Al Weiler Recommends P37 - Project Sales Corp

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Al Weiler Recommends P37 - Project Sales Corp

  1. 1. ALLWEILEROperating and Maintenance Instructions VM–No.: 460.0008–2 GB Edition: 02.01 Ident–No.: 550 129Volute–Casing Centrifugal Pumps Retain ENT for future EMSeries NTT and CTT SUPPL use!Design: Drive side with regreasable groove ball bearingJob–No.: Pump Ident No.:Machine–No.: Pump type:Operating data of the pump according to order data sheetFor dimensions see order–specific installation drawing These instructions are to be used only together with the following operating and main- tenance instructions: Series NTT/CTT VM 460.0008/... Ident–Nr. 550 102These Operating and Maintenance Instructions relate to a non–standard design version. The sec-tions are divided such that they can be allocated to the (standard) Instructions. 1
  2. 2. NTT/CTT ALLWEILER1 General For specific applications, volute casing centrifugal For relubrication, the pump must be stopped. The pumps of series NTT and CTT may be designed with a instructions in the table are valid for new and re- regreasable bearing instead of the liftetime grease–lu- placed bearings. bricated bearing on the drive side. Grease quantity in grams7.1.2 Maintenance of components every ... for pumps with bearing operating bracket size7.1.2.1 Bearing hours The nominal service life of the bearing is designed for a 360 470 530 650 minimum of 2 years continuous operation, in accord- Relubricate 2000 17 30 75 160 ance with DIN ISO 281. The actual usable life may be Relubricate 4000 6 12 30 65 lower, due to intermittent operation, high temperature, low viscosity or the like. Relubricate 6000 6 12 30 65 The running noises and the temperature in the bearing Relubricate 8000 6 12 30 65 area must be checked at regular intervals. We recom- Relubricate 10000 6 12 30 65 mend monitoring bearings by means of shock pulse Relubricate 12000 6 12 30 65 measurements. If damage to a bearing is detected, the Relubricate 14000 6 12 30 65 groove ball bearing must be replaced. Replace bearing À 16000 – – – – The bearing area can become very hot. Risk of burning if touched! À Replace bearing For operational safety reasons the groove ball bearing At the factory, the groove ball bearing was provided must be replaced every 16000 operating hours. with a sufficient grease filling. The grease filling for a new groove ball bearing Rolling bearing grease: must be effected as described hereinafter. For the lubrication of the drive–side groove ball bear- ing, the below–listed rolling bearing grease or an equiv- 1. Carefully clean the groove ball bearing. alent special grease with molybdenum disulfite portion 2. Fill hollow spaces between the rolling bodies up to and the following characteristics must be used. approx. 40% with grease. Depending upon the bear- ing bracket size, this corresponds to the following Quality: grease quantities. The rolling bearing grease must be free from resin and acid and anti–corrosive. Bearing bracket size Grease quantitiy 360 6 Gramm Characteristics: Worked penetration 265–295 mm/10 470 12 Gramm Dropping point > 200 °C 530 30 Gramm Range of temperature 650 65 Gramm application: –10 bis 150 °C 3. Scrape off excessive grease (most suitably with Manufacturer Brand your fingers, do not use any metallic object). Total À LUBRIPLATE Nº 3000 À Sole distributor in the Federal Republic of Germany: Relubrication / grease quality as above mentioned. Deutsche Total GmbH Relubrication / Grease quantities Relubrication is effected with a grease gun, via the grease nipple screwed in the bearing cover. regrease at this pointVM 460.0008–2 GB/02.01 – Ident–Nr. 550 129 2
  3. 3. NTT/CTT ALLWEILER7.2.1 Dismounting the centrifugal pump 7.2.2 Mounting the centrifugal pump Before dismounting, the following work must be carried Before remounting check all parts for wear out: and aging and, as necessary, replace with original replacement parts. S Electrical danger must be eliminated! The motor Clean all parts before mounting. Always fit new must be secured against being switched on. If gaskets. necessary, the power supply cable must be disconnected from the motor by an authorized The pump must be mounted by a qualified techni- electrician. cian using the pertaining drawings. The prescribed S Close all stop devices in the inlet and delivery pipe- tightening torque must be observed. line, and in the auxiliary pipelines. To prevent damage, it is especially important to ensure that the components are mounted concentrically and that they are not tilted. S Allow the pump housing to cool to ambient temperature. Mounting instructions: S Drain the fluid in flowable condition from the pump. S The markings applied when dismounting must be Note: Use a collecting tank. observed. The components must be put back in their original fitting position. S The pump must be depressurized and drained. S When assembling, screws and nuts must be painted S Hazardous substances and/or environmentally with a suitable high–temperature screw paste (e.g. harmful media must be drained off and collected Molykote P37). such that no danger to life and limb is created. Environmentally compatible disposal must be S After fitting the insert unit, the pump shaft must lie ensured. exactly flush with the motor shaft. S Remove auxiliary pipelines, if fitted. S After tightening the screws, it must be possible to turn the pump and drive manually without straining S Dismount manometer lines, manometers and hold- points. ing devices. S Dismount protection against accidental contact. 7.2.3 Tightening torque Note: With poor and lightly greased surfaces, the va- The pump must be dismounted by a qualified lues must be increased by 10–15%, in order to reach technician using the pertaining drawings. the required performance. To prevent damage, it is especially important to ensure that the components are dismounted concentrically Tightening and that they are not tilted. Part no. Thread Quality torque [Nm] Dismounting instructions: 902.1 920.1 M 10 35 S The pumps are produced as standard in process de- 901.01 M 12 8.8 60 GA–T2 sign. This means that the insert unit can be dis- 902.01 M 16 146 mounted without the need to remove the volute 920.01 housing and the pipes. 901.02 M 12 8.8 60 902.02 M 16 GA–T2 146 S If a coupling with a distance piece is used, the motor 901.03 can remain on the base plate during this process. 901.14 M 10 8.8 35 S The fitting position of all components must be accu- 901.13 M 12 8.8 31 rately marked before dismounting. M 16 146 903.1 903.2 903.02 G 1/4 10 903.06 G 3/8 St 15 903.07 G 1/2 30 903.18 903.19 M6 9 914.4 M8 8.8 22 914.08 M 10 35 M 20 x 1,5 112 922.2 M 24 x 1,5 188 1.7139 922.01 M 30 x 1,5 340 M 36 x 1,5 700VM 460.0008–2 GB/02.01 – Ident–Nr. 550 129 3
  4. 4. NTT/CTT ALLWEILER Following the mounting the centrifugal pump, the following operations are to be performed. S Fill groove ball bearing with grease. S Align coupling (please refer to Section 5.4 above). S Attach protection against accidental contact and supporting foot, if any. S Attach manometer pipelines, manometer and hold- ing devices to the pump. S Electrical danger must be eliminated! Power supply cables must only be connected by qualified electricians. Pay attention to sense of rotation. Start up pump as per instructions in Section 6.Subject to technical changes.ALLWEILER AGWerk RadolfzellPostfach 1140D–78301 RadolfzellAllweilerstraße 1D–78315 RadolfzellGermany& (++ 49) 7732 86 0Fax (++ 49) 7732 86 436E–mail: service@allweiler.deInternet: http://www.allweiler.deVM 460.0008–2 GB/02.01 – Ident–Nr. 550 129 4

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