                                                                                  D-95482 Gefrees

                                                                                                           Tel. +49(0)9254-970-0
                                                                                                         Fax +49(0)9254-970-40




                                                                                           www.herold-gefrees.de

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Brochure English

  • 1. Food and Sugar Industry Optimizing production processes with WK-Pumps.
  • 2. Traditionally Innovative The Company for your Success Pump performance of highest quality, inventive talent and satisfied customers. There are many things that motivate the staff of Herold. Gerd Langer More than 20 years have passed since acknowledged by our customers, including Dipl. Ind. Designer Herold developed and built the first the global corporation SKF, which named CEO helical twisted rotors, a convincing Herold Supplier of the Year 2006. We are technology that prompted application very proud that our WK-Pumps, built in for our first patent. Upper Franconia, Germany, are operating worldwide in the factories of large national Herold is proud that, even after 20 years, and multinational corporations, as well as not only does the quality of the pumps small family run operations, a guarantee remain outstanding, but also our service. that those corporations have trouble-free And, in both respects, we continually strive production. to be better. Our success is constantly 1867 1985 1988 2009 1867 1988 Founded by Filing an application for the Herold family as the patent of the first WK- an iron foundry and Pumps with by 90° helical machine factory. 1985 twisted rotors and triangle- 2009 Development and filing an shaped inlet and outlet Optimization and application for a patent for reapplication for a patent helical twisted rotors for 90° twisted rotors with sinusoidal shape
  • 3. Requirements of Highest Standard Herold WK-Pumps in the food industry The food industry especially demands very high standards - one more reason to focus on quality. You eat with your eyes. The whole the media passes. All parts of the WK- nuts that you see when you bite into a Pumps that touch the media are made chocolate are primarily a result of the of metal alloys of the highest standard, gentle positive displacement of media, preventing metal bits from breaking off into a patented principal of the WK-Pumps. the media. The hygenic operation of our pump is remarkable, and ensures purity of Gentle positive displacement of media is media. No risk for contamination. In 2006, but one of the many demands on pump the American Standard Association issued processes used in the food industry. a 3A Certificate for Herold WK-Pumps. Another important factor is the demand for a hygenic environment through which Applications of the WK-Pumps in the Food Industry · Sugar and starch industry · Chocolate and candies · Cheese and dairy · Fruit and fruit juice concentrate · Meat and sausage products · Pastry and pie products · Canned food · ...
  • 4. Herold WK-Pumps An innovative idea that is widely accepted Due to its outstanding technology the Herold WK-Pumps show considerable advantages in food pumping applica- tions compared to other pumps on the market. Due to its outstanding technology the This results in the lowest pulsation rate WK-Pumps show considerable advan- worldwide. The gentle way of transporting tages in food pumping applications a medium is ideal for its homogeneity. The compared to other pumps on the exceptionally quite run guarantees a long market. Ordinary positive displacement service life of pumps, drive units, valves pumps have “portion-wise” pump action slide valves and seals. Therefore in most at the suction and discharge end. The cases the installation of compensation two counter-turning rotors however are joints can be omitted. As the revolving characterized by a smooth continuous rotors do not touch each other or the flow. pump housing and as both having a high degree of hardness no foreign matter gets into the medium and impurifies it. Suction inlet Discharge outlet due to rotation of the by further rotation the due to the by 90° and discharged with helical twisted rotors liquids are locked in twisted rotors the liquids the worldwide lowest a vacuum is created, between the rotors and are transported without pulsation rate which draws liquids into the rotor housing interruption the pumping chamber
  • 5. Salient Details Technical features and seal design of Herold WK-Pumps The worldwide lowest pulsation rate is only Seals are selected and one of many outstanding properties of the adapted to each individual pumping process: innovation technology of Herold WK-Pumps. · atmospheric separation · cartridge type mechanical seal · Running characteristics: worldwide lowest pulsation rate · can run in both directions · Economy: lowest energy consumption · pressure springs not in contact · Dry run stability: quench liquid cools seal system with medium · Treating medium with care: even top quality without trituration · O-rings with FDA certificate · Durability: extraordinary lifetime and process safety are selected for each specific · Purity: hermetically sealed, easy CIP process, easy maintenance medium · Performance: higher efficiency due to our dynamically shaped pumphousing · Highly resistant materials of the · Field of application: from low to high viscosity, abrasive or sheer-sensitive sealing faces are based on the media and fluids with solid particles. latest scientific knowledge · Flexibility: option of switching pumping direction · Quench system for cooling and lubrication Suction and discharge configurations are designed to meet individual customer needs. Sinusoidal Sinusoidal Standard Standard sealing area sealing line sealing area sealing line Twisted sinusoidal shaped rotors In comparison to ordinary Roots pumps lines of the suction and discharge area of the rotors of the Herold WK-pumps are the pump housing match the sinusoidal twisted by 90°. Its special, optimized and cosinusoidal rotor configuration. sinusoidal design implements an increased This prevents turbulence. Due to the opening area on the same rotation angle, aerodynamically shaped suction inlet and a very medium-sensitive pumping action discharge outlet the risk of cavitation is and a reduced velocity of flow. The sealing highly reduced.
  • 6. Ideal for the Food Industry Pump type 01/02 and 06/07 Pump type 01/02 Material of the pump parts which Type Capacity Pressure RPM Flange are in contact with the medium: in m3/h** max. max. Ni-Resist or stainless steel min. max. bar*** 1/min Ø in mm 02.005 2 12 9 400 50 02.005 V 2 12 9 400 80/45° 01.010* 4 24 9 400 100 01.010 V* 4 24 9 400 150/45° 01.014 6 34 7 400 100 01.014 V 6 34 7 400 150/45° 01.035 15 84 7 400 125 01.035 V 15 84 7 400 200/45° 02.050 18 105 8 350 150 02.050 V 18 105 8 350 250/45° 02.100 36 180 6 300 200 02.100 V 36 180 6 300 300/45° 02.350 V* 42 735 9 350 500/45° Pump type 06/07 Material of the pump parts which are in contact Type Capacity Pressure RPM Inlet / with the medium: Stainless steel, other material in m3/h** max. max. Outlet on request min. max. bar*** 1/min Ø in mm 07.005 2 12 9 400 50 06.010 4 24 8 400 80 06.014 6 34 7 400 80 06.028 12 68 8 400 100 06.035 15 84 7 400 100 07.005* 2 12 16 400 50 07.014* 6 34 16 400 80 * Special pump models only on request! ** 1m³ (1000 l) ≈ 264 US gal ≈ 220 Imp gal ≈ 35.31 ft³ *** 1 bar ≈ 14.2 psi The maximum RPM depends on the type of medium to be pumped and has to be adjusted to its viscosity. RPM, pressure and viscosity are relative.
  • 7. Route to Success Quality from one source We know we have reached our goal when our custo- mers express their enthusiasm about and appreciation for the WK-Pumps by recommending Herold to other businesses. We have achieved this goal by offering no compromise with our product quality. an outstanding product completely We ensure a high degree of operational designed, created and assembled in reliability for each WK-Pump. one place by one manufacturer, from Our guarantee: If, for any reason, a pump the initial consultation all the way part requires replacement, or additional through to delivery. parts or accessories are required, Herold will provide them, and all of them will be Before each pump leaves our factory, it is made by Herold specifically to meet our put through rigorous testing. We accept customer‘s requirements. 1 3 5 2 4 conception pump functional defining construction testing quote pump fixation production
  • 8. © 2010 Herold & Co. GmbH. All Rights Reserved. See the patent and other legal notices at www.herold-gefrees.de. Manufacturing and Foundry CNC Machining Wendelkolben® Pumps Anaerobic waste water treatment Herold & Co. GmbH Hauptstraße 12 D-95482 Gefrees Tel. +49(0)9254-970-0 Fax +49(0)9254-970-40 www.herold-gefrees.de